HIGH VOLTAGE CONNECTORS FOR SPECIAL APPLICATIONS...DPH.91.005.2K DPH.91.001.16K DPK.91.001.16K...

®®

REDEL Kft ®®

HIGH VOLTAGE CONNECTORSFOR SPECIAL APPLICATIONS

5G Series

05 Series

K and S Series

No reproduction or use without express permission of editorial or pictorial content, in any manner.LEMO reserve the right at all times to modify and improve specifications without any notification.

High voltage connectors of the new 05 miniature serieshave been specifically developed to meet the require-ments of experimental nuclear research programme.The 05 series contains a miniature HV 12kV d.c. (testvoltage) contacts. This crimp contact is removable fromthe shell and is inserted in a PEEK insulator.The actual mating is provided by the LEMO Push-Pullsystem, renowned for its reliability worldwide and a redsafety nut to secure the connection. The compact design of these connectors makes themideal for applications where minimal mass and spacesaving are critical factors.

® ®

1

® ®

Fixed socket

FFRPES

Straight plug

05 Series Connectors

Interconnections

LEMO’s Push-Pull Self-Latching Connecting System

The LEMO self-latching system allows the connectorto be mated by simply pushing the plug axially into thesocket.

Once firmly latched, connection cannot be broken bypulling on the cable or any other component part otherthan the outer release sleeve.

When required, the connector is disengaged by asingle axial pull on the outer release sleeve. This firstdisengages the latches and then withdraws the plugfrom the socket.

For added security a safety nut (shown in red) canprevent disengagement by blocking the motion of theouter release sleeve.

This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolutesecurity against vibration, shock or pull on the cable, and facilitates operation in a very limited space.

® ®

2

® ®

Technical characteristics

Part Section Showing Internal Components

Connector

shellcrimp back endhexagonal nutconical nutinsulatorHV female contactcrimp ferrule

Fixed socketouter shelllatch sleevesafety nutcrimp back endinsulatorHV male contactcrimp ferruleearthing crown

Straight plug

4

3

6

5

7

1

2

4

3

6

5

8

7

1

2

56 28 3 74152 1 47 36

Materials and Treatment – Connector

Component

Outershell + crimpendSafety nutEarthing crown Latch sleeveHex and conical nutInsulatorCrimp ferrule

Aluminium (AA 6012) 5Aluminium (AA 6012) Anodized redAluminium special 5Aluminium special 5Aluminium (AA 6012) Anodized naturalPEEK –Aluminium (AA 6012) 5

Surface treatment (µm)

NiMaterial (standard) Component

Male contactFemale contactContact clipsInsulatorSealing gland

Brass (UNS C38500) 0.5 3 1.0

Bronze (UNS C54400) 0.5 3 1.5Cu-Be (QQ-C-530) –PEEK –Silicone PVMQ –


Cu Ni AuMaterial (standard)

Contact

Note:1) specific assembly instructions shall be respected. (see page 6 and 7)

40 N IEC 60512-8 test 15a

-20 °C to +125°C

> 200 cycles IEC 60512-5 test 9a20/125/21 IEC 60068-1> 106 Gy

Mechanical and climatical

Contact retention forceWorking temperatureMechanical lifeClimatic classRadiation resistance

Characteristic

Electrical characteristics

Value Standard

12 kV (1 min.) IEC 60512-2 test 4a4 A IEC 60512-3 test 5a≤ 8 mΩ IEC 60512-2 test 2a≤150 mΩ IEC 60512-2 test 2f≥ 1012 Ω IEC 60512-2 test 3a

Test voltage d.c.1)

Rated currentContact resistanceScreen resistanceInsulation resistance

Characteristic Value Standard

HV Contact

Female contactMale contact

3

4

1

23

1

2

female contactinsulatorclips

male contactinsulatorclipssealing gland

21 332 1 4

7x0.17 CuSn 0.51 PE solid 1.5 3.3

® ®

3

Fixed socket, with two nuts, for cable crimpingPES

42

29.8

ø 6

Straight plug for cable crimping, with safety nut

FFR

42

2.5

M6.

