himicheskaya-promyshlennost-eng.pdf

7/29/2019 himicheskaya-promyshlennost-eng.pdf

1/20

Process Automation

Chemical/Petrochemical


2/20


3/20

Table of Contents

WAGO Process Automation 4-5

WAGO-I/O-SYSTEM 6-7

WAGO SPEEDWAY 767 8-9

TO-PASS Telecontrol Solutions 10-11

JUMPFLEXInterace Modules 12-13

TOPJOBS 14-15

Project Support 16-17

WAGO Product Inormation 18-19


4/20

Chemical and petrochemical processingpose significant challenges or equip-ment that must: resist temperature cyclingor both onshore and offshore use,provide a superior contact immune tovibrations, as well as expedite assemblyand install while significantly reducingmaintenance. Reliability, quality andease o use combine to play a decisiverole in processing automation ef ciency.

WAGO-I/O-SYSTEM

JUMPFLEX

transducers/relay andoptocoupler modules

Explosive environment Reliability with CAGE CLAMP

Daily, WAGO components equippedwith CAGE CLAMP Spring PressureConnection Technology prove theirvalue under the harshest conditions.Over the years, WAGO has developedan enviable saety record, includingapprovals or use in potentially explosiveenvironments, an impressive array orobust components that readily withstandaggressive environments and sae, trulymaintenance-ree connections.

WAGO SPEEDWAY,modular IP67 I/O system

Raw Material is the Source of Progress

WAGO Process Automation

Range o rail-mounted terminal blocksrom 28-4/0 AWG/0.08-95mm2

TO-PASS telecontrol

module and GPRS modem

4


5/20

WAGO-I/O-IPC

Power supplies5


6/20

6


7/20

Maximum output,minimum space

Automation in chemical and petroche-mical processing acilities places greatdemands on signal capturing abilities osensors and actuators. These aggressiveoperating conditions and hazardousareas similarly demand robust materialsand saety. Given these circumstances,it must be possible to easily expandprocess control systems in a cost-effective manner while ensuring relia-bility. The modular, flexible and field-bus-independent WAGO-I/O-SYSTEMmeets, and exceeds, these challenges.

All in One

WAGO-I/O-SYSTEM

The most compact, modular andfieldbus-independent I/O systemfor decentralized automation.

Fine modularity and fieldbus-inde-pendence are hallmarks o theWAGO-I/O-SYSTEM, which boastsworldwide approvals or a diverserange o applications. During develop-ment, great care was taken to ensurethe system could account or all therequirements placed on decentralizedfieldbus systems.

Optimized or process-oriented com-munication, the WAGO-I/O-SYSTEMoffers high integration density with anunbeatable price/perormance ratio.

Advantages or building and industrial

automation:Modular construction: Digital, analogand specialty modules can be com-bined in virtually any manner within anode, including outputs with differentcapacities up to 230V.

Freely programmable: Comprehensiveprogramming possibilities in compli-ance with IEC 61131-3

Supports all common fieldbus systems:telecontrol protocol, PROFIBUS,PROFINET, ETHERNET, etc.

Saety approvals

Easy integration o specialtyunctions, such as saetymodules, Exi, vibration analysisand motor controls.

Radio technology

7


8/20

8


9/20

Chemical and petrochemical processingfacilities often subject vital components,such as filling systems and silos, to theharshest environmental conditions.WAGO has engineered the idealcabinet-ree control system that saves

time and materials.WAGO SPEEDWAY 767 has beenextensively engineered and manuac-tured to suit a diverse range o appli-cations that ew other systems couldever achieve. Features such as splashwater protection and an expandedtemperature range optimize connectivityto all external systems. The IP67-grademodules are extremely robust, makingthem ideal or areas prone to grease, oiland dust.

Eliminate Enclosures

WAGO SPEEDWAY 767

The new performance standardfor cabinet-free automation.

Perfection - in every detail:

Modular design

High-perormance data transer

CoDeSys 3 programmable(IEC61131-3)

FDT/DTM configuration

Asynchronous and synchronousdiagnostics

Fieldbus-independent

USB interace

Comprehensive saety eatures

Excellent EMC protection

Ef cient power supply solution

Extended temperature range rom -25C to +60C

IP67 degree o protection(ully encapsulated)

Screw and DIN-rail mount options

Ergonomic design

Cabinet-free

With IP67-grade protection,WAGO SPEEDWAY 767 is shieldedrom spray water, dust, oil and highertemperatures. The ully encapsulatedsystem eliminates expenses associatedwith costly installations and enclosures.Similarly, secure connections or sensorsand actuators, as well as signal proces-sing within the PLC, have been stream-lined to minimize installation time andmaterials.

9


10/20

Exact measurement values for thecontrol center

Chemical and petrochemical processingacilities rely on extensive monitoring ovital process data or sae and ef cient

operations. This includes accessing andprocessing data rom widely dispersedsystems such as gauge heights in storagetanks, temperature and pressure in gasdecompression stations, pH values ovarious solvents or the correct quantitiesin dosing systems. When a problemarises, ault messages, alarms and noti-fications must be instantly, and securely,transmitted.The solution: TO-PASS the rightdevice or every application.TO-PASS

reliably transmits measure-

ment values via GSM network and canalso utilize GPS i a mobile unit, such asa truck or shipping container, must belocated. With the possibility o storingmeasurement values on any Web server,you have access to the process data romnearly everywhere in the world.

Secure Data from Hazardous Areas

TO-PASS

Telecontrol Solutions

From fault detector to intelligenttelecontrol PLC.

A seamless telecontrol solution con-sisting o stand-alone ault detectorswith GSM connection, optional IP66

protection and a telecontrol PLC thatlinks to the WAGO-I/O-SYSTEM.

