HIGH PRECISION TRUMPF STYLE TOOLING - SM TECH · HIGH PRECISION TRUMPF STYLE TOOLING Trumpf Style...

HIGH PRECISIONTRUMPF STYLE

TOOLINGTrumpf Style

Tooling Innovations

February 2007

Strength. Performance. Innovation.

www.wilsontool.ro

Distribuitor:

S.C. SM TECH SRL

Tehnologii şi soluţii pentru industria prelucrării tablelor

Tel: 0040-331-401599 Tel/Fax: 0040-231-515702 Tel Mob: 0040-745-528494 E-mail: [email protected]

www.sm-tech.ro www.wilsontool.ro

Vă stăm la dispoziţie cu plăcere cu orice informaţie sau ofertă pentru scule

Wilson Tool destinate maşinii d-voastră Trumpf

REDUCE TOOLING COSTSWITH WILSON 2-4-1®

Innovative design and high quality manufacturing converge in the Wilson 2-4-1 tooling

system to deliver twice the grind life. The Wilson 2-4-1 tooling system includes dies

that incorporate a die holder, die insert and shim pack and punches engineered with

a unique high precision spacer design that together increase grind life to an

unprecedented .236 inches (6mm).

Greater Versatility.

Wilson 2-4-1 dies require no die adapters. Die inserts only

need to be replaced when changing shape, dimension or

clearance, reducing your costs and increasing versatility.

More Hits Between Sharpenings.

Wilson 2-4-1 punches and dies are engineered with high-speed

steel to allow more hits between tool sharpenings and

reduce downtime. Wilson’s exclusive Optima™ coating is also

available on all punches for maximum wear resistance.

No Setting Errors.

With the Wilson 2-4-1 system, keyed punches allow you to load

directly into the punch press to eliminate setting errors.

Fast Deliveries.

Wilson Tool guarantees fast deliveries on 2-4-1 tooling for

Trumpf®, Pullmax, Boschert, Euromac and Haco Omes punch

presses, saving you time and increasing your productivity.

Improve Wear Resistance with Optima®.

Every Wilson Trumpf Style Punch is available with Wilson’s exclusive Optima®

coating. Developed by Wilson engineers, Optima provides a surface hardness,

wear resistance and lubricity unmatched by any other coated or uncoated

turret punch press tooling. The result is a longer tool life, more hits between

sharpenings, reduced galling, better performance and less downtime.

Optima® coating provides:

Punch Life

Number of Hits Tip Wear

Material Adhesion

The yellow area indicates actual resultsachieved through three tool sharpenings of.010" (0.25mm) each. The complete graphindicates projected results with a total of.236" (6mm) removed for sharpening.

• Longer tool life

• Increased wear resistance

• More hits between sharpenings

• Reduced adhesion (galling)

• Reduced slug pulling

• Reduced corner breakdown

• Improved special toolingperformance

• Lower overall tooling costs

TABLE OF CONTENTS

2•4•1™ Features & Benefits . . . . . . . . . 3Optima™ Coating . . . . . . . . . . . . . . . . . 4Machine Groups. . . . . . . . . . . . . . . . . . 52•4•1™ Series Punch & Die Holders . . . 62•4•1™ Series Round & Shape . . . . . 7-8Multi-Tool 4 & 6 Station . . . . . . . . . 9-10Multi-Tool 5 & 10 Station . . . . . . . 11-12Standard Tools Round Size 0, I, II . . . . 13Standard Tools Standard Shape Size 0, I, II . . . . . . . . . . . . . . . . . . . . 14Long Tooling Round Size 0, I, II . . . . . . 15Long Tooling Standard Shapes Size 0, I, II . . . . . . . . . . . . . . . . . . . . 16Heavy Duty Tooling . . . . . . . . . . . . . . . 17Keyed Collar & Punches . . . . . . . . . . . 18Parting Tool Dies . . . . . . . . . . . . . . . . 19Quick Set Parting Tool Punch with Integral Collar. . . . . . . . . . . . . . . 20Tooling Cabinet, Tool Grinding Fixture . . 21Alignment Fixture. . . . . . . . . . . . . . . . 22Trumpf Cartidge & Die Plate . . . . . . . . 22Punch & Die Grinder. . . . . . . . . . . . . . 23Alignment Collars/Punch Chucks . . . . . 24Die & Stripper Adapters, Die Shims. . . 24Special Shapes . . . . . . . . . . . . . . . 25-33Specials Large Diameter Hole Punching . . . . . . . . . . . . . . . . 34-35Specials Louvers Form-Up & Form-Down . . . . . . . . . . . . . . . . . 36-37Specials Form-Up Progressive Louvers. . . . . . . . . . . . . . . . . . . . . . . 38Specials Dash Tool/Ground Symbol. . . . 39Specials Letter Stamps & Logos . . . . . 40Specials Form-Up Hinge Tool . . . . . . . . 41Specials Form-Up Hand Hold Tool . . . . 42Specials Form-Up Card Guides . . . . . . 43Specials Progressive Ribs. . . . . . . . . . 44Specials Lance & Form Tools . . . . . 45-46Specials Electrical Knockouts . . . . . . . 47Specials Extrusion Tools . . . . . . . . . . . 48Specials Coining Tools . . . . . . . . . . 49-50Specials Cluster Tool . . . . . . . . . . . . . 51Specials Half Shear . . . . . . . . . . . . . . 52Specials Form-Up & Form-Down Emboss Forming Tools . . . . . . . . . 53-54Specials Multi-Scribe . . . . . . . . . . . . . 55Specials Wilson Wheel Family . . . . . . . 56Specials Zip-Tech Lance & Form Tools . 57Specials Close To Form Tool . . . . . . . . 58Terms Of Sale . . . . . . . . . . . . . . . . . . 59

5 MACHINE GROUPS

Toll Free U.S.A. & CanadaTel: 800-463-0240Fax: 800-222-0002

Toll Free MexicoTel: 001-800-741-2510Fax: 001-800-544-2096

Website & [email protected]

LocalTel: 651-426-9133Fax: 651-426-9134

SUNIMAT 400

A B C D ECN 700

CN 900

CN 701

CN 901

CN 901E

CN 902

CS 75

CS 75.2

CN 1200S

CN 1200A

CS 15

CS 20

CS 20A

MP 25

MP 25D

TRUMATIC

20

20A

202M

TRUMATIC

150K

151K

152K

180K

180.2K

180KD

180LK

180.2LK

TRUMATIC

202K

225K

235K

300K

300LK

300PK

400K

F G H I STRUMATIC

150W

152W

180W

180.2W

180R

180LW

180.2LW

ELX/SWIFT

185

240

240R

250

260R

TRUMATIC

20AW

202W

300W

300LW

300PW

300TOP

400W

TRUMATIC

500R

200R

190R

600L

TRUMATIC

2000R

2010R

2020R

3000-1300R

3000-1600R

5000R

6000R

1000R

MINIMATIC

100

TRUMATIC

120R

160R

62•4•1™ SERIESPUNCH & DIE HOLDERS




LocalTel: 651-426-9133Fax: 651-426-9134

DescriptionPunch Holder Assembly* 0 – 1.575" (0 – 40mm)

Precision Ground Spacer 0 – 1.575" (0 – 40mm)

Punch Holder Assembly* 1.576 – 3.000" (40.01 – 76.20mm)

Precision Ground Spacer 1.576 – 3.000" (40.01 – 76.20mm)

25766

25806

25799

25807

Cat. No. Price2•4•1 PUNCH HOLDERS

DescriptionDie Holder Assembly** 0 – 1.575" (0 – 40.00mm)

Die Holder Assembly** 1.576 – 2.205" (40.01 – 56.00mm)

Die Holder Shim Pack 0 – 1.575" (0 – 40.00mm)

Die Holder Shim Pack 1.576 – 2.205" (40.01 – 56.00mm)

25986

25987

25983

25984

Cat. No. Price2•4•1 DIE HOLDERS

™

* Each Punch Holder Assembly is shipped with a Precision Ground Spacer.

** Each Die Holder Assembly is shipped with a Shim Pack.

25769

25775

25781

25787

25793

Cat. No. Price

7 2•4•1™ SERIESROUND




LocalTel: 651-426-9133Fax: 651-426-9134

FlatWhisper

Shear

™

Diameter.093 – 1.181" (2.36 – 30.00mm)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 2.205" (40.01 – 56.00mm)

2.206 – 2.598" (56.01 – 66.00mm)

2.599 – 3.000" (66.01 – 76.20mm)

25768

25774

25780

25786

25792

Cat. No. PriceFlat Whisper Shear

Optima™ Add-on

Diameter0 – 1.575" (0 – 40.00mm)

1.576 – 2.205" (40.01 – 56.00mm)

25980

25982

Cat. No. PriceROUND DIE INSERTS

DescriptionKeyed

Group H/I

25006

25358

Cat. No. PriceROUND STRIPPER

ROUND PUNCH

Note: Add $____ to round or shape punch for extra straight before radius, extra back taper, or no back taper.

