HIPL Profile
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Transcript of HIPL Profile
HARSHINI
www.harshiniinfra.com
HARSHINI
www.harshiniinfra.com
We consider protection of health, safety and environment being one of our greatest tasks and obligations.
K. P. VENUGOPAL, Managing Director
HARSHINI
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Established upon merging three HIPL, SMRPEC and BGK Engineering and Projects 2011
SMRPEC (Manufacturing, 40 km from Hyderabad) 1995
BGK Engineering and Projects established in 2000, mechanical erection of process plants and rotating machinery, Design and construction of Shell and Tube heat exchangers.
Akruthi Infratech established in 2008 for civil construction
Members of the group formerly with Air Liquide Group in India
HISTORY OF HIPL
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SMRPEC (Manufacturing)
Year of incorporation 1994
Fabrication of CS and SS, Packaging and Skids for Chemical, Steel and other industries
Boiler components for L&T, BHEL and Thermax
Pressure vessel manufacturing
CONSORTIUM PARTNERS
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BGK Engineering and Projects (Erection)
Year of incorporation 2000
Mechanical erection of Air Separation plants and other heavy industries
Akruthi (Civil Works)
Year of incorporation 2008
Industrial civil works
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Operator
Design
Maintenance
Fabrication contractor
Equipment Vendor
Construction contractor
Government regulatory
bodies
Process licensor
Partners
Design
Procurement
O&M
Revamp
Project Management & Construction
COLLABORATION PHILOSOPHY
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QUALITY- ‘MATCHING GLOBAL STANDARDS ’
ISO 9001-2000 certification
Quality standards
CE certification (for skids exported to central Europe)
Australian standards
ASME ‘U’ Stamp
IBR approval
CCOE approval
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HEAD OFFICE
TOTAL STRENGTH 138 persons ( 40 Engineers)
OFFICE SPACE 7000 Sq ft
WORK SHOP SPACE 14 Acres
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ORGANIZATION STRUCTURE
Management Board
Managing Director
HR &Admin FIN & A/C COMMERCIAL PROJECTS ENGINEERING QUALITY & SAFETY
TREASURY
TAXATION
AUDIT
SALES
PROCUREMENT
MECH
CIVIL
WORK SHOP
PROCESS
MACHINERY
E&I
C&S
Company secretaryDirector Concurrent
Audit
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BUSINESS MIX
Sales
ERECTION AT SITE
CIVIL
MANUFACTURING
ENGINEERING
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Following sectors are identified as focus areas
Power – Thermal & Solar
Steel
Oil and Gas (Refineries)
Gasification
Petrochemicals
Defense
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Design & Engineering Services
OPERATIONAL AREAS
ENGINEERING DISCIPLINES
ENERGY/PROCESS AUDITS
DEVELOPMENTS
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Gas separation units
Biomass Power plants
Process equipment for Steel, Oil & Gas
Defence , Gasification Sectors
Utility systems (Gas networks, CWnetworks)
Solar PV Power plants
Raw Material Handling Systems
HARSHINI
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Design & Engineering Services
OPERATIONAL AREAS
ENERGY/PROCESS AUDITS
DEVELOPMENTS
ENGINEERING DISCIPLINES
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Steady state simulations and optimization
Thermodynamic calculations, heat & mass balance
Equipment sizing of all rotating machines and static equipment
Process data sheet generation and design validation
Development of PFDs and PIDs, basic and detailed control logics
PROCESS DESIGN & SYSTEMS ENGINEERING
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Sizing of control valves, safety valves and flow elements
HAZOP studies & De-bottlenecking of process plants and equipment
Capacity enhancement studies of process plants
Software : HYSIS, Smart plant 2D & PHA works
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ROTATING MACHINERY
In-house technical know-how to select rotating machines
Procuring, progress follow-up with suppliers of all rotating machinery
Design validation and approval of detailed engineering drawings
Inspection of critical tests in the machine manufacturing process
Retrofitting of existing machines
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ROTATING MACHINERY
Rotating machinery includes (centrifugal/reciprocating/screw compressors and blowers, Air/Water chilling units, water pumps, Turbo Expanders,
Coal Crushers, vibro screens)
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MECHANICAL DESIGN (PR. VESSELS & PIPING)
CS & SS Pressure Vessels to ASME, AS & CE standards
Finalization of basic piping architecture
Finalization of plant layout
Detailed engineering of the following:
Manufacturing Drawings for CS and SS Pressure Vessels.