5x0.

6

S 78.5 max.

S 8S 5.7

ø 8

.5

ø 9

.2

Part Number

FFR.05.403.LLAE141FFR.05.403.LLAE142

Models

Construction and dimensionsConductor Dielectric Screen Sheath

Constr. Mat. ø Mat. ø Mat. Mat. ø

ManufacturerPart Number

ABBNK - 45/94

HABIA31789-004-001

Recommanded high voltage cables

Cablegroup

12

Part Number

PES.05.403.LLLE141PES.05.403.LLLE142

Cablegroup

12

Cable group

1

2

CERN Type

HTC 50-1-1

HFI 150 mini coax Mono Cu 0.16 HFI150 0.5 HFI150 1.15

CuSn16x4x0.1

Drain 2x0.1+

Alu polyester

Polyo-lefine

Coronascreen

yes

no

® ®

4

® ®

Conical nut 7

M 6.5 x 0.6 2.5

ø 8

.5

Part number

GEC.05.241.PT

● Material: Aluminium alloy (AA 6012) natural anodized.

GEC

Hexagonal nuts

M 6.5 x 0.6 2

8

9.2

Part number

GEA.05.241.PT

● Material: Aluminium alloy (AA 6012) natural anodized.

GEA

Part number

FFS.05.160.PMFFS.05.161.PM

L

FFA-ERA High Voltage Contacts

male

female

Accessories

GMA Heatshrink tubeShall be ordered separately

L

ø D

min

.

Part number

GMA.30.010.STGMA.15.010.ST

Cablegroup

1+22

øD L(mm) (mm)

3.0 131.5 9

SupplierName Product reference

RAYCHEM® RNF 3000 3/1RAYCHEM® RNF 3000 1.5/0.5

L(mm)

46

FFA.05.403.ZLA1 ERA.05.403.ZLL1FFA.05.403.ZLA2 ERA.05.403.ZLL2

Contact Part NumberMale contact Female contact

Cablegroup

12

● Material: Polyolefin transparent

Note: for cable group 2, the two heatshrink tubes are necessary

FFS Crimp ferrule

10

ø 1.4

10

Model 2

Model 1ø 4.1

● Material: Aluminium alloy (AA6012) nickel plated

Cablegroup

12

Model

12

® ®

5

Panel cut-out

ø 6

.6

10 min.

5.8

+ 0

.1

0

+ 0.1 0

Crimping tool with die and positionerDPH

DCH

Part Number

DPH.99.005.2KDPH.99.060.11KDPH.99.065.11K

Spanner for conical nut37

39.7

ø 11

Part Number

DCH.91.113.9TN

Tooling

Extraction tools for HV contactsDCF

Automatic model

Dies and positionerDPN

● Dies material: Blackened steel

Applications

shieldcentre contactcentre contact

Cablegroup

1-212

Marking on die

DPH.91.005.2KDPH.91.001.16KDPK.91.001.16K

Part Number

DPN.99.005.2KDPN.99.060.11KDPN.99.065.11K

Applications


Cablegroup

1-212

Marking on die

DPH.91.005.2KDPH.91.001.16KDPK.91.001.16K

Recommended mounting nut torque: 0.8 Nm.

● Material: Blackened steel.

Part Number

DCF.91.133.5LT

® ®

6

5

5

3

1

4

4

FFR

PES

3

3.5

9 ±0.2

±0.2

3 ±0.2

1

1

Crimp

A

4

1

Apply laquer

Apply laquer

4

3

3

3

3

Shrink

Shrink

4

4A

1

1

5

5

Crimp

Crimp

5

5

1. Strip the cable according to the given dimensions,remove carefully the cable corona screen, making surethat the cable dielectric is not damaged. Remove alsothe aluminium foil and the textile tape. Clean the dielectric with isopropylic alcool.