Add Ons

Small Diameter.031 – .061" (0.79 – 1.56mm).062 – .092" (1.57 – 2.34mm)Clearance < .004 (0.10mm)

Size ISize II

Punch Die

Add ons for RoundsSmall Diameter

Size I .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Size II .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Clearance < .004 (0.10mm)Size ISize II

Punch Die

Add ons for ShapesSpecial ShearsInverted Rooftop/Single Concave

Size ISize II

Double Valley/Double ConcaveSize I

Size II

8


LocalTel: 651-426-9133Fax: 651-426-9134

2•4•1™ SERIESSHAPE




LocalTel: 651-426-9133Fax: 651-426-9134

™

25772

25778

25784

25790

25796

Cat. No. PriceDimension.093 – 1.181" (2.36 – 30.00mm)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 2.205" (40.01 – 56.00mm)

2.206 – 2.598" (56.01 – 66.00mm)

2.599 – 3.000" (66.01 – 76.20mm)

25771

25777

25783

25789

25795


Optima™ Add-on

SHAPE PUNCH

DescriptionKeyed

Group H/I

25028

25359

Cat. No. PriceSHAPE STRIPPER

FlatWhisper

Shear

Dimension0 – 1.575" (0 – 40.00mm)

1.576 – 2.205" (40.01 – 56.00mm)

25979

25981

Cat. No. PriceSHAPE DIE INSERTS

Radius or 45˚ Chamfer 4 Corners

Total Add On

Standard Shapes

Radius or Chamfer Size.001 - .062 (0.02 - 1.57mm).063 - .250 (1.58 - 6.35mm)

Greater than .250 (6.35mm)

OB Obround RT Rectangle OT Octagon DD Double-D QD Quad-D

SQ Square HX Hexagon SD Single-D LD Long-D ET Equilateral

Punches

Total Add OnRadius or Chamfer SizeAny size

Dies

MaximumPunch size:

.630" (16mm)

9 MULTI-TOOL 4-STATIONFOR TRUMATIC 240R/260R AND GROUP H MACHINES




LocalTel: 651-426-9133Fax: 651-426-9134

4-Station

*Note: Price does not include inserts.

DescriptionTrumatic 240R/260R

Group H

25888

25886

Cat. No. Price

COMPLETE PUNCH AND DIE ASSEMBLY WITH ALIGNMENT TOOL*


Group H

MT4 Alignment Tool

25891

25884

25893

Cat. No. PricePUNCH ASSEMBLY*

DescriptionTrumatic 240R/260R & Group H 25866

Cat. No. PriceDIE ASSEMBLY*

DescriptionRound Punch

Shape Punch

25151

25152

Cat. No. PriceMULTI-TOOL 4-STATION PUNCH

Optima™ Add-on

DescriptionRound Die

Shape Die

MT4 Die Shim Pack

25153

25154

25389

Cat. No. PriceMULTI-TOOL 4-STATION DIE

Note: All punches and dies will be made for Position 1 Angle 90˚unless stated otherwise.Round punches Optima™ coated as standard.

Note: Max Material• .125" (3.2mm) Mild steel & Aluminum• .079" (2mm) Stainless steel

Note: Add $ to round or shape punch for extra straight before radius, extra back taper, or no back taper.

Add Ons


Punch Die


Size I .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Size II .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Clearance < .004 (0.10mm)

Punch Die

Add ons for Shapes

10MULTI-TOOL 6-STATIONFOR TRUMATIC 240R/260R AND GROUP H MACHINES




LocalTel: 651-426-9133Fax: 651-426-9134

MaximumPunch size:

.413"(10.50mm)

*Note: Price does not include inserts.

6-Station


Group H

25889

25887

Cat. No. Price

COMPLETE PUNCH AND DIE ASSEMBLY WITH ALIGNMENT TOOL*


Group H

MT6 Alignment Tool

25892

25885

25894

Cat. No. PricePUNCH ASSEMBLY*

DescriptionTrumatic 240R/260R & Group H 25863

Cat. No. PriceDIE ASSEMBLY*



Shape Punch

25147

25148


Optima™ Add-on


Shape Die

MT6 Die Shim Pack

25149

25150

25388




Total Add On

Standard Shapes





Punches


Dies

11 MULTI-TOOL 5-STATION




LocalTel: 651-426-9133Fax: 651-426-9134

5-Station

MaximumPunch size:

.630" (16mm)

DescriptionUpper Unit Assembly

Lower Unit Assembly

Stripper With 17.2mm Diameter Holes

Fitted Stripper (For thin mat’l only 18 ga. or less)

25957

25958

25959

25960

Cat. No. Price5-STATION ASSEMBLY UNITS


Shape Punch

25735

25736


Optima™ Add-on


Shape Die

MT5 Die Shim Pack

25737

25738

26003




Add Ons


Punch Die


Size I .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Size II .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)


Punch Die

Add ons for Shapes


12MULTI-TOOL 10-STATION




LocalTel: 651-426-9133Fax: 651-426-9134

10-Station Die Plate-ETO

Cat. No. 25808 $328.75

MaximumPunch size:

.413"(10.5mm)


Shape Punch

25809

25810


Optima™ Add-on


Shape Die

MT10 Die Shim Pack

25996

25997

25995



Total Add On

Standard Shapes





Punches


Dies

DescriptionUpper Unit Assembly

Die Holder Assembly Individual Die Design

Lower Unit Assembly (no die plate)

Die Plate

Stripper With 11.7mm Diameter Holes

Fitted Stripper (For thin mat’l only 18 ga. or less)

25967

25985

25968

25808

25969

25970

Cat. No. Price10-STATION ASSEMBLY UNITS



13 STANDARD TOOLSROUND SIZE 0, I, II




LocalTel: 651-426-9133Fax: 651-426-9134

–

–

–

25069

25071

25071

25072

25073

Cat. No. Price

Flat WhisperShear

Diameter.031 – .236" (0.8 – 6.00mm)

.237 – .413" (6.01 – 10.50mm)

.031 – .413" (0.8 – 10.50mm)

.414 – 1.181" (10.51 – 30.00mm)

1.182 – 1.496"* (30.01 – 38.00mm*)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 2.000" (40.01 – 50.80mm)

2.001 – 3.000" (50.81 – 76.20)

25008

25009

25004

25004

25035

25042

25043

25002


Optima™ Add-on

DiameterUp to 1.260" (32.00mm)

Up to 1.528"* (38.80mm*)

1.261 – 3.031" (32.01 – 77.00mm)

25005

25055

25024

Cat. No. PriceROUND DIE

DescriptionKeyed

Group ‘H’/I

Group ‘S’

Non-Keyed

25006

25358

25032

25136

Cat. No. PriceROUND STRIPPER

ROUND PUNCH

0†

0†

I

I

II

II

II

II

Size

I

I

II

Size


Add Ons


Size ISize II

Punch Die


Size I .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Size II .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Clearance < .004 (0.10mm)Size ISize II

Punch Die

Add ons for ShapesSpecial ShearsInverted Rooftop/Single Concave

Size ISize II

Double Valley/Double ConcaveSize I

Size II

Note: For size III tooling, contact our sales desk.

*For Group S machines.

†Not recommended for punching stainless steel.*For Group S machines.

14STANDARD TOOLSSTANDARD SHAPES SIZE 0, I, II




LocalTel: 651-426-9133Fax: 651-426-9134

Note: For size III tooling, contact our sales desk.

*For Group S machines.

†Not recommended for punching stainless steel.*For Group S machines.

Flat WhisperShear

–

–

–

25063

25065

25065

25066

25067

Cat. No.–

–

–

PriceDimension.031 – .236" (0.8 – 6.00mm)

.237 – .413" (6.01 – 10.50mm)

.031 – .472" (0.80 – 12.00mm)

.473 – 1.181" (12.01 – 30.00mm)

1.182 – 1.496"* (30.01 – 38.00mm*)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 2.000" (40.01 – 50.80mm)

2.001 – 3.000" (50.81 – 76.20mm)

25022

25023

25026

25026

25031

25039

25040

25001


Optima™ Add-on

STANDARD SHAPE PUNCH

0†

0†

I

I

II

II

II

II

Size

DimensionUp to 1.260" (32.00mm)

Up to 1.528"* (38.80mm*)

1.261 – 3.008" (32.01 – 76.40mm)

25027

25044

25000

Cat. No. PriceSTANDARD SHAPE DIE

I

I

II

Size

DescriptionKeyed

Group ‘H’/I

Group ‘S’

Non-Keyed

25028

25359

25030

25137

Cat. No. PriceSTANDARD SHAPE STRIPPER


Total Add On

Standard Shapes





Punches


Dies

15 LONG TOOLINGROUND SIZE 0, I, II




LocalTel: 651-426-9133Fax: 651-426-9134

Flat

Flat

™

Optima™ Add-onDiameter.093 – 1.181" (2.36 – 30.00mm)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 2.205" (40.01 – 56.00mm)

2.206 – 2.298" (56.01 – 66.00mm)

2.299 – 3.000" (66.01 – 76.20mm)

25770

25776

25782

25788

25794

Cat. No. Price2•4•1 SERIES LONG PUNCH

Optima™ Add-onDiameter.093 – .236" (2.36 – 6.00mm)

.237 – .413" (6.01 – 10.50mm)

.093 – 1.181" (2.36 – 30.00mm)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 1.968" (40.01 – 50.00mm)

1.969 – 3.000" (50.01 – 76.20mm)

25740

25744

25748

25752

25756

25760

Cat. No. PriceSTANDARD LONG PUNCH

0†

0†

I

II

II

II

Size

DiameterUp to 1.260" (32.00mm)

1.261 – 3.031" (32.01 – 77.00mm)

25005

25024

Cat. No. PriceDIE

I

II

Size

25358

Cat. No. PriceSTRIPPER

†Not recommended for punching stainless steel.