Finalizing unit piping schematization
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Routing of main lines, flexibility calculations
General Arrangement drawings, isometrics, pipe supports
Piping specifications, line lists and manual valves selection
Plant wide modeling using PDS
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ELECTRICAL & INSTRUMENTATION
Electrical design basis, basic and detailed design
Electrical Single Line Diagram (SLD) preparation
Electrical Layout, cable network
Preparation of electrical equipment specifications
Review and approval of vendors’ data and drawings
Drive’s summary and interface with instrumentation
Instrumentation design basis and instrument specifications
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Control schematics and loop diagrams
Control system definition and approval of vendor data and drawings
Electrical and Instrumentation equipment erection supervision
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CIVIL & STRUCTURAL
Capital cost estimate for civil work
Analysis, design and preparation of civil execution drawings
Finalization of basic civil drawings with equipment suppliers
Preparation of Bill of Quantities and tender documents
Interface with multi-disciplinary engineering groups
Construction work at sites
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ENERGY AND PROCESS AUDITS
Establish right heat and mass balance across the plant
Stabilize the operating point of the plant and critical equipment close to design point
Compare design Vs real data and identify the reasons for gaps, if any and cut down on losses (heat, pressure, electrical, mechanical and fluid)
Reduce gaseous vents and liquid drains
Achieve higher throughput wherever possible
Reduce energy consumption
Fine-tuning of controllers and cascading individual controllers
HARSHINI
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Design & Engineering Services
OPERATIONAL AREAS
ENGINEERING DISCIPLINES
ENERGY/PROCESS AUDITS
DEVELOPMENTS
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Syngas generation for DRI production (JSPL Angul & Raigarh)
Solar PV power plants, Solar cell and module manufacturing Wattpic Energia Intel.ligent of Spain
Solid State Hydrogen Storage (Partnership with Mc PhyEnergy, France
Partnership for coal washeries with EMA Mining-Australia
Detailed engineering for FMC Technologies India
Long term (4-5 years) – IGCC & UCG
DEVELOPMENT PROJECTS- with global partners
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MANUFACTURING AND ERECTION SERVICES
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FABRICATION OF HEAT EXCHANGERS AND TANKS
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CS & SS PRESSURE VESSELS
CS VESSELS FOR AIR SEPARATION PLANTS IN INDIA CS SEPARATOR FOR AIR SEPARATION
PLANTS IN INDIA
SS COLUMNS FOR EXPORT TO RUSSIA
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PLUG AND PLAY SKIDS FOR INDIGENOUS AND EXPORT PROJECTS
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VALVE SKIDS
VALVE SKIDS FOR 60 TPD ASU IN NORTH INDIA
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PRESSURE VESSELS & SKIDS
HEATERS AND NR VALVES MOUNTED ON A SKID FOR TOTAL SOUTH PARS- IRAN
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PROJECTS TO CE CERTIFIED STANDARDS
EXPORTED TO BULGARIA AND ROMANIA
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HANDLING PROCEDURES AT SITES
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CURRENT PROJECTS
DESIGN,ENGINEERING AND SUPPLY
MANUFACTURING AT WORKSHOP
FABRICATION AND ERECTION AT SITE
CIVIL WORKS
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800 TPH Coal Crushing PlantFor Jindal Steel & Power Limited, Angul, in-house starting from design &engineering, supply and supervision of erection & commissioning. The scopeincludes:
2 x 400 TPH Impact crushers including HT motors
Primary screens
Secondary screens
Vibrating feeders
Various gates (R & P, Flap and Rod)
Raw coal & crushed coal hoppers
Conveyor system
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800 TPH Coal Crushing Plant
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Mist Eliminators for DRI Projectfor Jindal Steel & Power Limited, Angul,
The scope includes:
Design & Engineering of the equipment to processrequirements
Internals design
Manufacturing of the equipment at our works
Supply
Supervision of Erection & Commissioning
HARSHINI
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CURRENT PROJECTS
DESIGN,ENGINEERING AND SUPPLY
FABRICATION AND ERECTION AT SITE
CIVIL WORKS
MANUFACTURING AT WORKSHOP
HARSHINI
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Fabrication and Supply of Propellant StorageTank, Water Tank, Vertical Oil Storage Tank forGem Pressure Systems, Hyderabad
Fabrication and Supply of Nitrogen Vessels ofcapacity 3 Nos. Each of 20M3, 6M3, 1M3 for SMSIndia (SMS Siemag), New Delhi for SAIL, Rourkelaproject
Fabrication & Supply of Ducts and beams forThermax India, Pune for Power Projects
Fabrication & Supply of Crane Girders & BufferStops for Sadvik Asia for NMDC Project, Kirandul
Fabrication & Supply of Heater Shells forBHEL, Hyderabad
HARSHINI
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Empanellment with BHEL-Trichy for manufacturingof boiler components
Empanellment with L&T for structural and Pressurevessel manufacturing
HARSHINI
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CURRENT PROJECTS
DESIGN,ENGINEERING AND SUPPLY
MANUFACTURING AT WORKSHOP
CIVIL WORKS
FABRICATION AND ERECTION AT SITE
HARSHINI
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Fabrication and erection of 9700 MT structural steel for RawMaterial Handling System for Jindal Steel & Power Limited,Angul
Fabrication of 7 Nos. Coal Bunkers for Coal GasificationProject for Jindal Steel & Power Limited, Angul
Fabrication of Structurals (Ship Building) for HindustanShipyard Limited, Visakhapatnam
HARSHINI
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THANK YOU