Hinrimill 5
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Transcript of Hinrimill 5
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‹ five-axes-simultane-milling machine
‹ rotation angle of ± 30 degrees
‹ automatic tool changer for 16 tools
‹ very easy operation via provided CAM software DentalCAM with Direct-Mill function
‹ no previous knowledge in milling necessary
‹ Special Cam module for partial denture frameworks
‹ also usable for milling of CoCr blanks
‹ with an automatic blank changer for 8 blanks - HinriMill 5.8
‹ wet grinding option via external pump for processing glass ceramic preparations
Optional available:(from 2. half of the year 2013)
5 Axes
8 Blanks
16 Tools
Dry & Wet
CoCr
WithSpecial model cast
CAM - Module
HinriMill 5
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Comparison of Technical Data
Application area dental technology
Machinable materials plastics, wax, zirconium oxide, nanocomposites,
glass ceramic, CoCr
Construction machine bed of massive aluminium cast
x/y/z traversing range 140 x 98 x 76 mm
Drive precise ball screw spindles for the 3 linear axes,
motor resolution < 1 µm, ground steel precision
guide rails, 4 mm lead
Repeat accuracy ± 0,003 mm
Axis measurement automatic axis measurement and compensation for
absolutely exact results
Housing complete encapsulation of working area with closable
front cover, automatic safety interlock at the front
cover during the machining process
Working area illumination yes
Dimensions (W/D/H) HinriMill 5 approx. 490 x 445 x 540 mm
HinriMill 5.8 approx. 692 x 445 x 540 mm
Weight HinriMill 5 approx. 75 kg
HinriMill 5.8 approx. 95 kg
General
Basic system
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Comparison of Technical Data
Characteristics A axis: rotary axis with highest true running accuracy for processing workpieces on their full circumference of 360 degrees, Harmonic Drive® gears free from backlash B axis: rotary axis with highest true running accuracy, rotation angle of ± 30 degrees, Harmonic Drive® gears free from backlash
Fixing device round universal blanks with a thickness of 10 to 30 mm and a diameter of 98 mm HinriMill 5: manual exchange of blanks HinriMill 5.8: automatic blank changer for eight blanks
Characteristics type CNC G12D, synchronic interpolation of 5 axes, great smoothness of running, powerful and accurate due to microstep operation, high processing speed due to ex- ponential acceleration ramps, look ahead feature for con- tinuous velocity along the path, 8 digital inputs, 8 digital outputs, 5 motor end phases, four quadrant controller, no fan necessary for cooling, optional Ethernet interface
Characteristics synchronous spindle SFS 300P, nominal power under constant load (S1): 300 Watt, maximum power output (Pmax): 600 W, rotational speed range up to 60,000 RPM, 4-fold hybrid ceramic ball bearings, radial deviation at internal cone of the precision shaft < 1 µm, blocking air prevents entering of foreign substances in the bearing area, cone cleaning Collet chuck pneumatic for tools with 3 mm shank diameter and max. 40 mm total length
Rotary axes
Control electronics
Spindle
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Comparison of Technical Data
Characteristics automatic tool change station for 16 tools, tool length detection and tool breakage monitoring via pressure key, diamond-coated tools can be used, compressed air monitoring
Characteristics 3 liquid nozzles at the spindle for wet grinding, wet-grinding option via external pump (optional)
Characteristics opening at the housing side for air extraction, underpressure sensor for monitoring the air extraction, 24 Volt switching output
Accessories switching unit PSW 01-RSV for automatically switching a vacuumcleaner, wet grinding option via external pump, cabinet (W/D/H: 950 x 600 x 1.160 mm)
Tool change
Wet grinding
Air extraction
Other
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Accessories
Adminstrated Tool Board (ATB):This tray with its granite base-plate can be used for storing tools which are not directly inserted into the tool changer of the machine. All 30 positions are accordingly numbered and will be administrated by the DentalCAM software.REF 640026
Dental Suction Unit with fine filter:For machining zirconium oxide and other materials where fine dust particles are being produced, we recommend to use a suction unit with fine filter (Renfert TS).REF 640023
Switching Unit PSW 01-RSV:This small unit allows to switch a vacuum cleaner with a con-nection power of up to 230 V/10 A automatically on and off and thus automatize your operational procedures.REF 640025
Wet Grinding Option:Both models of the S series are already prepared for wet grinding materials like glass ceramics.