Note: Add $ � to round or shape punch for extra straight before radius, extra back taper, or no back taper.

Add Ons


Punch Die


Size I .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)

Size II .031 – .039" (0.79 – 1.00mm).040 – .092" (1.01 – 2.34mm)


Punch Die

Add ons for Shapes

16LONG TOOLINGSTANDARD SHAPES SIZE 0, I, II




LocalTel: 651-426-9133Fax: 651-426-9134

Flat

Flat


™


Total Add On

Standard Shapes





Punches


Dies

Optima™ Add-onDimension.093 – 1.181" (2.36 – 30.00mm)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 2.205" (40.01 – 56.00mm)

2.206 – 2.298" (56.01 – 66.00mm)

2.299 – 3.000" (66.01 – 76.20mm)

25773

25779

25785

25791

25797

Cat. No. Price2•4•1 SERIES LONG PUNCH

Optima™ Add-onDimension.093 – .236" (2.36 – 6.00mm)

.237 – .413" (6.01 – 10.50mm)

.093 – 1.181" (2.36 – 30.00mm)

1.182 – 1.575" (30.01 – 40.00mm)

1.576 – 1.968" (40.01 – 50.00mm)

1.969 – 3.000" (50.01 – 76.20mm)

25743

25747

25751

25755

25759

25763

Cat. No. PriceSTANDARD LONG PUNCH

0†

0†

I

II

II

II

Size

DimensionUp to 1.260" (32.00mm)

1.261 – 3.008" (32.01 – 76.40mm)

25027

25000

Cat. No. PriceDIE

I

II

Size

25359

Cat. No. PriceSTRIPPER

17




LocalTel: 651-426-9133Fax: 651-426-9134

HEAVY DUTY TOOLING

À

Æ

Ç

Â

Ä

Ã

Á

Å

25141

25321

25406

25162

25028

25137

25359

25138

25142

25215

25216

25182

N/A

Cat. No. PriceDescription1. Heavy Duty flat punch

.394 – 1.575"(10 – 40mm)

1. Heavy Duty whisper punch

.394 – 1.575"(10 – 40mm)

1. Heavy Duty punch (Rooftop)

1.575 – 3.000"(40 – 76.2mm)

2. Heavy Duty Die

3. Stripper, Keyed

4. Stripper, Non-keyed

5. Stripper Group H

6. Heavy Duty system collar

7. Spare collar key

8. Key locating screw

Collar clamping screw (not shown)

Die shim pack (not shown)

OptimaTM add-on for punches

25140

25322

25407

25180

25006

25136

25358

25138

25142

25215

25216

25182

N/A

Cat. No. PriceRound Shape

SHAPE PUNCH

The Heavy Duty system is designed towithstand the higher tonnageassociated with punching and nibblingthicker materials. The punch isstrengthened by having a largeshoulder, enabling it to withstand thehigher forces involved. It also has extraback taper as standard, reducing thegalling and pick-up often associatedwith thicker materials. Optima™coating on the punch will also greatlyimprove performance. The die isstrengthened by a step on the bottommaking the effective thickness of thedie greater.

• Size and shape required• Material thickness and type• Machine model

FEATURES INFORMATION NEEDED• Minimum punch dia .394" (10.00mm)

(Below this use standard size 1 punch).• Maximum die ‘A’ dimension 2.165"

(55.00mm).• Uses Heavy Duty system collar.• Has extra back taper as standard.• .039" (1.00mm) radius on corners will

increase the life of the punch and die.• Rooftop or whisper shear will reduce

the tonnage significantly as long asthe depth of shear is at least half the thickness of the material.

• Heavy Duty punch to be used on material .250" (6.35mm) thick andabove or where punching force is over 22.5 tons.

• Heavy Duty die to be used wherepunching force is over 20 tons.

• Uses standard strippers.• Tools for thicker plate often exceed

the machine tonnage. Ask the salesdesk to check this for you.

DESIGN CRITERIA

18




LocalTel: 651-426-9133Fax: 651-426-9134

KEYED COLLARS & PUNCHES

• Fixed slots for greater accuracy andconsistency.

• Reduced downtime. No need to useQuick Set.

• Much faster than Quick Set allowingthe operator to carry out furthertasks.

• Inherent accuracy reduces thereliance required on the operator.

• Consequent scrap rate reduction.The punch cannot turn at all during

operation.

Keyed collar fitted to punch

DescriptionRotation Machines

Non-rotation Machines

25573

25317

Cat. No. PriceKEYED COLLARS

Dimensionup to 2.380" (60.5mm), flat

2.380 – 3.000" (60.5 – 76.2mm), flat

up to 2.380"(60.5mm), whisper

2.380 – 3.000" (60.5 – 76.2mm), whisper

Optima Add On

25376

25575

25576

25577

N/A

Cat. No. PriceKEYED PUNCHES

Because of the rotation feature oftoday’s machines, tools often remainin the holder for longer periods of timewithout being checked. With a keyedpunch and collar, a positive keylocation between the punch and collarresults in cost savings that are realizedby less scrap and longer tool life nowthat punch movement has beeneliminated. The positioning is 100%reliable and repeatable.

The inherent operational margins forerror in the Quick Set System increaseyour risk for time consuming and costlyproblems. The Wilson keyed collarprovides 100% accurate alignmentevery time.

This time-saver works by simplyplacing the collar on the punch andtightening one screw.

FEATURES ROTATION MACHINESBENEFITSThe Wilson Tool Keyed Collar has beenspecifically designed for Trumpfrotation machines. It enables the tool tobe set at either 0° or 90° without theuse of Quick Set.This keyed collar isdesigned for use with Wilson ToolTrumpf style punches which havedowel pins attached.

NON-ROTATION MACHINESA second version of the keyed collar isalso available for non-rotationmachines. This one has an additionaltwo slots set at 0°, 45°, 90° and 135°.

19 PARTING TOOL DIES




LocalTel: 651-426-9133Fax: 651-426-9134

The blade holder is designed to accept the interchangeablerectangular die blades, and also any special shapes withmaximum length of 2.250" (57.15mm).

Description1. Complete Assembly without Blade

2. Blade Fixing Screw

3. Blade, maximum length 2.250" (57.15mm)

4. Shim Pack (not shown)

25464

25443

25463

25439

Cat. No. Price

PARTING TOOL DIE ASSEMBLY lengths up to 2.250" (57.15mm)

widths of .200" (5.08mm) and .250" (6.35mm)

The blade holder is designed to accept die blades, withmaximum length of 3.000" (76.20mm).

Description1. Complete Assembly without Blade

2. Blade Fixing Screw

3. Blade, maximum length 3.000" (76.20mm)

4. Shim Pack (not shown)

25466

25443

25465

25441

Cat. No. Price

PARTING TOOL DIE ASSEMBLY lengths up to 3.000" (76.20mm)

with widths of .200" (5.08mm) and .250" (6.35mm)

• Conventional rectangle size or specialsize and shape.

• Material type and thickness.• Machine model.

INFORMATION NEEDED• Special sizes and shapes available.

Must fit within ranges as specified.• Maximum material thickness is .118"

(3.00mm).• Blades can be reground by .039"

(1.00mm) max.• Must be held flat for regrinding and

coolant must be used.• To ensure the screws do not come

loose, reassemble using Loctite.

DESIGN CRITERIA

20QUICK SET PARTING TOOL PUNCHWITH INTEGRAL COLLAR




LocalTel: 651-426-9133Fax: 651-426-9134

The parting tool punches and dies can be used as amore cost effective slitting method. Instead of replacingthe entire punch and die, only new blades need to bere-ordered. There are two fixed collar options available,one at 0° and one at 90°. The fixed collar enablesquicker set up times and greater accuracy.

The blades are available in the following tool sizes:Length up to 3.000" (76.20mm) and widths available.200" (5.08mm) and .250" (6.35mm).

Special shapes are available to suit your application (e.g. special inverted diamond blades for microjointing).

DescriptionComplete Assy without Blade 0° (.200")

Complete Assy without Blade 90° (.200")



Location Pin

Blade Locking Screw

0 –1.181" (30.00mm) x .200" (5.08mm) Blade

0 – 1.181" (30.00mm) x .250 (6.35mm) Blade

1.181" (30.00mm) – 2.250" (57.15mm) x .200"

(5.08mm) Blade

1.181" (30.00mm) – 2.250" (57.15mm) x .250"

(6.35mm) Blade

2.250 (57.15mm) – 3.000" (76.2mm) x .200

(5.08mm) Blade

2.250" (57.15mm) – 3.000" (76.2mm) x .250"

(6.35mm) Blade

Optima™ Coating

25613

25614

25611

25612

970416

25345

25605

25606

25607

25608

25609

25610

N/A

Cat. No. PriceQUICK SET PARTING TOOL PUNCHES

The parting tool punch holder isdesigned to accept interchangeablepunch blades up to a maximum lengthof 3.000" (76.20mm), with widths of.200" (5.08mm) and .250" (6.35mm).

