High Speed and Portal Machining Centers

DörriesDroop + ReinScharmannBerthiez

Technologie

Droop + Rein

T/TF2Portal Machin ing Centers – a programme of outstanding performance

In addition to the High Speed Machining

Centers DS Technologie manufactures

Portal Machining Centers with fixed or

adjustable cross rails.

The Portal Machining Center series is

designed for applications in the aircraft-,

tool and die-, powered-vehicle-construc-

tion-industry in addition to general

mechanical engineering.

If neccesary Portal Machining Centers

can be linked with aditional machines.

There is also the possibility to interlink

Portal and High Speed Machining

Centers to form a flexible manufacturing

system to machine large size components

from rough material

to the finished part.

Highlights T/TF-series

- Thermosymetrical RAM design

- Integrated C-axis

- Hydrostatic guideways in all linear axes

- Jig boring quality

- High rigidity and damping

- Wide range of different milling attach-

ments

- Wide range of different pheriperal

units

Table Type Design

with adjustable cross rail

(T-line)

Table Type Design

with fixed cross rail

(TF-line)

Series characteristics

- Hydrostatic guideways in X-, Y- and

Z-axis

- Digital drives

- Automatic attachment changer

- Automatic tool changer

- Alternative controls SIEMENS, ATEK,

FIDIA, FANUC

- Alternative table configurations

single-table, double-table or pallet

exchange

- further options are available

Series T

- Adjustable crossrail

T/TF3

Benef i t f rom our comprehens ive Know-How

Inter-linked manufactur-

ing system

consisting of:

2 Portal Machining Centers

type TF 20 40 and one

coordinate measuring

machine, 6 pallets of size

2000 x 4000 mm for

machinging of draw dies.

Complete machining

of closing plates

for injection molding

machines.

The machining of pivoting bogies for rail

vehicles is a typical machining task for

Portal Machining Centers.

Idle times can be largely reduced by

pallet change or seperated work zones,

through the simultaneous setting of

components in the machining time.

Efficient roughing and finishing of e.g.

large gear boxes is accomplished using

5-sided machining operations.

Roughing of the contour and the 2D prismatic faces- Remove cast »skin«- Rough mill contour- Rough mill 2D prismatic faces

Machining of the 2D prismatic faces- Finish mill the guidepads, dowels

and slides

Semi-finishing the contour- Machine to defined stock for uniform finish part

Finish machine the contour- Machine radii- Finish machine contours- Finish machine edge surfaces

Overview machining process from tool and die industry

FOGS M30FOGST/TF

T/TF4Spreading exce l lence – from the machine to the per iphery

Excellent milling head and tool

changing systems

The milling heads are moved into the

change position with power drive.

The automatic adaptation to the milling

unit is followed by automatic

clamping and coupling of all

supply systems.

Tool changing systems are

designed for customers’

demands and the degree of

automation desired.

According to the machining

tasks required, we can supply

chain- and rack-magazines.

5-sided and 5-axes machining

with powerful milling heads

Our system includes spindle extensions,

various angular milling heads, high speed

milling heads and fork-type milling heads

for indexing or controlled application.

5

Our success depends on the success

of our customers. Therefore we have a

longterm investment in developing and

optimizing systems and processes that

allow our customers to achieve shorter

production times; without compromise

to cost and quality.

Building on the strength, high accuracy

and performance capacity of the basic

machines, we offer a comprehensive

system of innovative automation stages.

Nowhere are our strengths and experien-

ce more apparent than when complex

and new machining concepts are requi-

red.

Our knowledge and application of machi-

ning technology hold the key to your

success.

Put us to the test.

Intell igent control concepts gua-rantee superior system availabil ity

50 kW / 60 kW / 75 kW

2400 Nm / 4000 Nm

4000 rpm

2000, 2500, 3000 mm

3000 - 6000 mm

4000 - 7000 mm

3000 - 4000 mm

1500 mm

0 - 1500 mm

± 180° (indexing)

∞ x 360° (continuous)

up to 20 m/min

up to 12 m/min

RAM unit R50 / R60 / R75

Table dimensions

Movements

Rapid traverse

Technical Data

Power

Torque

Speed

Width

Length

X-axis

Y-axis

Z-axis

W-axis

C-axis

X-, Y-axis

Z-axis

Power

Torque

Speed

Straight

60

4000

4000

Angular

50

4000

2500

Fork-Type

40

1100

6000

Fork-Type

MFS

see chart

FOGS

kW

Nm

rpm

FOGS6Faster and better – a quantum leap in product iv i ty

Due to innovative machining technology,

the FOGS provides a new dimension in

high speed milling.

