HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO...

13
HIGH PRESSURE COMPRESSORS For Natural Gas Vehicle Refueling WORLDWIDE QUALITY INNOVATION RELIABILITY

Transcript of HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO...

Page 1: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

HIGH PRESSURE COMPRESSORSFor Natural Gas Vehicle Refueling

WORLDWIDE QUALITY INNOVATION RELIABILITY

Page 2: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

HIGH PRESSURE COMPRESSORS | DEDICATION TO QUALITY | 3BAUER COMPRESSORS

OUR GLOBAL EXPERIENCE, YOUR BENEFITOur 70 years of experience in high pressure gas applications continues to be a benefit to our worldwide customers by providing them with a diverse selection of field-proven solutions. We are world renowned for reliability and durability, and BAUER as a company is recognized as the world’s foremost innovative designer and manufacturer of high pressure compressors of the very highest quality.

GLOBAL PRESENCE WITH LOCAL SUPPORT

MISSION STATEMENT

Our mission at BAUER COMPRESSORS INC. is to provide the highest quality products and solutions for high pressure air and gas. We are committed to using the latest technology, best materials, most qualified human resources, and the most efficient fabrication techniques. As a result, our equipment solutions offer superior performance along with best value, and are delivered on time, defect-free and are supported to achieve their maximum potential throughout their entire lifecycle.

OUR LOCAL PRESENCE, YOUR PEACE OF MINDAll of our high pressure CNG systems are designed and manufactured right here in the U.S.A at BAUER’s state-of-the-art, vertically integrated 250,000 square-foot manufacturing facility in Norfolk, Virginia. This means that we stand behind everything we build 100% and support our systems for their entire lifecycle, which averages 25 + years.

Besides providing full factory support, we also support you during and after the sale with a local network of compressor specialists, a feature which is unmatched in the industry. Each of our trusted local distribution partners is staffed with BAUER factory-trained sales & technical personnel, and is stocked with a full inventory of products and parts — ensuring you receive unsurpassed 24/7 support, no matter where you are.

SINGLE SOURCE RESPONSIBILITY

LOW COST OF OWNERSHIP

LIFECYCLE PERFORMANCE

GLOBAL SUPPORT24-7

B

B

BAUER Branches

BAUER Service Centers/Distributors

B BAUER Germany & BAUER Norfolk

BAUER Corporate Headquarters: North American Manufacturing — Norfolk, Virginia

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PURELY THE RIGHT CHOICECONTENTS

HIGH PRESSURE COMPRESSORS | CONTENTS | 5BAUER COMPRESSORS

COMPANY › Dedication to Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 › History, Innovation, Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

COMPRESSORS › Heart of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CNG SOLUTIONS › BAUER CNG Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PRODUCTS › Our Product Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

OPTIONS › System Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

BAUER CONNECT™ TECHNOLOGY › BAUER Connect™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 › BAUER Remote HMI™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 › BAUER SCADA™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 › BAUER Mobile™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 › BAUER Advanced Data Analytics™ . . . . . . . . . . . . . . . . . . . . . . . . . 17 › BAUER Reports™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CUSTOMER SUPPORT › Parts, Service, Support & Training . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PLANNING › Questionnaire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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HISTORY TRUSTED INDUSTRY LEADER FOR OVER 70 YEARS For the past 70 years, BAUER compressors has stood the test of time for the highest level of performance, quality, safety, and innovation. All BAUER compressors are designed and manufactured in-house with complete control of every step to ensure that BAUER’s uncompromising standards for ultimate performance, unmatched reliability, highest durability, and lowest cost of ownership are met. At BAUER, we are well known for our high-tech precision manufacturing and quality process, resulting in products that outperform and outlast any other compressor brand on the market today.

INNOVATIONULTIMATE PERFORMANCE AND RELIABILITYAt BAUER, we are committed to providing our customers with the most technologically advanced products in the world. Only the latest CAD and finite element calculation programs are used in the design of each product. To maintain our technological edge, BAUER reinvests a large portion of corporate earnings back into R&D. Simultaneously, we draw on our more-than-a century of machine building heritage to advance our causes for the future. The result: products which are built to attain the highest standards of performance and reliability.

