High Pressure Cleaners - Kranzle

High PrHigh PrHigh PrHigh PrHigh Pressuressuressuressuressure Cleanerse Cleanerse Cleanerse Cleanerse Cleaners

Operating manualOperating manualOperating manualOperating manualOperating manual

Read and conform Read and conform Read and conform Read and conform Read and conform

safety instructions safety instructions safety instructions safety instructions safety instructions

before use before use before use before use before use

GB

KKKKK

Dear Customer

Permissible tolerance for figures ± 5 % in acc. with VDMA uniform sheet 24411

Technicalspecifications

Operating pressure,steplessly adjust.

Perm. overpressure

Water output

Hot water input

Suction height

High pressure hose

Electrical ratings

Connect. wattage input output

Weight

Dim. with mountedhandle in mm

Sound level acc.to45635with dirtkiller

Recoil at lance

Torque

Ord.-No

with dirtkiller

Kränzle115

10 - 115 bar

130 bar

at 1400 rpm10,3 l/min

max. 70 °C

2,5 m

10 m

230 V ; 50 Hz ;10 A

P1: 2,3 kWP2: 1,8 kW

22 kg

350 x 330 x 900

86 dB

88 dB

approx. 20 Nm

22 Nm

41.204

41.204 1

(Assumed lenght of lance: 0.9 m)

DescriptionDescriptionDescriptionDescriptionDescription

- facades- flagstones- terraces

- vehicles of all types- sheds- channels

- barrels and containers- machines etc.

Kränzle185

10 - 185 bar

200 bar

at 2800 rpm14 l/min

max. 60 °C

1 m

10 m

400 V ; 50 Hz ;8,7 A

P1: 4,6 kWP2: 4,0 kW

28 kg

350 x 330 x 900

93 dB

93 dB

approx. 32 Nm

28,8 Nm

41.203

41.203 1

We would like to congratulate you on your new high pressure cleaner with integratedundercarriage and integrated hose drum and to thank you for the purchase.

To ease your introduction to the use of the cleaner, we have provided the followingpages of explanations, tips and hints, which we ask you to read before using for thefirst time.

The equipment will assist you professionally in all cleaning tasks, e.g.:

Kränzle125

10 - 125 bar

140 bar


max. 70 °C

2,5 m

10 m

230 V ; 50 Hz ;12 A

P1: 2,8 kWP2: 2,0 kW

24 kg

350 x 330 x 900

87 dB

84 dB

approx. 22 Nm

24 Nm

41.200

41.200 1

Kränzle135

10 - 135 bar

150 bar


max. 70 °C

2,5 m

10 m

230 V ; 50 Hz ;13,5 A

P1: 3,1 kWP2: 2,3 kW

26 kg

350 x 330 x 900

89 dB

84 dB

approx. 25 Nm

26 Nm

41.201

41.201 1

Kränzle155

10 - 155 bar

170 bar

at 1400 rpm12 l/min

max. 70 °C

2,5 m

10 m

400 V ; 50 Hz ;6,3 A

P1: 3,3 kWP2: 2,6 kW

26 kg

350 x 330 x 900

88 dB

90 dB

approx. 27 Nm

24,3 Nm

41.202

41.202 1

2

3

9 8

2

Water

7

4 5

3

6

1 400 V

230 VConstruction


The KRÄNZLE 115 + 125 + 135 + 155 + 185 - high pressure cleaners aremobile machines. The design can be seen from the diagram.Item1 Water inlet connection with filter2 Suction hose with filter (special accessory) Order no. 15 038 33 High pressure pump4 Press. gauge with glycerin filling5 Unloader valve - safety valve

6 High pressure injector forcleaning agents

7 High pressure hose8 Spray gun9 Interch. lance with regulator

nozzle

Water and Cleaning SystemWater can be connected at mains pressure to the high pressure pump or itcan be sucked directly from a storage tank. The water is then forced underpressure by the high pressure pump to the lance. The high pressure jet isformed by the nozzle at the end of the lance.

Cleaning and caring agents can be mixed with the water by ahigh pressure injector.Environmental, refuse disposal and waterprotection regulations must be observed !

Lance with trigger gunThe machine can only be operated when the safety trigger is squeezed.

The machine can only be operated when the safety trigger is squeezed.When the lever is squeezed, the spray gun opens. The liquid is thenpumped to the nozzle. The spray pressure increases and quickly reachesthe selected operating pressure.

When the trigger is released, the trigger gun closes and any further sprayingof liquid from the lance is stopped.

The increase in pressure when the trigger gun is closed causes the unloadervalve-safety valve to open. The pump remains switched on and continues topump liquid through the pump at reduced pressure. When the trigger gun isopened, the unloader valve - safety valve closes and the pump ressumespressure spraying from the lance.

