HITACHI EQUIPMENT OWNERS MANUAL

09.03 (KA/KA,GT2)Printed in Japan

HO-EN008

Hitachi Construction Machinery Co., Ltd. www.hitachi-c-m.com

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ASIAN STAR PROJECT SALES HANDBOOKASIAN STAR PROJECT SALES HANDBOOK

1. Steel Industry 3

2. Scrap Industry 9

3. Magnet Machine 21

4. Material Handling Machine 37

5. High mount Cab 53

6. Base Machine for Mobile Shear 65

7. Mobile Shear (Maker:GENESIS) 73

8. Electric Material Handling Machines 91

9. Recycling Equipments 101

10. Mining & Quarry Equipment 131

11. Forestry Machines 155

12. Brochures List 161

- Contents -

1

1. Steel Industry

3

1-1. Basic Steel Production Methods

SlagSlagBy-product

ScrapIron oreCoalLimestone + scrap

RawMaterial

Variety

High efficiency

Volume

Large Facility

Electric ArcPure oxygenHeatsource

HITACHI

Product

Electric Arc FurnaceElectric Arc FurnaceBlast FurnaceBlastFurnace

BOSFurnace

ZXZX ZWZWZRZR ZXZXZWZW

Producti-

on

Process

4

Port handling

Stock yard Maintenance

Recycling

Variety of HITACHI products working in

steel works

1-2. Blast Furnace

5

Port handling

Maintenance

Stock yard

Recycling

Variety of HITACHI products working in

steel works

1-3. Electric Arc Furnace

6

SteelManufacture

Scrap Dealer

Port handling

Manufacture

ImportScrap

Domestic market

Products

ExportScrap

1-4. Supply of Raw Materials for Electric Arc Furnace

7

2. Scrap Industry

9

2-1. Dividing and Sizing

ShreddingPressing

Gus Cutting Shearing

Steel materialsusing in construction

Demolish

Retirement

SteelManufacturer

All materials will be Treated

10

Magnet Mobile Shear Grapple

Shredder Scrap Loader Shearing

Scrap Yard

2-2. Outline of Scrap Yard

11

2-3. Scrap Grade (1)

Galvanized Sheet, Electric Household Appliance, Motorcycles, Bicycles etc.

B

Shredder

SteelScrap

Charging box cast, unstripped auto blocs B

Machinery parts, Clean Auto Blocks etc. ACast IronPigIron

ScrapIron boring of mild castingAIron

Boring

Cans for food/drink, Cans in general( expect for paint, chemicals or oil )

CS**

Galvanized Sheet, Pressed Turing of mild steel, Electric Household Appliance, motorcycles, Bicycles etc.

B

Auto Body, Fender, Galvanized SheetAPress

Auto Body, Fender, Steel Furniture etc.A

Auto Body, Fender, Clipping etc. especially not contaminated with non-ferrous dusts.

AS

Mixed cans of various types, including 18-liter cans

C*

Hot or Cold Sheet with some rust, incl. Coated Sheet without harm for steel making

B ( Bundle of Steel Sheet)

Hot or Cold Sheet with no rustA ( Bundle of Steel Sheet)SteelSheet

Clipping

Tin Plated Sheet, Mixed cans etc.C

Turing of mild steel with no rust, in fine formsATurning

Hot or Cold Sheet with some rust, incl. Coated Sheet without harm for steel making

B ( Busheling , Steel Sheet Clipping etc )

Hot or Cold Sheet with no rustA ( Busheling , Steel Sheet Clipping etc )

Heavy*

Variety

Rail, Punching, Small Clipping, Wheels, Nuts & Bolts, Pipes

H1

Steel plate, Wide Flange Beam, Angle, Channel, Hot rolled Bars, Rail, Punching, Small Clipping, Scrap of Heavy Machinery ( other than Concrete Reinforcing Bars, sheet piles ) etc.

HS

Steel Sheet, Wire, Wire rope, Steel Furniture, Door Shutter, Bicycle etc.

H4

Light Gavage, Steel Sheet, Steel Band, Auto Wheel, Spring Plate etc.

H3

Steel plate, Angel, Channel, Scrap of Heavy Machinery etc.

H2

Iron boring of mild casting with some rustB

Press grade added for new marketPress

Turning of mild steel with some rust, in various forms

B

Remarks (Examples)GradeClassification

2-3. Scrap Grade (2)

13

2-4. Scrap Processing Facility

ShredingShredingShearingShearingPressingPressing

Our products

Reduce volume(Factorybindle/Can/Car)

Sizing(Hbeam/Pipe/Ship/etc)

Dividing &Sizing(Ferrous/Aluminum/Copper/etc)

Our products Our products

14

2-5. Scrap Handling Machine Equipment

Undercarriage

CabinFront

Attachment

1 Grouser * 2 Flat3 Rubber pad 4 Wheel5 Stationary ( high post)

1 Standard cabin2 Fixed high cabin3 Linkage high cabin

1 Standard2 High boss3 Straight4 Long

1 Fork grapple2 Magnet3 Orange grapple4 Shear

ZX330ZX330--33

Engine

1 Diesel2 Electric

15

2-6. How to Select Attachment

Magnet

OrangeGrapple

Fork Grapple

Shear

Scrap handling

Excavator

+ attachment

Light weight scrap handling

Popularhandlingattachment

Over size

Easy to loading and unloading from lorry.

Separate

ferrous Non ferrous mixture

Popularmachine size 20ton-30ton

On site

Easy to picking up from ground.

function

Volume

function

Process

function

Usefullyand

Simple

16

Hanging

High boss

Tilt Type

1.Wide working radius2.Reduce front damage

Weakness1.Separating operation2.pushing operation

1.Separating operation2.pushing operation

Weakness1.Front damage

1.High working radius/low cost

Weakness1.Shallow working radius

Value

Value

Value

2-7. Characteristic Structure of Front

17

2-8. Characteristic Structure of Characteristic Structure of High Cab

Fixed

1.0 m1.5 m2.0 m

Linkage

1.Low initial cost2.High stability3.Low maintenance cost

Weakness1.Transportation with reduction

high cab unit 2.unadjustment height

1.Higher eye point level2.easy transportation3.adjustment height

Weakness

1.High initial cost2.less stability3.Need Maintenance for Rink unit

Value

Value

18

Stationary

Wheel

1.Reasonable initial cost2.Off road travel ability

Weakness

Value

1.Slow traveling speed2.Damage for Concrete Yard 3.High undercarriage Operation cost

1.Large size yard2.High traveling Speed 3.Low undercarriage maintenance cost

Weakness

Value

1.High initial cost2.low off road travel ability

1.low operation cost 2.Saving space3.wide operation reach

Weakness

Value

1.Fixed operation2.high initial cost

1 Grouser *1 Grouser *2 Flat2 Flat3 Rubber 3 Rubber pad pad

Crawler

2-9. Characteristic Structure of Characteristic Structure of Undercarriage

19

Diesel Engine

Electric Motor

1.Low initial cost2.Generale machine3.Location free

Weakness1.High operation cost2.High CO2 discharge3.Dirty exhaust guss

1.Low operation cost2.Clean operation3.Low noise

Weakness

1.High initial cost2.limited location

Value

Value

2-10. Characteristic Structure of Characteristic Structure of Power Source

20

3. Magnet Machine

21

3-1. Whats a Magnet Machine

GeneratorPowersupply

box

Powertransmission

Motive power Electromagnet

Iron scrap

Absorption & Absorption & ReleaseRelease

IIt is a machine that t is a machine that absorbs, loads the absorbs, loads the iron scrap with the iron scrap with the electromagnet.electromagnet.

22

Insulation

Yoke

Coil

Coil supportOuter pole ring

(non-magnetic, stainless steel)

Iron core

Inner pole ring

Bracket

1 stainless steel welding

Check the wear on the magnet bottom plate. Repair or replace the inner and outer poles according to the wear limits shown in the table below.

Magnet

LECHX11F6

LECHX13F6

LECHX15F6

Wear limit (portion H)

10

15

15

3-2. Structure of Magnet

Use the magnet within the adsorption time ratio and the continuous adsorption time.For the magnet of 60% ED, the adsorption time to attract scraps is 60% or less in one cycle, and the continuous attraction time is 6 minutes or less.