QUALITY LOWEST COST OF OWNERSHIPAt BAUER, our world-renowned quality is a result of being vertically integrated. We maintain control of the entire production process, starting from R&D, to engineering & design, and to manufacturing & assembly. Only the highest -grade materials and state of the art precision manufacturing methods are used in the making of each compressor. To ensure consistent quality throughout, our entire manufacturing process, from the compressor to complete system, is ISO9001 certified. Every unit is put through rigorous testing by our QC department before release from our factory for shipping. The result: a highly-reliable product that keeps on performing with minimal cost of ownership.

6 | HISTORY INNOVATION QUALITY | HIGH PRESSURE COMPRESSORS BAUER COMPRESSORS HIGH PRESSURE COMPRESSORS | HISTORY INNOVATION QUALITY | 7BAUER COMPRESSORS

HIGHEST QUALITY PRODUCTS AND SOLUTIONS FOR HIGH PRESSURE...

Page 5: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

8 | HEART OF THE SYSTEM | HIGH PRESSURE COMPRESSORS BAUER COMPRESSORS HIGH PRESSURE COMPRESSORS | HEART OF THE SYSTEM | 9BAUER COMPRESSORS

THE BAUER COMPRESSOR - HEART OF THE SYSTEM

At the heart of each BAUER CNG system is the BAUER compressor, a marvel of high-quality German engineering and state-of-the-art precision manufacturing. In contrast to many other CNG system providers, BAUER offers the benefit of being the Original Equipment Manufacturer (OEM) for both the compressor and the entire CNG system. Each BAUER compressor is built in BAUER’s own compressor manufacturing plant near Munich, Germany. Full control over the supply chain allows BAUER to take single source responsibility to fully support both the compressor (heart of the system) and the CNG system, with all of its CNG-specific functionality, for the full lifecycle of the entire system.

Each BAUER compressor system provides:

› PROVEN HERITAGE: BAUER has been building the world’s highest quality compressors for over 75 years and has a global reputation for exceptional performance and reliability.

› DURABILITY: With proper routine maintenance, Bauer CNG compressors are designed for continuous duty, with an average lifecycle of 25 years. Thus, making them the workhorse of the CNG industry.

› LOWEST OVERALL COST OF OWNERSHIP: BAUER prides itself in providing the lowest cost of ownership in the industry

› NEGLIGIBLE OIL CARRYOVER: Due to BAUER’s proprietary design and manufacturing technology, BAUER compressors provide best- in-class, near-negligible oil carryover from the compressor into the compressed gas. This eliminates future liability for the CNG provider because today’s CNG engines are very susceptible to severe damage and performance issues if any residual compressor oil is present in the CNG fuel.

› FULL RANGE: BAUER offers the widest range of sizes of any CNG compressor manufacturer, from 7.5 HP to 350 HP. This enables BAUER to provide the right sized compressor system for each application. › LIFECYCLE SUPPORT: BAUER CNG compressors are designed to be in operation for 20 to 30 years and are supported by BAUER for that duration with spare parts and full technical support.

› BEST WARRANTY IN THE INDUSTRY: BAUER offers a 5-year bumper-to-bumper warranty on its newest line of 23 and 26 series CNG compressors.

Compact Series Air-Cooled Compressor

V-Belt Drive› 6.3 - 9 SCFM› Up to 7.5 HP

C120 C15 C23 C26State-of-the-art High Capacity Water-Cooled Compressor/Suitable for High Inlet Pressure

V-Belt Drive› 400 - 880 SCFM› 300 - 350 HP

C52Compact Series Air-Cooled Compressor

V-Belt Drive› 22 - 27 SCFM› Up to 20 HP

Workhorse Air-Cooled Compressor

V-Belt Drive› 50 - 125 SCFM› 40 - 50 HP

State-of-the-art High Capacity Water-Cooled Compressor/Suitable for High Inlet Pressure