Termination Instructions Cable Group 1

2. Place the crimp ferrule ➀ on the cable. Widen comple-tely the shield braid and fold it back over the jacket.Introduce the cable center conductor into the HVcontact ➃ until the contact end rests against the dielec-tric and the conductor is visible through the contact ins-pection hole. Crimp with the LEMO crimping toolDPH.99.060.11K. Cover the crimp section of thecontact and the Peek end of the HV contact with a layerof insulating laquer. Let the laquer dry, approx.15 min.Note: We recommand the laquer Urethan

ref: Cellpack n° 1240173. Slide the heatshrink tube ➂ over the HV contact until it

rests against the contact insulator. One end of the heatshrink tube shall be located at theposition A of the HV contact insulator. Shrink the tube.

4. Fully introduce the HV contact into the connector shell➄. Check that the contact is correctly located andremains in position when given a gentle pull. Place thecable shield braid strand over the shell crimp back end,cut the length of braid in excess.

5. Slide the crimp ferrule over the cable shield until itrests against the connector shell. Crimp with theLEMO crimping tool DPH.99.005.2K.

Dimensions in mm.

® ®

7

5

5

3

1

4 2

4 2

FFR

PES

3

3

10

14

±0.2

±0.2

±0.2

2

Crimp

Shrink

Apply laquer

Apply laquer

43 2 11

A B

43 2 11

4 3 11

Shrink4 3 11

Shrink

A

4 3 11

4

5

5 3 11

A

Crimp

Crimp

5

5

1. Strip the cable according to the given dimensions, cutthe aluminium foil making sure that the dielectric is notdamaged. Do not damage the 2 drain wires.Fold the drain wires back over the outer jacket andslide over the small heatshrink tube ➁.Clean the dielectric with isopropylic alcool.

Termination Instructions Cable Group 2

2. Place the crimp ferrule ➀ introducing first the small dia-meter on the cable. Introduce the cable centerconductor and a part of the dielectric into the HVcontact ➃ until the conductor is fully visible through thecontact inspection hole. Crimp with the LEMO crimpingtool DPH.99.065.11K. Cover the crimp section of thecontact and a short length of the dielectric with a layerof insulating laquer. Let the laquer dry, approx. 15 min.Note: We recommand the laquer Urethan

ref: Cellpack n° 124017Slide the heatskrink tube ➁ over the HV contact until itrests against the contact insulator at the position B.Shrink the tube. Cover the Peek end of the HV contactand the first heatshrink tube with a layer of the insula-ting laquer. Let the laquer dry, approx. 15 min.

3. Slide the heatshrink tube ➂ over the HV contact until itrests against the contact insulator. One end of the heatshrink tube shall be located at theposition A of the HV contact insulator. Shrink the tube.

4. Fully introduce the HV contact into the connector shell➄. Check that the contact is correctly located andremains in position when given a gentle pull. Place the 2drain wire around the shell crimp back end.

5. Slide the crimp ferrule over the cable shield until itrests against the connector shell. Crimp with theLEMO crimping tool DPH.99.005.2K.

Dimensions in mm.

® ®

8

High voltage cylindrical connectors of the new 5G serieshave been specifically developed to meet the require-ments of the “ATLAS” experimental nuclear research pro-gramme at the CERN.The 5G series contains 50 miniature HV 12kV d.c. (testvoltage) contacts. These crimp contacts are removablefrom the shell and are inserted in a PEEK insulator. Thesame HV contacts are used in the 05 series.The actual mating is provided by the LEMO Push-Pullsystem, renowned for its reliability worldwide and a redsafety nut to secure the connection. Two keying alternative (code R or W) are available.The compact design of these connectors makes themideal for applications where minimal mass and spacesaving are critical factors.

