History Card Sample

8/11/2019 History Card Sample

1/19

Daily Weekly M- Belt & Cleaner - Condition, Running Position, Tension - Idler - Cleaning - Pulley/Roller Bearing - Surface, Noise, Temp. level, wear - Reducer /Geared Motor - Noise, Temp., Oil level - Roller Chain - Wear, Tension, Fatige. - Sprocket - Pittings, Wear -- - Bearing of Head & Tail Pulley - Clearance --

- Fluid Coupling- Oil leakage, Noise, Wearing of RubberBush, Looseness of coupling bolts.

- Gear Reducer/Geared Motor - Noise, Vibration, Oil leakage &foundation bolt.

- Roller Chain - Oiling, Slackness, Noise.

- Main Bearing - Noise, Vibration, Temperature.

- Back stop clutch - Noise, Temperature. - Conveyor Chain of Bucket Casing - Visual leakage, Vibration.

- Tail Section- Noise, Temp. of bearings, leakage,moment of balancing weight. --

- Sprocket Head/Tail - Wearing --

- Tack up Unit - Lubrication Condition, Sealing. --

- Buckets - Deformation, looseness of bolts. --

- Conveyor Blade - Wear --

- Hanger Bearings - Wear --

- Bearings - Grease, Wear

- Roller Chain & Sprocket - Slackness of Chain, Wear --

- Geared Motor - Oil level,Condition,leakage,appearance

- Casing - Leakage, wear

Belt Conveyoror Belt Feeder

01

PREVENTIVE MAINTENANCE CHECK LIST (MECHANICAL)

ChecksParts NameEquipment NameSr.#Schedule

Bucket Elevator 02

Screw Conveyor 03

CIMENTO NACIONAL LTDA

ME/Issu

Page

Daily Weekly, Monthly Annual


2/19


3/19

ME/FM/03Issue: 01Page: 3 of 11

Daily Weekly

- Fan Casing - Condition, Sound - Bearing - Oil level, Temp: Sound

- Gear Coupling & Shaft- Sounding with condition, alignment &Bend

- Running Status - Vibration

- Impeller - Corrision, Abrassion crack & Balancing --

- Plummer Block & Bearing - Oil condition, seals & packing corrision --

- Cooling water live - Proper flow -- - Fan Casing - Condition, sound - Bearing - Temp: & Sound - Running Status - Vibration - Impeller

Balancing

- Coupling & Shaft - Alignmen, Bent, corrision, Abrasion ofrubber bush, coupling, Pins, Flanges

--

- Plummer Block & Bearing- Abrasion, Seals & Packing, Clearance,corrision. --

- Air Chamber & Line - Dust cloggers --

- Gear Cover - Oil Level, Sound, Cooling Water flow,Vibration

- Bearing Cover - Oil level, Sound, Temp. Vibration. - Flexible Joint - Air Leakage - Relief Valve - Proper Working - Blowers Motor Pulley - Wear, Alignment, Cracks -- - V-Belts - Tension, Wear condition -- - Suction Filter - Condition, Damage -- - Lubricating Oil - Condition -- - Gear rim & Gear Boss - Wear, Damage, Condition -- -- - Bearing - Condition, Clearance -- - Oil Splasher - Wear, Damage -- - Foundation Bolts - Looseness --

- Pipe Fitting - Leakage, Damage -- - Blower Casing - Wear, Damage --- Rotar & Shaft - Wear, Damage, Bent of shaft -- --

SchedulParts Name Checks

06

Turbo Blower 07

Fan

08 Rotary Blower

Sr.# Equipment Name



4/19

ME/FM/03Issue: 01Page: 4 to 11

Daily Weekly

- Bearing - Noise, Temp., Oil level, condition - Pump Gland - Leakage - Pump Body - Sound, Vibration, Foundation Bolts - Gland Packing - Condition, Wear --

- Coupling- Alignment, Wear of Rubber Bush,Wear of Pins --

- Shaft - Bent, Wear --- Stage Casing Impeller - Wear, Condition, Damage --- Stuffing Box Housing - Wear, Damage --- Glan Cover - Wear, Damage -- - Bearing Housing - Wear --

- Geared Motor - Noise Temp:, Vibration, Appearancecondition of gears, Bearing condition

- Roller Chain - Slackness, Lubrication, Wear

- Rotary Valve- Noise, leakage, Wear of Blades,Rotary shaft & casing also glands

- Casing - Leakage, looseness of bolts. - Bearing & Cover - Sealing - Rotary & Shaft - Normal working, Bent of shaft - Gland & Rope - Wearing, condition -- - Hand Wheel & Stud - Working condition - Drive Unit of take up unit - Sound, Temp. condition. - Head & Tail sprocket - Wear, Sound

- Conveyor Chain & Buckets- Condition, Slankness of Chain,Deformation of Buckets.