V-Belt Drive› 200 - 440 SCFM› 150 - 175 HP

BAUER’S CNG COMPRESSOR RANGE

For more infromation about our full range of compressors please contact [email protected]

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BAUER CNG SOLUTIONS

RANGE AND FLEXIBILITY FOR ANY SIZE FLEETAt BAUER, we offer our customers complete flexibility. Our product offering ranges from simple compression systems, all the way to complete systems with drying, storage, priority, and sequencing. Our customers have the option to choose from a number of pre-engineered systems designed for maximum value and shorter lead times with a wide performance range to accommodate any size fleet. For special customer needs, we also offer customized CNG solutions.

SAFETY - BUILT INTO EVERY SYSTEMWith over 40 years of CNG experience, safety is an integral part of the

design of all BAUER CNG systems. All systems are built to the latest edition of the NFPA 52 code and all critical control points, such as temperatures, pressures, and electrical loads, are continuously monitored throughout the process to ensure safe and reliable operation of the compression system.

BEST WARRANTY IN THE INDUSTRYWe are so confident in our quality, that the Micro, Compact and L-Series are warranted for two years and our M-Series and X-Fill are warranted for five years (with maintenance agreement) for both parts and labor. In addition, we guarantee that all compressors are supported with spare parts for 30 years. This level of support is unmatched in the industry.

Since the beginning of the 1970’s, BAUER

has been manufacturing system solutions

for filling vehicles running on Compressed

Natural Gas (CNG). There are currently over

1,400 BAUER CNG compressor systems

in operation worldwide. Each BAUER

CNG system is built with the same level

of innovation and quality as the BAUER

compressor at the heart of the system.

24/7 CUSTOMER SUPPORTAll BAUER CNG systems are supported by a nationwide network of BAUER factory trained technicians. We are available 24/7 for technical and spare parts support. We also offer remote monitoring of your BAUER CNG system for early problem detection and to ensure the highest level of uptime and reliability for years to come

10 | BAUER CNG SOLUTIONS | HIGH PRESSURE COMPRESSORS BAUER COMPRESSORS HIGH PRESSURE COMPRESSORS | BAUER CNG SOLUTIONS | 11BAUER COMPRESSORS

Central Valley Transportation CenterReedley. CA

Page 7: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

12 | OUR PRODUCT RANGE | HIGH PRESSURE COMPRESSORS BAUER COMPRESSORS HIGH PRESSURE COMPRESSORS | OUR PRODUCT RANGE | 13BAUER COMPRESSORS

Natrual gas is supplied upon demand to millions of businesses throughout the U.S. It is one of the most efficient, cost-effective, environmental friendly, and domestically abundant fuels available.

Natural gas as a viable alternative vehicular fuel is completely compatible with today’s engines. Manufacturers are now producing a variety of factory-equipped, on-road and in-plant vehicles to run cleanly and efficiently on natural gas. In addition, some existing vehicles can be converted at the flip of a switch to operate on either natural gas or gasoline (bi-fuel), without compromising performance. Power delivery between the two fuels is virtually indistinguishable.The actual costs of refueling with natural gas over other fuels can also be a pleasant surprise. The price of natural gas ranges between

one-half and three-quarters the cost of its gasoline equivalent. This can result in substantial savings for high-mileage commuters with commercial vehicles. It should also be noted that natural gas prices have a history of being relatively stable; there are no fluctuations with daily supply and demand like gasoline. Whether vehicles are equipped for natural gas only or bi-fuel operation, both time and money can be saved through the use of the convenient, safe, and accessible natural gas.

Natural gas is nature’s cleanest burning fossil fuel. When used to power a vehicle engine, it emits fewer pollutants than conventional or other alternative fuels and meets government clean air requirements. Compared to gasoline or diesel, natural gas burns

more completely and cleanly, which results in significant reductions in pollution-causing exhaust components such as carbon monoxide, nitrogen oxides, and reactive hydrocarbons. Soot, smoke particles, and irritating odors are virtually eliminated, making natural gas an ideal choice for fleets. Using clean burning natural gas reduces our dependence on foreign oil.

