Hilti X-CR Nails Submission Folder - Home - Hilti HongKong Nail DX 460 Tool Technical Information -...

Submission folder

Customer Hotline Customer Hotline Hong Kong 8228 8118Macau (Toll free) 00800- 8228 8118

Websitewww.hilti.com.hk

Hilti X-CR Nails

Submission Folder

Sample Submission and Approval Form 2 - 3

Product Information 4 - 8 X-CR NailDX 460 Tool

Technical Information 9 - 13

Government LetterLabour Department 14 - 16Building Department 17 - 18

Country of Origin 19

Job Reference 20 - 23

Jan 2013

liwin

Text Box

Make your submission simple! To download the most updated submission folders and technical manuals, visit http://www.hilti.com.hk/download P Recycling one ton of paper saves 17 trees and 7000 gallons of water. Please consider your environmental responsibility before using the hard copy version!

LIWIN

Text Box

DX 36 Tool

SAMPLE SUBMISSION AND APPROVAL FORMContract Title: Ref. No.:

Date:Ref. No. ofPreviousSubmission:

Contract No: (1)File Reference: (2)

DETAILS OF SUBMISSIONTo: Contract Manager's Representative Attention:From:

The enclosed sample and catalogue* I certificate of origin* I technical data* I test report* 1 job reference* asdescribed below have been checked for compliance with the Specifications and Drawings, and are submitted forapproval.

1. General lnformationa. Material Description X-CR Nail

b. Location:

c. Specification Ref. Page: Item:

d. Drawing Ref. No.

e. B.Q. Ref.No.:

f. Anticipated date of approval:

2. Technical lnformationThe submitted sample has been checked against the specification and drawings as listed below:-

Specification Requirements Submitted Sample(State details against each item)

a. BrandNot specified Hilti

b. Country of OriginNot specified Liechtenstein

c. Manufacturer's Name & AddressNot specified Hilti Corporation , FL-9494, Principality of Liechtenstein

d. Factory's Name & Address(es)Not specified Hilti Plant AG, Plant 1, Feldkircherstr, 100, Postfach 333,

FL-9494 Schaan, Principality of Liechtensteine. Supplier (with Applicator, if any)

Not specified Hilti (Hong Kong) Ltd

Jan 2013

f. AppearanceNot specified According to the sample submitted

g. Color +Not specified NIL

h. SpecificationNot specified Attached

i. Manufacturer's CatalogueNot specified Attached

j. Test Report (Original/Certificated True Copy)Not specified Attached

k. Previous Job ReferenceNot specified Attached

I. Supplementary InformationNot specified NIL

For and on behalf of the Contractor

(Quality Control Manager)

CONTRACT MANAGER'S COMMENTSTo:From: Contract Manager's Representative:On the basis of the sample and information given, the above sample submitted is:(1) * Approved.(2) * Not approved because

Remarks:

Approval does not alter the requirements of the ContractContract Manager's Representative:

Date:

CC.

(* Delete if appropriate)(+ For glass or vitreous mosaic tiles, the contractor is required to confirm the colour range(s) of thesubmitted sample, i.e. a) light and or medium; or b) dark)

Jan 2013

Direct Fastening Systems

172Customer Hotline: Hong Kong 8228 8118 Macau 00800 8228 8118 (Mon - Fri 8:30 am - 6:00 pm / Sat 8:30 am - 1:00 pm) | Hilti online: www.hilti.com.hk

6

★ Non-Stock Item in HK & Macau

Stainless steel nailX-CR

X-CR stainless steel nailCorrosion resistant nails for fastening to concrete and steel, 3.7 mm shank diameter, 8 mm plastic washer

Order designation Shank length (mm) DX 460-F8 DX 36 Package content (pcs) Item no.