- Drive unit of Main bearing - Sound, Temp. condition - Back Stop Clutch - Sound, Condition

- Gear Coupling- Sound Oil Leakage, Wearing of toothcondition, alignment, gape b/w shaft.

- Gear Reducer - Sound, Temp. Oil level, Condition oftooth surface, Bearing cleanance.

- Chain Coupling- Condition of tooth surface, Bearingclearance sound

- Apron Charging Chute - Wear, Damage, Leakage -- - Chain rail & Frame structure - Wear, -- - Clinker Discharge Chute - Wear, Damage, Leakage --

Schedul

Rotary Feeder/Rotary Slider/Dosing Slider

09 Water Spray Pump

10

Sr.# Equipment Name

Apron Conveyor 11

Parts Name Checks



5/19


Daily Weekly

- Casing - Leakage, Damage

- Air Chamber - Dust Clogging --

- Canvas Cloth - Damage -- --

- Casing & Hopper of Bag Fil ter - Leakage

- Damper - Sound, Working condition

- Screw Conveyor & Rotary Valve - Sound, Discharge side.

- Roller Chain & Sprocket - Sound, Slackness of Chain

- Cyclo Drive - Sound

- Filter Bag - Ring Tension, Sealing Burst Bags. -- --

- Wire Rope - Condition

- Suspension load & support - Bent

- Flange Cover & shell - Leakage, Wear, Burnt

- Grooved pulley - Wear, Condition --

- Valve Plate - Dogging, Wear, Damage --

- Spray Nozzle - Dogging in Tip --

- Control Valve & guage - Proper Function - Ripping - Water Leakage

- Dust Cone - Dogging, Wear, Damage --

- Feed discharge & Suction Chute - Leakage, Damage - Eligo Spring - Cracks, Spring Tension - Belts - Looseness

- Woven Wire Mesh - Looseness, Damage -- --

- Spring Stand - Looseness of bolts, Bent, Damage --

- V-Belt Pulley - Wear --

- V-S Structure - Appearance, Damage --

- Main Shaft - Bent, Condition --

- Bearing - Condition, Clearance --

ScheduleSr.# Equipment Name

16 Vibrating Screen

14 Damper (By Pass)

Parts Name Checks

Air Slide Conveyor 12

Bag Filter 13

Spray Tower 15



6/19


Daily Weekly

- Bin Feeder

leakage - Pneumatic Cylinder - Proper working, Air pressure

- Catch Extension Assembly - Proper working

- Cut off strip lever - Proper working

- Filling Nozzle - Proper bag holding - Main Shaft Pulley - Noise, Bearing Temp.

- V-Belt - Slackness - Sprocket, Roller Chain & Glandpacking - Wear, Damage

- Gland Packing - Wear, Damage --

- Scale Beam Assembly - Wear Damage -- --

- Bag Chair Assembly - Wear, Damage, Condition --

- A Frame with cup holder - Wear, Bent --

- Check Rod Assembly - Wear, Bent, Damage -- --

- Catch Braket Assembly - Wear of catch, Bracket, Pin & Plate --

- Guide Plate, Cut off slide - Wear, Bent, Damage --

- Housing, Housing Cap - Wear, Wear of liner, Damage --

- Conveyor Chain sprocket - Wear

- Conveyor Chain - Slackness - Rollers - Wear, Cracks - Pins, Link Plates - Wear, Bendings -- - Bushings - Wear --

- Casing- Wear of sole plates, Rail, Railalignment, Support bolts, leakage. --

- Gear Reducer - Oil leakage, Appearance & loosenessof foundation bolts --

- Main Takeup Bearing - Lubrication condition, Bolts, Appearanc --

SchedulSr.# Equipment Name

Packer 17

Chain Conveyor 18

ChecksParts Name

Daily Weekly Monthly Annual


7/19


Daily Weekly

- Inlet Air Seal- Leakage, contact, Wear, looseness ofbolts

- Shell Surface. - Temperature.