OUR PRODUCT RANGE

MICRO SERIES™ › 3.2 - 4.5 GGE/HR › 6.3 - 9 CFM› 5 - 7.5 HP› 3.7 - 5.5 KW

COMPACT SERIES™ › 11 - 40 GGE/HR› 22 - 80 CFM› 15 HP (SIMPLEX) 15(x2) HP (DUPLEX) › 10.9 KW (SIMPLEX) 10.9(x2) KW (DUPLEX)

SIMPLEX DUPLEX

M-SERIES™* › 38 - 126 GGE/HR› 75 - 250 CFM› 50 HP (SIMPLEX) 50(x2) HP (DUPLEX)› 37 KW (SIMPLEX) 37(x2) KW (DUPLEX)

SIMPLEX

DUPLEX

CLASSIC SERIES™› 25 - 50 GGE/HR › 50 - 100 CFM› 40 HP (SIMPLEX) 40(x2) HP (DUPLEX)› 30 KW (SIMPLEX) 30(x2) KW (DUPLEX)

SIMPLEX

DUPLEX

L-SERIES™* › 38 - 75 GGE/HR › 75 - 150 CFM› 60 - 125 HP› 45 - 90 KW

C26 X-FILL™* ›100 - 220 GGE/HR › 200 - 440 CFM› 150 - 175 HP› 110 - 132 KW

C52 X-FILL™* › 200 - 440 GGE/HR › 400 - 880 CFM› 300 - 350 HP› 220 - 260 KW

*optional underskid storage shown

NATURAL GAS

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HIGH PRESSURE COMPRESSORS | SYSTEM OPTIONAL FEATURES | 15BAUER COMPRESSORS

PRIORITY AND SEQUENCING CONTROLSBAUER offers Priority Panels to determine the filling sequence of each storage bank by the compressor based on the actual real-time pressure (gas fill level) in each bank. BAUER offers three versions of Priority Panel. One that is an optional onboard bolt-on accessory for the M-Series, M-Series Duplex and the X-Fill (this version is only available for single compressor system sites). For sites with multiple compressors we offer two stand-alone versions depending on the capacity/flow requirements (Intelli-Flo L and Intelli-Flo XL). The onboard Priority Panel algorithm is embedded in the PLC of the compressor system in which it is mounted. The Intelli-Flo versions have their own PLC and HMI and are capable of managing flow from one or multiple compressors. Bauer Priority Panels insure optimum use of compressor flow to ensure proper storage filling and the most vehicles filled in the shortest possible time. Efficient use of storage not only maximizes the investment made in storage, but minimizes the cycling of the compressor(s).

SYSTEM OPTIONAL FEATURES HIGH PRESSURE DRYINGBAUER also offers high pressure dryers after compression to ensure pure gas.

› HIGH PRESSURE DRYER SYSTEM (SHOWN HERE) P14 CNG DRYER - For flows up to 150 CFM

BAUER offers a variety of storage configurations depending on your fill requirements. A typical fast fill system consists of an array of ASME high pressure vessels (tube or cylindrical) arranged in a low, mid and high bank configuration. The charging and discharging of the banks is controlled through the priority and sequencing controls.

BAUER’s underskid storage provides space savings where real estate is a premium.

STORAGE FOR FAST FILL

Page 9: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

16 | BAUER CONNECT™ TECHNOLOGY | HIGH PRESSURE COMPRESSORS BAUER COMPRESSORS HIGH PRESSURE COMPRESSORS | BAUER CONNECT™ TECHNOLOGY | 17BAUER COMPRESSORS

The BAUER Remote HMI™ function was designed for customers’ technical personnel to remotely operate and control every aspect of the compressor system. It is fully interactive and replicates the exact functionality of the compressor system’s HMI touch screen, except that this can be done from any remote computer connected to the Internet from thousands of miles away.