X-CR 14 P8 14 • • 100 00306701 ★X-CR 16 P8 16 • • 100 00247356 ★X-CR 18 P8 18 • • 100 00247357 ★X-CR 21 P8 21 • • 100 00247358X-CR 24 P8 24 • • 100 00247359 ★X-CR 29 P8 29 • • 100 00247360 ★X-CR 34 P8 34 • • 100 00247361 ★X-CR 39 P8 39 • • 100 00247362 ★X-CR 44 P8 44 • • 100 00247363 ★

X-CR stainless steel threaded studsCorrosion resistant stud nails for fastening to steel, 3.7 / 4.5 mm shank diameter

Order designation Thread length Shank length Plaste washer Base material DX 460-F8 DX36 DX 76 Package content (pcs) Item no. (mm) (mm) diameter (mm)

X-CR M6 11-12 FP8 11 12 8 Steel • • 100 00255902 ★X-CR M6 22-12 FP8 22 12 8 Steel • • 100 00255903 ★X-CR M8 11-12 P8 11 12 8 Steel • • 100 00255908 ★X-CR M8 22-12 P8 22 12 8 Steel • • 100 00255909 ★X-CR M8 15-12 P8 15 12 8 Steel • 100 00372033 ★X-CR M8 9-12 P8 9 12 8 Steel • 100 00372031 ★X-CR M8 9-12 FP10 9 12 10 Steel •1) • 100 00372032 ★X-CR M8 15-12 FP10 15 12 10 Steel •1) • 100 00372034 ★X-CR M6 11-27 FP8 11 27 8 Concrete • • 100 00257187 ★X-CR M6 22-27 FP8 22 27 8 Concrete • • 100 00257188 ★

1) For DX 460 equipped with Fastener guide X-460-F10 and Piston X-460 P10.

X-CR mesh nailFor mesh application, in external area, concrete and masonry, 23 mm steel washer

Order designation Thread length (mm) Shank length (mm) DX 460-F8 DX 36 Package content (pcs) Item no.

X-CR 21 P8 S23 3.7 21 • • 500 03457801Item no.

Hanger systemX-HS

X-HS for fastening suspended ceiling, trunking, conduit with threaded rod to concrete and steelOrder designation Base material Internal thread diameter (mm) DX 460-F8 DX 351 DX36 Package content (pcs) Item no.

X-HS M6 U 27 P8 Concrete 6 • • • 100 00386223 ★X-HS M8 U 27 P8 Concrete 8 • • • 100 00386224 ★X-HS M10 U 27 P8 Concrete 10 • • • 100 00386225 ★X-HS M6 U 19 P8 Steel 6 • • • 100 00386213 ★X-HS M8 U 19 P8 Steel 8 • • • 100 00386214 ★X-HS M10 U 19 P8 Steel 10 • • • 100 00386215 ★

Ceiling clipX-CC

X-CC for fastening suspended ceiling or temporary cable with wire to concreteOrder designation Base material Shank length (mm) Dx 460-P8 DX 351 DX 36 Package content (pcs) Item no.

X-CC U 16 P8 Steel 16 • • • 100 00386228 ★X-CC U 22 P8 HardConcrete 22 • • • 100 00386229 ★X-CC U 27 P8 Concrete 27 • • • 100 00386230

2013_06_Direct_Fastening_Eng_final.indd 172 2012/12/15 �� 02:45:29

Jan 2013


165 Customer Hotline: Hong Kong 8228 8118 Macau 00800 8228 8118 (Mon - Fri 8:30 am - 6:00 pm / Sat 8:30 am - 1:00 pm) | Hilti online: www.hilti.com.hk


Powder-actuated toolDX 460The DX460 combines a high level of user-friendliness with extreme reliability for a large variety of applications

Applications■ Ceiling fastenings to fix ceiling brackets

■ Securing formwork and making general fastenings

■ Fastening parts in steel construction

Advantages■ Reliability: An optimised tool concept and completely new magazine design for

a long service life, even when carrying out demanding serial fastenings

■ Unbelievable versatility: A tool for manifold applications in building construction and civil engineering. The DX 460 comes with well-conceived solutions for the insulation trade and trouble-free fastening to very different base materials.

■ Simplicity itself: The DX 460 can be taken apart and re-assembled quickly and easily without any tool. The new tool concept reduces cleaning and maintenance work to a minimum

Technical dataDX 460

Tool weight 3.25 kg (7.16 lb) 3.51 kg (7.78 lb) with magazine

Tool length 458 mm (18.03") 475 mm (18.7") with magazine

Magazine capacity 10 magazined nails from 14 to 72 mm

Cartridge 6.8 / 11 M in strips of 10, 4 power levels (green, yellow, red and black)

FLEET MANAGEMENT

OrderingOrder designation Package content Item No.

