Hilti CP636 Firestop Mortar Submission Folder (OHFWULFDO ... · On cable bundles, & cable trays...

Submission folder

Customer Hotline Customer Hotline Hong Kong 8228 8118Macau (Toll free) 00800- 8228 8118

Hilti CP636 Firestop MortarSubmission Folder(Electrical trade Cable Penetration) Product & Technical Data 2

Test Reports- WFRC 101728 3 - 44- RED R13A16 45 - 51

Government LettersBuildings Department 52Fires Services Department 53Architectural Services Dept. 54

Country of Origin 55

Material Safety Data Sheet 56 - 59

Job Reference 60 - 64

Dec 2013

liwin

Text Box

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Firestop Systems

262Customer Hotline: Hong Kong 8228 8118 Macau 00800 8228 8118 (Mon - Fri 8:30 am - 6:00 pm / Sat 8:30 am - 1:00 pm) | Hilti online: www.hilti.com.hk

9

Firestop mortarCP 636A fire resistant, cement based compound with thermal insulating properties for sealing small to large sized openings

(Macau Local FSD Approved)

Acoustic

Technical data (at 23˚C and 50% relative air humidity)

CP 636

Base materials Concrete and masonry

For use in Walls and floors

Fire rating Up to 240 mins

Colour Grey

Storage Temperature 5˚C to 25˚C

Application temperature 5˚C to 45˚C

Mix ratio (by volume) 3:1 (mortar to water)

Volume of water for mixing (per 20 kg mortar)

9.8 L

Form removal (depending on consistency)

after 2 to 4 hours (walls)after 2 to 12 hours (floors)

Bulk density 680 kg / m³

Density of hardened mortar 820 kg / m³

Compressive strength (after 28 days at 23˚C)

2.9 N / mm²

Material class as per DIN 4102, P.1 A1 (fire reaction)

Shelf-life after production 12 months (at 20˚C in a dry place)

Ordering

Order designation Packaging content (pcs) Item No. CP 636-20 firestop mortar 20 kg sack 1 00334897

CP 636

Aus-führungsschild

CP 636

Aus-führungsschild

CP 636

Aus-führungsschild

4. Optional: add CP 651 or CP 657 for future cable changes

5. Fasten installation plate in place (if required)

2. Mix CP 636 mortar (by adding mortar to water)

6. Re-installation: lay cables and close remaining opening

CP 636

Aus-führungsschild

CP 636

Aus-führungsschild

CP 636

Aus-führungsschild

1. Clean opening, moisten surfaces

3. Put mortar into place

Application Procedure

Advantages■ Paintable

■ Simple application by trowel

Applications■ Lift door frame / Indicator panel application

■ Cable tray penetration

■ Busway penetration

■ Multiple penetration

Product Features■ High yield

■ Stiff (formwork not always required)

■ Contains no asbestos, phenol or halogen constituents

■ Good adhesion to steel, concrete and masonry

Smoke

www.hilti.com.au 1 July 05112

CP 636 Firestop Mortar

20 kg bags yield 22.2 litresa = opening depth in cmb = opening length in cmc = opening width in cm

Blank opening

Number of bags required = a x b x c22,000

e. g. 100 mm thick floor with 1 metre x 1 metre opening:Therefore number of bags required = 10 x 100 x 100

22,000 = 5 bags

Opening with 30% cross sectional area of servicesNumber of bags required = a x b x c x 0.7

22,000


22,000

CP 678 Cable Coating

CP 651 Firestop Cushion

Number of L + S size cushions required

Cross sectional area of cables

Area 0% 10% 30% 60%

(m2) cushion size cushion size cushion size cushion sizeS (Qty) L (Qty) S (Qty) L (Qty) S (Qty) L (Qty) S (Qty) L (Qty)