- Tyres- Contact on rollers, Surface conditions,centre offset, leading --

- Supporting Rollers- Contact of rollers with tyres, Bearing,Temp., Sound, Vibration, Oil leakage,Cooling water flow, Wear of ThrustPlate.

- Main Bearing - Temp:, Sound, Condition, Oil flow. -- - Pinion & Girth Gear - Oil Spray

- Auxiliary gear Reducer - Oil level, Sound, Bearing condition, OilSeal condition, Gear tooth condition.

- Inlet & outlet sector plate- Wear Burnt, Damage, Looseness ofbolts. -- --

- Bricks Metal Plate - Wear, Burnt. -- --

- Liner under Tyre - Wear, Top clearance -- --

- Gear Coupling- Oil condition, leakage, Gear toothcondition, Bearing condition. -- --

- Main Gear reducer - Oil condition, leakage, Appearance,Gear tooth condition, Bearing condition.

--

- Roller Chain - Slackness --

- Air Line - Leakage --

- Gas/Oil Pipe - Leakage --

- Burner Nozzle - Burnt, Damage -- - Burner adjustment, Bolts, Chain &Pulley

- Wear, Damage --

- Trolley Roller - Proper working -- - Roller Chain Sprocket - Wear --

- Frame- Bent, Damage, Welding joint,

Condition. --

SchedulSr.# Equipment Name Parts Name Checks

19

Burner Pipe20

Rotary Kiln



8/19


Daily Weekly

- Hammer Breaker, Bearing. - Noise, Temp: Vibration. --

- V-Belt, Pulley & Sheare - Slackness, Wear, Condition. --

- Cooler driving system, Bearing. - Sound, Temp: --

- Connecting Rod Bearing - Sound Temp:

- Gear Reducer - Noise, Temp. Condition. -- - Roller Chain & Sprocket - Wear, Slackness - Spillage Conveyor, Cyclo Drive. - Noise, Temp: Condition. - Bearing - Noise, Temp: - Chain & supporting rollers - Visual inspection all Chambers. --

- Grate Plates support. - Wearing, Crack, Burning, Clearance --

- Side Casting - Wearing, Burning, Crack. --

- Wheel Track- Wearing, Bearing, Condition,Looseness of track, Set bolts. -- --

- Chain Conveyor

Chain link & Pins, Condition of guiderollers, slackness/Tightness of guideroller

--

- Clinker Breaker - Wearing of Hammer, Wearing of ShoePlate, Clearance of bearing, condition ofV-Belts & Pulley.

-- --

- Grizzly Bar - W earing, Deformation, Clearancebetween Tow Bar. -- --

- Driving Equipment- Wearing Sprocket, Inspection ofBearing, condition of gear reducer,Inspection of connecting Bearing rod.

--

- Moveable Frame - Deformation, Looseness of Bolts. -- --

- Partition Plate. - Sealing condition b/w compartments. -- --

- Cyclone Elements

i) Outlet Tape- Wear, Corrision, Damage, loosenessof Flange bolts.

ii) Inlet guide Vane - Wear Corrision, Damage --

iii)Inlet Tube Hopper - Wear corrision, Damages, loosenessof fitting bolts --

- Hopper - Leakage, Wearing, Damage. --

ScheduSr.# Equipment Name Parts Name Checks

Clinker Cooler 21

Multi Cyclone22



9/19


Daily Weekly

- Flap damper or Tipping Gates- Movement, leakage, Wearing, Burnt ofdamper plates, Burnt corrision of shaft,Casing condition of bearing.

--

- Gas Ducts- Leakage, condition of insulation,wearing Burnt corrision, welding

condition.

--

- Cyclones- Leakage, condition of roof plate &circulation, Burnt corrision, inflacing jointcondition.

--

- Housing - Leakage, Wearing of plates, Damage,Burnt, corrision, welding, condition.

- Material chute pipes.- Leakage, Welding, Condition, CorrisionBurnt.