DX 460 powder-actuated tool Supplied in a toolbox made of impact-resistant and non-break plastic with a cleaning set, spare buffer, ear protectors, safety glasses, Hilti spray and operating instructions.

03485775

DX 460 MX72 powder-actuated tool with magazine

Supplied in toolbox made of impact-resistant and non-break plastic with a cleaning set, spare buffer, ear protectors, safety glasses, Hilti spray and operating instructions.

00371671 ★

Special cartridges 6.8/11 M

Power level Package content Order designation Color code Item no. Light 100 6.8/11 M green 00050351 Medium 100 6.8/11 M yellow 00050352 Heavy 100 6.8/11 M red 00050353 Extra heavy 100 6.8/11 M black 00050354 ★


Jan 2013



6


Accessories

Order designation Item No. Magazine MX72 ■ 00371684 ★ For magazined nails up to 72 mm long (with splinter guard)

Fastener suide X-460-F8 ■ 00304529 ★ Standard Fastener guide X-460-F8N15 ■ 00373314 ★

For better accessibility, 15mm narrow

Fastener guide X-460-F8N10 ■ 00373315 ★ For better accessibility, 10 mm narrow Fastener guide X-460-F8S12 ■ 00373317 ★ For nails with 12 mm diameter steel washer

Fastener guide X-460-F8SS ■ 00373318 ★

With spall stop for 6 and 8 mm threaded studs

Fastener guide X-460-F10 ■ 00373319 ★

For 10mm threaded stud and nails

Fastener guide X-460-F10SS ■ 00373320 ★

With spall stop for 10 mm threaded studs

Fastener guide X-460-FIE ■ 00373321 ★ For X-IE insulation fasteners

Fastener guide X-460-F8GR ■ 00386012 ★ For grating application with 8mm threaded studs

Piston X-460-P8 ■ 00373297

Standard. For X-U, X-C, X-DNI, X-EDNI, X-ZF, X-FS, X-CR

Piston X-460-P8AL ■ 00373299 ★

For X-AL nails

Piston X-460-P8W ■ 00373298 ★ For overdriving nails

Piston X-460-P10 ■ 00373300 ★ For 10 mm threaded studs and nails

Piston X-460-PIE ■ 00373301 ★ For X-IE insulation fasteners

Piston X-460-PIEA ■ 00373302 ★ For X-IE insulation fasteners with an approval

Piston X-460-PGR ■ 00305448 ★ For grating application with 8mm threaded studs

Stabilizer X-460-STAB ■ 00373322 ★ To support square pressing of the tool against a surface

Centering device X-460-F8GR-CD25 ■ 00386010 ★ To ensure the studs are fastened at the grating grid centre. 25mm diameter

Centering device X-460-F8GR-CD30 ■ 00386011 ★ To ensure the studs are fastened at the grating grid centre. 30mm diameter

DX 4

60


Jan 2013


167 Customer Hotline: Hong Kong 8228 8118 Macau 00800 8228 8118 (Mon - Fri 8:30 am - 6:00 pm / Sat 8:30 am - 1:00 pm) | Hilti online: www.hilti.com.hk

Accessories

Order designation Item No.

Washer holder X-460-WH23/36 ■ 00373331 ★ For placing nails with 23 and 36 mm dia. steel washers with the magazine

Buffer X-460-B ■ 00373330 ★

Spall guard X-460-SGF8 ■ 00373323 ★ For the standard fastener guide

Spall guard X-460-SGMX ■ 00373324 ★ For the MX 72 magazine

Pole tool X-PT 460 7FT ■ 00371661 ★

2.1- meter (7ft)

Splinter guard X-SGF ■ 00304416 ★ For DX 460

DX 4

60


DX 460 equipment for fastening gratingsDescription Ordering designation Package content (pcs) Item no.