BAUER REMOTE HMI™

The BAUER SCADA™ system provides a visual process flow overview with real-time information as well as historical information on critical system performance criteria. The BAUER SCADA™ system allows for drill-down capability into every important aspect of the CNG system through a series of menus. BAUER SCADA™ is typically used for remote monitoring purposes in central monitoring centers, but can be accessed from anywhere on a computer or smart device connected to the Internet.

BAUER SCADA™ FOR CNGPSIG

°F

Booster Oil

PSIG

Final Outlet

°F

SCFM

PSIG

BOOSTER INTERSTAGE PRESSURES & TEMPERATURESBooster Stage 2

ºF

PSIG

Booster Stage 3

ºF

PSIG

Booster Stage 4

ºF

PSIG

Booster Stage 1

ºF

PSIG

BOOSTER INLETBUFFER TANK

HIGH PRESSUREBOOSTER COMPRESSOR

MICROMOTIONFLOWMETER

Compressor Unit 1BAUER System

TT005

PT006

TT004

PT005

TT006

PT007

TT007

PT008

TT008

PT010

PT009

DM101

FM101

PT103

The BAUER Mobile™ smartphone app provides a dashboard of important compressor performance indicators in real-time mode. The dashboard displays information such as compressor system status, error log, critical pressures and temperatures, volume of gas dispensed in GGE/GLE, fast fill storage information, etc. The information can be monitored from any smartphone device connected to the Internet through Wi-Fi or wireless data plan. The same information can also be monitored from any computer device connected to the Internet.

BAUER MOBILE™ APP FOR CNG

BAUER Reports™ is a function which generates custom reports tailored to the specific needs of the customer. For example, the report depicted above shows a customized monthly billing statement generated through the BAUER Reports™ function, which is automatically sent to the end-user customer for the CNG they used during the month.

BAUER REPORTS™Date & Time Current

ReadingPreviousReading

UsageGGE

Net Price Billed Amount

1/6/2018 12:00 AM 12282 6681.5 5600.5 $1.70 $9520.851/7/2018 12:00 AM 1883 12282 -10399 $1.70 $-17678.301/8/2018 12:00 AM 7483.5 1883 5600.5 $1.70 $9520.851/9/2018 12:00 AM 13070 7483.5 5586.5 $1.70 $9497.051/10/2018 12:00 AM 2671 13070 -10399 $1.70 $-17678.301/11/2018 12:00 AM 8323.5 2671 5652.5 $1.70 $9609.251/12/2018 12:00 AM 13871.5 8323.5 5548 $1.70 $9431.601/13/2018 12:00 AM 3473 13871.5 -10398.5 $1.70 $-17677.451/14/2018 12:00 AM 9073.5 3473 5600.5 $1.70 $9520.851/15/2018 12:00 AM 14674 9073.5 5600.5 $1.70 $9520.851/16/2018 12:00 AM 4275 14674 -10399 $1.70 $-17678.301/17/2018 12:00 AM 9948 4275 5673 $1.70 $9644.101/18/2018 12:00 AM 15549 9948 5601 $1.70 $9521.701/19/2018 12:00 AM 5200 15549 -10349 $1.70 $-17593.301/20/2018 12:00 AM 10823 5200 5623 $1.70 $9559.101/21/2018 12:00 AM 421.5 10823 -10401.5 $1.70 $-17682.551/22/2018 12:00 AM 5964.5 421.5 5543 $1.70 $9423.101/23/2018 12:00 AM 11627.5 5964.5 5663 $1.70 $9627.10