0.12 1 + 0 0 + 0 2 + 0 1 + 0

0.02 2 + 0 2 + 0 2 + 0 1 + 0

0.04 10 + 0 10 + 1 7 + 0 5 + 0

0.05 17 + 0 13 + 0 10 + 0 5 + 0

0.1 3 + 12 2 + 12 3 + 9 5 + 5

0.2 6 + 24 5 + 24 8 + 17 6 + 9

0.4 11 + 47 11 + 47 3 + 39 5 + 21

0.5 27 + 63 15 + 60 10 + 50 5 + 30

0.6 18 + 72 18 + 72 12 + 60 6 + 36

0.8 24 + 96 24 + 96 16 + 80 8 + 48

1.0 40 + 132 30 + 120 20 + 100 10 + 60

1.2 36 + 144 36 + 144 24 + 120 12 + 72

1.4 42 + 168 42 + 168 28 + 140 14 + 81

1.5 49 + 202 45 + 180 30 + 150 15 + 90

1.6 48 + 192 48 + 192 32 + 160 16 + 96

1.75* 67 + 236 53 + 210 35 + 175 17 + 105

(guide figures for a wall)

* Corresponds to max. permitted opening size in walls.

Consumption guide

a

c

b

Coverage

• On a flat surface coverage will be approx. 650gm per m2(at 0.5mm DFT, dry film thickness). To reach a dry thickness of 1mm you need about 1.5-2.0mm wet thicknessThis means two coating steps.

• On cable bundles, & cable trays allow 1 to 1.5kg per m2 (at 0.5mm DFT,dry film thickness), depending on volume of cables, method of application, & wasteage (i.e. overspray).

• A larger cable tray of 1m length & 0.55m wide, with 3 cable bundles each of 10cm in diameter, coated once, needs ca. 4 litres of CP 678.Coated twice you need between 7-8 litres

• A smaller cable tray of 1m length & 0.35mm wide, with 3 cable bundles each of 10cm in diameter, coated once, needs ca-3 litres of CP 678.Coated twice you need ca.5 litres of CP 678.

Blank Opening

Consumption Guide




Blank opening



22,000 = 5 bags


22,000


22,000





Area 0% 10% 30% 60%


0.12 1 + 0 0 + 0 2 + 0 1 + 0

0.02 2 + 0 2 + 0 2 + 0 1 + 0

0.04 10 + 0 10 + 1 7 + 0 5 + 0

0.05 17 + 0 13 + 0 10 + 0 5 + 0

0.1 3 + 12 2 + 12 3 + 9 5 + 5

0.2 6 + 24 5 + 24 8 + 17 6 + 9

0.4 11 + 47 11 + 47 3 + 39 5 + 21

0.5 27 + 63 15 + 60 10 + 50 5 + 30

0.6 18 + 72 18 + 72 12 + 60 6 + 36

0.8 24 + 96 24 + 96 16 + 80 8 + 48

1.0 40 + 132 30 + 120 20 + 100 10 + 60

1.2 36 + 144 36 + 144 24 + 120 12 + 72

1.4 42 + 168 42 + 168 28 + 140 14 + 81

1.5 49 + 202 45 + 180 30 + 150 15 + 90

1.6 48 + 192 48 + 192 32 + 160 16 + 96

1.75* 67 + 236 53 + 210 35 + 175 17 + 105



Consumption guide

a

c

b

Coverage








Blank opening



22,000 = 5 bags


22,000


22,000





Area 0% 10% 30% 60%


0.12 1 + 0 0 + 0 2 + 0 1 + 0

0.02 2 + 0 2 + 0 2 + 0 1 + 0

0.04 10 + 0 10 + 1 7 + 0 5 + 0

0.05 17 + 0 13 + 0 10 + 0 5 + 0

0.1 3 + 12 2 + 12 3 + 9 5 + 5

0.2 6 + 24 5 + 24 8 + 17 6 + 9

0.4 11 + 47 11 + 47 3 + 39 5 + 21

0.5 27 + 63 15 + 60 10 + 50 5 + 30

0.6 18 + 72 18 + 72 12 + 60 6 + 36

0.8 24 + 96 24 + 96 16 + 80 8 + 48

1.0 40 + 132 30 + 120 20 + 100 10 + 60

1.2 36 + 144 36 + 144 24 + 120 12 + 72

1.4 42 + 168 42 + 168 28 + 140 14 + 81

1.5 49 + 202 45 + 180 30 + 150 15 + 90

1.6 48 + 192 48 + 192 32 + 160 16 + 96

1.75* 67 + 236 53 + 210 35 + 175 17 + 105



Consumption guide

a

c

b

Coverage





British StandardBS 476BS 476-20 EN 1366-3

2013_09_Firestop_Eng_final_02.indd 262 12/15/12 4:22 PM

Dec 2013

Dec 2013

/4Material Safety Data Sheet

According to 91/155 EEC

Printing date 18.10.2005 Reviewed on 08.10.2004

DR

1 Identification of substance:

· Product details:

· Trade name: CP 636· Application of the substance / the preparation Construction chemicals

· Manufacturer/Supplier:Hilti AGFeldkircherstr. 100Postfach 333FL-9494 Schaan LiechtensteinTel: +423 234 2111Fax: +423 234 2965

· Informing department: see section 16· Emergency information:Tel.: 00423 / 234 - 2111Fax.: 00423 / 234 - 2965Schweizerisches Toxikologisches Informationszentrum - 24 h ServiceTel.: 0041 / 1 251 51 51 (international)

* 2 Composition/Data on components:

· Chemical characterization· Description: Fire prevention compound with a hydraulic bonding agent base· Dangerous components:CAS: 65997-15-1EINECS: 266-043-4

Cement, portland, chemicals Xi; R 36/38-43 25-50%

· Additional information For the wording of the listed risk phrases refer to section 16.

3 Hazards identification

· Hazard designation:

Xi Irritant

· Information pertaining to particular dangers for man and environmentR 36/38 Irritating to eyes and skin.R 43 May cause sensitisation by skin contact.

· Classification systemThe classification is in line with current EC lists. It has been expanded, however, by information from technical literature, by information furnishedby suppliers and by national regulations which have to be observed in chapter 15.

4 First aid measures

· General information No special measures required.· After inhalation Supply fresh air; consult doctor in case of symptoms.· After skin contact Instantly wash with water and soap and rinse thoroughly.· After eye contact Rinse opened eye for several minutes under running water. Then consult doctor.· After swallowing Seek immediate medical advice.

5 Fire fighting measures

· Suitable extinguishing agents Not applicable· For safety reasons unsuitable extinguishing agents Not applicable· Protective equipment: No special measures required.

6 Accidental release measures

· Person-related safety precautions: Avoid causing dust.· Measures for environmental protection: Do not allow product to reach sewage system or water bodies.· Measures for cleaning/collecting: Collect mechanically.

7 Handling and storage

· Handling· Information for safe handling: Prevent formation of dust.· Information about protection against explosions and fires: No special measures required.

(Contd. on page 2) FLE

Dec 2013




Trade name: CP 636

(Contd. of page 1)

DR

· Storage· Requirements to be met by storerooms and containers:Keep containers securely closed and dry, store at 5 - 30°C.Protect from dampness and humidity.

· Information about storage in one common storage facility: Not required.· Further information about storage conditions: None.

8 Exposure controls and personal protection

· Additional information about design of technical systems: No further data; see item 7.· Components with limit values that require monitoring at the workplace:65997-15-1 Cement, portland, chemicalsMAK (Germany) Short-term value: 5 E mg/m3

vgl. Abschn. V· Additional information: The lists that were valid during the compilation were used as basis.

· Personal protective equipment· General protective and hygienic measuresKeep away from foodstuffs, beverages and food.Wash hands during breaks and at the end of the work.Avoid contact with the eyes and skin.Use skin protection cream for preventive skin protection.

· Breathing equipment: If dust is produced.· Protection of hands: Protective gloves.· Material of gloves Synthetic gloves· Penetration time of glove materialThe exact break trough time has to be found out by the manufacturer of the protective gloves and has to be observed.

· Eye protection: Safety glasses· Body protection: Protective work clothing.

9 Physical and chemical properties:

· General Information

Form: PowderColour: GreyOdour: Odourless

· Change in conditionMelting point/Melting range: >1000°CBoiling point/Boiling range: Not determined

· Flash point: Not applicable

· Ignition temperature: Not applicable

· Decomposition temperature: Not determined

· Self-inflammability: Product is not selfigniting.