In case the appearance of the magnet is excessively deformed or the wear on the bottom surface becomes remarkable, repair the magnet or replace the bottom plate.

23

3-3. Engine: Magnet Machine

Generator is work with Engine - Generator unit

Generator is work with Excavators engine

Engine Generator

unit

One Engine Type

Two Engine Type

Reasonable Price Easy Maintenance Better Rear VisibilityGood

No Good

Much Fuel Consumption =>High idling drive for engine Heavy Engine Load

Less Engine Load

Good

No Good

High Price Poor Rear Visibility More Maintenance

Required(for Two engines)

ExcavatorsEngine

ExcavatorsEngine

24

3-4. Power Transmission

Hydraulic Pump & Motor Drive(HITACHI Genuine Magnet)

V-Belt Drive (Local Magnet)

Generator

Engine HYD.Motor

HYD. Pump

Engine

Generator

V-Belt

The Layout position is free.

Good

Cheap in Price(but cheap in quality)

Good

No Good

Layout Space is Limited.Frequent change of V-belt is necessary.Life time of bearing is short.

Better weight balanceBetter performance by using hydsystem (Good heat balance).Good stability (better than transmission).

Weight balance is bad

25

current

Fixed Current Control

Over excite Current Control!Over excite Current Control!

Local magnet

HITACHI magnet

Production is Different between HITACHI and Local Production is Different between HITACHI and Local made.made.

MagnetismCurve

current

200V

AbsorptionReleasing time:

Approx.6 sec

3-5. Advantage of Control System

Absorption point Releasing point

Slow Absorption

Slow release

Slowresponse

Quick Absorption

Quick release

AbsorptionReleasing time:

Approx.1 sec

QuickQuickresponse!!response!!

ReverseExcitation

Releasing point

26

Base machine

HeavyCounterweight

Magnet

PowerSupply

Box

3-phase AC power generator

Bracket, Cover for Power supply box

& Generator

Parts for Generator drive

InstrumentBox

(ControlSwitch Box)

Electric CableBoom slow return vale

3-6. HITACHI Magnet Machine

Engine 1 Engine typePower Transmission Hydraulic Pump & Motor DriveGenerator 3-phase A.C GeneratorPower Supply Box Over excitement & Reverse

excitation control type

Grip Switch (adsorption)

GripSwitch

(release)

27

Generator

Hydraulic motor

Control Panel(Power Supply Box)

Large sized air filter

3-7. ZAXIS-3 Model Magnet Machine

Control switch box

Magnet switch

Additionalhydraulic

pump

Magnet

28

Cable layout is between the upper side of the arm and the magnet.

Reduction of broken cable accidents.

3-8. Characteristics

Engine speed when a magnet is used.When the magnet main switch turns on, the engine speed switches to its rated speed.

When magnet is not adsorbing and the machine is not operating any other operation, the engine speed decreases to a specified speed.

Engine Controls

Improvement of fuel consumption.By comparison with ZX-1, about 15% less.

Improvement of operability.

Auto Idle Control

However fuel consumption vary by working conditions.

1.30.7

990-1 130 kg630-760 kg1 570 mmZX330LC

815-920 kg515-605 kg1 370 mmZX200LC/ZX240LC

Gravity

Scrap Absorption

MAGNETMODEL

ZX200LCZX330LC Magnet Comparison

29

3-9. ZX200LC-3 Specification

Working Range

A

B

C

1 370Magnet outside diameter(arm rolled-in)

3 370C Magnet height

7 930B Max. working height

8 680A Max. working reach

ZX200LC-3Model

Unit : mm

30

Working Range

A

B

C

1 370Magnet outside diameter

(arm rolled-in)3 640C Magnet height



ZX240LC-3Model

Unit : mm


31

Working Range

A

B

C

1 570Magnet outside diameter

(arm rolled-in)3 600C Magnet height



ZX330LC-3Model

Unit : mm


32

KOMASTUKOBELCO

LocalModification

USER

NOWARRANTY

MachineTrouble

Standard Machine

3-12. Vs. Local Magnet : Warranty

UnstableCounterweightEngine Overheat

HCM Magnet Machine with WARRANTY

*Selling Points

33

Volume of Magnet absorption

1 150 / 940 kg

1 990 / 1 570 kg

3 000 kg60%ED

1 500mm

Localmagnet

1 250 / 1 120 kg

1 900 / 1 710 kg

3 120 kg60%ED

1 570mm

HITACHI Magnet

HS1 Scrap Steel /

Iron Chips

Pig Iron / Crop Ends

Absorption volume

WeightDutyratioOutside

Diameter

23sec(cycle23sec(cycletime)time)

=185=185t/hrt/hr

3600sec3600sec11.185t.185tHITACHIHITACHI

magnetmagnet 23+5sec(cycle time)

=134t/hr

3600sec1.045tLocal

magnet

HS1 scrap steel 99--19 %19 % More absorptionPig iron 9 %9 % More absorption

Loading volumeLoading volume

38%38% up!!up!!

Add. 5 sec for local magnet.10% bigger volume against ZX-1 model.due to bigger diameter.

Shorter turning radius (130mm) by 5%.

3-13. Vs. Local Magnet : Productivity

34

Good Stability

Cut out counterweight

1.71.72.96m STD2.96m STD1 3701 370ZX240LCZX240LC--33



Heavy C/W (STD + ? Ton)ARMMagnet sizeBase machine

C/W : counter weight

Bad Stability

HITACHI genuine magnet Machine

Local Magnet Machine

HeavierCounterweight

Include

Heavier CounterweightNot Include

Unbalanced

*Many trouble cases

3-14. Vs. Local Magnet : Selling Point

35

4. Material Handling Machine

37

DOUBLE HANDLING WORKS.

Good

No Good

HITACHI Material Handling Machine WORKS.(EX.ZX240LC-3)

5 750 mm

8 000mm

13 750 mm

13 710 mm

Change!!Change!!

Double!!Double!!MaintenanceMaintenance

FuelFuelLabor FeeLabor Fee

OneOne--Half!!Half!!MaintenanceMaintenance

FuelFuelLabor FeeLabor Fee

4-1. Suggestion of Elimination

Can workwith One machine

38

4-2. Equipment

Front lightFront light ::Boom x 1Boom x 1Arm x 2Arm x 2

End of piping End of piping point with stop point with stop

valvevalve

PipingPipingguardguardplateplate

Cab :Cab :StandardStandard CabCabHighHigh--Mount Cab Mount Cab

(Option)(Option)Fixed TFixed TypeypeLinkage TypeLinkage Type

Counterweight :Counterweight :heavier typeheavier type

(reinforced main (reinforced main frame)frame)

Arm Cyl. Arm Cyl. Installed both Installed both

sides.sides.

Clamping pipe :Clamping pipe :Fixes with two bolts.Fixes with two bolts.((PreventPrevent loosing bolts) loosing bolts)

39

4-3. Working Range (Arm Point)

Material Handling Machine

Excavator(STD front)

Comparison

40

23 000(kg)Operating weight

3 270 H Overall height of boom

6 770 G Length from swing center to front end

9 520 F Overall length6 150 E Max. arm point depth reach

5 680 D Max. arm point depth3 190 C Min. swing radius

12 280 B Max. arm point height11 000 A Max. arm point reach

ZX200LC-3ModelUnit : mm

Working Range & Dimension

4-cycle water-cooled, intercooled

Type

655Nm(67kgfm)At 1 500min-1(rpm)

Maximumtorque

122kW(164HP)At 2 000min-1(rpm)

Ratedpower

Isuzu AI-4HK1XModel

ZX200LC-3 ENGINE


41




10 400 F Overall length

6 680 E Max. arm point depth reach

6 700 D Max. arm point depth

3 770 C Min. swing radius

13 710 B Max. arm point height

12 500 A Max. arm point reach

ZX240LC-3Model

Unit : mm



Type

673Nm(69kgfm)At 1 500min-1(rpm)