Total Volume 4946 Total Due $8408.2

G

Date & Time CurrentReading

PreviousReading

UsageGGE

Net Price Billed Amount

1/6/2018 12:00 AM 12282 6681.5 5600.5 $1.70 $9520.851/7/2018 12:00 AM 1883 12282 -10399 $1.70 $-17678.301/8/2018 12:00 AM 7483.5 1883 5600.5 $1.70 $9520.851/9/2018 12:00 AM 13070 7483.5 5586.5 $1.70 $9497.051/10/2018 12:00 AM 2671 13070 -10399 $1.70 $-17678.301/11/2018 12:00 AM 8323.5 2671 5652.5 $1.70 $9609.251/12/2018 12:00 AM 13871.5 8323.5 5548 $1.70 $9431.601/13/2018 12:00 AM 3473 13871.5 -10398.5 $1.70 $-17677.451/14/2018 12:00 AM 9073.5 3473 5600.5 $1.70 $9520.851/15/2018 12:00 AM 14674 9073.5 5600.5 $1.70 $9520.851/16/2018 12:00 AM 4275 14674 -10399 $1.70 $-17678.301/17/2018 12:00 AM 9948 4275 5673 $1.70 $9644.101/18/2018 12:00 AM 15549 9948 5601 $1.70 $9521.701/19/2018 12:00 AM 5200 15549 -10349 $1.70 $-17593.301/20/2018 12:00 AM 10823 5200 5623 $1.70 $9559.101/21/2018 12:00 AM 421.5 10823 -10401.5 $1.70 $-17682.551/22/2018 12:00 AM 5964.5 421.5 5543 $1.70 $9423.101/23/2018 12:00 AM 11627.5 5964.5 5663 $1.70 $9627.10

Total Volume 4946 Total Due $8408.2

G

BAUER MOBILE™ APP BAUER ADVANCED DATA ANALYTICS™

BAUER Advanced Data Analytics™ provides a totally new pro-active dimension to perpetually maintaining customers’ compressor systems at peak condition with minimum downtime. BAUER’s predictive analytics algorithm uses artificial intelligence to analyze the collected CNG System information on the BAUER Cloud™ to predict upcoming maintenance requirements and preventive actions in order to avoid unplanned shutdowns.

BAUER ADVANCED DATA ANALYTICS™

BAUER Connect™ intergrates the Bauer Compressor System, including Auxiliary Systems such as the Priority Fill System, Fast Fill Storage Banks, Flow Meters, Misc. Sensors, and Inputs into the BAUER Cloud™. From the BAUER Cloud™, BAUER can offer its customers endless possibilities to view critical CNG system performance data in real-time through tables, graphs, and charts. Additionally, customers have the capability to remotely control their system from thousands of miles away. Through BAUER Connect™, BAUER can also generate reports such as GGE’s/GLE’s dispensed from the system for any given time interval. This can be used for billing purposes downstream. Utilizing the information stored on the BAUER Cloud™, BAUER is capable of performing advanced data analytics utilizing artificial intelligence to predict maintenance cycles and potential system faults before they occur.

TRANSPARENCY THROUGH BAUER CONNECT™

HOME SCREEN

OIL PRESSURE

CURRENT RUN TIME

0 PSI

REMOTE COMPRESSOR CONTROL

Press this button to runthe compressor locally.