DANG

ER

DANGER

Fixed socket

FG�PH�

Straight plug

5G Series Connectors

Interconnections

LEMO’s Push-Pull Self-Latching Connecting System

The LEMO self-latching system allows the connectorto be mated by simply pushing the plug axially into thesocket.

Once firmly latched, connection cannot be broken bypulling on the cable or any other component part otherthan the outer release sleeve.

When required, the connector is disengaged by asingle axial pull on the outer release sleeve. This firstdisengages the latches and then withdraws the plugfrom the socket.

For added security a safety nut (shown in red) canprevent disengagement by blocking the motion of theouter release sleeve.

This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolutesecurity against vibration, shock or pull on the cable, and facilitates operation in a very limited space.

DANG

ER

DANGER

40 N IEC 60512-8 test 15a

-20 °C to +125°C

> 100 cycles IEC 60512-5 test 9a20/125/21 IEC 60068-1>106 Gy

® ®

9

Part Section Showing Internal Components

8

outer shellearthing crownretaining ringclamp collet nutround nut

4

3

5

9

10

conical nutadapter w. cable colletkeyed mid-pieceinsulatorHV male contact

6

8

7

1

2

Fixed socket

outer shelllatch sleevesafety nutclamp collet nut4

3

adapter w. cable colletkeyed mid-pieceinsulatorHV female contact

5

7

6

1

2

Straight plug

178 2 54 6324 17 8 103 5 6 9

DANG

ERDANG

ER

HV Contact


3

4

1

23

1

2



21 332 1 4


Component

Outershell + collet nutSafety nutEarthing crown Latch sleeveRound and conical nutInsulatorOther metallic pieces

Aluminium (AA 6012) Anodized naturalAluminium (AA 6012) Anodized redAluminium special 5Aluminium special 5Aluminium (AA 6012) Anodized naturalPEEK –Aluminium Anodized natural


NiMaterial (standard) Component


Brass (UNS C38500) 0.5 3 1.0




Contact

Technical characteristics

Note: 1) specific assembly instructions shall be respected.



Characteristic


Value Standard

12 kV (1 min.) IEC 60512-2 test 4a4 A IEC 60512-3 test 5a≤ 8 mΩ IEC 60512-2 test 2a≤150 mΩ IEC 60512-2 test 2f≥ 1012 Ω IEC 60512-2 test 3a

Test voltage d.c.1)



Connector

® ®

10

Fixed socket with keys (code R or W),cable clamp-collet, 2 nuts fixing (back panel mounting)

PH●

S 30

67

52

S 31

ø 3

5

Cab

le ø

14.0

min

.16

.5 m

ax.

DANGER

Straight plug with keys (code R or W),cable clamp-collet and safety nut

FG●

S 30

~64.7

S 31

S 37

55 max.

S 33.5

ø 3

5

ø 4

1

DANGER

Cab

le ø

14.0

min

.16

.5 m

ax.

Alignment key and polarized keying system

●●R

●●W

HV contact type

Plug Socket

male female

female male

Ref.