The blades have a regrind life of .118"(3.00mm) and the assembly is limitedto use in up to .118" (3.00mm)material. Blades are supplied withrooftop shear as standard to reducepunching force and noise.

The Parting Punch Assembly ispermanently set at 0° or 90°eliminating any risk of blademisalignment.

• Conventional rectangle size or specialsize and shape.

• Material type and thickness.• Machine model.• Optima™ coating option.

FEATURES INFORMATION NEEDED• Maximum material thickness is .118"

(3.00mm).• Used with standard stripper.• Blades supplied only with rooftop

shear.• Must be reground in vibration free

fixture with coolant.• Special sizes and shapes available.

Must fit within ranges as specified.

DESIGN CRITERIA

21 ACCESSORIESTOOLING CABINET, GRINDING FIXTURE




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8-DRAWER ARRANGEMENT & CAPACITY CONSISTING OF:• 7 Drawers with 12 6 x 8" (152 x 203mm) compartments and

3-1/8" (79mm) depth (usable height).• 1 Drawer with 16 6 x 6" (152 x 152mm) compartments and

7-1/16" (179mm) depth (usable height).• Cabinet includes: ribbed rubber mat and lock with two keys.• Dimensions: 42" (107cm) high x 28" (71cm) wide x 29"

(74cm) deep.• Tool cabinets are shipped Motor Freight-collect.

SHEAR GRINDING FIXTURE• Easy to adjust angle setting for shear grinding.• Can be used with your existing surface grinder.• Easy to use instruction sheet with grinding tips.

DescriptionTooling Cabinet

OptionsPlastic Drawer Liners

Mobile Base

Maple Top

Cart Handle (1)

Ribbed Rubber Mat

971092

90002

90003

90004

90005

90006

Cat. No. PriceTOOLING CABINET

DescriptionGrinding Fixture (includes instructions)

Size 1 & 2 Punch Holder

Size 1 Die Holder

Size 2 Die Holder

MT4 Punch Holder

MT4 Die Holder

MT6 Punch Holder

MT6 Die Holder

MT5 Punch Holder

MT5 Die Holder

MT10 Punch Holder

MT10 Die Holder

6034

6089

25365

25366

25302

25304

25303

25305

25935

25936

26004

26021

Cat. No. PriceGRINDING FIXTURE & COMPONENTS

Note: Actual color and drawer arrangement will vary slightlyfrom photo.

22ACCESSORIESALIGNMENT FIXTURE, TRUMPF CARTRIDGE & DIE PLATE




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FEATURES AND BENEFITS• Simplified, economical design.• Robust yet portable fixture.• Precision-made body with very few wearable parts.• Angle settings of 0º-45º-90º.• Easy-to-use regrind length chart included.• Extremely accurate.• Ergonomically designed.• Versatile. The fixture can take all types of Trumpf-style

collars: Size I, Size II, Minimatic-style, Heavy Duty, Manual,plus forming tools that do not have integral collars. Can beused for flat and whisper-style punches.

• Variety. Suitable for Trumpf, Pullmax, Omes, Euromac, Kunz and Boschert machines.

DescriptionAlignment Fixture 24186

Cat. No. PriceALIGNMENT FIXTURE

FEATURES AND BENEFITS• Designed to enhance punch press productivity• Lightweight, durable alternative to plastic or steel cartridges• Constructed of 6061 T6 alumium

DescriptionTrumpf Cartridge

Trumpf Die Plate

26222

26215

Cat. No. PriceTRUMPF CARTRIDGE & DIE PLATE

23 ACCESSORIESWILSON PUNCH & DIE GRINDER




LocalTel: 651-426-9133Fax: 651-426-9134

The Wilson Punch & Die Grinder is the latest in a long line of Wilson Tool products designed to help you work smarter—not harder.Designed by DCM specifically for resurfacing punches and dies, itcan save you time, space and money compared to existingsharpening methods. Here’s how:

• 5 hp spindle motor. Handles large dies easily.

• CBN grinding wheel. Provides aggressive material removalrates and a high-quality surface finish.

• Dual coolant application. Coolant is supplied both externallyand through the spindle for maximum heat removal whilegrinding—helping to maintain tool integrity.

• Regrind punches up to 10° angle. The punch fixturing allowssharpening of rooftop and straight angle shear punches withangles up to 10° and everything in between.

• Simple fixturing design. Allows for quick, easy loading andunloading of parts and accurate, repeatable process control.

• Auxiliary magnetic chuck standard. Accommodates itemsthat cannot be secured in the three-jaw chuck.

• Autofeed. Frees up the operator to perform other shop dutiesduring the grinding process and allows for accurate cut depths.

• Heavy-duty three-jaw chuck standard. Will accommodate all punches and dies up to 6" (152 mm) diameter.

• Small footprint. At 40" x 48" (101 x 122 cm), the Wilson Punch and Die Grinder requires minimal floor space.

In addition, the grinder comes standard with a rigid, heavy-duty 18" (45.7 cm) diameter rotary table thateliminates any chance for the chatter common with smaller tables.

To learn more about the Wilson Punch & Die Grinder and how to invest in this effective, economical means tomaximize punch and die life, please contact your local Wilson Tool representative, or call our sales desk at 800-328-9646.

Machine & Consumables PricingDescription Cat. No. Price

230V 3 Phase 30 Amp grinder 6854

230V 3 Phase 30 Amp grinder - Enclosed 6938

460V 3 Phase 20 Amp grinder 6855

230V 3 Phase 30 Amp grinder - Enclosed 6939

1⁄2 gallon coolant mix 6856

5 gallon coolant mix 6857

Coolant filter pack (50 sheets) 6858

6" replacement CBN wheel 6859

Production coolant filtration system 6860

Replacement filter roll for filtration system 6861

The fully enclosed punch and diegrinder includes an integral mistcollection unit and provides fullcontainment of the grinding areavs. the standard open aircontainment shrouding.


25018

25139

25197

25198

25138

25186

25188

Cat. No.Description1. Auto-tool change machine groups E/F/G/H/I

2. Auto-tool change machine groups E/F/G/H/I

3. Manual tool change machine groups A/B/C/D

4. Manual tool change machine groups A/B/C/D

5. For heavy duty punch

6. For machine group S

7. For machine group S

I

II to III

I

II to III

I to II

I

II to III

Size PriceALIGNMENT COLLARS

25010

25021

Cat. No.Diameter.000 – .236" (0 – 6.00mm)

.237 – .413" (6.01–10.5mm)

0†

0†

Size PricePUNCH CHUCKS

24ACCESSORIESALIGNMENT COLLARS/PUNCH CHUCKS, DIE & STRIPPER ADAPTERS, DIE SHIMS




LocalTel: 651-426-9133Fax: 651-426-9134

Description1. Die Adapter, machine groups F/H

2. Die Adapter, machine group G

3. Die Adapter, machine group G

4. Stripper Adapter, machine group G

Shim Pack for size I Dies*

Shim Pack for size II Dies*

25165

25168

25167

25155

25181

25182

Cat. No. PriceDIE AND STRIPPER ADAPTERS, DIE SHIMS

I to II

I to III

II to III

II to III

I

II

Size

1 2 3

M14 Set Screw25212

M6 Set Screw25213

4

1 2 3 4 5

6 7

*Includes 1 each of .5 and .3 shims and 2 each of .1 mm thick shims

25




LocalTel: 651-426-9133Fax: 651-426-9134

SPECIAL SHAPESGROUP “A”

6

2

5

3

1

47

S23A

S1 S3 -S3A S4 S7

S8 S9 S23

S51 S59 S65

S69 S81 S95W

3

1

4

2

2

1

3

4 3

2

1

2

1

2

1

3

4

7

6

5

4

1

2

3

1

4

6

2

5

3 3

2

1

5

4

1

3

4

2

5

2

3

1

4

2

3

1

4

2

3

1

S95L

21

3

60˚

2

3

1

S50

Note: Special Considerations May Alter Price and Lead Time

26




LocalTel: 651-426-9133Fax: 651-426-9134


2

1

3

4

2

1

3

4 QTY OF SIDES

S124

S103

S105 S106 S108 S109

S110

S161 S162

3

2

1

4

1

3

2 5

7

46

3

4

5

1

2

4

1

2

3

5

6

1

2

3

1 4

36

5

2

1

2

4 7

3

5 6

8

1

34

2 5

6

34

6

5

2

1

S122

S163

1

2

3

4 QTY OF SIDES

S121

S97

32

4 Flat

1

5

34

1

2

5

S100

1

2

3 QTY OF SIDES

S123

S102

27




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S164 S165

3 4

2

1

3

52

1

6

4

7

S170

2

1

34

S181

1DIA

3

2

4RAD(2X)

5RAD(4X)

S167

3

2

1

7

6

54

S166

2

5

3

4

1

PN

2

1(T.S.)