PSIFINAL PRESSURE

0 PSI

0 7500

500 7000

1000 6500

2000 5500

3000 45002500 5000

1500 6000

3500 4000

MAINMENU

RESETALARMSSTATUS

SIMATIC HMI

TOU

CH

BAUER CLOUDTM

BAUER REMOTE HMI™

DATA ACQUISITION FROM SERVER

TO LAPTOP

WIRELESS INTERNET

BAUER SCADA™TO CUSTOMER MONITOR

BAUER CONNECTTM

INTERFACE

BA

UER

E

QU IPM E N T AT C USTOMER SI TE

C O N N E C T E D

BAUER MOBILE™ APP

Date & Time CurrentReading

PreviousReading

UsageGGE

Net Price Billed Amount

1/6/2018 12:00 AM 12282 6681.5 5600.5 $1.70 $9520.851/7/2018 12:00 AM 1883 12282 -10399 $1.70 $-17678.301/8/2018 12:00 AM 7483.5 1883 5600.5 $1.70 $9520.851/9/2018 12:00 AM 13070 7483.5 5586.5 $1.70 $9497.051/10/2018 12:00 AM 2671 13070 -10399 $1.70 $-17678.301/11/2018 12:00 AM 8323.5 2671 5652.5 $1.70 $9609.251/12/2018 12:00 AM 13871.5 8323.5 5548 $1.70 $9431.601/13/2018 12:00 AM 3473 13871.5 -10398.5 $1.70 $-17677.451/14/2018 12:00 AM 9073.5 3473 5600.5 $1.70 $9520.851/15/2018 12:00 AM 14674 9073.5 5600.5 $1.70 $9520.851/16/2018 12:00 AM 4275 14674 -10399 $1.70 $-17678.301/17/2018 12:00 AM 9948 4275 5673 $1.70 $9644.101/18/2018 12:00 AM 15549 9948 5601 $1.70 $9521.701/19/2018 12:00 AM 5200 15549 -10349 $1.70 $-17593.301/20/2018 12:00 AM 10823 5200 5623 $1.70 $9559.101/21/2018 12:00 AM 421.5 10823 -10401.5 $1.70 $-17682.551/22/2018 12:00 AM 5964.5 421.5 5543 $1.70 $9423.101/23/2018 12:00 AM 11627.5 5964.5 5663 $1.70 $9627.10

Total Volume 4946 Total Due $8408.2

G

PSIG

°F

Booster Oil

PSIG

Final Outlet

°F

SCFM

PSIG

BOOSTER INTERSTAGE PRESSURES & TEMPERATURESBooster Stage 2

ºF

PSIG

Booster Stage 3

ºF

PSIG

Booster Stage 4

ºF

PSIG

Booster Stage 1

ºF

PSIG

BOOSTER INLETBUFFER TANK

HIGH PRESSUREBOOSTER COMPRESSOR

MICROMOTIONFLOWMETER

Compressor Unit 1BAUER CNG System

TT005

PT006

TT004

PT005

TT006

PT007

TT007

PT008

TT008

PT010

PT009

DM101

FM101

PT103

BAUER CONNECT™ TECHNOLOGY

Page 10: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

B

B

OEM PARTS WARRANTY

BAUER Branches

BAUER Service Centers/Distributors

B BAUER Germany & BAUER Norfolk

ON-SITE/OFF-SITE TRAINING

18 | CUSTOMER SUPPORT: PARTS, SERVICE, SUPPORT & TRAINING | HIGH PRESSURE COMPRESSORS BAUER COMPRESSORS HIGH PRESSURE COMPRESSORS | CUSTOMER SUPPORT: PARTS, SERVICE, SUPPORT & TRAINING | 19BAUER COMPRESSORS

Class schedule and course registration at:www.BauerCustomerTraining.com

or call at:

1-(844)-500-5822

For BAUER Helpdesk please email:[email protected]

RAPID DELIVERY

[email protected] or 1-(844)-500-5822

LIFECYCLE PERFORMANCEBAUER is committed to the lifecycle performance of its customers

QUALITY AND RELIABILITYOur factory-original replacement parts assure you that when maintenance or repair is performed, you are restoring the unit to its original specifications and performance.

PARTS: COMPATIBILITYWe configure our designs with interchangeability and our end user in mind. You can count on parts being available for all BAUER models.

PARTS

FACTORY TRAINED TECHS

TRAINING

BAUER Compressors Inc. offers a variety of on-site and off-site Training Schools. Our on-site classes are held at our BAUER Training Facility and are taught by the same people who help manufacture, test, and service our products. From electrical systems to hands-on breakdowns, we cover all areas of compressor operation.

TRAINING TOPICSBasic mechanical theory and control system theory (electric and pneumatic), along with troubleshooting for all BAUER systems.

PLUS, OVER 10,000 OEM PARTS

1. Purification2. Gaskets and Seals3. Lubricants4. Fill Hose and Assemblies

5. Valves6. Air Intake Filters7. All 10,000+ Parts

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FROM THE SOURCEBAUER Compressors Inc., is certified with ISO 9001:2015 quality processes, providing you with confidence that cannot be duplicated by sub-standard after-market parts and service.