γ

β

δ

α

yellow

red

DotColour

110° 105° 25° 35°

95° 115° 20° 30°

Angle

α β γ δ

Front view of a socket

Cable Group

1212

Part Number

FGR.5G.450.LLAY5T1FGR.5G.450.LLAY5T2FGW.5G.450.LLLY5T1FGW.5G.450.LLLY5T2

Cable Group

1212

Part Number

PHR.5G.450.LLLY5T1PHR.5G.450.LLLY5T2PHW.5G.450.LLAY5T1PHW.5G.450.LLAY5T2

Models

Recommanded high voltage cables

7x0.17 CuSn 0.51 PE solid 1.5 3.3

7x0.15 CuSn 0.45 PE 1.5 Silic 14.5




SILISOLCEPMB -

56x0.12 mm2

ABBNK - 45/94

HABIA31789-004-001

Cable group

1

1

2

Type/Nb. ofconductor

Multi/56

Mono/1

Mono/1

CERN Type

HTC 50-1-1

HFI 150 minicoax

Mono Cu 0.16 HFI150 0.5 HFI150 1.15 no

CuSn16x4x0.1

Drain 2x0.1+

Alu polyester

CuSn+ Alu

Polyo-lefine

Coronascreen

no

yes

® ®

11

Conical nut 37

M 35 x 15

ø 4

1

Part number

GEC.5G.240.PT

● Material: Aluminium alloy (AA6012) natural anodized

GEC

Round nut

M 35 x 1 8

ø 40

Part number

GEB.5G.240.PT


GEB

FGG

36

ø 2

9

ø 2

7.9

Extension piece

Part Number

FGG.5G.815.PN

Note: allows an extension of the plug or the socket to make cable strip-ping and mounting easier when weight and size are not critical


L

male

female

Accessories

Heatshrink tubeShall be ordered separately

L

ø D

min

.

Part number

GMA.30.010.STGMA.15.010.ST

Cablegroup

1+22

øD L(mm) (mm)

3.0 131.5 9



L(mm)

46



Cablegroup

12

● Material: Polyolefin transparent


FFA-ERA HV Contacts

GMA

® ®

12

Spanner for conical nut90

81.5

ø 45

Part Number

DCH.91.418.0TN

Set of flat spanners for collet nuts and round nuts

3.5

160

30.1

31.1

54

Part Number

DCP.91.005.TN

DCH

DCP

Tooling

Panel cut-out

42 min.

33.5

ø 3

5.2

+ 0

.1

0

+ 0.1 0



Recommended mounting nut torque: 7 Nm.


Part Number

DPH.99.005.2KDPH.99.060.11KDPH.99.065.11K


Automatic model

Applications


Cablegroup

1-212

Marking on die

DPH.91.005.2KDPH.91.001.16KDPK.91.001.16K

Note: DPN Dies and positioner: See 05 series data sheet.

Part Number

DCF.91.133.5LT

® ®

13

FG•

PH•

7

7

1

4

4

3

3

6

2

5

5

24

500

3.5 ±0.2

1

2

5555

3

3

4

4

Apply laquer

Apply laquer

Crimp

A

Crimp

Shrink

A

Shrink

3

3

4

4

1. Strip the cable according to the given dimensions. A 500 mm length is necessary to give enough flexibi-lity to the cable.Remove first the outer jacket and the screen then thedielectric of each individual high-voltage conductor,making sure that the cable dielectric is not damaged.

2. Slide 2 pieces of 55mm heat-shrink tubing, (not sup-plied) of the correct size, the clamp collet nut ➀ andthe adapter with cable collet ➁ on the cable.

3. For each individual high-voltage conductor install aHV contact as follow:

3.1 Introduce the cable center conductor into the HVcontact ➃ until the conductor end rests against thedielectric and the conductor is visible through thecontact inspection hole. Crimp with the LEMO crim-ping tool DPH.99.060.11K. Cover the crimp section ofthe contact and the Peek end of the HV contact witha layer of insulating laquer. Let the laquer dry,approx. 15 min.Note: We recommand the laquer Urethan

ref: Cellpack n° 124017

3.2 Slide the heatshrink tube ➂ over the HV contact untilit rests against the contact insulator. One end of the heatshrink tube shall be located at theposition A of the HV contact insulator. Shrink thetube.

Termination Instructions Cable Group 1 (multi HT cable)

Dimensions in mm.

® ®

14

ground wire L = 130 mmsolder

6

ground wire L = 130 mmsolder

6

55

25

Shrink Shrink

55

25

55

55

Shrink Shrink

6

2

6

2

7 1

7 1

5. Install a ground wire (not supplied) as follow:

5.1 Wrap a tin copper wire 0.5 mm2 over a 6 mm lengthof the cable screen and hold the ground wire asshown. Then solder.Solder an earthing washer with a 3.5 mm hole on theother side.

