High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other...

6
High-value gasification solutions shi-fw.com The power of sustainable energy solutions

Transcript of High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other...

Page 1: High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other gasification technologies, our gasifiers utilize fuel-flexible fluidized bed technology.

High-value gasification solutions

shi-fw.comThe power of sustainable energy solutions

Page 2: High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other gasification technologies, our gasifiers utilize fuel-flexible fluidized bed technology.

What is gasification? Gasification is a process that can find new value in traditional fuels such as coal, wood and oil.

More impressively, gasification can unlock the energy value of waste materials such as waste wood from construction, forest, lumber and paper industries, as well as household waste from towns and cities.

The gasification process uses heat to break down solids and liquids into their basic gaseous chemical components.

A portion of these gaseous components consists of hydrogen and carbon monoxide, which are high value feedstocks for producing chemicals, liquid fuels and heat for production of steam and power.

Tires

Biomass

Recycled Paper

Recycled Plastics

Agricultural Crops

Municipal solid waste

Agricultural byproducts

Gasification coupled to

complimentary process

Power

Chemicals

Syntheticnatural gas

Liquid transportation

fuels

Steam

Biomass gasificationA versatile and flexible solution for polygeneration

Solids & liquids Combustible gas

Gasification process

C O

CO

H2

H - Hydrogen

C - Carbon

O - Oxygen

C

H

H

O2

Page 3: High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other gasification technologies, our gasifiers utilize fuel-flexible fluidized bed technology.

CorensoLocation: Varkaus, FinlandCustomer: Corenso

United Ltd.Start-Up Year: 2000Capacity: 13 MWe

(50 MWth)Fuel: Aluminum and

plastic recycled juice containers

LahtiLocation: Lahti, FinlandCustomer: Lahti EnergiaStart-Up Year: 1997Capacity: 7-23 MWe

(50 MWth)Fuel: Demolition

wood, railroad ties, plastic, tires, RDF, bark, forest residue, sawdust

NorrsundetLocation: SwedenCustomer: Norrsundet

Bruks AbStart-Up Year: 1984Capacity: 25 MWth Fuel: Biomass, bark,

sawdust

ElectrabelLocation: Ruien, BelgiumCustomer: ElectrabelStart-Up Year: 2002Capacity: 8-30 MWe

(50 MWth) Fuel: Bark, wood

chips, recycled wood and forest residue

As a major player in gasification, we have the necessary in-house expertise located in our major engineering design centers around the world.

Complete expertise

Our Fluidized Bed Gasifier References

Start-up Date Customer Country Steam MWth Primary Fuel Application

2009 NSE Biofuels Oy Ltd. Finland 12 Biomass Biomass to Renewable Diesel

2002 Electrabel Belgium 50 Biomass Biomass Co-Firing in PC

2000 Corenso United Ltd. Finland 50 Plastic Waste Recycling and Energy Recovery of Waste

1997 Lahti Energia Finland 50 Biomass, Recycled Fuels Biomass Co-Firing in PC

1993 Sydkraft Sweden 18 Biomass Biomass IGCC

1986 Kemira Oy Finland 4 Coal, Peat Test Facility

*1985 Portucel Portugal 15 Biomass, Bark Biomass Derived Lime Kiln

*1984 ASSI Karlsborg Sweden 27 Biomass, Bark Biomass Derived Lime Kiln

*1984 Norrsundet Bruks Ab Sweden 25 Biomass, Bark Biomass Derived Lime Kiln

*1983 Oy W. Schauman Ab Finland 35 Biomass, Bark Biomass Derived Lime Kiln

1981 Hans Ahlstrom Laboratory Finland 3 Misc. Test Facility

*A. Ahlstrom Corp. Technology

PortucelLocation: PortugalCustomer: PortucelStart-Up Year: 1985Capacity: 15 MWthFuel: Biomass,

bark

RECENT PROJECTS

Page 4: High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other gasification technologies, our gasifiers utilize fuel-flexible fluidized bed technology.

NSE: Production of carbon-neutral transportation fuels

Together with NSE Biofuels Oy Ltd., we have developed a CFB biomass gasification and syngas cleaning system which was part of NSE’s new-generation renewable diesel demonstration project at Stora Enso’s Varkaus Mill in Finland. This project demonstrated the conversion of biomass fuels into clean syngas that can be used to produce renewable transportation fuels.

Value Points u Replaces fossil fuel needed for paper mill’s lime

kilns with carbon neutral biomass uDemonstrated the production of a carbon-neutral

transportation fuel to reduce greenhouse gas emissions

The town of Lahti in Finland utilizes a pulverized coal (PC) power plant to produce electricity and district heat to power and heat the town. To reduce the carbon footprint of the plant and to utilize local biomass and waste materials, Lahti decided to add a gasifier to the existing PC plant. The gasification system allowed the plant to utilize local carbon-neutral fuels and waste streams resulting in reduced environmental impact of the plant, while meeting the energy needs of the community.