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24-7 PHONE TECH SUPPORT LIFECYCLEPERFORMANCE

BAUER HELPDESK

TRAINING TOPICSTotal customer satisfaction is our top priority. BAUER provides 24-7 phone tech and troubleshooting support at our BAUER Helpdesk. Our support continues throughout our warranty period and beyond.

GLOBAL SERVICE REACH

FACTORY TRAINED TECHS

GLOBAL SERVICE

SERVICE AND SUPPORTOur compressors are designed with you in mind. Easy-to-use manuals guide you through clear, mechanically-accessible repairs. Our worldwide distribution network was developed to assist in after-sales support, along with product and maintenanceparts assistance.

Page 11: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

NotesEVOLVE WITH US

Page 12: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

22 | PLANNING | HIGH PRESSURE COMPRESSORS BAUER COMPRESSORS

PLANNING

HIGH PRESSURE COMPRESSORS | PLANNING | 23BAUER COMPRESSORS

QUESTIONNAIREPlease complete as much of the information as possible so that we can size the compressor and/or storage system along with the appropriate ancillary equipment.

INFORMATIONCustomer: Attention:

Street: City / State / Country:

Phone: Mobile:

Fax: E-mail:

Date Needed By: Potential Order Date:

Application:

Site Location:

GAS QUALITY What is the pipeline pressure of the gas at the site (psig)?

Is the gas pipeline quality and does it meet the requirements of NFPA 52?

What is the moisture content of the gas (lbs / MMscf)?

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POWER What is the preferred prime mover, electric motor or natural gas engine?

Specify the electrical classification for the site (e.g. Class 1, Group D, Division 1 or Division 2).

Specify the electrical service(s) available at the site (volts/phase/hertz).

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3NOTE: For natural gas engine drive 120/1/60 is required.

FLEET INFORMATION How many NGVs are to be refueled? What is the fill pressure(s)(psig)?

How many are to be slow filled? How many are to be fast filled?

What is the NGVs stored gas volume or water volume or GGE (scf or scf w.v. or GGE)?

Describe the fleet, e.g. cars / pickups / vans / forklifts / buses, etc.

What is the average daily fuel usage for each NGV or the average daily mileage for each NGV or the average daily run

time for each NGV(e.g. forklift)?

What is the typical fuel efficiency for the NGVs (mpg or gallons per hour for forklifts)?

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3NOTE: 125 scf is equivalent to one gallon of gasoline; 140 scf is equivalent to one gallon of diesel.

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FLEET INFORMATION (continued) Will the station be for public or private access? How many days per week is the fleet in service? How many hours per day is the fleet in service?

Specify the peak demand period(s) and how many NGVs refuel during each peak demand period.

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STATION REQUIREMENTS Is there a requirement for a redundant compressor? Yes No If Yes, is 50% or 100% redundancy preferred?

What is the ambient temperature range at the site (˚F min - ˚F max)?

Is an enclosure required? Yes No Noise level requirement (dBA)

How many fast fill hose drops are required?

Is mass flow metering required for fast fill?

What type of dispenser(s) are required for fast fill, fill post, or electronic (metered) dispenser?

How many slow fill hose drops are required?

Is mass flow metering required for slow fill?

Is fuel management required? Do you have an existing fuel management system?

Please provide any other information about the fleet or site that may assist us in our evaluation.

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In addition to answering these questions, we urge the purchaser and/or user to become familiar with the latest addition of NFPA 52 and to contact the local gas utility and the local authority having jurisdiction (AHJ) before writing a specification or purchasing equipment. Contact BAUER for assistance.

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Page 13: HIGH PRESSURE COMPRESSORScustomer needs, we also offer customized CNG solutions. SAFETY - BUILT INTO EVERY SYSTEM With over 40 years of CNG experience, safety is an integral part of

FOR MORE INFORMATION PLEASE CONTACT:

PAULA HEBERT Tel. +1 (972) 548-9221

JOHN MIRABELLI Tel. +1 (757) 858-5139

[email protected] 1059.01.18.200SP

Subject to technical changes