5.2 Cover the end of the cable screen with the first heat-shrink tube and the end of the cable jacket with thesecond heat-shrink tube, then shrink.

6. Push the adapter with cable collet ➁ forward over thecable until the insulator locate into the groove on theadapter.Then fit the keyed mid-piece ➅ onto the insulator,make sure that the key of the insulator is correctlylocated into the key of the mid-piece.

7. Next slide the connector shell ➆ over the insulatorassembly making sure that the key on the keyed midpiece goes into the key-way (under the colorpoint/inside the shell).– Note that the HV contact type shall be respected

depending upon the keying code as indicated onpage 10.

Screw the collet nut ➀ and tighten to the maximumtorque value of 4 Nm.Tight the two screws of the adapter and in betweenon an appropriate manner the washer of the groundwire.

5

5

4. Fully introduce the HV contacts into the insulator ➄. – The short insulator shall be fitted with the female

HV contacts.– The long insulator shall be fitted with the male

HV contacts.Check that the contacts are correctly located andremains in position when given a gentle pull.

15Modification 08.05

Fixed socketStraight socket Straight plug

KR�/SR� KA�/SA�KL�/SL�

RE

DE

LK

AG

.H22

RE

DE

LK

LG.H

22RE

DE

LK

RG

.H22

K and S Series Connectors

ElektronikaREDEL Kft

INTERCONNECTION

High voltage rectangular connectors of the new K and Sseries have been specially developed to meet therequirements of the “ATLAS” experimental nuclearresearch programme at the CERN.The K series contains 22 miniature HV contacts (12kVd.c. test voltage).The S series contains 51 miniature HV contacts (12kVd.c. test voltage). These crimp contacts are removablefrom the shell and are inserted in a PEEK insulator. Themating is assured by guide pins and sleeves. Two redsliding tabs secure the connection by locking a pair oflevers to a bracket mounted on the housing. The rectan-gular design of these connectors makes them ideal forapplications where space saving is critical; for exampleon narrow panels.

SELF-LATCHING CONNECTING SYSTEM

1

2

3

4

RE

DE

LK

LG.H

22

RE

DE

LK

AG

.H22

1

2

RE

DE

LK

LG.H

22

RE

DE

LK

AG

.H22

The REDEL Self-Latching connecting system allows the connectorsto be mated by simply pushing the plug axially into the socket

1

2

3

4REDE

LK

LG.H

22

RE

DE

LK

AG

.H22

1

2

RE

DE

LK

LG.H

22

RE

DE

LK

AG

.H22

Once latched, connection cannot be broken by pulling on thecable or any other component part

ALIGNMENT KEY

Code G Code A

KRG/SRG KAG/SAG KRA/SRA KAA/SAAKLG/SLG KLA/SLA

RE

DE

LK

RG

.H22 R

ED

EL

KLG

.H22

RE

DE

LK

AG

.H22 R

ED

EL

KR

A.H

22 RE

DE

LK

LA.H

22

RE

DE

LK

AA

.H22

The connectors are disengaged by pressing down on the latchlevers and then withdrawing the plug from the socket

For added security two red tabs can be slid forward, locking thelatch levers in place.

OutershellLatching mechanismInsulatorcable clampOther met. piecesOther plastic pieces

REDEL Kft

16 Modification 08.05

Connector

outer shellinsulatorHV male contact male guide pinthreaded insertcable clampearthing insertearthing tag

4

3

6

5

7

8

1

2

Rectangular socket outer shelllatch leverlocking clipsecurity tabinsulatorHV female contact female guide pinthreaded insertcable clampearthing insertearthing tag

4

3

6

5

8

7

10

11

9

1

2

Rectangular plug8 4 13 26 5 119 1073 45 217 86

KA

G

.H22


3

4

1

23

1

2



21 332 1 4

HV Contact


Component

Aluminium 5Bronze 5PEEK –PSU –Stainless Steel –PSU –


NiMaterial (standard)