- Bleeder Valve - Leakage, Wire Rope & pulley condition. --

- Pinion & Girth Gear - Oil Spray - Oil Cooler - Clogging -- --

- Gear Coupling- Oil leakage, tooth surface, Wearing,

Alignment --

- First chamber Turnion Liner - Looseness of bolts, crack or damage -- -- - Shell Liner - Looseness of bolts, crack or damage -- --

- Diaphragm Plate - Looseness of bolts, crack or damage -- --

- Second chamber Inlet & Outletdiaphragm plate

- Looseness of bolts, crack or damage -- --

- Shell & Turnion Liners - Looseness of bolts, crack or damage -- --

- Turnion Bearing - Oil determination, contamination -- --

- Lubrication Pump - Condition of filter --

- Inching Device Gear - Oil level, condition --

- Wire net - Wearing -- --

- Gear Reducer - Grear condition, Bearing clearance, Oilcondition, Appearance --

- Jackup Device Chain coupling - Wearing of chain of sprocket --

- Felt packing of Trunion Bearing - Wear -- --

- Trommel & discharge felt packing. - Wear -- --

ScheduChecks

23

Grinding Mill24

SuspensionPre-Heater

Sr.# Equipment Name Parts Name



10/19


Daily Weekly

- Frame luker bolts - Looseness missing --

- Main Bearing housing - Housing fitting, Bolts, looseness

- Swing Jaw bearing housing - Housing fitting, Bolts, looseness --

- Toggle Unit- Looseness of Toggle, Block,Suspensions bolts, clearance of Toggle,Block Shim, Tension Rod, Spring,Surgging of tension rod, Hanging Rope.

--

- Foundation Bolts - Looseness, Vibration --

- Stricking Blade - Wear, Loose Bolts. --

- Impact Plate - Wear of linner, looseness of liner --

- Opening- Opening between the striking Blade &Impact Plate --

- Rooter - Wear of holder --

- Stationery Jaw Plate - Wear Cracks -- --

- Frame Liner - Wear Cracks -- --

- Swing Jaw Plate - Wear Cracks -- --

- Cable reaching Device

- Oil condition of gear box, lockingconditionof bolts & Nuts, strcker value &Temp. Rise of new lifter, Thickness ofBack liner

-- --

- Tripper - Wearing of chute -- --

- Steel Structure- Deformation, Crack in weld section,looseness of bolts at joint. -- --

- Boom Conveyor

- e con on, o s e, emp. o u eyBearing, wearness of roller chain &sprocket, oil condition of cyclo drive &gear box.

--

- Boom Hosting device- Oil condition of cyclo drive & drumshaft, noise of bent stop clutch, vibration,lubrication, condition of wire rope.

- Travelling Device

- Cleaning of rail, lubrication of wheelgear noise, vibration of chain case temp.of cyclo drive, fatigue of roller, Chain &sprocket, wearing of gear.

--

- Anchoring device

Anchor plate. -- -- - Gear Box - Wearing of grease bearings & oil seal. --

Crusher

ScheduParts Name Checks

Stacker 26

25

Sr.# Equipment Name



11/19


Daily Weekly

Scraper Conveyor

i) Fluid Coupling - Oil Leakage --

ii) Gear Reducer - Oil level, Temp: Appearance -- --

iii) Head Sprocket & take up bearing - Temp. Noise, Lubrication --

iv) Travelling Device - Looseness of Belts, any obstacles -- v) Scraper - Abnormal sound

vi) Scraper & Frame - Abnormal, Terk, any damage --

vii) Travelling equipments- Greasing of wheel gears, Temp. & Oilleakage cyclo drive, test operation ofbrackes, any abnormal sound.

--

Trolley Travelling Device &Harrow rope

i) Gear Reducer - Oil level, Temp. sound, appearance. --

ii) Breakes - Test run of breaks.

iii) Counter Weight wire ropes

- Smooth operation, take up rope,looseness, Oil on rope, surfacecondition.

--

iv) Jip Hosting Device

- All level, Sound of cyclone drive, Test

run of break, condition & looseness ofwire rope.

-- --

v) Wire Rope - Tension, Condition. --

- Gear Reducer - Noise, Temp. Vibration, Oil level,appearance.

- Onside Rotering parts - Sound Vibration - Discharge chute shaft bottom - Leakage --

- Bearing Grease - Condition --

- Oil Cooler - Cleaning of Tubes & Filter -- --

- Oil stainer - Filter & Corosion -- --

- Oil Tank - Condition -- --

- Pressure Guage & Thermometer - Condition - Coupling & Valves - Noise, Condition, Wearness. --

Name Designation

Imran Razzak Joint Manager

A.Rehman Shaikh Manager (Mech:)

ScheduleSr.# Equipment Name Parts Name Checks

Approved By

27

Classifier 28

Lubrication Device& Jackup pump

Re-Claimer

Prepared By

29

Signature



12/19

Sr.# Equipment Name Location Nos JAN FEB MAR APR MAY JUNE JUL AUG SEP OCT NOV DEC REMARKSCement Mill- X O

X OX OX OX OX O

Cement Mill-X OX OX OX OX O

X OX OX OX OX OX O

X OX OX OX O

X OCement Mill- X O

X OPack House X O

X O

05 Air Compressor

01

04 Weigh Feeder

Bucket Elevator 02

Screw Conveyor 03

Belt Conveyoror Belt Feeder

Pack House

CIMENTO NACIONL L

Pack House

PLANNED MAINTENANCE SCHEDULE (MECHANICAL)

ME/FM/04Issue:01Page:1/6

- In May & November we haveschedule maintenance.