The trigger gun is a safety device. Repairs should only be per-formed by qualified persons. Should replacement parts berequired, use only components authorized by the manufacturer.

Unloader valve - safety valveThe unloader valve - safety valve protects the machine from a build p ofexcess pressure, and is designed not to permit an excess pressure to beselected for operation. The limit nut on the handle is sealed with a spraycoating

The operating pressure and spray rate can be steplessly adjusted by turningthe handle.

Replacements, repairs, new adjustments and sealing should onlybe performed by qualified persons.


4

5

Motor protection switchThe motor is protected from overload by a motor protection switch, whichautomatically cuts out the motor in the event of overload. However shouldthe switch trip frequently, the cause of the malfunction should be located andrectified (see page 6).


Replacements and inspection work should only be performed byqualified persons when the machine is disconnected fromthe power supply, i.e. pull out the plug from the electri-cal socket.

Setting up

LocationNeither set up and operate the machine in rooms where there isa risk of fire or explosion nor put it into puddles. Do not use themachine under water.

CAUTION !

Never use liquid containing solvents such as paint thinners,petrol, oil or similar liquid matter. Pay attention to the in-structions of the manufacturers of the cleaning agents.The seals in the machine are not resistant to solvents. The sprayof solvents is inflammable, explosive and poisonous.

CAUTION !

When running your high pressure cleaner with hot water of 70° Craised temperatures occur. Do not touch the machinewithout safety gloves!

Electrical connectionThe machine is supplied with an electrical power cord with plug.

The mains plug must be fitted to a standard grounded socketwith a 30mA residual current operated device. The socket mustbe protected with a 16A delay action fuse on the mains side.

KRÄNZLE 115, 125, and 135 - 230 Volt 50 HzKRÄNZLE 155 and 185 - 400 Volt 50 Hz (phase-sequence not

significant)

When using an extension cable, this must have an earthed leadwhich is properly connected to the socket. The conductors in theextension cable must have a minimum cross section of 1.5 mm².Plug connections must be of a spray-proof design, and may notbe located on a wet floor.(with extension cables of more than 10 m - 2.5 mm2 )

CAUTION !

The use of extension cables which are too long may lead to malfunctionsand start up difficulty.

When using a cable drum, always keep the cable wound as far as possible.


6

7

Brief operating instructionsare fitted to the machine. Numbers 1-6. When operating your high pressure cleaner pay attention that it is in a horizontal position.1. Connect the high pressure hose with spray gun and machine.2. Connect to suitable water supply.3. Flush the air from the pump (open and close the spray gun several times)4. Make the electrical connection - (KRÄNZLE 115, 125 + 135 230 Volt A.C., KRÄNZLE 155 and 185 400 Volt three-phase current).5. Switch on the machine with opened spray gun and commence cleaning.6. After completing the work, completely empty the pump (switch

the motor on for approximately 20 seconds without the suction and pressure hoses).

-Only use clean water ! Protect from frost !

CAUTION !Please pay attention to the regulations of your waterworks company. Inaccordance with DIN 1988, the machine may not be directly connected tothe public drinking water supply lines.

A brief connection however is permissible according to DVGW (GermanAssociation for Gas and Water Affairs) if a tube ventilator with check valve(Kränzle Order-No. 41.016 4) is built into the water supply.

Also indirect connection to the public drinking water supply lines is permissi-ble by way of free emission in accordance with DIN 1988, part 4; e.g. byusing a reservoir with a float valve.

Direct connection to a non-drinking water supply line is permissible.

High pressure hose and spray deviceThe high pressure hose and spraying device supplied with the machine aremade of high grade material, they are also optimized for the machine andmarked as required by the appropriate regulations.

If replacement parts are required, only such parts that are authorized by themanufacturer and which bear the markings required by theappropriate regulations may be used. The high pressure hoseand spray device must be connected in a pressure-tight man-ner. The high pressure hose may not be driven over, pulledexcessively, or twisted. The hose may under no circumstancesbe pulled over sharp edges, since otherwise the guarantee isautomatically void.


8

As to the recoil -see notice on page2 !

Apply the safety catch on thespray gun after each use, inorder to prevent uninten-tional spraying!