Maximumtorque


Ratedpower

Isuzu AI-4HK1XModel

ZX240LC-3 ENGINE


42




12 340 F Overall length

8 420 E Max. arm point depth reach

6 150 D Max. arm point depth3 850 C Min. swing radius15 660B Max. arm point height14 200 A Max. arm point reach

ZX330LC-3Model

Unit : mm



Type

1 080Nm(110kgfm)At 1 500min-1(rpm)

Maximumtorque


Ratedpower

Isuzu AI-6HK1XModel

ZX330LC-3 ENGINE


43



3 370 Overall height of boom

9 900 Length from swing center to front end

13 420 Overall length9 370 Max. arm point depth reach7 210 Max. arm point depth5 300 Min. swing radius

17 500 Max. arm point height16 200 Max. arm point reach

ZX450LC-3ModelUnit :mm

4-cycle water-cooled,direct injection

Type

1 580Nm(161kgfm)At 1 500min-1(rpm)

Maximumtorque


Ratedpower

Isuzu AH-6WG1XYSA-01

Model

ZX450LC-3 ENGINE


44

4-8. Outline of Lifting Capacity

Lifting capacity

Load radius

Lifting capacity Total weight of attachment and material

3.23.2

14.214.2

ZX330LCZX330LC--33

4.14.12.12.12.32.3ttonon

LiftingLiftingcapacitycapacity(at Max. (at Max. reach)reach)

16.216.212.512.511.011.0mmMax. Load Max. Load radiusradius

ZX450LCZX450LC--33ZX240LCZX240LC--33ZX200LCZX200LC--33

When selecting the attachments, refer to Lifting Capacities in Specification. Take care to the weight of the attachment and select the attachment.

Prevent the front from contacting the attachment.When the front is raised, it is possible that the attachment may come in contact with the arm. Operate the machine carefully when the front is raised.

45

LIFTING CAPACITY( Unit :1000kg) & Load radius ( Rating over-front)EX) Load point height 2m

MAX Working range 11000mm



Loading radius

Lifting capacity

202kW(1900min-1)35600kg4940mm8500mm6200mmZX330LC-3

260kW(1900min-1)50700kg5470mm9500mm7300mmZX450LC-3

26100kg

23000kg

Operatingweight

4640mm

4470mm

Undercarriagelength

132kW(2000min-1)7000mm6000mmZX240LC-3

122kW (2000min-1)6500mm4950mmZX200LC-3

Engine rated power Boom lengthArmlength

MODEL

ZX200LCZX450LC Main Spec Comparison


4-9. ZAXIS-3 Specifications

46

4-10. ZX200LC-3 Lifting Capacity

47


48


49

ZX45

0LC

-34-13. ZX450LC-3 Lifting Capacity

50

4-14. Comparison Data

2.9t(12.45m)

13.6m

12.45m

4.0m

6.8mLC

25.0t

PC210LC-8

-t(-m)3.2t(12.4m)3.3t

(12m)3.4t

(12m)2.9t

(10.5m)2.7t

(11m)Lifting capacity

11.8m13.7m13.8m13.7m12.8m12.28mMax. Height

11.5m12.4m12.7m12.5m11.5m11.0mMax. Reach

5.0m5.8m6.0m6.0m5.0m4.95mArm

7.2m6.5m6.8m7.0m6.6m6.5mBoomLCLCHD-SLLCHD-SLLCTrack

27.4t25.5t27t26.1t22.2t23.0tWeight

PC220LC-7320C MHR924B

ZX240LC-3R904CZX200LC-3Model

KOMATSUCATLIEBHERRHITACHILIEBHERRHITACHIManufacturer

233020t23WeightClass

3.7t(16.5m)

18.3m

16.5m

7.3m9.5m

EW46.1t

R944C

LIEBHERR

4.0t(16m)-t(-m)

4.35t(14.1m)

4.1t(13.4m)

4.6t(14m)

Lifting capacity

17.5m16.2m14.4m15.1m15.6mMax. Height

16.2m16.1m14.1m13.5m14.2mMax. Reach

7.3m6.8m6.0m6.0m6.2mArm9.5m10.5m9.1m7.6m8.5mBoom

LCLCHDHWHD-SLLCTrack50.7t38.4t38.4t35.7t35.6tWeight

ZX450LC-3PC330LC-7330C MHR934C(3A)ZX330LC-3Model

HITACHIKOMATSUCATLIEBHERRHITACHIManufacturer

40t50t30t40tWeight Class

HITACHI material handling machines are comparable to competitors machines.

51

5. High mount CabFixed CabLinkage Cab

53

Normal cabin is BAD VISIBILITY.

No Good

Difficult to Operate- Low Productivity

Difficult to Operate- Low Productivity

Operator cannot see loads from truck.

Wider Working Range & Better Visibility for High Productivity

Wider Working Range & Better Visibility for High Productivity

HIGH cabin is GOOD VISIBILITY.

Good

5-1. Fixed Type High Cab

54

5-1-1. Operators Eye Point of Fixed Cab

4 73

0

Eye point of Fixed cab

Eye point of Std cab

Advantages of Fixed highAdvantages of Fixed high--mount cabinmount cabin Higher visibility allows Operators to see truck loading

position.

Lower capital maintenance cost

Example: ZX330LC-3 with 2.0m Fixed High-mount cabin

Truck HeightTruck Height

55

5-1-2. Kind of Extention Stand

Options of fixed highOptions of fixed high--mount cabinmount cabin

Sidewalk stair typeSide ladder type

2.0 m2.0 m1.5 m1.5 m1.0 m1.0 m

Better Visibility = Better Operation !!Better Visibility = Better Operation !!

56

2 790 2 790 2 290 2 660 2 660 2 160 2 5702 5902 090E Step height

530 530640420420530370370480D Operator's view between swing center

3 520 3 020 2 520 3 360 2 860 2 360 3 3302 8302 330C Floor height

4 730 4 230 3 730 4 600 4 100 3 600 4 5304 0303 530B Operator's view

5 160 4 660 4 160 5 010 4 510 4 010 4 9904 4903 990A Overall height of cab

2.0m

1.5m

1.0m

2.0m

1.5m

1.0m

2.0m

1.5m

1.0mExtension stand

ZX330LC-3ZX240LC-3ZX210LC-3

5-1-3. Dimensions

DimensionsDimensions

57

5-2. Linkage Type High Cab

Better Visibility = More Safety & Efficient Operation

Cab Height Operators Eye

Picture : ZX200-3 Magnet machine

AboutAbout35sec35sec

58

5-2-1. Feature

Linkage cab has two cylinders.Lock pin

Holding valve on lift cylinder is equipped

Enhancement of safety device

Emergency lowering switch is located both inside and outside the cab.

Push

59

Eye point of Linkage cab

Eye point of Std cab

5 18

0

Advantages of 1 Link cabinAdvantages of 1 Link cabin Higher visibility allows Operators to see the truck

loading position. Cab height can be adjustable according to working

conditions. Easier transportation.

Truck HeightTruck Height

Example ZX330LC-3

5-2-2. Operators Eye Point of LinkageCab

60

5-2-3. Dimensions

1 430 to 1 4901 320 to 1 3801 270 to 1 330D Operator's view between swing center

1 490 to 3 9901 360 to 3 8601 300 to 3 800C Floor height

2 700 to 5 1802 570 to 5 0702 500 to 5 000B Operator's view

3 160 to 5 6603 010 to 5 5102 950 to 5 450A Overall height of cab

ZX330LC-3ZX240LC-3ZX200LC-3

Unit: mm

DimensionsDimensions

61

5-2-4. Selling Point (1)

Customer (Malaysia): Purchased 1 Linkage Cab

Before purchasing Before purchasing ZX240LCZX240LC--3 1 3 1 link high cabinlink high cabinMModelodel : EX 220: EX 220

40 ft / 16 40 ft / 16 wwheelsheels ttruckruck ttakesakes 22 hrshrs lloading 30 tons oading 30 tons mmetaletal sscrap.crap.

OOnene dayday :: 22 truck loading onlytruck loading only..

USED

EXCAV

ATOR F

ORLO

ADING

62

Model : ZX240LC-3 1 link high cabin

Less than 1 hr1 hr to load 30 tons scrap metal.One day : 4 - 5 truck loading.

