High Quality Beer Dispense in Southeast Asia...ON THE WAY FROM KEG TO THE TAP Beer tube and Python...
Transcript of High Quality Beer Dispense in Southeast Asia...ON THE WAY FROM KEG TO THE TAP Beer tube and Python...
DEDICATED TO
DRAFT QUALITY
BANGKOK BREWING
CONFERENCE 2019
High Quality Beer
Dispense in Southeast Asia
Thomas Hutschenreuter / MICRO MATIC
DRAFT BEER IN SOUTHEAST ASIA
• Draft beer share is low
• No draft beer culture
• Low number of specialists at breweries and
wholesalers
• Only few professional installation companies
• Maintenance of installations is critical
• Access to the right equipment is limited
• Investments are often cost driven
• Remote outlets
• Challenging climate
BASIC TASKS OF A
DISPENSE SYSTEM
• Beer must stay unchanged
• Flavor
• CO2 content
• Brightness/Turbidity
• Correct beer temperature at the tap
• Easy to handle
HOW TO ASSURE THE BEER QUALITY
INSIDE THE KEG
• Constant CO2 level
• Store the keg at constant temperatures
• Set the right working pressure
• Use the right gas
• Take care of your regulators!
• Only suitable gas quality
• Constant flavor and brightness
• Avoid contamination caused by reflux
• Keeping kegs cold clearly decreasesmicrobiological risks
HOW TO ASSURE THE BEER QUALITY
ON THE WAY FROM KEG TO THE TAP
Use the right components:
• All parts in contact with beer must be
stainless steel or suitable plastics
• Hygienic design of components
(no blind spots)
HOW TO ASSURE THE BEER QUALITY
ON THE WAY FROM KEG TO THE TAP
Beer tube and Python quality is essential! In Southeast Asia you
still find:
• Non food-grade „beer“ lines
• Cheap tubing (PVC)
• No active line cooling
• Insulation materials from air conditioning systems
• Inadequate insulated pythons
DIFFERENCES IN TUBING QUALITY
TUBE TYPE MDP HIGH GLOSS
MDP BREWMASTER 2
(Nylon lining)
BARRIERMASTER FLAVOURLOCK
(Copolymer lining
with barrier layer)
GEN-X(Nylon lining with
barrier layer)
Surface Roughness (Ra)
0.45 0.11 0.20 0.17 0.14
O2 Permeation (cc/metre/day/bar)
4.00 3.50 1.00 0.05 0.05
WEEK 17 18 14 66 37 13
WEEK 18 43 274 119 50 47
WEEK 19 350 348 111 128 193
WEEK 20 1744 1092 356 265 295 CLEANED TWO LINES
CHANGED BEER
WEEK 21 204 87 126 143 108
WEEK 22 3045 1594 311 386 137
WEEK 23 3075 2979 617 627 196
WEEK 24 7065 6185 1695 1268 488 CLEANED TWO LINES
CHANGED BEER
WEEK 25 261 355 1020 970 1389
WEEK 26 5370 4577 736 1249 499
WEEK 27 4888 4353 1976 1076 1222
WEEK 28 6580 6738 5355 1467 1054 CLEANED 3 LINES
CHANGED BEER
WEEK 29 38 47 64 1842 687
WEEK 30 1689 2002 194 958 549
WEEK 31 3543 4539 201 889 676
WEEK 32 7711 6961 1440 1853 1710 CLEANED TWO LINES
HOW TO ASSURE THE BEER QUALITY
ON THE WAY FROM KEG TO THE TAP
High temperatures and high humidity in Southeast Asia requirehighest focus on beer line and python quality and installation:
• Preferably use multilayer tubing
• Cooling the beer lines will
• Reduce bacteria growth
• Reduce the formation of biofilm
• Keep the drinking temperature stable
• Choose pythons with adequate insulation (at least 25 mm)
• Be sure to seal the insulation to avoid condensation
• “Home-made” pythons are critical
• Passive insulation only will just delay negative processes
• Switching off coolers means microorganism growth
FLASH COOLING
Benefits:
• Higher Flexibility
• No precooled kegs needed
• No over-carbonization
Remember to choose a model
with sufficient capacity!
ROOM COOLING
Benefits:
• Keg, keg coupler and other equipment like fob-stops are
kept in a cold environment - Less microbiological hazard
• Beer lines can be shorter
• Beer temperature is stable
• Equilibrium pressure does not change
• Dispensing temperature is constant
FLASH OR ROOM COOLING
• Flash Cooling when kegs are emptied in max 3 days
• Bigger Events (but remember capacity!)
• Outlets with medium to high output of standard beers
• Room Cooling for
• Outlets with small to medium output
• Specialty and unfiltered beers
• Outlets with wide draft beer range (tap rooms)
• Combinations
CLEANING
• Regular cleaning is mandatory
• Dismantle components
• Cleaning intervalls are dependent
on many factors
• Is the staff really trained?
• Remember:
• A contaminated keg will cause reinfection
• Cleaning of an dispense sytems takes
at least half an hour
EASY TO USE
• Same performance from first to last glass of the keg
• No foamy start
• Pressure and temperature are preset and fixed
• Easy to clean and to maintain
• But no system is „Idiot Proof“
• Future for small and medium size outlets:
• Cooled bar systems with one-way
beer line
THE RIGHT KEG SIZE FOR
SOUTHEAST ASIA: 20 LITER SLIM
• Benefits:
• Reduced weight
• Small surface beer – gas
• Faster cool down time
• Ideal for special beers
• Small footprint
KNOW HOW / TRAINING
• What is the specification of your draft beer?
• Is there any dispense „ritual“
• Who is responsible for draught beer quality?
• A skilled and motivated person needed
• Multiplicator function
• Influence on equipment purchase, marketing etc.
• Train your
• Technical service
• Sales representatives
• Outlet owners and staff
• Develop to-do and check lists
DIGITAL SOLUTIONS – THE FUTURE?
THE MICRO MATIC CORE PLATFORM
• Basis: Monitoring of cooler/fridge performance based on
temperature measurements for (preventive) service.
• Quality: Adds temperature and pressure per line (and pressure
on the CO2 bottle) to monitor and ensure the quality of the
served beverage.
• Use: Adds consumption (flow/weight) and door
open/closed to monitor consumption and
consumption behavior.
• It is possible to add GPS/GSM
(location and mobile
network connection)
Local components
(Outlet)Digital hub
(Cloud)
Build-in combined
senor/gateway board
Server/storage
Apps for Outlets
Apps for Installers
Apps for Breweries
DIGITAL INFRASTRUCTURE
THREE RULES TO HIGH QUALITY
DRAUGHT IN SOUTHEAST ASIA
• Get the right equipment and keep it well maintained
• Train and motivate all involved stakeholders
• Convince your management that perfect draught beer is
• A great marketing tool
• A perfect weapon against other drinks
• A very profitable way to develop your business