The Droop + Rein concept is a quantum

leap in technological development con-

sidering time and quality:

- The amount of manual work associated

with traditional machining is reduced

to a minimum.

- Superior surface accuracy is achieved

by using efficient cutting tools.

High precision

machining due to

innovative machine

concept

Power

Torque

Speed

20

300

7500

20

65

20000

20

8

35000

kW

Nm

rpm

Automatic adapting motor spindles

in fork-type head / MFS

3800 - 15800 mm

3000 - 5000 mm

1500 mm

± 180° (indexing)

∞ x 360° (continuous)

0 - 95° (indexing)

± 115° (continuous)

up to 25 m/min

up to 15 m/min

Movements

Rapid traverse

Technical Data

Integrated fork-type head with changeable motor spindles

X-axis

Y-axis

Z-axis

C-axis

A-axis

X-, Y-axis

Z-axis

FOGS7

Outstanding competence fromthe machine to the per iphera l s

Fast and optimal adaption

to technological demands

through automatic

spindle and tool changing

systems

Fully automatic

tool measuring

Proven construction with well tested

components provided for the smooth

operation of a totally automated system

using:

- Fully automatic pallet change

- Completely automatic tool change with

30 or 60 tools

- Tool length and diameter measuring

and compensation

- Automatic change of motor spindles

The combination of machines, CNC

systems, tools, motor spindles and pallet

changing units results in efficient,

process oriented systems.

8FOGS M30 – with head var iab i l i ty

The superior technological concept

provides a decisive advantage in your

productivity.

Power

Torque

Speed

Straight

30

700

6000

Angular

30

800

4000

Forke-Type

30

800

6000

Forke-Type

MFS

see chart

FOGS

kW

Nm

rpm

Automatic adapting milling attachments / MFS

Machining of

automotive dies

FOGSHigh speed machining

integrated into

production processes

9

Ram unit M30

Movements

Rapid traverse

30 kW

max. 700 Nm

max. 6000 rpm

3800 - 15800 mm

3000 - 5000 mm

1500 mm

± 180° (indexing)

∞ x 360° (continuous)

0 - 95° (indexing)

± 115° (continuous)

up to 25 m/min

up to 15 m/min

Technical Data

Power

Torque

Speed

X-axis

Y-axis

Z-axis

C-axis

A-axis

X-, Y-axis

Z-axis

Innovative machine and technology

concept

- Workpiece carrier as fixed floorplate

- Tool executes all movements

- Acceleration of constant masses inde-

pendent from the workpiece sizes and

weight

- Fastest effective feed rates

Through multiple choice of spindles

semi finish and finish in one set-up is

possible

- Detachable heads

- Exchangeable motor spindles with

nmax = 7500 rpm, 20.000 rpm and

35.000 rpm

Lights out machining guarantees

highest profitability

- Automated periphery functions - tool

change - motor spindle change - head

change - video camera - tool measure-

ment through laser - pallet changer

Significant reduction of total produc-

tion time for a tool set (against con-

ventional machine tools)

- Increase of the average feed

- Reduction of bench work through

better surface quality and accuray

- Excellent contour and surface

accuracies

- Use of efficient cutting materials

- Best position of the tool to the work-

piece through 2 axis fork-type milling

head

- Bell shaped acceleration deceleration

Highl ights FOGS

MODIMILL10MODIMILL – compact and f lex ib le

High dynamic finish

milling by the Y-Axis

The concept

- Flexible for machining of medium size

components

- Flexible in milling power and spindle

speed for rough and finish machining

- Flexible working areas due to high

traverses, rotary or fixed table

- Flexible for universal machine require-

ments due to 2-axes fork-type milling

head

The machine

- Highest dynamic finish milling by the

Y-axis with RTCP-function also for

rotary table axis

MODIMILL with established robust

portal design

- Fixed cross rail guarantees highest

accuracy

- Ram milling unit with integrated fork-

type milling head allows reach into

workpiece with a good view of all

machining processes in all machining

planes

- Traversable rotary table with hydro-

static bearings for high pay-load

- Good accessibility due to low machine

table

Motor spindle:

e.g. 20 kW,

48 Nm, 18.000 rpm

Milling spindle:

30 kW, 600 Nm, 6.000 rpm

11Highl ights MODIMILL

30 kW

600 Nm

6000 rpm

2200 x 1800 mm

2200 x 3000-5000 mm

2400/3500-5500 mm

2850 mm

1000 mm

± 180° (indexing)

-10° bis +120°

(indexing)

Milling unit

Rotary table dimensions

Fixed table dimensions

Movements

Technical Data

Power

Torque

Speed

W x L

W x L

X-axis

Y-axis

Z-axis

C-axis

A-axis

55.000 kg

12.000 kg

up to 30 m/min in Y-axis

up to 20 m/min in X-,Z-axis

FIDIA C20 or HEIDENHAIN TNC 430M

30 places / optional 55 places

Milling spindle

Motor spindle

Weight

Table load

Feedrate

Control

Autom. tool changer

Selectable spindle inserts

Machine characteristics

Milling

spindle

Motor

spindle

Motor

spindle

Power

Torque

Speed

30

600

6000

20

48

18000

20

8

35000

kW

Nm

rpm

Versatility of the head

2–axes fork-type milling head

- Drive of milling unit 30 kW, 600 Nm,

nmax = 6.000 rpm

- Positioning in 2 rotary axes

C-axis +/- 180° (1° pitch)

B-axis + 120°, -10° (1° pitch)

- Compact design due to excentric

centre of gravity of milling spindle

in the B-axis

- Short extension and good reach

- Semi-automatic change (pick-up)

of milling spindle with motor spindle

- Compact structure

- Optimized process view

through rotary table

- 5-side machining

- Complete machining of

a workpiece

- Powerful roughing

- High dynamic and high

accuracy finishing

- Reduction of total

production time

- Reduction of manual bench work

- High geometric accuracy and

surface quality

- Tool changer for 30/55 tools

- Coolant (internal / external)

- Mist coolant

- Chip disposal

- Tool measurement with laser

- Acoustic tool touch sensor

- Probe with radio signal

- Fully enclosed

The control

- Main pendant

- Hand held pendant

- CNC FIDIA C 2

or:

- CNC Heidenhain TNC 430 M

Sites, Subsidiaries and Service Centers:

DS TechnologieWerkzeugmaschinenbau GmbHProduct line Droop + ReinHofkamp 2D-33719 BielefeldTel. +49/521/5804-0Fax +49/521/178006

DS Technologie Service Center GmbHMittelhäuser Str. 76-79D-99089 ErfurtTel. +49/ 3 61 /740890Fax +49/3 61 /732119

DS TechnologieService Center SouthBerglesweg 9D-86420 DiedorfTel. +49/ 8238 /6 0720Fax +49/ 8238 /6 0722

DST Beijing OfficeBozhi Dasha 412Dong San Huan Bei Lu 28100026 BeijingPR ChinaTel. +86/10 /65941188Fax +86/10 /65852290

DS Technology (USA), Inc.4701 Marburg Avenue, Suite 404Cincinnati, Ohio 45209USATel. +1/513 /841-7900Fax +1/513 /841-7999

DS Technology (UK) Ltd.43/45 Phoenix ParkAvenue Close, NechellsBirmingham B7 4NUUnited KingdomTel. +44/121 /3593637Fax +44/121 /3591868

Berthiez SAS5, rue BarrouinF-42029 St. Etienne Cédex1FranceTel. +33/4 /77923992Fax +33/4 /77923993

Headquarters:

DS TechnologieWerkzeugmaschinenbau GmbHHugo-Junkers-Straße 12-32D-41236 Mönchengladbach-RheydtTel. +49/2166 /454-0Fax +49/2166 /454-300www.ds-technologie.deinformation@ds-technologie.de

Products:

DörriesVertical Turning MachinesVertical Machining Centers

Droop + ReinPortal Machining CentersHigh Speed Machining Centers

Scharmann Horizontal Machining CentersBoring Mills

BerthiezVertical Turning MachinesVertical Grinding MachinesHorizontal High Speed Grinding Machines

DS AircraftMachining Centers

Service

DörriesDroop + ReinScharmannBerthiez

Technologie

8.20

01 -

250

0 E