NEWEXC

AVATOR

FOR LO

ADING

5-2-5. Selling Point (2)

63

6. Base Machine for Mobile Shear

65

Long crawler

Cab front guard

Weight-addedcounterweight

Reinforced boom

Item

Long crawler

Cab front guard (Lower & Upper)

Weight-added counterweight

Reinforced boom

Piping for Large flow volume exclusive use

2-Speed selector (auxiliary flow combining)

GENESIS shear

Piping for large flowVolume Exclusive use

GENESIS shear

6-1. Equipment

2-Speed selector

66

*R=Rotation

GXP1000

GXP700R

GXP700

GXP500R

GXP500

GXP400R

ShearModel

at throat 34.3(MPa)

965

889

889

813

813

737

Jawdepth(mm)

1 7509657.2

1 4608897.79.2+2.5ZX470LCH-3

1 4608896.3

1 3058136.28.2ZX350LCK-3

1 3058135.8

9807115.46.5ZX250LCK-3

Shearforce

(t)

Jawopening

(mm)

shear weight

(t)

Counterweight

(t)

Base Machine(Boom

mounted)

6-2. Recommended Base Machine List

67

6-3. ZAXIS-3 Demolition Version :K-Series

Standard Equipment(Difference with standard machine)Example ZX350K-3

Lunched ModelZX210K(LC)-3ZX250K(LC)-3ZX350K(LC)-3

Attachment basic piping

K-reinforced

bucket

Front glass lower guard

Front screen of fuel cooler and air condenser

8200kgCounterweight

K-cab (CRES with overhead window & guard)

6.0mm thickness undercover

600mm reinforced triple grouser shoe

Reinforcedlower flangeReinforced idler bracket

Damage prevention plate

Reinforcedlink B

Twin wiper

Track undercover

68

6-4. K-Cab Specification

Roof wiper

Head guard (ISO level 1)

Twin wiper

Overhead window

Roof wiper , washer switch

Twin wiperswitch

Wipe area

69

6.0mm Thickness undercover

Track center frame lower flange thickness increase

9.0 mm Thickness track undercover

28 mm19 mm19 mmK-Series

22 mm14 mm14 mmSTD

330240200Class

Front screen of fuel cooler

6-5. K-series Standard Equipment

Air condenser

70

6-6. ZAXIS-3 Heavy Duty Version : H Series

Reinforced boom and arm 4.5 mm thickness undercover 600 mm triple grouser shoes

H/R CabH/R cab utilizes Reinforced front

window and FOPS at rooffor protection against falling

objects.

Full track guard

Protect track links and lower rollersfrom damage and deformation.

ZX470(LC)H-3 Standard Equipment

*Heavy/Rock

Front glass window,made of straight-laminated,

is fixed to shut out dirt and debris

71

7. Mobile Shear

Maker : GENESIS

73

7-1. Out Line of XP (GXP) Series

74

7-1-1. XP Series Performance GuidePerformance Guide

75

7-2. Machanical Pulverizer (GMP)

76

7-3. Linkage Shear (GLS)

77

7-4. Rebar Shear (GRS)

78

7-5. Concrete Cracker (GCC)

79

7-6. Severe-Duty Grapple (GSD)

80

7-7. Image of Hydraulic Flow

81

7-8. Hydraulic Flows and Pressures

82

7-9. Genesis Shear Capability (1)

Base MachineZX450-1Genesis ShearGPX700RCuttable Object: Construction debris at demolition site

Approx: 10mmApprox: 9mm

Blade position is the Key for efficient cutting

83


84


85


86


87

Looks reinforced, but Difficult to Remove it, after using long time.

Much trouble reported.

G

L

More Reinforcement.Easy to replace for Pin.Little trouble reported.

GGENESISVS

LLabounty

7-14. Comparison : Side Guard for Boss

88

GL

7-15. Comparison : Blade Edge

Not Invertible usage,But, More reinforcement,

Can be used for Long time

Invertible usage,But, Less reinforcement,

Cant be used for Long time

GGENESISVS

LLabounty

89

8. Electric Material Handling Machines

Japanese electricity charge & diesel fuel charge in 2008. Japanese electricity charge & diesel fuel charge in 2008. Figures are different for your country & situation. Figures are different for your country & situation.

91

8-1. Market Needs

Coal (yen/ton)

All Mater

ial Costs

Rapidly

Increasi

ng

All Mater

ial Costs

Rapidly

Increasi

ng

LNG (yen/ton) Crude oil (dollar/barrel) uranium (dollar/pound)

CoalLNG(yen/ton)

Crude oil (dollar/barrel)

uranium (dollar/pound)Change of MaterialChange of Material CCostostss

Total Machine Running CostTotal Machine Running CostTotal Machine Running CostLeaseLease

Labor FeeLabor Fee

MaintenanceMaintenance

Maximum: Approx 70% of Total costMaximum: Approx 70% of Total cost

Instead of Fuel (Diesel), Instead of Fuel (Diesel),

Another Power Source Required Another Power Source Required ==>==> ElectricityElectricity

Fuel CostFuel Cost

92

8-2. Introduce

Fixed high post : 360Swing

Collector RingSwitchboard

Way of Power Supply Way of Power Supply Way of Power Supply

Fixed TypeFixed Type

No Need to No Need to TravelTravel

PowerPowerSupplySupply

Scrap SlotScrap Slot

GrabbedGrabbedPositionPosition

SwingSwingApprox360Approx360

Switch Switch BoardBoard

93

8-3. Feature

Good

Cheap in Cost20-35% Less than Engine Type

*Diesel 1L=150Yen

Cheap in CostCheap in Cost2020--35% Less than Engine Type35% Less than Engine Type

**Diesel 1L=150YenDiesel 1L=150Yen

Better for Environment No Emission material => CO2, Nox, etc Better for Environment Better for Environment No Emission material => CO2, No Emission material => CO2, NoxNox, etc, etc

Lower Noise4-6dB Less than Engine Type Lower NoiseLower Noise

44--6dB Less than Engine Type6dB Less than Engine Type

A Little Slower OperationApprox 15-20% Less) =>Full Mode A Little Slower OperationApprox 15-20% Less) =>Full Mode

Travel Area Limited*Some Customers dont require travel function

Travel Area Limited*Some Customers dont require travel function

No Good

94

8-4. Cost Performance

%QORCTKUQP4WPPKPI%QUV

--5 485 920Yen5 485 920Yen/Year/Year

12

10

8

6

4

2

1 2 3 4 5

14

Engine Running Cost

Terms of Cost ComparisonNormal Operation8hours/ day25days/month

Engine Maintenance(4times/year) 240 000Yen

Include in Engine Running Cost

Year

M

Modification Cost Modification Cost For Electricity For Electricity 8 000k8 000k

Recover within 1 year and halfRecover within 1 year and half

Ex.) ZX200-3 Case in JapanEx.)Ex.) ZX200ZX200--33 Case in JapanCase in Japan

Engine Type Electric Type

Electric Running Cost

Initial Cost (Approx):

Electric Driving Modification

95

Unitsyear

UnitYear

2002 2003 2004 2005 2006 2007

Category Breakdown

Scrap 11unitsRental 9unitsSteel 6unitsIndustrial waste 5units Others 4units

Approx 50% of DemandScarp & Steel Category

8-5. Sales Record: in Japan

Total 35 units!!Total 35 units!!