RTF

5

6

1

24

3

SQF

1

2

3 4

5

28




LocalTel: 651-426-9133Fax: 651-426-9134

SPECIAL SHAPESGROUP “B”

3

2

1

S6

1

2

3

4

5

S10

1

4

3

2

5

S11

1

3

2

45

7

6 Quanity of Tabs (2)

S12

3

1

24

S13

1

3RAD

4RAD(2X)

2DIA

S14

1

45

2

3

S15

1

2

3

4

5

S16

1

2

3

4

S17

2

3

4

1

S18

5RAD(8X)

3RAD(4X)

4(4X)

2

S19

3 1

42

6 7

5

S20

3

4

2 1

S21

12

4

3

5

6

S22

2

1

5

3

4

7

6

S24

1

25

6

34

S30

29




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1

4

2

3

5

6

S31

1

4

23

5

6

S33

98

6

4

7

2

3

5

1

S35

1

2

4

6

8

3

5

7

7

S37

1

3 7

4

5

8

6

2

S36

3RAD

5RAD

6RAD7

RAD

8RAD

4RAD

1

2

S36A

1

2

3

7

64

5

S40

1

2

4

3

5

6

S41

1

6

2

4

5

3

S42

3

2

4

1

5

S43

2

7

1

3

4

5

69

8

S46

2

1

4

3

3

4

5

2

1

5RAD(2X)

4RAD(2X)

3

6

2DIA

1

S57

2

5

43

1

S58

5RAD(4X)

1

2

3

4

S54

S55 S56

30




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5RAD(2X)

4RAD(4X)

1

2

3

S62

1 4

2

3

5

S66

2

1

45

6

3

S79 S82

4

3

5

1

2

6 QTY OF SLOTS

1

2

S83

1

3

2

46

5

S84

2

1

3

S87

2

1

4

3

6

5

S88

2

3

14

S91

2

1

45

3

6

S93

6

3(TS)

4

5

1

2

8

9

7

S114 S115

3

5

4

2

1

6 QTY OF LOBES

S116

3

4 QTY OF ENDS

12

S117

5 QTY OF LOBES

2

4

3

1

3

5

42

1

6 QTY OF TABS

S61

6

1

2

3

4

7

5

S60

31




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1

5

3

2

4

89

7

6

3

2

1

4 QTY OF TIPS

25

1

6 QTY OF TABS

4

3

4RAD

1DIA

23

1211

13RAD

15(2X)

14RAD(8X)

7RAD

5616

(2X)

98

10RAD

S120 S125

S126

25

3

1

6 QTY OF TABS

4

S127

2

3

4

1

S141

5

34

2

1213

14

1

11109

177615

8 16

S168

1

2

4 3

7(TYP)

5

8 QTY OF TABS (4)

6

S169

2

1

5

4

3

S171

1

3

4

25

S172

3RAD

4RAD

5RAD(4X)

1

2

6

S174 S176

S142

S119

3RAD

5RAD(4X)

2

4

1

S141A

4RAD(4X)

3RAD

2

1

6RAD(TYP)

5RAD(TYP)

1DIA

2

43

7 QTY OF SLOTS

S128

3

2

1

4 QTY OF ENDS

S118

32




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3RAD(4X)

4RAD(8X)

1

2

2

S19A

3RAD(4X)

4RAD(8X)

1DIA

2

2

S19B

1

3

2

RADIUS DIM. 1 DIM. 2 DIM. 3.062.094.125.156.188.250.312.375.500

(1.58mm)(2.39mm)(3.18mm)(3.96mm)(4.78mm)(6.35mm)(7.93mm)(9.53mm)(12.7mm)




.500

.625

.625

.750

.750

.8751.0001.1251.250

.250

.250

.250

.250

.250

.250

.250

.250

.250

.062

.094

.125

.156

.188

.250

.312

.375

.500

4-Way Radius Tools - Standard Sizes

1

5

2

3

DIA

4

S177

3RAD(4X) 5

RAD(8X)

6 QTYOF WEBS

1

4

2

S179

33




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SPECIAL SHAPESGROUP “C”

34SPECIALS LARGE DIAMETER HOLE PUNCHING

When a hole larger than the capacity of the machine is required, Rotation machine users have three options. All threeoptions give good quality holes, virtually free from any scallop marks associated with a nibbled hole using a round punch.

FIGURE 1

Punching Pattern

Tool Shape Tool Shape Tool Shape

Punching Pattern Punching Pattern

FIGURE 2 FIGURE 3Figure 1: This tool is designed so thatall the scrap material is removedthrough the die, thus eliminating theneed to stop the machine to removewaste material. You may have FOURdifferent radii with this tool.

Figure 3: This design is for use asFigure 2, but with square ends, halfcircles etc., may be produced.

Figure 2: This type of tool is used by slitting around the diameter requiredand removing the material at thecenter. The advantages with this designare that fewer hits are required, youmay punch round blanks, using theinside radius or round holes, using theoutside (or both).

Machines with Rotation




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35 SPECIALSLARGE DIAMETER HOLE PUNCHING

TOOL SHAPE PUNCHING PATTERN

When trying to punch a larger hole than the diameter of the largest station in the machine, our recommendation is a four-sided punch as shown below. The tool is designed so that each of the four faces are equivalent to 1/8 of the circle desired. The circle is then obtained by using the two punches, one keyed at 0° and the other at 45°, and making the four hits witheach punch (see punching pattern). Your hole is obtained with the minimum number of hits and no scalloping. As an extrabonus the tool is designed so that no material is left to be removed from the center of the circle.

Programming details will be supplied with each tool.

Non-Rotation Machines

Dimension4.331" (110.00mm) dia. N/A

Cat. No.Size II

Tool TypeMAXIMUM HOLE OBTAINED




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36




LocalTel: 651-426-9133Fax: 651-426-9134

SPECIALSFORM-UP LOUVERS

Standard sizes have Optima™ cutting and forming inserts.

DescriptionCutting Blade

Forming Insert

N/A

N/A

Cat. No.Size II

Size II

Tool TypeREPLACEMENT PARTS

DescriptionD

.787" (20.00mm) 25130

Cat. No.

Size II


C.197" (5.00mm)

B.472" (12.00mm)

A2.362" (60.00mm)

This Wilson Tool designed louver hasbuilt-in stripping in the lower unit fortrouble free sheet travel and simple programming. It also has a replaceablecutting blade in the upper unit and areplaceable forming unit in the lowerunit. This enables cost effectiverefurbishment.

• Machine and model number • Material thickness and type• Form-up or Form-down• A, B, C, D and E dimensions

FEATURES INFORMATION NEEDED• Max. width louver on our standard

design is .472" (12.00mm). We canmake special louvers that are wider(P.O.A.)

• The higher the form the morenoticeable the “drawing back” of thematerial will occur in the middle ofthe louver.

• Multiple hits with a single hit louver toproduce a longer louver cannot bedone. Bad distortion of the louveroccurs. See progressive style.

• Max. material thickness for single hitlouvers for our standard design is.118" (3.00mm) mild steel. Louvers forthicker material are available (P.O.A.).

• Stainless steel may cause a burr onthe top edge of the louver. We cancompensate for this but in some casesit cannot be eliminated completely.

• Sharpening is best left to the factoryunless you have a tool and die shopwith form grinding equipment. Ourturn around time is within four days.

DESIGN CRITERIA

37 SPECIALS FORM-DOWN LOUVERS

DescriptionD

.787" (20.00mm) N/A

Cat. No.

Size II


C.197" (5.00mm)

B.472" (12.00mm)

A2.362" (60.00mm)



Forming Insert

N/A

N/A

Cat. No.Size II

Size II


These louvers have a replacementforming blade in the upper unit and areplacement forming insert in thelower unit for cost effectiverefurbishment. As this tool is form-down, there is restriction in sheetmovement.

• Machine and model number• Material thickness and type• Form-up or Form-down• A, B, C, D and E dimensions

FEATURES INFORMATION NEEDED• 0 and 90° is standard keying• Maximum material .118" (3.00mm)

mild steel• For non-standard sizes consult sales

desk

DESIGN CRITERIA




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38SPECIALSFORM-UP PROGRESSIVE LOUVERS




LocalTel: 651-426-9133Fax: 651-426-9134

“A” Dimension programmable to any length.



Forming Insert

N/A

N/A

Cat. No.Size II

Size II


Description

25170

Cat. No.Tool TypeSTANDARD SIZE

D.787" (20.00mm)

C.197" (5.00mm)

B.472" (12.00mm)Size II

Now you can produce a louver of anylength. This Wilson Tool designedlouver has a replaceable cutting bladein the upper unit and a replaceableform insert in the lower unit for costeffective refurbishment.

• Machine and model number • Material thickness and type• B, C and D dimensions

FEATURES INFORMATION NEEDED• Progressive louvers cannot be put

back to back. The minimum webbetween louvers must be 2 materialthicknesses. The closer the louversthe greater the distortion.