Fastener guide for 8mm studs X-460-F8GR 1 a 00386012 ★Fastener guide for 10mm Studs X-460-F10 1 00373319 ★ Centering device, 25 mm dia. - 1 b 00385349 ★Centering device, 30 mm dia. - 1 c 00385350 ★ Piston for 8mm studs X-460-PGR 1 d 00305448 ★Piston for 10mm studs X-460-P10 1 e 00373300 ★

Fastening gratings / checker plate Applications■ Fastening gratings and industrial flooring on metal profiles (thickness at least 6 mm)

■ Industrial buildings and power plants

■ Shipbuilding

■ Food-processing industry

■ Chemicals and oil industry

■ Steel and metal construction trades

■ Public buildings

d

f

h

e

g

i

a b c

X-FCM X-FCP

Advantages■ Quick and easy to install: Up to 120

fastenings per hour■ Trouble-free, one-man operation■ Versatile and mobile: No external power

source required■ Secure: Verified holding power, highly ductile nails■ Also available in stainless steel

Grating discs Threaded studs for grating page 181 page 181

Threaded studs for gratingpage 181


Jan 2013



6

Powder-actuated toolDX 36Tool for special applications

Applications■ Wood and metal to concrete or steel

■ Electrical installations (switchboxes)

■ Clips, clamps and rings for electric cables, conducts and pipes

■ Mouldings, brackets, sections etc.

Technical dataDX 36

Power load 6.8 / 11 M cartridge in magazine of 10, 4 power levels (green, yellow, red, black)

Tool length 370 mm

Tool weight 2.38 kg

FLEET MANAGEMENT

OrderingOrder designation Package content Item No.

DX36 Powder-actuated fastening tool

Supplied in an impact-resistant plastic carrying case with accessories (cleaning brushes, safety goggles, cleaning cloth, Hilti spray and operating instructions).

00384032

Special cartridges 6.8/11 M

Power level Package content Order designation Color code Item no. Light 100 6.8/11 M green 00050351 Medium 100 6.8/11 M yellow 00050352 Heavy 100 6.8/11 M red 00050353


Accessories

Order designation Item No. Piston 36/DNI packed ■ 00409313

Fastener Guide 36/F3 ■ 00003737 ★ Base Plate 36/S13 ■ 00003738 ★

Spring Clip ■ 00003739 ★ Splinter Guard ■ 00002224 ★

DX 3

6

Advantages■ Power regulation

■ Report muffler

■ Automatic cartridge feed


Jan 2013

o 12

2.4

o4

L

Ls

11 / 2009 2.89

X-CR

X-CR Stainless Steel Nails for Concrete,Sand lime Masonry and Steel

General informationMaterial specifications

Nail shank: CrNiMo Alloyfu ≥ 1850 N/mm2

(49 HRC)

Zinc coating: X-CR 48 P8S15 has5–13 µm

Zinc coating to improve anchorage in concrete

Fastening tools

DX 460, DX 36, DX-E72See fastener selection for more details.

Approvals

DIBt (Germany): X-CR 48 P8 S15

ICC (USA): X-CRwith dnom = 3.7 mm

ABS, LR: all types

Dimensions

X-CR __ P8

X-CR __ P8

Examples

o 8

2.4

o3.7

L

Ls

o 8

2.4

o4

L

Ls

X-CR __ P8 S12

2.4

o4

L

Ls

o 15

X-CR 48 P8 S15

Product data

Applications

HD2341126E

Exposure to weather or otherwise corrosiveconditions

Stainless steelAl

Noble or corrosive fastened material

Treated lumber

Jan 2013

X-CR

2.90 11 / 2009

Design conditions:• For safety relevant fastenings sufficient redundancy of the entire system is required:

minimum 5 fastenings per fastened unit with normal weight concrete base material.• All visible failures must be replaced.• Valid for concrete and sandlime masonry with strength of fcc < 40 N/mm2.• Valid for predominantly static loading.

Soft material:• Working loads depend on strength and thickness of material fastened. Do not use working

loads in excess of those for wood.• Depth penetration and other conditions same as for fastening wood• Use R23 or R36 (∅ 4.5 mm hole) washer to control penetration and to increase pull-over

strength. Separately available from Hilti.