96

8-6. Job Site Study : ZX200-3

ZX200-3 ForkZX200-3 Fork

200V-55KWMechanical ForkFixed Cabin

Cost Comparison-482 000/M

(versus Engine)

Prior Machine

Wall blackenedby Engine

Fuel Cost8h/d 25days = 570 000/m (110/L)

Electricity Cost8h/d 25days = 88 000/m

Hitachi

Scrap Handling (Guillotine Operation )*Prior owned machine - Komatsu( Engine type)Currently, new inquiry

- interchange from Komatsu 78UCustomer satisfy with cheaper running cost

Protection:for Original Source Cable

(Customer need to purchase Original cable

Swing 220(Base machine)

97

8-7. Job Site Study : High Post Type

ZX450-3 High PostZX450-3 High Post

ZX330 High PostZX330 High Post

AC400V177KW/1 900min-1Fork (Rotation type)Total Weight31.0t

AC400V 60Hv160kWGrapple (Hanging type)7m High Post

98

8-8. Check Point with Customer

Power Supply VoltagePower Supply VoltageShould beShould be(400/440V)(400/440V)

Operation AreaOperation AreaFix or TravelFix or TravelPower supply Cable Power supply Cable

Travel area is LimitedTravel area is Limited

**Need to Check Need to Check -- Installation LocationInstallation LocationTravel Area & Operation AreaTravel Area & Operation Area

Fetch Position: Electric Cable Fetch Position: Electric Cable Original power supply Original power supply

--Customer need to set upCustomer need to set upFetch position (Cabinet panel) Fetch position (Cabinet panel) --Need to Decide with CustomerNeed to Decide with Customer

99

9. Recycling Equipments

101

Wood grinder

9-1. Product line

Screen

Soil recycler

Shredder

Crusher

5 main recycling equipment product lines.

102

9-2. Position of Recycle Equipment

Material Products Money

*And the most important thing to sell or select the machine is

to know what the material is

and what the customer wants to make.

*For customer, recycle equipment is a facility for making money.

And money becomes an origin when the customer buy the next machine.

So, recycle equipment is also important for customer site.

Recycle equipments

103

9-3. Track Mounted Crusher

Crusher

Civil engineering(Dam)

Landfill or Illegal dumping

Quarry

Demolition

Recycle Steel Slaggy

Highversatility

Mining

ZR950JC

104

9-3-1. Feature : ZR950JC

29 8003 2002 90012 400

Weight(kg)

Height(mm)

With(mm)

Length (mm)

High performance Jaw crusher

featuring overload protection system.

High performance Jaw crusher

featuring overload protection system.

Applicable material

Stone, Concrete

Applicable material

Stone, Concrete

Over load protection cylinder

Engine complies withTier 3 gas emission

regulation


regulation

e-Service is available

Easy operation : 7 inch wide display

e-Service is available

Easy operation : 7 inch wide display

Dimension

More detail, please see product information.More detail, please see product information.

105

Rough crushing with multi-purposeboom

Remove steal by Magnet machine

Feed material into crusher

Crushing by ZR950JC

Screen by VR408 (vibration screen)

Feed back over size material

Recycle as road foundation material

Discharge material

Product(0-40mm)

Rough crushing by breaker

Feed material into crusher

ZR950JC VR408

Crushing Screening

Zaxis

Application reference at demolition site in Japan

9-3-2. Job Site Study : ZR950JC (1)

For more information,

please see application bulletin

106

Material :Concrete debris

Target size :0-40mm

Loading machine :ZX270HCA Demo fleet)

Crusher followed by :N/A

Material :Basalt

Target size :0-40mm

Loading machine :ZX270 (HCA demo fleet)

Crusher followed by :HITACHI VR408

9-3-3. Job Site Study : ZR950JC (2)

Application reference at quarry site in Australia

107

9-3-4. Competitors of Crushure

Hitachi ZR950JC

KOMATSU BR380JG


ZR950JC and Competitors

TEREX-PEGSON

M-Trak

Hartl

PC1055J

Metso

LT95

Sandvik EXTEC

C-10+

108

9-4. Track Mounted Screen

Screen

Civilengineering

Landfill or Illegal dumping

Quarry

Demolition

Recycle

Steel Slaggy

High versatility

Mining

VR516FS

VR408

109

27 5005 0307 37016 030

Weight(kg)

Height(mm)

With(mm)

Length (mm)

Finger screen is superior to screen

sticky material than mesh screen

Finger screen is superior to screen

sticky material than mesh screen


regulation


regulation

Dimension

9-4-1. Feature : VR516FS

Hydraulically adjustable

screen box angle

810121416

Hydraulically adjustable Hydraulically adjustable

screen box anglescreen box angle

810121416

e-Service is availablee-Service is available

Selectablescreeningmode Itspossible to select 2or 3 wayseparation.

Selectablescreeningmode Itspossible to select 2or 3 wayseparation.

Applicable material

Concrete debris, Top soil, Demolition debris

Industrial waste, Contaminated soil etc.

Applicable materialApplicable material

Concrete debris, Top soil, Demolition debrisConcrete debris, Top soil, Demolition debris

Industrial waste, Contaminated soil etc. Industrial waste, Contaminated soil etc.


110

Adjustablescreen boxAdjustablescreen box

Equip single deck vibration screen and

2 discharge conveyor with compact body

Realize superior utility

Equip single deck vibration screen and Equip single deck vibration screen and

2 discharge conveyor with compact body2 discharge conveyor with compact body

Realize superior utilityRealize superior utility

Superiortransportability

Both ways rotationBoth ways

rotation

High discharge height

9 0003 5005 8009 250

Weight(kg)

Height(mm)

With(mm)

Length (mm)

Dimension

Applicable material

Crushed concrete, aggregate,

soil including piece of wood,etc

Applicable material

Crushed concrete, aggregate,

soil including piece of wood,etc


9-4-2. Feature : VR408

111

*Shearing dust screening

Shearing Dust

40mm over Fines: under 40mm

In this Case,About 10% of Shearing dust was valuable material such as metals, steels.So, using Hitachi VR408, 10% of such valuable material was screened completely, and disposal cost was reduced.

Screening!Screening!

Dumping / Recycling

Resalable / Reusable

10% 90%

9-4-3. Job Site Study : VR408

112

VR516FS ZR900TS

Reference 1 : for mixed waste

ZR950JCVR516FSSR2000G

Reference 2: for debris with topsoil

Reference 3: for soil improving

SR2000G

ZR950JC

VR408

VR408

Reference 4: for Aggregate crushing

Application reference :material

More information, please see application bulletin

9-4-4. Job Site Study : VR516FS/VR408

113

Product map of Mobile Screen Product map of Mobile Screen 1 or 2way 3ways (Finger type) 3ways

HITACHI

PowerScreenTEREX

SANDVIC

SANDVIC

MetsoMinerals

3ways3ways(Finger)

9-4-5. Competitors Crusher

VR408 COMPETITORS VR516FS COMPETITORS

1or2way

HITACHI VR408

TEREX-POWERSCREENPOWERTRAK 600

TEREX-FINLAY694SUPERTRAK

TEREX-FINLAY883

HITACHI VR516FS

CompetitorsCompetitors

SANDVIK-EXTEC S-5

114

Wood grinder

Forestry

Landfill / Illegal dumping

Wastemanagement

RecycleAgriculture

9-5. Track Mounted Wood Grinder

ZR260HC

Wood path

Deforestation

115

9-5-1. Feature : ZR260HC

High grinding performanceHigh grinding performance

24 0003 2002 98011 200

Weight(kg)

Height(mm)

With(mm)

Length (mm)

Dimension

e-Service is availablee-Service is available

Easy material feeding

The horizontal feeding hopper excels at processing of long materials.

Easy material feeding

The horizontal feeding hopper excels at processing of long materials.

Auto feeder

The auto feeder can adjust the amount of feedingmaterials.

Auto feeder

The auto feeder can adjust the amount of feedingmaterials.

Easy maintenance

Replace screeneasily

Easy maintenance

Replace screeneasily

Applicable material

C&D waste, green waste,

cut wood, bamboo, etc.

Applicable material Applicable material

C&D waste, green waste,C&D waste, green waste,

cut wood, bamboo, etc.cut wood, bamboo, etc.


116

9-5-2. Job Site Study : ZR260HC

At deforestation site

Material :Bamboo

Production :Primary grinding

Loading by :EX60-1 with grapple

At recycle site At recycle site

At forestry site

Material :Log/Stump

Production :Primary grinding

Loading by :ZX120 with Grapple

Material :Green waste

Production :Compost

Loading by :CAT+ Grapple

Material :Log/C&D waste etc

Production :Chip for fuel/compost

Loading by :ZX225USR

with grapple


117

HITACHI ZR260HC

KOMATSU BR200T-2

MORBARK 950TUB

Vermeer HG365E

WILLIBALD MZA2400

Precision Husky

PROGRIND1000

(*Include upper size/class)

9-5-3. Competitors of Wood Grinder

118

WasteWastemanagementmanagement

Landfill or Illegal Landfill or Illegal dumpingdumping

Recycle (General )Recycle (General )

High versatility

DisposalDisposalstationstation

Auto salvageAuto salvage

ZR900TS

IncineratorIncinerator

Metal scrapMetal scrap(Thin material)(Thin material)

9-6. Track Mounted Shredder

*Suitable for disposal of

plastics, tires, vinyl, thin metal, and so on.