• The ends of the progressive louverblend out into the sheet.

• Maximum material thickness foraluminum or mild steel is .118"(3.00mm).

• Maximum material thickness forstainless steel is .098" (2.50mm).

• Minimum increment moves arerecommended.

• For non-standard sizes consult thesales desk for pricing.

DESIGN CRITERIA

39




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When you have varying applications ofletter stamping, you may want toconsider a dash tool for greaterflexibility in programming your ownletter or number sizes. A tool similar toFigure 1 may be indexed to either 0°,45°, 90° or 135° and with some sharpprogramming will give you everydigitized number and letter of thealphabet. For example:

or

This tool is especially useful inapplications where the number orletter of the part being marked isconstantly changing or progressive.

With rotation machines, only one toolis necessary.

SPECIALS DASH TOOL/GROUND SYMBOL

(Fig. 2)

N/A

N/A

Cat. No.Size I W/Circle

Size 1 W/O Circle

Tool TypeGROUND SYMBOL

N/A

Cat. No.Size I

Tool TypeDASH TOOL

• Machine and model number• Material thickness and type• Length of dash• Size of ground symbol

(std or non-std size)• Form-Up or Form-Down

DASH TOOL INFORMATION NEEDEDThe ground symbol is a widely usedmarking symbol in the electricalindustry. It is both seen with a circlearound the symbol and without (See Fig. 2 and Fig. 3).

GROUND SYMBOL

(Fig. 3)(Fig. 1)

GROUND SYMBOL STD DIMENSIONS

40




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SPECIALSLETTER STAMPS & LOGOS

Note: Multiple rows available upon request.

DescriptionForm-Down Letter Stamp 1 Row

Form-Down Letter Stamp 2 Rows

Form-Up Letter Stamp 1 Row

Form-Up Letter Stamp 2 Rows

26059

26060

26061

26062

Cat. No.Size II

Size II

Size II

Size II

Tool TypeLETTER/NUMBER STAMP TOOL

The logo has found many uses frommaking a company’s name on a partfor vendor identification or cosmeticsto particular symbols, such as earthsymbol in electrical applications.Review your current application andyou may find many unique uses forthese tools. Logo tools give yourproduct a nice distinctive touch.

Marking material with letters ornumbers is simple with Wilson Tooldesigned stamping or forming tools.We can make virtually any designrequired, the only limitation is on sizeand depth which affects the tonnage required of the machine.There are two types of tools available.

• Machine and model number• Material thickness• Form-Up or Form-Down• Layout or Artwork

FEATURES INFORMATION NEEDEDThe stamp tool forms the number orletter within the material thickness only.In a typical form-down tool, the die is asolid blank (no hole) to act as an anvil.This type of tool is ideal for partnumbers etc.

COINED STAMPING TOOL

The form tool actually bends or formsthe material. In a form-down tool thedie would have the shape, plusclearance engraved to take the punch,as shown above.

This type is usually necessary if thearea of the “coined” stamp is such thatit exceeds the tonnage of the machine.

FORMED STAMPING TOOL

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SPECIALS FORM-UP HINGE TOOL

DescriptionFirst tool (2 hits/Form)

Second tool (1 hit/Curl)

25116

25117

Cat. No.Size II

Size II

Tool TypeFORM-UP HINGE TOOL

The “Hinge Tool” is a tool thateliminates costly hardware, fitting andlineup assembly. The “Hinge Tool”allows you to fabricate completepanels with their own integratedhinges. It consists of a set of two tools.The first tool makes two hits and thesecond tool, one hit. The net result is afully curled “knuckle.” Currently, ourstandard design is for a .125" (3.17mm)pin in .063" (1.60mm) material. Don’tlet this stop you. Call or fax us withyour particular requirements. If youwould like to see a sample of thistechnology, please let us know and wewill arrange it.

• Machine and model number• Material thickness and type• Drawing required of application• Pin size and tolerance• Knuckle size• Location of hinge on sheet required

(edge or middle)

FEATURES INFORMATION NEEDED• Hinge tools do not work in .079"

(2.00mm) stainless or thicker.• Operating instructions will be sent

with tools when shipped.• Maximum material and pin size may

vary according to machine. Consultsales desk for limitations.

• Offset hinge tools available, price onapplication.

• Pre-punch varies when producinghinge in middle of sheet.

DESIGN CRITERIA

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SPECIALSFORM-UP HAND HOLD TOOL

For prepunch operation use standard round or shape setprice from applicable standards catalog (1st hit).

DescriptionExtrusion (2nd hit)

Rollover (3rd hit)

N/A

N/A

Cat. No.Size II

Size II

Tool TypeFORM-UP HAND HOLD TOOL

The hand hold or curling tool can beused in many applications. Rolling thematerial over creates a virtually burr-free opening, which lends itself nicelyto hand holds, wire feed openings,grommets, and other specialapplications. There are threeoperations necessary to achieve thefinished outcome. FIRST, a pre-punchhole is needed to create an opening. SECOND, an extrusion of materialupward. THIRD, to curl the extrudedopening downward. The amount ofcurl can be controlled by adjusting thelength of punch. The hand hold/curlingtool was developed to reduce costlysecondary operations and handling.

• Machine and model number • Material thickness and type• Drawing required of application

FEATURES INFORMATION NEEDED• Consult sales desk for size limitations.• Pre-punch hole determined by Wilson

Tool.• For diameters or widths under .630"

(16.00mm), tearing may occur.

DESIGN CRITERIA

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SPECIALSFORM-UP CARD GUIDES

DescriptionMax 2.756mm 25119

Cat. No.Size II

Tool TypeFORM-UP CARD TOOL

Wilson Tool card guides are the resultof years of development andengineering design changes. They arethe finest card guide tools in the world.Card guide tools may appear anexpensive investment on the face of it,but vast savings can be made overother methods of inserting guides,such as plastic inserts. Taking all thecosts of extra material handlinginvolved with secondary operationsinto account, these are very costeffective tools.

• Machine and model number • Material thickness and type• Drawing of card guide desired and

center-to-center location• Pre-punch Shape: rectangle, obround

or rectangle with radius corners

FEATURES INFORMATION NEEDED• There is a minimum height limitation

on all card guides. Card guides with aheight of less than .091" (2.30mm)from top of sheet to top of form willhave a tendency to twist (one side willform higher than the other).

• Multiple hits to make a longer cardguide will cause distortion.

• Wilson Tool will estimate the web ofmaterial to be formed.

DESIGN CRITERIA

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SPECIALSPROGRESSIVE RIBS

“A” Dimensions programmable to any length.DescriptionSize as order 25156

Cat. No.Size II

Tool TypePROGRESSIVE RIBS

First we introduced the progressivelouver, now Wilson Tool is offering youthe progressive stiffening rib. This toolprovides you with the ability to makehigh quality stiffening ribs right on thepunch press. Thus eliminating the timeand cost of secondary operations.

• Machine and model number • Material thickness and type• B and C dimensions

FEATURES INFORMATION NEEDED• “B” dimension must be a minimum of

2 times the “C” dimension.• Maximum material thickness in mild

steel is .098" (2.50mm) and stainlesssteel is .079" (2.00mm).

• Minimum incremental moves arerecommended.

• Progressive ribs are made for aspecific material thickness.

• A slight deformation will occur on thefirst hit.

• Ends of the rib flow back down intothe material (not a distinct radius).

DESIGN CRITERIA

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SPECIALSLANCE AND FORMS — FORM-UP

VARIATIONSSpecial bend Lance and Forms (prices on application)

Shovel Form Extra Bend

Size II 25133

Cat. No.Tool TypeLANCE & FORM LESS THAN 90°

Size I

Size II

N/A

N/A

Cat. No.Tool TypeLANCE & FORM OF 90°

Lance and Forms are used in manyapplications such as for air flow,decoration, card guides, locationmarkers, shear tabs, wire harnesses,clip attachments, and are very usefultools.

• Machine and model number • Material thickness and type• Complete drawings of the lance and

form showing length, width, height,material thickness and type, angles,and other forms (if any) near lance soproper relief can be built into the tool

FEATURES INFORMATION NEEDED• Consult sales desk for size and height

restrictions per station.• In some cases, you must pre-punch

around the tab on Lance and Forms of90° when punching aluminum.

• Lance and Forms are made for aparticular material thickness. Neverrun thicker material or damage willoccur. You can adjust the tool to runlighter material but the form willchange.

• Consult sales desk for special shapeLance and Forms.

• Lance and Forms of 90° must form aminimum of 2 material thicknessesoverall.

• Maximum material thickness forLance and Forms is .118" (3.00mm).Consult sales desk for specialapplications.

• On Lance and Forms of less than 90°,taper of 5° per side should be addedto aid in stripping.

• Form-down Lance and Forms are notrecommended for N/C machines.

DESIGN CRITERIA

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Size II

25114

25075

Cat. No.

Size II

25196

Cat. No.Size I

N/A

Cat. No.