· Danger of explosion: Product is not explosive.

· Density at 20°C 2,5 g/cm³ (DIN 51757)

· Solubility in / Miscibility withWater: Soluble

· pH-value (100 g/l) at 20°C: 12

· Solvent content:

· Solids content: 100,0 %

10 Stability and reactivity

· Thermal decomposition / conditions to be avoided: No decomposition if used according to specifications.· Dangerous products of decomposition: No dangerous decomposition products known

11 Toxicological information

· Acute toxicity:· Primary irritant effect:· on the skin: Irritant to skin and mucous membranes.· on the eye: Irritant effect.· Sensitization: Sensitization possible by skin contact.


Dec 2013




Trade name: CP 636

(Contd. of page 2)

DR

· Additional toxicological information:The product shows the following dangers according to the calculation method of the General EC Classification Guidelines for Preparations asissued in the latest version:Irritant

12 Ecological information:

· Ecotoxical effects: Not determined· General notes:Do not allow undiluted product or large quantities of it to reach ground water, water bodies or sewage system.Water hazard class 1 (German Regulation) (Self-assessment): slightly hazardous for water.

13 Disposal considerations

· Product:· Recommendation For disposal, local regulations issued by the authorities must be observed.· European waste catalogue17 00 00 CONSTRUCTION AND DEMOLITION WASTES (INCLUDING EXCAVATED SOIL FROM CONTAMINATED SITES)17 01 00 concrete, bricks, tiles and ceramics17 01 01 concrete

· Uncleaned packagings:· Recommendation: Disposal must be made according to official regulations.· Recommended cleaning agent: Water, if necessary with cleaning agent.

14 Transport information

· Land transport ADR/RID (cross-border)· ADR/RID-GGVS/E Class: -

· Maritime transport IMDG:· IMDG Class: -

· Air transport ICAO-TI and IATA-DGR:· ICAO/IATA Class: -

· Transport/Additional information: Not dangerous according to the above specifications.

15 Regulatory information

· Designation according to EC guidelines:The product has been classified and labelled in accordance with EC Directives / Ordinance on Hazardous Materials (GefStoffV)

· Code letter and hazard designation of product:

Xi Irritant

· Hazard-determining components of labelling:Cement, portland, chemicals

· Risk phrases:36/38 Irritating to eyes and skin.43 May cause sensitisation by skin contact.

· Safety phrases:22 Do not breathe dust.24/25 Avoid contact with skin and eyes.26 In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.36/37 Wear suitable protective clothing and gloves.

· National regulations

· Water hazard class: Water hazard class 1 (Self-assessment): slightly hazardous for water.

* 16 Other information:These data are based on our present knowledge. However, they shall not constitute a guarantee for any specific product features and shall notestablish a legally valid contractual relationship.Changes made since last issue dated 21.10.2003 at the following points: *

· Relevent R-phrases36/38 Irritating to eyes and skin.


Dec 2013




Trade name: CP 636

(Contd. of page 3)

DR

43 May cause sensitisation by skin contact.

· Department issuing data specification sheet:Hilti Corp.BU ChemicalsQuality/Safety/Environment

Hilti Entwicklungsgesellschaft mbHHiltistrasse 26D-86916 KauferingTel: +49 8191 90 6494Fax: +49 8191 90 17 6494

· Contact: Michael Kaindl· * Data compared to the previous version altered.

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Dec 2013

Ref No Date Project Contractor Consulting Engineer Product Application

Job/Application Reference24-Feb-10

39546 12-09 KCRC Tai Wai Depot NEWLAND ENG LTD Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

39556 12-09 Union Square 7, Kowloon Station ATAL ENGINEERING LTD Firestop mortar CP 636 20KG fire sealing of openings

39406 11-09 PTM Projects - Yau Lee REC ENGINEERING CO LTD Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

38995 09-09 Tung Ying Re-development, Nathan Road

SUEN TAT METAL MACHINE FTY LTD

Firestop mortar CP 636 20KG fire services fixing

38936 09-09 PTM Projects - Hsin Chong CORNWALL ENGINEERING CO

Firestop mortar CP 636 20KG Electrical penetration through fire rated board

38697 08-09 PTM Projects - China State REC ENGINEERING CO LTD Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