Always aim the underbodylance. Note when using anangled underbody lance,like for example lance No.41075, that there is acertain amount of torquein the recoil.(See also notice on page2 )

Safety notesSafety notesSafety notesSafety notesSafety notes

1. Spray lance with regulator and high pressure nozzle, flat spray 25045

2. Spray gun with insulated pistol grip and screw connection

3. KRÄNZLE - High pressure cleaners 115, 125, 135, 155 or 185

4. Crosstip screwdriver

Fixing screw for crank

5. Operating instructions

7. Water inlet components

8. Washing powder specimen

This is what you’ve purchased:This is what you’ve purchased:This is what you’ve purchased:This is what you’ve purchased:This is what you’ve purchased:

6. High pressure hose 10 m withsteel

reinforcementNW 6.

Filter already mounted

9

10

Put high Pressure cleanerinto upright position.Insert handle from aboveand fasten with 2 screwsfrom underneath.

Suspension for dirtkiller (specialaccessory)

Cable

High pressure hoseReceptaclefor spraygun

Receptaclefor lance

How to assemble and furnish your high pressure cleanerHow to assemble and furnish your high pressure cleanerHow to assemble and furnish your high pressure cleanerHow to assemble and furnish your high pressure cleanerHow to assemble and furnish your high pressure cleaner

Preparation for usePreparation for usePreparation for usePreparation for usePreparation for use

2. Connect the high pressure lance to the spray gun.

3. Unwind the high pressure hosewithout leaving kinks or "nooses"and connect it to the spray gun andpump. When using extension hoses,use max. 20 m high pressure hose,or 2 x 10 m with hose connectors.

High pressure hose connected from the machine to the lance.

Do not replace the plug !1. Put high pressure cleanerinto horizontal position!

THE HIGH PRESSURECLEANER IS ONLY TOBE OPERATED INHORIZONTALPOSITION !

11

4. The machine can be connected to apressurised water line with cold or70°C hot water (K 185 T up to 60°)

(see page 2).Ensure that the water supply isclean when sucking from externalsources. The hose cross section

must be at least 1/2” = 12.7 mm(free passage). Filter 1

must always be clean.

Please make surethat the filter 1 is cleanbefore using your highpressure cleaner.

CAUTION !

When running your high pressure cleaner with hot water of 60°or 70°C raised temperatures occur.Do not touch the pump without safety gloves!

Water

5. Maximum induction height 2.5 m (1m for K 185 ) see technical data on page 2


4. The machine can be connected to apressurised water line with cold or70°C hot water (K 185 T up to 60°)

(see page 2).Ensure that the water supply isclean when sucking from externalsources. The hose cross section

must be at least 1/2” = 12.7 mm(free passage). Filter 1

must always be clean.

Please make surethat the filter 1 is cleanbefore using your highpressure cleaner.

CAUTION !

When running your high pressure cleaner with hot water of 60°or 70°C raised temperatures occur.Do not touch the pump without safety gloves!

Water

5. Maximum induction height 2.5 m (1m for K 185 ) see technical data on page 2

12

13

A mixing ratio of 3-5% isachieved when the Vario-Jet isfully turned on. pH value neutral7-9.

Turn on Vario-Jet to reach lowpressure !

This is accomplished by turning thehandwheel. The default setting ismaximum pressure.

Adjusting the pressure

Unwind HP-hose completely. Placechemical filter no. 5 in the reservoirwith the cleansing agent. Turn onVario-Jet No.4 to to enable theinjector to induct the cleansing agent.By turning back the Vario-Jet nozzle, thesupply of chemical is automatically cut off. Allow the cleans-ing agent to take effect and then remove with high pressure spray.

When using cleansingagents:

Note that you must alwayscomply with the instructionsprovided by the manufac-turer of the cleansing agent(e.g. instructions concerningsafety clothing) and thewater protection regulations!

To shut down the pump:1. Switch off the machine.2. Cut off the water supply.3. Open the spray gun briefly until the pressure is released.4. Apply the safety catch on the spray gun.5. Remove the water hose and spray gun.6. Drain the pump: switch on the motor for approx. 20 seconds.7. Pull the plug from the socket.8. Winter: store the pump in rooms above 0°C.9. Clean the water filter.


Never direct thewater jet at themachine itself !

Never direct thewater jet at apower socket !

Never allowchildren to use thehigh pressurecleaner !

This is prohibitedThis is prohibitedThis is prohibitedThis is prohibitedThis is prohibited !

Never direct thewater jet at themachine itself !

Never direct thewater jet at apower socket !

Never allowchildren to use thehigh pressurecleaner !

14

15

Never direct thewater jet at peopleor animals !

Do not damage thepower cord or repairit incorrectly !

Never pull the highpressure hose if ithas formed kinks or“nooses”!Never pull the hoseover sharp edges !

This is prohibited !This is prohibited !This is prohibited !This is prohibited !This is prohibited !