SPECIALSFORM-UP BRIDGE TYPE LANCE AND FORMS

*Must be pre-punched

Single Bridge

Tool TypeWITHOUT STRIPPING IN UPPER UNIT*

Single Bridge

Double Bridge

Size I

25146

N/A

Cat. No.Tool TypeWITH STRIPPING

The bridge type lance and form has amultitude of uses such as shear stops,locators, dividers, card guides,ventilation, wire conduit or for wire tiedowns. When being used as a shearstop it does have the advantage ofhaving a higher form so that it is easierto pick up gauging on.

The Wilson design gives a positiveform which ensures a high quality part.

• Machine and model number • Material thickness and type• Station size• Length, width, height and form of

bridge

FEATURES INFORMATION NEEDED• Bridge Lance Forms are made for a

specific material thickness. You canpunch thinner material (the form willchange) but never thicker material.

• The width of the bridge should be 1-1/2 times the material thickness inmild steel and aluminum and 2 timesmaterial thickness in stainless steel towarranty the tool.

• Optional lead in on Double Bridge(P.O.A.).

DESIGN CRITERIA

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SPECIALSELECTRICAL KNOCKOUTS

RECOMMENDED TAB LOCATIONS

DescriptionRound EKO 25172

Cat. No.Size II

Tool TypeDOUBLE ELECTRICAL KNOCKOUTS (EKO’S)

Wilson Tool’s Electrical Knockout (EKO)design has full stripping in both upperand lower units, just where it is neededto produce good quality, reliableknockouts. It may be possible toproduce an EKO larger than the sizerange. Please consult our Sales Deskwith details of your application.

• Machine and model number • Material thickness and type• Form-up or form-down• Pipe size or actual diameter• Specify Standard or Special tab

location and size

FEATURES INFORMATION NEEDED• EKOs are made to form one material

thickness.You can get a good lookingEKO with a 2 gauge range. Too muchclearance will cause a burr.

• If you have a stripping problem, checkheight adjustment to be sure you arenot over or under stroking.

• Consult Sales Desk for maximum sizes.

DESIGN CRITERIA

DescriptionRound EKO

Shaped EKO

25111

25189

Cat. No.Size II

Size II

Tool TypeSINGLE ELECTRICAL KNOCKOUTS (EKO’S)

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SPECIALSEXTRUSION TOOLS

DescriptionExtrusion (Assembly)

Replacement Insert

25144

N/A

Cat. No.Size II

Size II

Tool TypeFORM-UP EXTRUSION

Extrusion tools are used in a broadspectrum of applications from selftapping screws to cooling tube holdersto air flow applications. As beautiful asthe result can be with extrusion tools,they are one of the trickiest of all tools.Depending on the height of the form,the material, and many other factors,the success and design of the tools canvary. That is why it is important for youto work with the experts at Wilson Toolso that we can help you get the desiredresults.

• Machine and model number • Material thickness and type• Form-up or form-down• I.D. and height or screw size and type

(e.g. self tapping)

FEATURES INFORMATION NEEDED• Consult Sales Desk for size and height

restrictions per station.• All extrusions must form a minimum

of two material thicknesses overall.• All form-up extrusions must be

pre-punched.• The pre-punched hole controls the

height.• A two gauge range of material is

possible in mild steel and aluminum.• Tolerance required on I.D. Greater

than .236" (6.0mm) “A” dimension.• Never use thicker material than the

extrusion was designed for.• .374" (9.50mm) diameter or less

extrusions in .078" (2.00mm) or thickerstainless steel will not work.

DESIGN CRITERIA

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SPECIALSCOINING COUNTERSINK/COUNTERBORE TOOLS FORM DOWN (SOLID STYLE)

COUNTERBORE

COINING

DescriptionCoining Tool (solid style punch)

Counterbore tool (solid style punch)

25115

25323

Cat. No.FORM DOWN

A Coining operation on the punchpress is a money-saving operationwhich eliminates a secondaryoperation. In the case of counter-sinking, the time saved in punchingversus drilling is substantial, as well asresulting in a superior product.

• Machine and model number • Material thickness and type• Angle, coin diameter, coin depth or

through hole, or screw size and headtype

• With or without pilot

FEATURES INFORMATION NEEDED• Recommended for CSK coining above

.125" (3.17mm) material thickness.• All C/Bore coining must be Solid Style.• Formula for estimated pre-punch of

CSK coining: B-[ (B-C) x .75] = Pre-punch.

• Formula for estimated pre-punch ofC/Bore coining: (A x B) + (C x D) = Pre-punch.

Z• Aluminum will leave more of a burr

on the bottom of the sheet than mildsteel or stainless steel.

DESIGN CRITERIA

COUNTERSINK

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SPECIALSCOINING FORM-UP/FORM-DOWN (INSERT STYLE)

FORM-DOWN

FORM-UP Description1. Punch

2. Die Cap

3. Retaining Ring

4. Die Base

5. Insert (with pilot)

Insert (without pilot)

6. Springs

7. Screw

8. Complete Tool

-

-

-

-

-

-

-

-

25565

Cat. No.FORM-UP

Description1. Insert Holder

2. Insert (with pilot)

Insert (without pilot)

3. Round Die

4. Screw

5. Round Stripper

6. Complete Tool

-

-

-

-

-

-

25331

Cat. No.FORM-DOWN

A Coining operation on the punch pressis a money-saving operation whicheliminates a secondary operation. Inthe case of countersinking, the timesaved in punching versus drilling issubstantial, as well as resulting in asuperior product.

• Machine and model number • Material thickness and type• Angle, coin diameter and through

hole, or screw size and head type• With or without pilot• Form-Up or Form-Down

FEATURES INFORMATION NEEDED• .125" (3.17mm) maximum material

thickness.• Coining tool must always be pre-

punched.• Formula for estimated pre-punch hole

size: B-[(B-C) x .75] = Pre-punch.• Aluminum will leave more of a burr

on the bottom of the sheet than mildsteel or stainless steel.

DESIGN CRITERIA

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Cross-Stress

INSERT STYLE STANDARDSTRIPPING

In this cluster design the punch tipsare replaceable. This enables punchtips to be replaced economically. Italso utilizes a standard stripper,which allows faster punching speedsin operation.

INSERT STYLE SELF STRIPPINGThis is recommended for thinmaterials. The design is similar to thestandard stripping style, utilizinginsert punches for economicreplacement, but with its closestripping system mounted directlyonto the punch, it is ideally suited tobe used with thin materials whichpose problems with stripping.

SOLID PUNCH STYLEThis style is least popular eventhough it may be least expensive. Ifdamage to one or more punch tipsdoes occur, a complete replacementcluster punch must be supplied,rather than a single insert as with theinsert styles.

SPECIALSCLUSTER TOOL

Note: Cannot follow above guidelinesfor warranty. Warranty to bedetermined per application.

Clusters can be designed with as fewas two holes or as many as 120 holesor more, depending on your applicationand design. Clusters are often the mostcost efficient method to produceperforations or other repetitiveapplications.

The cluster will save on machinepunching time and tool maintenancetime. When punching a particular patternof holes that require extremely closecenter tolerances, the cluster tool is thebest choice. Putting these holes in thesame cluster will eliminate the machinetolerancing of hole-to-hole punching.

Wilson Tool designs these clusters withthe customer in mind. As you maynotice in the different styles of clustersoffered, we usually prefer to usereplaceable inserts so that theoperational costs of the tool are reducedfor you. These clusters are precisionmachined and ground, not just milled.

• Number of holes• Straight or staggered pattern• Center to center dimensions• Material thickness and type • Style desired• Machine and model number

FEATURES INFORMATION NEEDED• Round holes must have a web

between holes of .118 or 2 timesmaterial thickness, whichever isgreater, to warranty the die.

• Long and narrow shapes must have aweb between holes:Up to .492" (12.50mm) length – .118"(3mm) min or 2 times materialthickness, whichever is greater.493" (12.50mm) to 1.000" (25.40mm)length – .157" (4mm) min or 2 timesmaterial, whichever is greater1.001" (25.42mm) to 2.000" (50.80mm)length – .256" (6.50mm) min or 2times material, whichever is greater2.001" (51mm) – up length – .315"(8mm) min or 2 times material,whichever is greater

LIMITATIONS

• Small quill punches need to besupported while grinding. If notsupported the vibrations caused bygrinding will break the quills. Userubberbands or a piece of punchedplastic sheet to retard vibration.

• Always grind shaped punches thelong way. Use vibration controlmethods.

SHARPENING

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SPECIALS HALF SHEAR AND ROOFTOP HALF SHEAR

Size I

Size I to II

25120

N/A

Cat. No.Tool TypeFORM-UP HALF SHEAR

DescriptionHalf Shear

Rooftop Half Shear

The standard half shear, which is easyto use, allows you to put in shearbuttons and spot welding locations tothe accuracy of your punch press.Because of the round design it is anexcellent locator for angular shearing.

The rooftop half shear is sometimespreferred because of its increasedprotrusion from the metal. This aids inpicking up the locator on the sheet.The disadvantage to the shear stop isthat you cannot use them for angularshearing.

• Machine and model number • Material thickness and type (or

range)• Diameter or shape (on top of sheet)

FEATURES INFORMATION NEEDED• Half shears work best in thicker

material (more material to grab thebutton).