38364 07-09 Lohas Park Phase 1 & Phase 2 HUNS ENGINEERING CO LTD Firestop mortar CP 636 20KG Metal pipe penetration sealing

38363 07-09 Tung Ying Re-development, Nathan Road

BALFOUR BEATTY E&M LTD. Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

38234 06-09 PTM Projects - Paul Y YEE WOO ELECTRICAL ENG CO


38178 06-09 City of Dreams Resort SUN HONG HING KONG CHENG

Firestop mortar CP 636 20KG lift door frame sealing

37758 05-09 Union Square 7, Kowloon Station KEIO ENGINEERING CO LTD Firestop mortar CP 636 20KG Electrical penetration through fire rated board

37995 05-09 PTM Projects - Shui On SUEN TAT METAL MACHINE FTY LTD

Firestop mortar CP 636 20KG fire sealing of openings

37814 05-09 Wynn Macau Casino CIA DECORACAO TONG KONG KEI


37493 04-09 I-Square Development, Nathan Road BALFOUR BEATTY E&M LTD. Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

37290 03-09 City of Dreams Resort CHAN'S (E&M) ENG (MACAU) CO LTD

Firestop mortar CP 636 20KG cable pentration sealing

17/F, Tower 6, China Hong Kong City, 33 Canton Road, Tsimshatsui, Kowloon, Hong Kong. 1

Hotline : 8228 8118 Fax : 29541751


Job/Application Reference24-Feb-10

37132 03-09 City of Dreams Resort CHAN'S (E&M) ENG (MACAU) CO LTD

Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

36536 01-09 Four Seasons Hotel, Macau (Parcel 2) GTECH ENGINEERING (MACAU) LTD

Firestop mortar CP 636 20KG MVAC fixing


Hotline : 8228 8118 Fax : 29541751 Dec 2013


Job/Application Reference27-Jul-09

34013 12-08 PTM Projects - Sun Hung Kai WELTECH ASIA LTD Firestop mortar CP 636 20KG Electrical penetration through fire rated board

33408 12-08 One Island East BALFOUR BEATTY E&M LTD. Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

33972 12-08 PTM Projects - Shui On SHUI ON BUILDING CONTRACTORS LTD


33861 12-08 City of Dreams Resort SAN IO WA CONSTRUCTION Firestop mortar CP 636 20KG fire sealing of openings

33291 12-08 Four Seasons Hotel, Macau (Parcel 2) HAO HAN ENGINEERING LTD Firestop mortar CP 636 20KG Metal pipe penetration sealing

32311 11-08 Airport BBY HK JOINT VENTURE Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

32095 11-08 City of Dreams Resort RYODEN ENGINEERING CO LTD

Firestop mortar CP 636 20KG electrical services fixing

32098 11-08 City of Dreams Resort SOUTHA ENG (MACAU) LTD Firestop mortar CP 636 20KG electrical services fixing

32215 11-08 Shangri-la and Traders HotelsSheraton and St. Regis Hotels

(Parcel 5&6)

CHINA HUASHI ENTREPRISES Firestop mortar CP 636 20KG Metal pipe penetration sealing

32784 11-08 City of Dreams Resort KENEKIN ENGINEERING CO LTD


32099 11-08 City of Dreams Resort SUEN TAT METAL MACHINE FTY LTD


32135 11-08 Galaxy Mega Resort SHANGHAI CONSTRUCTION GROUP (MACAU)

Firestop mortar CP 636 20KG Metal pipe penetration sealing

32717 11-08 PTM Projects - Hip Hing P & A ENG LTD Firestop mortar CP 636 20KG fire sealing of openings

32905 11-08 PTM Projects - Shui On SHUI ON BUILDING CONTRACTORS





Hotline : 8228 8118 Fax : 29541751





30969 10-08 One Central Macau ARS TELECOM LIMITED Firestop mortar CP 636 20KG electrical services fixing