DX Standard: Recommended loads

Fastening wood to concrete, sandlimemasonry:

Nrec = Vrec = 0.4 kN

Fastening wood to steel:

Nrec = Vrec = 0.6 kN

Design data

Load data

Fastening wood to concrete, sandlimemasonry or steel

Nrec Vrec

DX-Kwik (with pre-drilling): Recommended loadsNrec,1 [kN] Nrec,2 [kN] Vrec [kN] Mrec [Nm]

X-CR 39/44 2.0 0.6 2.0 5.5

X-CR 48 3.0 0.9 3.0 5.5

Conditions:• Nrec,1: concrete in compressive zone.• Nrec,2: concrete in tension zone.• Static or cyclic (5000 load applications) loading.• fcc ≥ 25 N/mm2. For higher concrete strengths, higher loadings may be possible if support-

ed by testing.• Recommended loads are based on failure of the fastener anchorage in the concrete.

Thickness and quality of the fastened material may lower the loadings.• Observance of all pre-drilling requirements, fastened thickness limits, and recommended

details.

Jan 2013

11 / 2009 2.91

X-CR

Test dataImportant note: test data are for information only and cannot be used for design. These dataare examples and do not represent the whole range of applications and load cases.Design data for Hilti DX-standard nails in concrete are based on a specific statistical evalua-tion method taking into consideration high variation coefficients. The evaluation procedure isdescribed in the Direct Fastening Principles and Technique section of this manual.For more detailed information please contact Hilti.

Pull-out loads in uncracked concreteMean ultimate Variation Embedment Concretepull-out loads coefficient depth strength

Nails Nu,m [kN] [%] hET [mm] fcc [N/mm2]

X-CR 4.16 ~45 30 47.1

Pull-over loads (Characteristic values: 5% fractile value)Softwood Hardwood 1.0 mm 0,75 mm(spruce) (beech, Aluminium Steel

pre-drilled) sheeting sheetingNail Ntest,k [kN] Ntest,k [kN] Ntest,k [kN] Ntest,k [kN]

X-CR 3.2 5.2 1.4 3.0

Thickness of base material

Application requirements

hm

in

dnom

t II

Concrete

hmin = 80 mm (dnom = 3.7 mm)

hmin = 90 mm (dnom ≥≥ 4.0 mm)

Steel

tll ≥≥ 5 mm for fastening of wood

Thickness of fastened materialtI ≤≤ 25.0 mm (detailed information see fastener selection)

DX Standard:

Jan 2013

X-CR

2.92 11 / 2009

Spacing and edge distances (mm)

cc 50 200

20050

cc 200 200 200

cc a

a

Pairs Row along edge General (e.g. group of fasteners)

Corrosion information For fastenings exposed to weather or other corrosive conditions. Not for use in highly corro-sive surroundings like swimming pools or highway tunnels.For further detailed information on corrosion see relevant chapter in Direct Fastening Principles and Technique section.

reinforced* non-reinforced

c 100 150reinforced* non-reinforced

c 80 150reinforced* non-reinforced

c 80 150

a 80 100* Minimum ∅ 6 mm reinforcing steel continuous along all edges andaround all corners. Edge bar must be enclosed by stirrups.

5Steel thickness, tII [mm]

Shan

k le

ngth

, LS

[mm

]

296 7 8 9 10 11

34

39

44

49

54

59

S 355

S 235

Application limits

Steel

Jan 2013

11 / 2009 2.93

X-CR

o 8

2.4

o3.7

L

Ls

Fastener selection

Fastener selection:

DX Standard – fastening wood or soft materialRequired nail shank length

Wood: LS = hET + tl [mm]

Soft material: LS = hET + tl – 2.4 – hcs [mm]hCS ≅ 3 mm if possible

Required depth of penetration hET

Normal weight concrete NWChET according to concrete strength fccfcc [N/mm2] 15 25 35

hET [mm] 32 27 22

Light weight concrete LWC:

hET = 32–37 mm

tI

Normal weight concrete NWC

tI

hET

hcs

Sandlime masonry SLM

tI

hET

Steel

Sandlime masonry SLMhET according to concrete strength fccfcc [N/mm2] 15 25 35

hET [mm] 32 27 27

Steel

hET ≥ 10 mm

Jan 2013

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Hilti X-CR Nails Submission Folder - Home - Hilti HongKong Nail DX 460 Tool Technical Information -...

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Transcript of Hilti X-CR Nails Submission Folder - Home - Hilti HongKong Nail DX 460 Tool Technical Information -...