Additional KRÄNZLE-accessories for ...Additional KRÄNZLE-accessories for ...Additional KRÄNZLE-accessories for ...Additional KRÄNZLE-accessories for ...Additional KRÄNZLE-accessories for ...

Rotary scrubbing brushOrder No. 41050 1

Drain and pipecleaning hose8 m - Order No. 4105115 m - Order No. 41058

Underbody lance, newOrder No. 41075 1

SandblasterOrder No. 41068 1

Flat brushOrder No. 41073

DirtkillerOrder No. 41072 5

Environmental, refuse disposal andwater protection regulations must beobserved when using the accessories!

16

... for further combination possibilities... for further combination possibilities... for further combination possibilities... for further combination possibilities... for further combination possibilities

Car cleaning, glass, caravan, boat etc.rotary washing brush with 40 cm exten-sion and ST 30 nipple M 22 x 1,5

Underbody cleaning of cars, trailers andequipment: lance 90 cm with high pressurenozzle and ST 30 nipple M 22 x 1,5.The lance must be aimed when spraying.

Cleaning cars and all smooth surfaces :brush with ST 30 nipple.

Rotary point sprayer for extreme soiling.Dirtkiller with 40 cm extension and ST 30nipple.

Cleaning pipes, channels and drains:pipe cleaning hose with KN nozzleand ST 30 nipple M 22 x 1,5

Blasting old paint, rust and facades: sand-blasting injector with suction lance, 3 mPVC hose and ST 30 nipple.

When sandblasting you mustwear protection clothes!Payattention to the instructionsof the manufacturer of theabrasive!

17

18

Then straighten a paper clip ...

and release the injector with an open-ended spanner

Remove the injectortogether with thespring and return valve.

and check thatit is clean.

Reconnect the hose, and you areready to continue

your work!

and replace thereturn valve.

The injector may be dirty and you should first remove the hose!

Now turn on the water andyou should get a powerfulstream of water

But if you onlyget a weak flow

Clean the injectorthoroughly from both sides

The pressure gauge shows a 10% higher pressure than the working pres

You only get a weak flow of water or no water at all!

Small repairs -Small repairs -Small repairs -Small repairs -Small repairs -

19

The nozzle is blocked!No water but the gauge shows full pressure !

- Do it yourself!

Rinse the hose through first.

You should now have apowerful stream of

water,

but if youonly get a fewdrops fromthe lance

remove the lance and cleanthe nozzle.

Using the flat spray lance youonly have to clean the

front nozzle.

Straighten a paperclip and clean the nozzle.Insert pointed object

into the hole and pullthe cap back!

Check visually whether thenozzle is clean.

Now it works as wellas before.

Pressure gauge does not show full pressure.

Water comes out in spurts.

If you do not use the high-pressure cleaner for some time the valves canstick

Straighten apaper clip...

When a valve is blocked, the gaugeshows littlepressure orno pressure at all,

or the highpressure

hose vibrates!

Open the valvewith a socket

wrench...

and remove thevalve screw, thevalve and theo-ring.

Replace the rubber o-ring.and remove the dirtfrom the valve - thevalve inside mustbe closed.

Retighten the valvescrew

...and repeaton all 6 valves.

Now it works aswell as before!

Nozzle dirty or sticky!Small repairs - Do it yourself!Small repairs - Do it yourself!Small repairs - Do it yourself!Small repairs - Do it yourself!Small repairs - Do it yourself!

The high-pressurehose vibrates.

20

TTTTTrigger gun with lancerigger gun with lancerigger gun with lancerigger gun with lancerigger gun with lance

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Complete assemblyComplete assemblyComplete assemblyComplete assemblyComplete assembly

223232323 23

KRÄNZLE 115 / 125 / 135 / 155 / 185KRÄNZLE 115 / 125 / 135 / 155 / 185KRÄNZLE 115 / 125 / 135 / 155 / 185KRÄNZLE 115 / 125 / 135 / 155 / 185KRÄNZLE 115 / 125 / 135 / 155 / 185

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VVVVValve housing 18 mmalve housing 18 mmalve housing 18 mmalve housing 18 mmalve housing 18 mm

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list

KR

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KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155

25

TTTTTransmission unit 18 mmransmission unit 18 mmransmission unit 18 mmransmission unit 18 mmransmission unit 18 mm

26

27

No

De

sc

rip

tio

nQ

ty.