Transmission based on the internatio-nal IEC 60870-5-101/104 telecontrolprotocol standard.

Use o GSM (GPRS, CSD, SMS)mobile radio network.

Open system with user-selectedInternet server.

10


11/20

Also on the Internet at www.ernwirktechnik.com11


12/20

12


13/20

Need to record measurement data inchemical processing acilities and thencondition, convert and orward thesevalues?

Near the actionJUMPFLEX

easily and securely pro-cesses measurement values recordedin a measurement station. Designedor extreme applications, JUMPFLEXtransducers eature CAGE CLAMP orvibration- and temperature cycling-resi-stant terminations that are maintenance -ree. This makesJUMPFLEX ideal orchemical and petrochemical processingacilities.

Ambient temperatures ranging rom anicy -25C to a scorching +70C are noproblem. The modules ultra-compact de-sign enables decentralized installationsclose to machinery.

For extreme applications

Greater application range due toextended temperature range o -25Cto +70C.

Industrys most compact

"True" 6.0mm/0.23in width maximizespanel space.

Flexibility at its finest

Configuration via DIP switch.Transducers can also be configuredvia sotware (FDT/DTM).

Highest safety

All devices provide "safe isolation"with 2.5kV test voltage to EN 61140.

Transducers:

Millivolt transducer

Threshold value switch

Temperature transducer or RTD

Temperature transduceror thermocouples

Isolation amplifier

Passive isolator

Repeater power supply

Signal splitter

Relay and optocoupler modules:

DC relay modules

DC relay modules with gold contacts

Optocouplers

AC/DC relay modules

AC/DC relay modules with goldcontacts

Flexible Signal Transformation

JUMPFLEX 857 Series

13


14/20

Chemical and petrochemical proces-sing acilities subject connections tosome o the most demanding operatingconditions. Ef ciency and saety rely onconnections that offer the reliability oa vibration- and temperature cycling-

resistant design and ef ciency o astterminations.

Based on sophisticated CAGE CLAMPSSpring Pressure Connection Technology,TOPJOBS terminations meet theserequirements while eliminating requentmaintenance and ailures caused byloose connections. This all adds up toa range o rail-mounted terminal blocksthat were seemingly designed orchemical and petrochemical processing.

Reliable Connections

TOPJOBS

The range of rail-mount terminalblocks.Simply brilliant.

With just one range of rail-mountterminal blocks, WAGO can fulfillvirtually all industrial, Ex applicationand building installation needs. Thanksto CAGE CLAMPS technology, theTOPJOBS DIN-rail mount terminalblocks are the industrys most compact.Their design can save up to 30% morespace over other terminal blocks idealfor space-restricted applications such asswitch cabinets or junction boxes.

CAGE CLAMPS provides tool-free ter-minations for all conductor types. Otherbenefits:

Extremely compact design for more

wiring space or smaller switch cabi-nets/terminal boxes.

Robust, spring-loaded jumper systemfor full nominal current

Connectors are reliably terminated

Cost-effective marking system

Ex approvals are standard

POWER CAGE CLAM P terminal blocksalso provide screwless termination ofconductors up to 4/0 AWG (95mm)

When unreliable wouldbe inexcusable

Temperature fluctuations, vibrationsand environmental aggressors meanscrew connections must be checkedand adjusted frequently. This is whereCAGE CLAMPS excels. In addition tominimizing wiring and installation times,all terminations are permanently gas-tight, maintenance-free and vibration-resistant.

14


15/20

15


16/20

Advice

Planning support

Component selection

Assistance with project bidding

Expertise in:

PLC programming

Fieldbus applications

Measurement value processing

Telemetry

Ex applications

We will assist you with:

Product documentation

Manuals

Application notes

Component libraries

From The Very Beginning...

Project Support

16


17/20

Mixing, weighing and conveyingwith the WAGO-I/O-SYSTEM 17


18/20

WAGO Product InormationAll WAGO products eatured in this brochure are in theollowing WAGO main catalogs:

Rail-Mounted Terminal Blocks

X-COM-SYSTEM Terminal Strips Patchboard Systems Shield (Screen) Connecting System

PCB Terminal Blocks Feedthrough Terminal Blocks PCB Connectors Connectors for Special Applications

Interface Modules IP67 Sensor/Actuator Boxes Radio technology

Overvoltage Protection Power Supplies Empty Housings and DIN-Rail Mounting Carriers

Modular IP20/IP67 I/O-SYSTEM Radio Technology IP20/67 AS-Interface I/O-SYSTEM IP67 Block I/O-SYSTEM IP67 Sensor/Actuator Boxes IP67 Cables and Connectors

Power Supplies

Full Line Catalog Volume 1Rail-Mounted Terminal Block Systems

Full Line Catalog Volume 2PCB Terminal Blocks and Connectors

Full Line Catalog Volume 3I/O Systems

Full Line Catalog Volume 4Interface Modules

18


19/20

www.wago.com/epa

To get a quick product overview, please use theInternet industry portal or the online catalog.

P10 Regine Schttl, aboutpixel.de

19


20/20

0888

-0183/0001

-3601

-Chem

istry-

1.0

E-

08/09

-Prin

tedinGerma

ny,

PD

-Su

bjec

ttodes

ignc

hanges

WAGO Kontakttechnik GmbH & Co. KGPostach 2880 32385 MindenHansastrae 27 32423 Minden

PhoneHead Ofce +49 (0)571/887 - 0Sales +49 (0)571/887 - 222Order Service +49 (0)571/887 - 333Technical Support +49 (0)571/887 - 555

Fax +49 (0)571/887 - 169

E-mail [email protected] www.wago.com

himicheskaya-promyshlennost-eng.pdf

Documents

Transcript of himicheskaya-promyshlennost-eng.pdf