REF 640024
Cabinet:The stable cabinet offers much space for your blanks, toolsand accessories. Its massive granite plate underlines thehigh-value appearance of your system.REF 640022
Carbide Tools:Appropriate car-bide tools for machining differentdental materials from wax to cobalt-chrome.
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Tools
We offer also a wide variety of tools to edit a variety of materials:
‹ Milling cutters for wax and plastics:
REF 640200: double-toothed radius cutter Ø diameter: 0,60 mm, length diameter: 1,2 mm REF 640201: double-toothed radius cutter Ø diameter: 1,00 mm, length diameter: 2,0 mm REF 640202: double-toothed radius cutter Ø diameter: 2,00 mm, length diameter: 2,0 mm REF 640203: flat grinded double tooth cutter Ø diameter: 1,20 mm, length diameter: 5,0 mm REF 640204: flat grinded single tooth cutter Ø diameter: 2,50 mm, length diameter: 5,0 mm
‹ Milling cutters with coating for nanocomposites:
REF 640210: double-toothed radius cutter Ø diameter: 0,60 mm, length diameter: 1,2 mm REF 640211: double-toothed radius cutter Ø diameter: 1,00 mm, length diameter: 2,0 mm REF 640212: double-toothed radius cutter Ø diameter: 2,00 mm, length diameter: 2,0 mm REF 640213: flat grinded double tooth cutter Ø diameter: 1,20 mm, length diameter: 5,0 mm
‹ Milling cutters for zirconium oxide:
REF 640220: double-toothed radius cutter Ø diameter: 0,60 mm, length diameter: 1,2 mm REF 640221: double-toothed radius cutter Ø diameter: 1,00 mm, length diameter: 2,0 mm REF 640222: triple-toothed radius cutter Ø diameter: 2,00 mm, length diameter: 2,0 mm REF 640223: flat grinded double tooth cutter Ø diameter: 1,20 mm, length diameter: 5,0 mm
‹ Milling cutters with coating for zirconium oxide:
REF 640230: double-toothed radius cutter Ø diameter: 0,60 mm, length diameter: 1,2 mm REF 640231: double-toothed radius cutter Ø diameter: 1,00 mm, length diameter: 2,0 mm REF 640232: triple-toothed radius cutter Ø diameter: 2,00 mm, length diameter: 2,0 mm REF 640233: flat grinded double tooth cutter Ø diameter: 1,20 mm, length diameter: 5,0 mm
‹ Milling cutters with diamond coating for zirconium oxide:
REF 640240: double-toothed radius cutter Ø diameter: 0,60 mm, length diameter: 1,2 mm REF 640241: double-toothed radius cutter Ø diameter: 1,00 mm, length diameter: 2,0 mm REF 640242: triple-toothed radius cutter Ø diameter: 2,00 mm, length diameter: 2,0 mm REF 640243: flat grinded double tooth cutter Ø diameter: 1,20 mm, length diameter: 5,0 mm
‹ Milling cutters for non-precious alloys on CoCr basis:
REF 640300: double-toothed radius cutter Ø diameter: 0,60 mm, length diameter: 1,2 mm REF 640301: double-toothed radius cutter Ø diameter: 1,00 mm, length diameter: 3,0 mm REF 640302: double-toothed radius cutter Ø diameter: 2,00 mm, length diameter: 4,0 mm REF 640303: double-toothed torus cutter Ø diameter: 1,20 mm, length diameter: 3,0 mm
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Dentalsoftware DentalCAM
This CAM software for the dental technology is especially adapted to the Impression micro-machi-ning systems. Its operation does not demand any previous knowledge due to the clearly structu-red user guidance. At first, the software lets you choose the required blank of different materials. Then you can import your earlier modelled CAD data via the standardized STL format into this open program. The software supports you with comfortable placement aids in an optimal utilisa-tion of space on the blank.
You place the bars which connect the framework to the blank. If necessary, you can also place drops for the sintering process.
Finally, the milling paths of the different tools will be calculated fully automatized and highly optimised. Due to the five axis path calculation, milling undercuts is no problem any longer. All relevant data concerning blanks, fixing devices and tools have been stored in the CAM software – you do not have to bother about such technical details any more. The user workflow is speed-optimised to such an extent that the whole preparation for a regular crown takes less than one minute from switching on the machine up to the start of the machining process.
ERNST HINRICHS GmbHDE-38644 Goslar · Borsigstraße 1
Tel.: +49 (0) 53 21/5 06 24 - 25Fax: +49 (0) 53 21/5 08 81
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