*Not suitable for solid materials

such as metals, slag, rocks etc.

119

RubberhoseTire

Conveyor belt

Rubber

PalletC&Dwaste

Wooden/ Fiber

Pallet

Hard waste

Soft waste

Electricbase

Plastic

Urethan

SheetWastepipeHardwaste

Vinyl

Bumper

Bowling ball

Refrigerator

Tatamimat

Wastetextile

Thin metalContainer

ZR900TS is the machine that

shred these kind of materials.

ZR900TS

9-6-1. Applicable Materials

120

*Realize minimized cost.

-one-man operation by remote control can minimize labor cost.

-ZR900TS is all-in-one design. There is no need to prepare additional control

equipment.

-self clean up function can minimize machine downtime.

-maximum discharge height in 20t class can reduce the time of

carry-out material and use less fuel.

9-6-2. Feature : ZR900TS

Feature


*Realize reducing maintenance cost.

-adopting mono-cutter can reduce maintenance cost.

(Cutters are reproduced about 3 times*.)*Realize more efficiency shredding.

-adopting two axis shaft realize cutting sharpness.

-variable cutter and the spacer makes various size of cutting.

-easy layout change realize flexible placement.

18 9003 9303 6109 510

Weight (kg)Height (mm)With (mm)Length (mm)

Specification

121

In this case,

HITACHI ZR900TS could reduce 70% of disposal cost

and made 70% of valuable / resalable materials.

9-6-3. Job Site Study : ZR900TS

Example of Tire shredding

-Condition *Material weight :About 8Kg/Tire*Number of tires: tires/Automobile*Shredded automobile per day: 841.Estimated capacity=8Kg5tires84auto/day3.36t/day

2.Distribution2.Distribution

**70%70%(2.36t) was fine (under 50mm)(2.36t) was fine (under 50mm)= Resalable= Resalable

**30%30%(1t) was over (over 50mm) (1t) was over (over 50mm) =Waste=Waste

Estimated Capacity & Distribution Estimated Capacity & Distribution

Fines

70

over

30

About 1min/piece

122

9-6-4. Competitors Shredders

Competitor 1:Fixed type

*Fixed type of shredder is made by many companies.

and sometimes, ZR900TS is preprocessor for Fixed type.

Competitor 2:Tack mounted & Stationary type

(*Include upper size/class)

HITACHI ZR900TS KOMATSU BR300S

CAT MC220-S

Forus

BZ171

Doppstadt DW2060 HAMMEL VB650 KOMPTECH

TERMINATOR

123

9-7. Track Mounted Soil Recycler

Soil Recycler

Roadconstruction

Dredging

Recycle

Erosioncontrol

High versatility

Disaster-relief

Contaminated treatment

Order recieved from

Australian customer

SR2000G

124

Additive feederAdditive feederSwingGate

SwingGate

Additive

FeedingFeedingmaterialmaterial

Additivehopper

Additivehopper

Dischargeconveyor

Dischargeconveyor

MixingchamberMixing

chamberFeederFeederHopperHopper

Mixing

9-7-1. Feature : SR2000G

-Structure--Structure-

-Flow-

Note

19 6004 5002 99012 500

Weight(kg)

Height(mm)

With(mm)

Length (mm)

Dimension

Improved/

Treatmented

Soil

*Apply to higher moisturized material by Horizontal and wide feed hopper

*Realize stable material feeding without bridging by Swing Gate

*Continuous and direct measurement of feed material by Level roller

*Apply to various additive by Screw feeder

*Feed additive precisely by Precise additive feed control

*Realize higher mixing performance by Two shafts paddle mixer


125

9-7-2. Job Site Study (1)

Aim to :Banking reinforcement

Material :Levee soil

Additive :Cement

Aim to :Prevent mud flow

Material : Soil with volcanic ash l

Additive :Cement

Aim to : Recycle for road base

Material :Turned Soil

Additive :Cement

Aim to : Remediation

Material : Contaminated soil

Additive : Unknown


At disaster-relief site At erosion control site

At Highway construction site At VOCs contaminated site

126

9-7-3. Job Site Study (2)

Reference1:Dredged soil improvement

Digging by

Dredging ship

Feeddredged soil

to VR408

Prescreening

Separate stone

from soil

Improve

by Soil recycler

Products

(Improvedsoil)

Reference2:Soil Recycle

Material

Digging by backhoe

Pre screening by VR408

Separate fine(0-20mm) from over(20-100mm) Products(0-20mm)

Improve by soil recycler

Backhoe VR408 Soil recycler Recycle products

Application referenceApplication reference

127

9-7-4. Competitors Soil Recycler

HITACHI SR2000G

KOMATSU

BZ210-1

3,500

128

Note This information just shows estimated capacity.

HCM doesn't warrant any information on this sheet. Estimated capacity depends much on feeding material, condition and so on.

9-7-5. Appendix : Estimated Productivity

129

10. Mining & QuarryEquipment

131

10-1. Process of Mine Development

Four components of Development of mineRock ( Blasted rocks )Water (balancing reservoir / detritus tank )Burden ( Stock yard ( capacity ) Equipment ( Machines & Plants

Examination by literature

Elastic wave explorationBoring exploration

Finish of diggingtreatment

Blasting workFormation of Bench

Backhoe & Dump & Bulldozer

Plant trees

Application of vacant lot

Examination

Treatment

Development

ProductSelect of mountain

Closeinvestigation

licenseapplication

Wood grindingclearing

Land cleaning

Introducedeach furnishing

Introducedmachines

Digging of raw stone

Processingproduction

Custody control

Acceptance of order &

Shipment

Examination of land surface

Creation of Stock yard

IntroducedMachines/Plants

Crusher/ScreenConveyer/Mining machines

Blasting face/ road/ stock yard / balancing reservoir / detritus tank

Product by productcustody

132

10-2. Products Line Up Aggregate

For roadMaterial for concrete Ballast Broken stone

Products are classified into size and/or grain by purpose and/or uses.

Aggregate is classifiedinto four products.

For road Material for concreteBallastBroken stone

Aggregate products

For road

Materialfor concrete

For railroad stone

Other

For paving material

Coarseaggregate

Fineaggregate

Ballast

For surface &Groundsill

For upper or lowerFor Base coursematerial

For sub grade material

For lower stone

Dust & others

Broken stone

133

10-3. Specification Table of General Rock

Various rare metals are included in many kinds of rocks. Loading capacity estimation is based on the chart below. Refer to the chart below for silica level

1.83.0lowserpentinite

1.83.0mediumgabbro

1.72.9mediumdiorite

1.62.7highgranite

1.83.0mediumdiabase

1.72.8mediumporphyrite

1.83.0mediumbasalt

1.52.6mediumandesite

igneous

rock

1.83.0lowmarble

1.83.0mediumamphibolite

1.62.7highgneiss

metamorphicrock

1.11.9lowcoal

1.62.6highchert

1.62.6lowlimestone

1.72.8highschalstein

1.62.6lowslate

1.62.7highgraywacke

1.52.5highsandstone

sedimentary

rock

1.6lowsoil (overburden)

Looset/m3Bankt/m3

Average densitysilicaname

134

10-4. Development of Mine in Japan (1)

Finished wall(rehabilitation)

Stock yard floor

bench

Bench-cut(mountain top cutting)

verticalshaft

Related with TOP6 companies

1.Initial investment is huge.

mainly, construction costs of vertical shaft & hauling tunnel.

2.Production cost isrelatively stable,because carrying distance will not be so extended in future.

There is crusher and/or feeder at bottom of the shaft

Plant1st,2nd,3rd,

floor

Stock yard

Bench-cut

(mountain side cutting)

bench

Down road carrying

1.Initial investment is small.