Value Points u Reduces waste going to local landfill u Reduces the town’s carbon profile u Reduces the plant’s SOx and NOx emissions u Saved the town from the large investment

needed to build a new plant capable of burning the biomass and waste directly

Lahti: Co-firing carbon-neutral fuels at existing coal plant

Investing in advanced technology for a cleaner and more efficient tomorrow

Page 5: High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other gasification technologies, our gasifiers utilize fuel-flexible fluidized bed technology.

We offer the most fuel-flexible gasification technology

Unlike other gasification technologies, our gasifiers utilize fuel-flexible fluidized bed technology.

Fluidized bed technology is the most fuel flexible gasification technology since it utilizes vigorous mixing and long particle residence times to efficiently gasify the feedstock. Other technologies use high temperature and short residence times, which is not as efficient, especially for lower quality fuels.

Another benefit of low-temperature fluid bed gasification technology is that the feedstock’s ash never melts, allowing the use of feedstocks considered too corrosive for other gasifier technologies.

Complete Customer ServiceIn addition to supplying the most advanced gasification technology, We also offer a full range of support services, such as: u Overall flowsheet integration u Energy optimization u Selection of technologies u Value engineering u Reliability studies u Cost estimates and economic analysis u Control system philosophy

Among its many products, Stora Enso Oy produces juice containers with an inner aluminum liner. The Corenso gasification plant enables them to recycle the used containers into valuable steam needed to support their manufacturing process, while separating the aluminum for further recycling, allowing them to reduce their dependence on fuel oil, helping their bottom line and the environment simultaneously.

Value Points u Innovative solutions for recycling juice containers

into energy and an aluminum recycling stream u Displaces expensive fossil fuels to help the

company’s bottom line and the environment u Reduces the company’s carbon footprint u Reduces wastes going to landfills

CORENSO: Recycling of aluminum foil-lined juice containers

Page 6: High-value gasification solutions - Sumitomo SHI FW · gasification technology Unlike other gasification technologies, our gasifiers utilize fuel-flexible fluidized bed technology.

We are the premier global supplier of innovative circulating fluidized bed (CFB) technologies, providing sustainable value to our customers through our relentless drive for environmentally sound and reliable power solutions while we grow.

Metsänneidonkuja 10Fl-02130 Espoo, FinlandT +358 (0) 10 393 11

Relanderinkatu 2Fl-78201 Varkaus, FinlandT +358 (0) 10 393 11

ul. Staszica 3141-200 Sosnowiec, PolandT +48 (0) 32 368 1300

ul. Chmielna 85/87 00-805 Warsaw, PolandT +48 (0) 22 581 00 36

Lindövägen 75602 28 Norrköping, SwedenT +46 (0) 11 285 330

Petersstrasse 12047798 Krefeld, GermanyT +49 151 108 51366

53 Frontage Rd, PO Box 9000Hampton, NJ 08827 USAT +1 908 713 2700

8th Floor, UC Tower 500 Fushan RdPudong New AreaShanghai 200122 ChinaT +86 (0) 21 5058 2266

C-3A-45, IOI Boulevard, Jalan Kenari 5, Bandar Puchong Jaya, 47100 Puchong, Selangor, MalaysiaT +603-8075-0887

20th Floor Bhiraj Tower at EmQuartier, 689 Sukhumvit Rd Klongton Nuea, WattanaBangkok 10110 ThailandT +66 (0) 2 0417140 3

Suite 706-708, 7th Floor, Central Bldg31 Hai Ba Trung St Hanoi, VietnamT +84 (0) 4 39393809

7th floor, 621, Yeong-dong-daero, Gangnam-gu, Seoul, Korea 06087 T +82 2 3446 8325

Room 901A, 9th Floor Vicente Madrigal Bldg, Ayala AveMakati City 6793, Philippines

WISMA GKBI #1606, Jl. Jend. Sudirman No.28, Jakarta 10210 IndonesiaT +62 (21) 5795 1095

ThinkPark Tower, 1-1 Osaki 2-chome Shinagawa-ku, Tokyo 141-6025, JapanT +81 (0) 3 6737 2000

www.shi-fw.com

Our ValuesRespect for people Valuing and inviting differing views and ideasCommitted to customers Exceeding expectations and providing valueSafety, integrity and teamwork Incorporating ethics in everything we doOwnership of results Personally ensuring that success is achievedPassion to innovate and grow Setting challenging goals for growth