31825 10-08 One Central Macau READY ENGINEERING (MACAU) LIMITED


30912 10-08 City of Dreams Resort OCEAN ELECTRICAL ENGINEERING


30887 10-08 City of Dreams Resort BESPARK TECHNOLOGIES ENGINEERING


30921 10-08 City of Dreams Resort RYODEN ENGINEERING CO LTD



(Parcel 5&6)

CHINA HUASHI ENTREPRISES Firestop mortar CP 636 20KG cable / cable tray penetraton sealing

30990 10-08 The Venetian Casino Resort (Parcel 1) HONG DA WATER ELECTRICAL AIR



30039 09-08 Union Square Phase 6 BESPARK TECHNOLOGIES ENGINEERING

OAP / JRP Firestop mortar CP 636 20KG cable / cable tray penetraton sealing


Firestop mortar CP 636 20KG MVAC fixing


30731 09-08 Kowloon Southern Link (KSL - Link200, 300 & 400)

SOLARTRONIC TECHNOLOGY CO LTD

Firestop mortar CP 636 20KG Movement / construction joint sealing



30015 09-08 PTM Projects - China State RYODEN ENGINEERING CO LTD



Hotline : 8228 8118 Fax : 29541751 Dec 2013






WELTECH ASIA LTD Firestop mortar CP 636 20KG Movement / construction joint sealing



29528 08-08 City of Dreams Resort LEIGHTON - CHINA STATE - JOHN

Firestop mortar CP 636 20KG sealing inside electrical trucking

28904 08-08 PTM Projects - China State GALA ENGINEERING CO LTD Firestop mortar CP 636 20KG Electrical penetration through fire rated board

28779 08-08 Galaxy Mega Resort FOUR DIN ELECTRICAL ENGINEERING



CLP ENGINEERING LIMITED Firestop mortar CP 636 20KG cable protection

28933 08-08 Union Square Phase 7 KEIO ENG CO LTD OAP / JRP Firestop mortar CP 636 20KG Electrical penetration through fire rated board


Firestop mortar CP 636 20KG electrical services fixing

27845 07-08 Hanoi Road Redevelopment HO LEUNG ENG CO LTD OAP / Meinhardt Firestop mortar CP 636 20KG Electrical penetration through fire rated board


CLP ENGINEERING LIMITED Firestop mortar CP 636 20KG Electrical penetration through fire rated board

27826 07-08 PTM Projects - E-man ORIENTAL CONSTRUCTION ENG CO



OCEAN AIR-CONDITION ENG CO


27663 07-08 City of Dreams Resort San Fong Seng Construction & Firestop mortar CP 636 20KG Metal pipe penetration sealing


WELTECH ASIA LTD Firestop mortar CP 636 20KG electrical services fixing


Hotline : 8228 8118 Fax : 29541751



27699 07-08 Galaxy Mega Resort SHANGHAI CONSTRUCTION GROUP (MACAU)





27651 07-08 City of Dreams Resort MAK HANG KEI (HK) CONST LTD



Firestop mortar CP 636 20KG fire sealing of openings

26679 06-08 City of Dreams Resort SOUTHA ENG (MACAU) LTD Firestop mortar CP 636 20KG Metal pipe penetration sealing


WELTECH ASIA LTD Firestop mortar CP 636 20KG Electrical penetration through fire rated board



26709 06-08 Hotel Grand Lisboa Development CHINA ZHONG JI MECHINA Firestop mortar CP 636 20KG Metal pipe penetration sealing

26708 06-08 Galaxy Mega Resort FOUR DIN ELECTRICAL ENGINEERING



27199 06-08 Oil Street Complex Development P & A ENG LTD Firestop mortar CP 636 20KG Metal pipe penetration sealing




(Parcel 5&6)

KIN FUNG ENGINEERING COMPANY



(Parcel 5&6)

KIN LEONG CORPORATION LIMITED

Firestop mortar CP 636 20KG 5Metal pipe penetration sealing


Hotline : 8228 8118 Fax : 29541751 Dec 2013

Hilti CP636 Firestop Mortar Submission Folder (OHFWULFDO ... · On cable bundles, & cable trays...

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