- If any sudden break down Mayoccurred.

- Preventive Maintenancecontinuously is progress

through out the year by weekly& monthly basis.

Cement Mill-

Pack House

Cement Mill-

Pack House

X Half Yearly, O Yearly


13/19

Sr.# Equipment Name Location Nos JAN FEB MAR APR MAY JUNE JUL AUG SEP OCT NOV DEC REMARKS

X OCement Mill- X O

X OPack House X O

X OX O

Cement Mill- X OX OX O

Pack House X OX O

Cement Mill-

X O

Pack HouseX O

Cement Mill- X OX O

Pack HouseX O

Cement Mill- X OX OX O

Pack House X OX O

ME/FM/04Issue: 01

Page: 2 of 6

Roots Blower

Rotary Blower

Fan06

07

08

09




through out the year by weekly

& monthly basis.

Rotary Feeder/Rotary Slider/Dosing Slider

10

Turbo Blower



14/19

Sr.# Equipment Name Location Nos JAN FEB MAR APR MAY JUNE JUL AUG SEP OCT NOV DEC REMARKS-- --

Cement Mill- 01 X O--

Pack House --

----

Cement Mill- X OX OX OX O

Pack House X O

X OCement Mill- X O

X OX OX O

Pack House X O--

Cement Mill- --

X O

Pack House

Cement Mill- X O

X O

Pack House

Page: 3 of 6

Issue: 01ME/FM/04

Air Slide Conveyor

Spray Tower &Water Pump15

Bag Filter 13

Apron Conveyor 11

Damper (By Pass)14





& monthly basis.

12



15/19


X OCement Mill-

Pack House X O--

Cement Mill- --------

Pack House X O

Cement Mill- X O

Pack House

Cement Mill-

X O

Pack House

Cement Mill-

X O

--Pack House --

Packer 17

Chain Conveyor 18

Rotary Kiln19

Burner Pipe20

ME/FM/04Issue: 01

Page: 4 of 6

- In May & November we havschedule maintenance.

- If any sudden break down Maoccurred.



& monthly basis.

16 Vibrating Screen



16/19

Sr.# Equipment Name Location Nos JAN FEB MAR APR MAY JUNE JUL AUG SEP OCT NOV DEC REMARKS--

Cement Mill- --X O

Pack House

Cement Mill- X OX O

X OPack House

Cement Mill- --01 X O----

Pack House----

Cement Mill- X O

X OX O

Pack House

X OCement Mill-

X O

Pack House

Clinker Cooler

SuspensionPre-Heater

23

Multi Cyclone22

21

Grinding Mill24

25 Crusher

ME/FM/04Issue: 01

Page: 5 of 6

- In May & November we havschedule maintenance.




& monthly basis.



17/19


X OCement Mill-

Pack House

Cement Mill- X O

Pack House

Cement Mill- X O

X OX O

Pack House

X OCement Mill- X O

X OX O

Approved By

Re-Claimer 27

Prepared By

Classifier 28

Name Designation

Stacker 26

Signature




through out the year by weekly& monthly basis.

Page: 6 of 6

Issue: 01ME/FM/04

Lubrication Device& Jackup Pump

29



18/19

EQUIPMENT NO: _______________________________ AREA

EQUIPMENT NAME: ____________________________ CARD NO: _________________________________________

SHEET NO: ________________________________________

DATE FAULT OBSERVED PARTS USED

CIMENTO NACIONL LATDMAINTENANCE HISTORY CARD

(MECHANICAL)

MAINTENANCE JOBCARRIED OUT

PLEASE CONTINUE ON OTHER SIDE OF THE PAGE

JOBPERFORMED

BY & MAINHOURS

SIGNATURE OFINCHARGE

ME/FM/05Issue: 01Page: 1/2


19/19

Remarks & Siganture Area Incharge Preventive Maintenance

Incharge


History Card Sample

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