2.Production cost will be increased in future because carrying distance will be extended in process.Need to check Periodical review of carrying volume is required, especially combination of machines

Expandingarea

carrying distance is extended in future

135

Indonesia coal mine (KPC) Chili copper mine

Russia diamond mine

Bench-cut (down the hall)

1.Initial investment is huge.

2.Production cost will be increased in future 0by increasing carrying distance in process. Need to check Periodical review.

(boring examination, digging up an overburden)

3.In comparison with other methods, fuel cost 0is at a disadvantage by uphill carrying of load

10-4. Development of Mine in Japan (2)

136

0200

400

600

800

1 000

1 200

71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 01 03 05

10-5. Marketing : Production of Aggregate

Total Products

Limestone

Quarry & gravel

year

Mt

Main Target

Cement For steel Quarry For chemical Others

Quarry Sand & gravel (sea/river) OthersSand & gravel (land/mountain)

137

More than 1 000kt / year

5001 000kt / year

100500kt / year

Less than 100kt / year

2008 Limestone

mines quarry sites 1.369

Supposed loading machineSupposed loading machine6.5hr/day 22days/month12months/yearBucket Efficiency 90Loading Efficiency 65

EX550029.0 4 290 2 500

EX3600 EX550022.029.03 432 2 000

EX250015.0 2 574 1 500

EX190012.0 1 716 1 000

EX1200BE EX19005.612.01 373 800

EX12005.0 1 030 600

ZX350H1.41.5343200

ZX240H1.0 172100

MODELm3Kt/yeart/hr

10-6. Marketing : Produce of Scale (1)

138

ZX450 over Excavator sale records

2328 31 29

32 29 32 30

4436

13

26

3635

31

40

2931

27

30

35

32

11

15 14

7

11

11

19

13

1414

8

1

2 3

2

1

3

44

4

4

4

4

4

5

0

20

40

60

80

100

'03/F '03/S '04/F '04/S '05/F '05/S '06/F '06/S '07/F '07/S '08/F

NOT FOUNDOTHERSCAT JAPAN

HITACHI

KOMATSU

(units)

10-6. Marketing : Produce of Scale (2)

139

10-7. Strategy Making in Japan

LT160EX19001 716 1 000

LT160EX1200BEEX19001 373 800

LT140EX12001 030 600

LT125 LT140LX4506.0ZX870HZX870BEH858500

LT125ZW310LX3004.05.0

ZX670HZX870H686400

ZR950JCZR950JCLT105

ZW220ZW220ZW250ZW250

3.23.5

ZX470HZX470HZX520LCHZX520LCH515300

ZR950JCZW2203.2ZX350HZX400ZX400343200

ZR950JCZW2203.2ZX240H172100

MODELMODELm3MODELKt/yeart/hr

CRUSHERWLIN PLANTEXCAVATOR

Selection of Selection of main promotion Modelmain promotion Model

MainMarket

Developed quarry-modelSelecting customers & Demo

Application range of our products

Demo at customers site. Attending to the Hi-OSS demo site

Developed Quarry-modelSelecting customers & Demo

140

10-8. Production Process & Machinesin Japan (1)

ZX850HEX800H

Rough Crushing & Digging up Rough Crushing & Digging up (with breaker)(with breaker)

Digging up Digging up (after blasting)(after blasting)

Back break of blasting ZX520H Back break of blasting ZX870H

The edge of blasting pit EX800H The bottom of blasting face EX1200

by bulldozer

by backhoe

pit

After blasting operation need to crush rocks by hydraulic breaker.

Above crushing operation is quite heavily-loaded, HD spec is most suitable.

On dangerous job site, Excavator is more suitable than Bulldozer considered with safety issue.

141

Blasted rock EX850H

Overburden EX1200

Overburden ZX450H

Blasted rock ZW310

Shovel & Dump Shovel & Dump

Load & Carry Load & Carry

L&C ZW310

In SH&DP Work, blasted rocks are Loaded & Carried to Dump truck by big excavator & big WL.

In L & C work, WL directly carries rocks or gravel to hopper.


142

ZR950JC&VR408(screen)Producing Recycle Crusher-run

ZX450&CrusherPrimary crusher Dump-less system

Crushing & Screening Crushing & Screening (Mobile Crusher & MCP ~Mobile Crushing Plant~)(Mobile Crusher & MCP ~Mobile Crushing Plant~)

After first crushing next two steps crushing operation done.

After that above, by Screen the rocks separated by each size.


143

10-9. Information of ZAXIS R-Model

ZX870LCH (Rough Crushing)2007/3 delivery 800hr

ZX520LCH (Back break of blasting)2006/11 delivery 1 800hr

144

transmission Hydraulically operated cooling fan with Heat-Sensing system

Comfort-designed suspension seat

Adjustable steering column

system

Bushings

All round visibility panoramic cab

ZW Selling pointThree works modes TT (Total Torque-control) system

Three driving modes L/N/H/M

Selectable Clutch Cutoff timing

Three work modes are selectable according to job needs and operators preference .In eachWork mode, TT system controls the total torque of the engine and pump for well matchedPenetration force and implement speed according to job needs. The three work modes can beOptimally selected to suit materials to be handled for higher production.

The three driving modes can be selected according to job needs and operators preference.

Voluntarily

Slow

Early

Shift timing

AllnothingM(manual mode)

HCore working is diggingSloping road

NLong distance and/or flat terrainL

Recommend siteAutomatic shift transmissionDriving modes

Clutch cutoff timing can be selected from three position to suit various job condition, includingRapid operation on level ground , and surefooted operation on gradient.

10-10. Wheel Loader Information (ZW series)

P mode : Heavy-duty excavation N mode: Loading L mode : Light-duty operation

ZW220~ZW330ZW220~ZW330

145

Type- Loading methodCross Loading method

Material

Type-V Loading method

Weld edge

BOC

Bucket Specification

Bolt-on Cutting edge (BOC)

Bolt-on cutting edge isnt compatible with bolt on teeth.

(Weld edge is different.)

Teeth cant be attached to BOC bucket.

Weld edge

Bolt-on Teeth (BOT)

Material

10-11. Loading Method of Wheel Loader (ZW series)

146

Selectable for custom

Extinguisher With or Without of Gumball machine

BOC or Tooth

Main work of WL by ZW310 class is loading to dump truck and feeding into hoppers by bucket.

In case of carrying products, the bucket is not necessary to be reinforced. But in case of loading to dump truck& throwing into hoppers, it needs to be reinforced.

Side, inner and bottom plates, and side edges are usually reinforced depending on customers request.

EX.)

9mm

25mm9mm

10-12. Feature of Wheel Loader (ZW series)

147

Bridgestone Bias tires pattern

Michelin radial tires pattern

Michelin treat only radial tire.

Cost

Bias tire is configured to nylon codes that it is piled up carcass.

Radial tire has several strong steel belts, carcass. Steel belt be for tread faces stability and guard. Carcass is steel code of one ply

that it is arranged radial pattern.

Feature

Decaydurability

Side wall and Tread face are bow. Contact area is fickleness.

Side wall is only bow, Tread face isnt bowContact area is stabilized to load.Deflection

Low

Radial

HighContactpressure

Bias

Usually Europe and America use radial tire.

Tire for WLBias tire

Radial tireTire size pattern L3/L4/L5

Bias tire

Radial tireWidth of Tire ( inch)

Diameter of rim ( inch)

Ply

Width of Tire ( inch)Diameter of rim ( inch)

Dia

met

er

of ri

m

Out

side

D

iam

eter

of

tire

Hei

ght

of

tire

Section

10-13. Tire

148

Carrying distance and Cost ( Polar example)Carrying distance and Cost ( Polar example)

10-14. Matching of Dump & Excavator Information (1)

Carrying methods of minerals are as followings. Dump-Truck method Dump-less method

In Japan, Dump method is usually went on to Shovel-Dump method that it combines Hydraulic Excavator and Dump.