Ord

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o

1G

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Sp

are

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list

KR

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KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155KRÄNZLE 115 / 125 / 135 / 155

28

A. C. motorA. C. motorA. C. motorA. C. motorA. C. motor

2929999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999 29

No

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Ord

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A

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KRÄNZLE 115, 125, 135KRÄNZLE 115, 125, 135KRÄNZLE 115, 125, 135KRÄNZLE 115, 125, 135KRÄNZLE 115, 125, 135

30

VVVVValve housing 14 mmalve housing 14 mmalve housing 14 mmalve housing 14 mmalve housing 14 mm

31

KRÄNZLE 185KRÄNZLE 185KRÄNZLE 185KRÄNZLE 185KRÄNZLE 185S

pa

re p

art

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st K

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32

TTTTTransmission unit 14 mmransmission unit 14 mmransmission unit 14 mmransmission unit 14 mmransmission unit 14 mm

3333 33

KRÄNZLE 185KRÄNZLE 185KRÄNZLE 185KRÄNZLE 185KRÄNZLE 185

Sp

are

pa

rts

list

KR

ÄN

ZL

E 1

85

Tra

nsm

isio

n u

nit

fo

r p

lun

ge

r d

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No

De

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Ord

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o

1G

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34

Three-phase current motorThree-phase current motorThree-phase current motorThree-phase current motorThree-phase current motor

35

Sp

are

pa

rts

list

T

hre

e-p

ha

se

cu

rre

nt

mo

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for

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KRÄNZLE 155KRÄNZLE 155KRÄNZLE 155KRÄNZLE 155KRÄNZLE 155 / 185 / 185 / 185 / 185 / 185

No

De

sc

rip

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nQ

ty.

Ord

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1S

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37

Terminal strip

Weber-Unimat WT 22 - 55113,5A excess current release

Motor-Stator

Switch Weber - Amazonas 8 A for K15511 A for K185

KRÄNZLE 155 and 185 400 Volt / 50 Hz

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KRÄNZLE 115, 125, 135 230 Volt / 50 Hz

Wiring diagramWiring diagramWiring diagramWiring diagramWiring diagram

70 µF braun = brownblau = blueschw = blackrt = redge = yellowgn = greenws = white

38

InspectionsThe machine must be inspected according to the “Guidelines for LiquidSpray Devices” at least once every 12 months by a qualified person, toensure that continued safe operation is guarateed. The results of the inspec-tion are to be recorded in writing. This may be done in any form.

Accident preventionThe machine is designed for accidents to be impossible if used correctly.The operator is to be notified of the risk of injury from hot machine parts andthe high pressure water jet. The “Guidelines for Liquid Spray Devices” mustbe complied with. (see page 14 and 15)

Check the oil level at the oil sight glass prior to each use.(Ensure horizontal position!)

Oil change:The oil of your high pressure pump should be changed after approx. 40hours of operation, or no later than when it takes on a grey or whitish colour.To change the oil, remove the two combination screws on the base-plate atthe bottom, take off the base-plate and pull out the oil drainage hose. Putthe hose over a container and take off the closure cap. Put the pump intohorizontal position to drain off the oil. The oil must be caught in a containerand disposed of in a responsible, legal manner.New oil: 0.3 l - Motor oil: W 15/40

GuaranteeThe guarantee period is 24 months according to VDMA.

The guarantee is void if changes are made to the safety devices or if themachine is used at excess temperatures or speeds. The guarantee is alsovoid if the machine is used with a voltage below the required rating, with lessthan the required amount of water, with dirty water and external damage tothe pressure gauge, nozzle, high pressure hose and spray device.

This guarantee is not applicable for spare parts.

Our operating instructions must be complied with.

General rulesGeneral rulesGeneral rulesGeneral rulesGeneral rules

39

I. Kränzle GmbHElpke 97 . 33605 Bielefeld

Herewith we K 115 - K 185declare that

complies with the following 91/368 EEC Ann. I Nr. 1provisions applying to it 79/113 EEC 81/1051 EEC

Applied EN 292 T 1 and T 2harmonized standards EN 60 204 T 1in particular EN 50 082-2

EN 61 000 3-2 3-3

Applied national technical DIN VDE 0700 Part 265standards and specificationsin particular

Notified body 1) within the TÜV Hannovermeaning of Annex VII

engaged for 2)

- safe keeping of the file as defined by Annex VI- verification of correct application of harmonized standards and certification of adequacy of the file as defined by Annex VI- EC type-examination (EC type-examination certificate No. ...)

Bielefeld, 10.10.97

EC declaration of conformityas defined by machinery directive 89/392/EEC Annex II A

and the EC low-voltage directive 73/23 EECand the EC-EWV directive 89/336

HochdruckreinigerHigh-pressure-cleaners

Nettoyeurs à Haute Pression

(Superintendent)

Reprint only allowed with the authorization of

As of date of 10. 05. 2001

High Pressure Cleaners - Kranzle

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