High temperature endoscopic-laser PIV/DIA technique … · High temperature endoscopic-laser...
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High temperature endoscopic-laser PIV/DIA technique forthe study of hydrodynamics of gas-solid fluidized bedsCampos Velarde, I.; Gallucci, F.; van Sint Annaland, M.
Published in:Proceedings NPS14, 3-5 November 2014, Utrecht, The Netherlands
Published: 01/01/2014
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Citation for published version (APA):Campos Velarde, I., Gallucci, F., & Sint Annaland, van, M. (2014). High temperature endoscopic-laser PIV/DIAtechnique for the study of hydrodynamics of gas-solid fluidized beds. In Proceedings NPS14, 3-5 November2014, Utrecht, The Netherlands
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High Temperature Endoscopic-Laser PIV/DIA Technique for the Study of Hydrodynamics of Gas-Solid Fluidized Beds I. Campos Velarde, F. Gallucci M. van Sint Annaland
Chemical Process Intensification – Department of Chemical Engineering and Chemistry - TU/e – The Netherlands
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Contents
• Motivation • Why high temperature Hydrodynamics?
• PIV/DIA • Working principle?
• Novel high temperature PIV/DIA • How to extend PIV/DIA? • Validation • Demonstration
• Conclusions and future work PAGE 1 12-11-2014 Chemical Process Intensification
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Motivation Wide spread industrial application
• Catalytic oil cracking • Chemical Looping • Polymerization • ...... • High temperature process > 500°C
Features • Vigorous solids mixing • Strong bubble and emulsion phase interaction • Excellent heat and mass transfer • Performance dependent on hydrodynamics • Design relies on constitutive equations (K-L model)
Chemical Process Intensification
Gaps • Scarce quantitative information of macro scale circulation patterns • Experimental research on hydrodynamics focused on emulsion OR bubble phase • Constitutive equations obtained and validated at low temperatures with air
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• Quality of minimum fluidization velocity predictions
⇒ No suitable correlation (among at least 63 available) exists that can predict the minimum fluidization velocity of different gas mixtures at elevated temperatures!
⇒ Note that all other correlations to describe hydrodynamics depend on umf !
Motivation
Chemical Process Intensification
RESEARCH GOAL Study the hydrodynamics at elevated
temperatures Effect explained by gas viscosity and
density? Inter particle interaction?
Characterization of bubble hold up and internal solids circulation. Available techniques?
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Measurement techniques Capacitance probes + 3-D characterization - Invasive, several sampling points - Hard to calibrate - Correlate frequency to a bubble or particle
Radioactive Tracking Tomography + 3-D characterization - Hard to describe bubble hold up - Use of radioactive material, safety
Particle Image Velocimetry (PIV) & Digital Image Analysis (DIA) + Non-invasive technique,
+ Whole field of measurement (bubble hold up and solids circulation) - Optical access, restricted to pseudo 2-D
Chemical Process Intensification
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Contents
• Motivation • Why high temperature Hydrodynamics?
• PIV/DIA • Working principle?
• Novel high temperature PIV/DIA • How to extend PIV/DIA? • Validation • Demonstration
• Conclusions and future work PAGE 5 12-11-2014 Chemical Process Intensification
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12/11/2014
Pseudo 2D PIV setup with visual high speed camera (2016 x 2016 px @1600 Hz) Double frame with
small time delay (Δt = 1 ms)
Discrete solids displacement
Solids velocity field
PIV: Particle Image Velocimetry
Coupling PIV and DIA
Chemical Process Intensification
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Background
Raw Images
Illumination Corrected Porosity Bubbles
Time Averages Bubble Data
Time Averages Mass FluxMass FluxRaw Vector Fields
Coupling PIV and DIA
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Digital Image Analysis (DIA)
• In-house Matlab script • Distinghuishes between bubble
and emultion phase • Conversion of pixel intensity to
bed porosity • Bubbles can be tracked
Correlation of intensity and porosity, based on DPM
simulations [de Jong et al] Chemical Process Intensification
How to extend PIV/DIA to high temperature?
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Contents
• Motivation • Why high temperature Hydrodynamics?
• PIV/DIA • Working principle?
• Novel high temperature PIV/DIA • How to extend PIV/DIA? • Validation • Demonstration
• Conclusions and future work PAGE 8 12-11-2014 Chemical Process Intensification
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PIV/DIA at High Temperature
Heating Mechanism
Acquire Images
Supply Illumination
Heat losses
Furnace
Camera outside
Endoscope
Led lights
Laser LED PIV/DIA
Chemical Process Intensification
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Endoscopic PIV/DIA
Without Endoscope With Endoscope
5x inter frame time 20x exposure time
• Can we run PIV/DIA?
at room Temperature
FAIL TO RUN PIV/DIA MORE ILLUMINATION REQUIRED
Chemical Process Intensification
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Endoscopic-Laser PIV/DIA (ePIV/DIA)
Chemical Process Intensification
Challenge: illuminate the surface of a fluidized bed and run PIV/DIA
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High Temperature ePIV/DIA
DOES IT WORK? Chemical Process Intensification
• Extension of PIV/DIA/IR to high temperatures and reactive conditions! Essential to have non-invasive, whole-field measurements of gas and solids phases simultaneously!
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Chemical Process Intensification PAGE 13 12-11-2014
Validation Time Averaged Emulsion Velocity at room temperature
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Validation
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Time Averaged Emulsion Velocity at room temperature
Chemical Process Intensification
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u = 3umf 25 °C
⇒ Completely different bubble behaviour as function of temperature!!!
⇒ umf measured at different temperatures
⇒ Adaptation of closures required!
150 °C 300 °C 450 °C
Demonstration HT-ePIV/DIA
Chemical Process Intensification
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Demonstration HT-ePIV/DIA
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⇒ Expected similar porosity ⇒ Completely different bubble
behaviour as function of temperature!!!
⇒ Porosity estimation need to be revized!!!!
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High Temperature ePIV/DIA
FUTURE WORK Record larger area of the fluidized bed (whole bed if possible) Influence of temperature on hydrodynamics - bubble properties
and solids circulation (different particles and gases) ……..
CONCLUSION Development and demonstration of the novel non-invasive High
Temperature ePIV/DIA Difference in bubble behavior Closures have to revised
Chemical Process Intensification
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Acknowledgements ADEM PROJECT for the financial support Technicians at SMR group (Joris, Joost, Lee) Master students Jeroen, Sven,Jason
Chemical Process Intensification
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High Temperature ePIV/DIA
THANKS FOR YOUR ATTENTION!!!!!!
QUESTIONS? Ildefonso Campos Velarde STW 0.35 T: +3140 247 3685 [email protected] Fausto Gallucci STW 0.38 T: +3140 247 3675 [email protected] Martin van Sint Annaland STW 0.39 T: +3140 247 5833 [email protected] Chemical Process Intensification
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/ name of department PAGE 20 12-11-2014
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/ name of department PAGE 21 12-11-2014
PIV/DIA validation
Artificial images from DPM simulation
+ Exact location of particles
0.6 0.3 0.0 DPM DIA
Time average porosity plot
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/ name of department PAGE 22 12-11-2014
Porosity Plots – Bubble hold up at room temperature
Endoscopic-Laser PIV/DIA
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Homoginizer
/ name of department PAGE 23 12-11-2014
Bayerisches Laserzentrum