Advantages of Dump-Truck method

1.High general versatility. Applicable tovarious sites

2.Damage would be smaller when troublehappens

3.Managable by adjusting no. of units fordistance and/or amount of production change

4.High ability to handle various objects5.Easier operation, less tiredness for operator6.Easier maintenance7.Lower cost for long distance carry comparing

with Bulldozer method & L & C method.

Bulldozer method

L & C method( Load & Carry )

Shovel & Dump method

BulldozerDump

Carrying distance

High

Low

Cost

Wheel loader

149

Dimensions of Excavator, Size of Dump and Matching numbers of Unit should be considered.

Matching numbers of Loading machine & Dumping machineDumping clearance of Loading machine & Bessels Height of DumpDumping reach & Bessels Length of DumpBucket width & Bessel width

Excavator (Bucket capacityISOunitmm)

Model code Bucket capacity A B C D E

ZX380HH 1.5 m3 3 320 2 680 3 650 11 020 1 470ZX470H-3 1.9 3 645 2 990 3 410 12 060 1 500ZX520LCH-3 1.9 3 645 3 070 3 410 12 000 1 500ZX650H ZX670LCH-3 2.9 3 850 3 240 4 310 13 280 1 680

ZX650H(BE) ZX670LCH-3(BE) 3.3 3 850 3 200 4 520 11 800 1 700

ZX870LCH-3 3.5 4 600 4 000 4 590 14 100 1 890ZX870LCH-3(BE) 4.3 4 600 3 770 4 620 12 340 2 110EX1200-5C 5.0 4 850 3 220 7 000 15 340 2 100EX1900-5 12.0 6 010 4 050 6 430 15 250 3 050EX2500-5 15.0 6 290 4 250 7 580 17 050 3 180EX3600-5 22.0 6 780 4 990 7 470 18 190 3 790

A :Rear-end swing radiusB : Dumping heightC : Dumping reachD : MAX. digging reachE : Bucket widthF : Bessel lengthG : Inner Bessel widthH : Bessel height

(Standard Specification)


150

Model codeBucket capacity (m3)

Cycle tine (sec)

11t(7m3)

20t(14m3)

32t(24m3)

46t(34m3)

55t(40m3)

64t(42m3)

90t(60m3)

136t(78m3)

ZX450H 1.9 22 348278162

1213278

ZX650H 2.8 24 236056120

89206

ZX650BE 3.3 24 25245102

78174

1011248

1213290

ZX850H 3.4 25 235245102

78176

1011250

1112294

ZX850BE 4.3 25 12403482

56140

78198

910232

EX1200-5 5.0 26 237245124

67176

78192

89218

EX1900-5 12.0 28 23562380

3494

3498

56140

67182

EX2500-5 15.0 29 23662378

2382

34116

56150

EX3600-5 22.0 30 12501258

2362

2388

34114

EX5500-5 29.0 32 12441246

2366

2386

Appropriate units of Dump per 1 lording machine is calculated by the following formula.

Cm1Cm2

Required units unit

Necessary time at 1 cycle of Dump ( second )

Necessary time at loading to Dump ( second )

(Standard Specification)


151

10-15. Mobile System in Mine

VR516FS(Finger screen)Screening out usable material from stockpile of wastes in the stockyard

ZR260HC(Wood grinder)Woods & stubs are recycled by wood grinder. (used as recycle fuel or compost.)

SR2000G(Soil recycler)Improving overburden for recycle. (used as bank of road construction.)

152

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??????

10-16. Hearing seat to customer

3rd

2ndCone crusher

1stJoe crusherXinch

Plant/Equipment

others

DP HD2052 10tDP5

WL WA400 ZW310 966G

SH ZX470R PC450 ZX210H

Ownership machines

SH&DP one way 800m L&C one way 60mMethod of carrying

Bench cut Open shootMethod of quarrying

Development of forest land by September,2009Rock extraction April,2010per 5 years

Update term of Operation license

6.0hr/day 22day/month 12month/year1 584hr/yearCondition of blast

Monthly output 0000/month Annual output84000/yearAmount of production

Coal ironstonelimestone etc.Rock quality

Booklet Y N URL Y NBooklet/URL

business placeBusiness place/Job site

mining companyCustomers name

Format of acquisition of information

153

11. Forestry Machines

155

Operating weight 13 700 kgBucket capacity(PCSA heaped) 0.5 m

3

Traction force 130 kNGradeability 35(70%)Ground pressure 41 kPaRated power P moed : 63/1950 kW/min-1

HP moed : 66/2150 kW/min-1

Dimensions/Working Range DiagramDimensions/Working Range Diagram

11-1. Dimensions : ZX130L

156

ZX130L Forestry EQUIPMENTZX130L Forestry EQUIPMENT

Air cleanerdouble filters

High performance filter

Reinforcedunder

carriage

Tropical cover

Upperstructurereinforced under cover(4.5mm)

Std cabArm with damage prevention plate

(Upper,Lower,Side)

Reinforced under carriageReinforced under carriage

Two roller guard

Traction force 15%UP

LkNSTD102kN

Reinforced stepReinforcedunder cover

Distance between tumblesL2990mm

STD2880mm

11-2. Equipment (1)

157

Min.ground clearanceMin.ground clearance

(Std

:440

mm

)

(Std

:890

mm

)

Component comparisonComponent comparison

Track link assembly ZX110MTravel motor ZX110MUpper rollers ZX200Lower rollers ZX200Idler assembly ZX200Spring track assembly ZX110M

It is the same as std modelZX120.Hydraulic circuit

It is the same as std modelZX120.Electric circuit

OtherOther

11-3. Equipment (2)

158

11-4. Attachments (1)

ProcessorProcessor

Attachment for specializing in lopping branches off and cross cutting(cut same size).

Composed of grapple(handling wood), blade cutter(lopping branches), feed controlling device, and chainsaw(cross cutting).

Human operation(lopping branches): 10minutes

Processor operation(lopping branches & cross cutting): 2minutes

Shotens operation time and reduces manpower

Grapple Chain saw

Measure device

Transfer device for Hanging wood

Device for Branch cutting off

159

11-5. Attachments (2)

HarvesterHarvesterCut off device for Branch

Transfer device for Hanging wood

Measure device

Grapple Chain saw

Attachment for felling trees, cutting branches off, cross cutting,

Different point(from Processor): Equipped with Tilt system(for easy cutting down trees)

FellerFeller BuncherBuncher

Attachment for felling trees for easy collection.

Lighter attachment weight than processor & harvester. Can be fitted to Long front machine.

160

KS-EN075ZX650LC-3 F Type SeriesKS-EN059ZX850-3 Series (850-3/850LC-3/870H-3/870LCH-3)

KS-EN074ZX500-3 F Type SeriesKS-EN031ZX650LC-3 Series (650LC-3/670LCH-3)

KS-EN076ZX850-3 F Type Series

KS-EN073ZX450-3 F Type SeriesKS-EN030ZX500LC-3 Series (500LC-3/520LCH-3)

EX8000-6

EX5500-6

EX3600-6

EX2500-6

EX1900-6

EX1200-6

For Mining Machines BrochureFor Mining Machines Brochure

Recycling Equipments BrochureRecycling Equipments Brochure

KS-EN105Spec.KS-EN056PBrochure

KS-EN104Spec.KS-EN122Brochure

KS-EN044ZX400LCH-3KS-EN060ZX450-3 Series (450-3/450LC-3/470H-3/470LCH-3)

KS-EN047ZX-R Series (400R-3/470R-3/520R-3/670R-3/870R-3)KS-EN077ZX-R F Type SeriesKS-EN109Brochure

KS-EN125Brochure

KS-EN051QSpec.KS-EN057PBrochureKS-EN052QSpec.KS-EN058Brochure

KA-EN044ZR260HC

KA-EN078Material Handling Machines BrochureKA-EN077Scrap Metal Recycling Brochure

KA-EN082VR408KA-EN061PVR516FSKA-EN043ZR125HC

KA-EN074SR2000GKA-EN020ZR950JC

KS-EN103Spec.

KS-EN112Spec.

For Metal Recycling Machines BrochureFor Metal Recycling Machines Brochure

12. Brochures List

This information is the present in February, 2009.

161

HITACHI EQUIPMENT OWNERS MANUAL

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