• On material thickness less than .047"(1.20mm) it is recommended aholding tab be put on the half shearto hold the button (similar toelectrical knockout).

• Never punch material thicker than thetool was designed for.

DESIGN CRITERIA

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SPECIALSFORM-UP EMBOSS FORMING TOOLS

Specify C Dimension if more than oneform exists on sheet

Size I

Size I

Size II

Size II

25176

25194

25195

25143

Cat. No.Tool TypeFORM-UP EMBOSS

DescriptionWith Stripping

Without Stripping

With Stripping

Without Stripping

These emboss style forming tools areuseful for stand offs, spacers, largecountersinks, and locking for nuts.With our variety of expertise in design,we can tailor the correct tool for yourapplication.

• Machine and model number • Material thickness• Drawing if possible• Full dimensioning (height, dia. or

shape, angle, radius, thru hole, etc.)• Dimensions preferred to a theoretical

sharp

FEATURES INFORMATION NEEDED• Keep forming tools as far from

clamps and pierced holes as possible.• If you are having stripping problems

or your form is not coming out, makesure you are “bottoming out.”

• A ring mark around the formindicates stroking too deep.

• A 45° angle is recommended onforming tools.

• For maximum size in differentstations consult sales desk.

• Never punch material thicker than thetool was designed for.

DESIGN CRITERIA

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SPECIALS FORM-DOWN EMBOSS FORMING TOOLS

STYLE 1 STYLE 2

PIERCE & FORM DOWN

FormingSize I

Size II

Size II

25174

25191

Cat. No.Tool TypeFORM-DOWN EMBOSS

DescriptionWithout Stripping

Without Stripping

With Stripping

• Machine and model number • Material thickness• Drawing if possible• Full dimensioning of form• Dimensions preferred to a theoretical

sharp

INFORMATION NEEDED• May be possible to pierce and form

in one operation (consult SalesDesk with your application).

DESIGN CRITERIA

55 SPECIALSMULTI-SCRIBE




LocalTel: 651-426-9133Fax: 651-426-9134

• Ideal for sheet scribing or dot-matrix marking

• Works on a wide range ofmaterials• Eliminates tool changes between

different marks• Long-lasting diamond tip• Able to mark with variable scribe

depths• Consistent mark depth even when

surface variations occur• Won’t deform the material or mark

the underside of the sheet

FEATURES• The tool uses spring loaded diamond

tip inserts to create scribe, or dragmark on the sheet (120° or 150°).

• An optional carbide insert is availableto be used as a dot-matrix tool forsheet metal.

• Spring selection will vary dependingon your application, ram adjustment,marking speed and the type ofmaterial to be marked.

DESIGN CRITERIA

2,3,4

1

65

Description Cat. No. PriceTRUMPF SIZE 2 MULTI-SCRIBE

1 Trumpf Multi-Scribe Kit (includes all inserts)

2 Carbide Insert

3 120˚ Diamond Insert

4 150˚ Diamond Insert

5 Plastic Scribe Die Insert

6 O-Ring (1” O.D. X 3/32)

26210

13563

13564

13565

12689

2282

56SPECIALSWILSON WHEEL® FAMILY

RollingOffset™

RollingPincher™

RollingRib™

RollingShear™

• High speed – equal to programmedtable travel speed.

• Create curves, arcs and circles withrotation machines.

• Virtually no burrs or nibble marks on the sheet.

• Eliminate scrap with the rolling shear and pincher.

• Replacement forming wheelsavailable.

• Available in form-up or form-down.• Works on a wide range of material.• Wheel tools can start or end

anywhere on the sheet.• Stock sizes available for fast delivery.• A complete instruction manual sent

with each tool.

• Machine model• Material thickness and type

FEATURES INFORMATION NEEDED• A programmable ram is required to

use these wheel tools.• Consult the sales desk for machine

specific requirements.• Consult sales desk for minimum

radius of each tool.• Can be used on Pullmax machines

and some others - please consultsales desk.

DESIGN CRITERIA




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SPECIALSZIP-TECH™ SPECIAL LANCE & FORM TOOLS

Size II

Size II

Size II

Size II

Size II

Size II

Size II

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Cat. No.Tool TypeZIP-TECHDescription

Zip-Tech Tool P&D Assy Complete Set

Zip-Tech Punch Assy (no holder) with Die Assy

Zip-Tech Punch Tip Only

Zip-Tech Punch Ejector Only

Zip-Tech Punch Piercing Insert Only

Zip-Tech Die Assy Only

Zip-Tech Die Insert Only

• Zip-Tech can be made to work on anystyle of tooling.

• The tool can work in stainless, mildsteel and aluminum. You can alsojoin two different types of materialtogether as long as the materials areof the same thickness.

• The holding strength of thisfastening method can be difficult todetermine and depends on thecondition of the tool and themachine. It is similar to the samestrength that you would have in aspot weld.

FEATURES• Two special tools are required. One is

a simple “T” shape to punch aroundthe full radius tabs. The second is aspecial Lance and Form/Up with Half-Shear Down (see above). Both toolsneed to be used with a Rotationmachine.

• A standard round tool is also required.080 Diameter (2.04mm).

• The special Lance Tool is materialspecific. A separate tool is needed foreach material thickness.

• Consult Sales Desk for limitations.

DESIGN CRITERIA

58SPECIALSCLOSE TO FORM TOOL




LocalTel: 651-426-9133Fax: 651-426-9134

25920

—

—

Cat. No.DescriptionClose to Form Slitting Punch Assembly Size II

Punch Insert

Punch Stripper

N/A

N/A

N/A

PriceCLOSE TO FORM

59 TERMS OF SALE




LocalTel: 651-426-9133Fax: 651-426-9134

ORDERMinimum order is $50.00

CREDIT REQUIREMENTS All orders are subject to approval by our Credit Department. If you are a new account, please furnish us with your tax

exempt status, a bank reference, three current supplier references and/or your current D&B rating with your first order.

A credit limit will be imposed on new accounts until credit has been established.

PAYMENT TERMS Terms are net 10 days. Catalog prices are subject to change without notice.

FREIGHTOrders are shipped F.O.B. from our manufacturing facility. (International Shipments are Incoterms: Ex Works).

ORDER CANCELLATION In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material.

RETURNED MATERIAL A handling/restocking fee will be applied to all standard products returned for credit. A return authorization number and

shipping instructions must be obtained in advance before an item can be returned.

CLAIMSAll claims or product shortages must be made within 30 days of the invoice date.

60NOTES




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Punch Press Tooling Division12912 Farnham Avenue • White Bear Lake, MN 55110

Tel (Free): 800-463-0240Fax (Free): 800-222-0002Email:[email protected]

WILSON TOOLINTERNATIONAL

Wilson Tool International, Inc.United States

12912 Farnham AvenueWhite Bear Lake, MN 55110 USATel (Free): 800.328.9646Tel: 651.286.6001Fax (Free): 800.222.0002Fax: 651.286.5959Email: [email protected]

Wilson Tool International, Ltd.United Kingdom

Stirling Road, South MarstonIndustrial Estate, Swindon,Wiltshire, SN3 4TQ EnglandTel (Free): 0800-373748Tel: +44 1793 831818Fax (Free): 0800-373758Fax: +44 1793 831945 or 46Email: [email protected]

Wilson Tool InternationalChina LLC

No. 6 Building of 584018 Lane Huaning RoadXinzhuang Industrial DistrictShanghai 201108 ChinaTel: +86 21 51089638Fax: +86 21 64422195Email: [email protected]

Wilson Tool InternationalGermany

Gottlieb Daimler Str 231552 Rodenberg, GermanyTel (Free): 00800-9457668665Tel: +49 5723 747 0Fax (Free): 00800-945766329Fax: +49 5723 747 10Email: [email protected]

Wilson Tool International A/SDenmark

Islevdalvej 100DK-2610Roedovre, DenmarkTel (Free): 80 20 20 24Tel: +45 44 53 1699Fax (Free): 80 20 20 26Fax: +45 44 53 0607Email: [email protected]

Wilson Tool InternationalFrance

Bat B5l Rue D’Ourdy77550 Réau, FranceTel: +33 (0) 164 13 47 80Fax: +33 (0) 164 13 47 81Email: [email protected]

© 2007 Wilson Tool International®

PRECISION TOOLING.UNBEATABLE PERFORMANCE.

For more than 40 years, Wilson Tool International® has provided industry-

leading tooling solutions that enhance the performance of sheet metal

fabricators worldwide.

The three divisions of Wilson Tool — Punching, Press Brake and Stamping —

represent the most comprehensive line of tooling systems and accessories

available. Our ability to consistently provide innovative, high quality products that

outlast and outperform the competition is why the world’s most successful

fabricators rely upon Wilson Tool tooling systems.

A knowledgeable global sales force, multilingual customer support staff,

same-day shipping and extensive distribution network are just a few of the

benefits that keep our customers coming back time and again.

HIGH PRECISION TRUMPF STYLE TOOLING - SM TECH · HIGH PRECISION TRUMPF STYLE TOOLING Trumpf Style...

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