PART SECTION SHOWING INTERNAL COMPONENTS

TECHNICAL CHARACTERISTICS

40 N IEC 60512-8 test 15a-20 °C to +125°C

> 100 cycles IEC 60512-5 test 9a20/125/21 IEC 60068-1> 106 Gy



Characteristic


Value Standard

9/12 kV (1 min.) IEC 60512-2 test 4a4 A IEC 60512-3 test 5a≤ 8 mΩ IEC 60512-2 test 2a≤150 mΩ IEC 60512-2 test 2f≥ 1012 Ω IEC 60512-2 test 3a

Test voltage d.c.1)



Component


Brass (UNS C38500) 0.5 3 1.0




Contact

Note: 1) specific assembly instructions shall be respected.9 kV dc apply to the pair KA●/KL● and SA●/SL●.12 kV dc apply to the pair KA●/KR● and SA●/SR●.

REDEL Kft


68.5

1646.6

1 17

6 22

7 12

11 16

Cab

le ø

6 m

m m

in.

9.5

mm

max

.

43.4

RE

DE

LK

AG

.H22

Straight plug with key (code G or A) and cable collet

KA●

Cable Group

no contact

1

2

Part Number

KAG.H22.LLZBGKAA.H22.LLZBGKAG.H22.LLLB1GKAA.H22.LLAB1GKAG.H22.LLLB2GKAA.H22.LLAB2G

Fixed socket with key (code G or A), two screw fixing

KL●

Straight socket with key (code G or A) and cable collet

KR●

MODELS K series (22 contacts)

16

36

33.4

37.4

23

17 12

11 16

17

6 22

RE

DE

LK

LG.H

22

69.6

33.4

16

37.4

17 12

11 16

17

6 22

Cab

le ø

6 m

m m

in.

9.5

mm

max

.

RE

DE

LK

RG

.H22

Contact MarkingType

female blackmale red



Cable Group

no contact

1

2

Part Number

KLG.H22.LLZGKLA.H22.LLZGKLG.H22.LLA1GKLA.H22.LLL1GKLG.H22.LLA2GKLA.H22.LLL2G

Cable Group

no contact

1

2

Part Number

KRG.H22.LLZBGKRA.H22.LLZBGKRG.H22.LLAB1GKRA.H22.LLLB1GKRG.H22.LLAB2GKRA.H22.LLLB2G

Contact MarkingType

male blackfemale redmale black

female redmale black

female red

Contact MarkingType



female red

REDEL Kft


Straight socket with key (code G or A) and cable collet

SR●

Fixed socket with key (code G or A), two screw fixing

SL●

MODELS S series (51 contacts)

Straight plug with key (code G or A) and cable collet

SA●

19.6

53

75.5

223112

4021

411

5111

30

53.6

Cab

le ø

7.5

mm

min

.12

.5 m

m m

ax.

RE

DE

LS

AG

.H51

19.6

36

23

43 47

1

22

30

12 31

21 40

41

11 51

RE

DE

LS

LG.H

51

19.6

76.6

43 47

1

22

30

12 31

21 40

41

11 51

Cab

le ø

7.5

mm

min

.12

.5 m

m m

ax.

RE

DE

LS

RG

.H51

Cable Group

no contact

1

2

Part Number

SAG.H51.LLZBGSAA.H51.LLZBGSAG.H51.LLLB1GSAA.H51.LLAB1GSAG.H51.LLLB2GSAA.H51.LLAB2G

Cable Group

no contact

1

2

Part Number

SLG.H51.LLZGSLA.H51.LLZGSLG.H51.LLA1GSLA.H51.LLL1GSLG.H51.LLA2GSLA.H51.LLL2G

Cable Group

no contact

1

2

Part Number

SRG.H51.LLZBGSRA.H51.LLZBGSRG.H51.LLAB1GSRA.H51.LLLB1GSRG.H51.LLAB2GSRA.H51.LLLB2G

Contact MarkingType




Contact MarkingType



female red

Contact MarkingType



female red

REDEL Kft


L

High Voltage Contacts



Cablegroup

12

46

male

female

ACCESSORIES

TOOLING


Part Number

DPH.99.005.2KDPH.99.060.11KDPH.99.065.11K


Automatic model

Applications


Cablegroup

1-212

Marking on die

DPH.91.005.2KDPH.91.001.16KDPK.91.001.16K

Heatshrink tubeShall be ordered separately

L

ø D

min

.

Part number

GMA.30.010.STGMA.15.010.ST

Cablegroup

12

øD L

3.0 131.5 9



● Material: Polyolefine transparent

Dies and positionnerDPN

● Dies material: Blackened steel

Part Number

DPN.99.005.2KDPN.99.060.11KDPN.99.065.11K

Applications


Cablegroup

1-212

Part Number

DCF.91.133.5LT

L(mm)

GMA


Marking on die

DPH.91.005.2KDPH.91.001.16KDPK.91.001.16K

Assembly tool for guide pins

ø 5

.5ø 1

6

ø 5

.5

120

FFA-ERA

DCT

Part Number

DCT.91.551.0LA

REDEL Kft


11.8

ø 3.2R 2.9

21.8

23.8

PANEL CUT-OUT

K series

15

ø 3.2

31.3

33.4

R 2.9

S series

RECOMMANDED CABLES

7x0.17 CuSn 0.51 PE solid 1.5 3.3

7x0.15 CuSn 0.45 PE 1.5 Silic 14.5




SILISOLCEPMB -

56x0.12 mm2

ABBNK - 45/94

HABIA31789-004-001

Cablegroup

1

1

2

Type/Nb. ofconductor

Multi/56

Mono/1

Mono/1

CERN Type

HTC 50-1-1

HFI 150 minicoax

Mono Cu 0.16 HFI150 0.5 HFI150 1.15 no

CuSn16x4x0.1

Drain 2x0.1+

Alu polyester

CuSn+ Alu

Polyo-lefine

Coronascreen

no

yes

EARTHING CONTACT

Usually, some H.V. contacts are used to connect earthing from the cable shield to the instrument panel.For such earthing connection it is also possible to use L.V. crimp contacts. With a crimp barrel of 1,4 mm,these contacts can be used with wires AWG 18-20.

Termination instructionsRefer to 05 series (page 6 & 7) for each individual H.V. contacts

Note: 1) according to specification MIL-C-22520/7-01

Connector models

KAG-KLA-KRA-SAG-SLA-SRAKAA-KLG-KRG-SAA-SLG-SRGKAG-KLA-KRA-SAG-SLA-SRAKAA-KLG-KRG-SAA-SLG-SRG

Contactpart number

KAG.565.ZZCEGG.3B.665.ZZMKAG.567.ZZCEGG.3B.667.ZZM

Crimphole Ø

1.4 mm1.4 mm0.8 mm0.8 mm

AWGrange

18-2018-20

22-24-2622-24-26

Positionerpart number

DCE.91.132.BVCDCE.91.133.BVMDCE.91.132.BVCDCE.91.133.BVM

Crimp toolpart number

DPC.91.701.V1)

Selectorposition

8 - 78 - 7

6 - 5 - 56 - 5 - 5

Contacttype

malefemalemale

female

No reproduction or use without express permission of editorial or pictorial content, in any manner. Printed in Switzerland, july 2000 © LEMO SALEMO reserve the right at all times to modify and improve specifications without any notification. Updated March 2016

Headquarters, Ecublens Switzerland

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HIGH VOLTAGE CONNECTORS FOR SPECIAL APPLICATIONS...DPH.91.005.2K DPH.91.001.16K DPK.91.001.16K...

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