High Precision Rack and Pinionmedia.oem.se/aut/oem_aut/oem_aut_motor/PDF/Catalog Rack and Pi… ·...

High Precision

Rack and Pinion

High Precision

High Loading

High Speed

Low Noise

Long Life-Time

Quick Delivery

APEX is the ONLY ONE manufacturer worldwide who produces rack strictly

according to specifications regarding :

Geometrical Tolerance of all Dimensions

Defined Straightness, Parallelism and Perpendicularity

Helical Angle and Pressure Angle with Tolerance

Defined Surface Roughness of Teeth

Defined Hardness and Thickness of the Hardened Layer on the Teeth.

APEX is also the ONLY ONE of the world leading brands who designs and

produces rack, pinion and gearbox by its own, and provides well coordinated

high-quality transmission sets to fulfill different industrial requirements.

Main Features

1

Content

2

Requirement of High-Precision Rack

Declaration of Tolerance 7

Induction Hardening for Rack 11

Heat-Treatment for Pinion 12

Rack Quality and Application 13

Rack Order Code 14

Rack with Helical Teeth 15

Rack with Helical Teeth ( with Linear-Guide Interface, 90° Type ) 24

Rack with Helical Teeth ( with Linear-Guide Interface, 180° Type ) 25

APEX High Precision Pinion 26

APEX Pinion with Curvic Plate 27

Pinion Order Code 28

Pinion with Helical Teeth ( Curvic Plate / EN ISO 9409-1-A ) 29

Pinion with Helical Teeth ( Welded Plate / EN ISO 9409-1-A ) 34

Pinion with Helical Teeth ( Teeth Plate / EN ISO 9409-1-A ) 40

Pinion with Helical Teeth ( DIN 5480 / Spline ) 45

Pinion with Helical Teeth ( Keyway for APEX AF- / PII-Series ) 47

Pinion with Helical Teeth ( Keyway ) 48

Rack with Straight Teeth 56

Rack with Straight Teeth ( with Linear-Guide Interface, 90° Type ) 66

Rack with Straight Teeth ( with Linear-Guide Interface, 180° Type ) 67

Pinion with Straight Teeth ( Curvic Plate / EN ISO 9409-1-A ) 68

Pinion with Straight Teeth ( Welded Plate / EN ISO 9409-1-A ) 73

Pinion with Straight Teeth ( Keyway ) 78

Pinion with Straight Teeth ( Keyway / CP System ) 87

Accessory 89

Rack Calculation and Selection 92

Requirement and Reason Technology needed

Good Straightness, Less Torsion

• Influence the accuracy of pressure angle, helical angle and

pitch error, hence Influence the gear coupling with pinion.

• To avoid re-straightening work after long-term

stock due to slowly out-let of internal tension

Heat-treatment

Straightening

Machining on all sides

Teeth milling and grinding

Teeth induction hardening

τ L


Accurate Pressure Angle α and Helical Angle β

• Optimizing gear-coupling with pinion

• Optimizing transmission of torque or feed force

• For high speed, low noise, less wearing, longer life-time

Heat-treatment

Straightening




Standard

Right-Hand Helical Left-Hand Helical

β

α

α = 20°

β = 19°31’42” (19.5283°)

or 0° by Straight Teeth


3


Accurate Over Pin Height H

• A measure of accuracy of teeth profile


• Influence on backlash between rack and pinion

Heat-treatment

Straightening




＊ Pin Diameter depending on Mn.

Mn = 3 H

＊


Low Single Pitch Error Es / Low Total Pitch Error Et


• Low noise, less wearing, longer life-time

• High positioning accuracy

• Influence on backlash

Heat-treatment

Straightening




Pitch = π x Module No.

Total Pitch Error Et is to be measured between the first and the last tooth of a rack.

Ps Ps Single Pitch

4


Rigidity / Material Hardness

• No deformation during gear coupling with Pinion

• High strength of rack / High strength of teeth

• Transmission of high torque or high feed force

• High speed, less wearing, long life-time

Heat-treatment

Teeth induction

hardening


High Surface Hardness

• High strength of rack / High strength of teeth

• Transmission of high torque or high feed force

• High wearing resistance

Heat-treatment

Induction hardening

Teeth grinding Thickness of Hardened-Layer

• Preserve accuracy and long lift-time

Symmetry of Hardened-Layer on teeth profiles

• Preserve accuracy and long lift-time in both

moving directions on the rack

F

Torque

Bad induction hardening

and / or bad teeth grinding

Qualified induction hardening

and teeth grinding

5


Partical Partical

Magnet


Low Remaining Magnet

• Prevent adhesion of particles between the rack and pinion

which leads to pitting and damage the teeth profile.

• Smooth running

• Preserve accuracy and long lift-time

Degauss device


Magnetic Crack Inspection

• Preserve accuracy

• Guarantee of long life-time

Magnetic crack

inspection device

APEX rack has been checked by Magnetic Crack Inspection Device!

APEX rack has been degaussed until 10 ± 3 Gauss!

6

Parallelism and Perpendicularity

Quality

Cross-Section

Q4 ~ Q5 Q6 Q7 Q8 / Q9 Q10

＞10 ~ 16 0.004 0.006 0.006 0.01 0.015 0.025 0.025 0.04 0.04 0.06

＞16 ~ 25 0.005 0.008 0.008 0.012 0.02 0.03 0.03 0.05 0.05 0.08

＞25 ~ 40 0.006 0.01 0.01 0.015 0.025 0.04 0.04 0.06 0.06 0.1

＞40 ~ 63 0.008 0.012 0.012 0.02 0.03 0.05 0.05 0.08 0.08 0.12

＞63 ~ 100 0.01 0.015 0.015 0.025 0.04 0.06 0.06 0.1 0.1 0.15

＞100 ~ 160 0.012 0.02 0.02 0.03 0.05 0.08 0.08 0.12 0.12 0.2

Straightness *

Quality Q 4 ~ Q 6 Q 7 ~ Q 9 Q 10

Length 1000 mm Fixed Free Fixed Free Fixed Free

M1~M2, milled - - 0.05 0.45 0.08 0.5

M1~M2, ground 0.02 0.4 - - - -

M3~M6, milled - - 0.05 0.45 0.08 0.5

M3~M6, ground 0.02 0.3 - - - -

M8~M12, milled - - 0.05 0.45 0.08 0.5

M8~M12, ground 0.02 0.25 - - - -

Surface Roughness

Quality Q 4 ~ Q 6 Q7 Q 8 ~ Q 9 Q 10

Lead Ra ≤ 0.5 Ra ≤ 0.5 Ra ≤ 1.0 Ra ≤ 1.6

Profile Ra ≤ 1.0 Ra ≤ 1.0 Ra ≤ 3.0 Ra ≤ 6.3

Side Ra ≤ 0.8 Ra ≤ 2.0 Ra ≤ 2.0 Ra ≤ 2.0

(μm) Profile Lead

(mm)

(mm)

* Straightness is given either in a free situation (Free) or on a certified flat surface in a fixed mounted

situation (Fixed). By the Free-case, the rack is lying on the certified surface with its teeth at the side.

7

Declaration of Tolerance

Tolerance of Rack Teeth

Length Deviation

Angular

Deviation

Pressure Angle Deviation

＊ Pin Diameter

depending on Mn.

Mn = 3 H

＊

H

H

Height Deviation

APEX declares clearly all the tolerances of rack dimension and geometry, beginning

from the design through out the manufacturing.

8

PitchStraight

Single Pitch Error

PitchHelical

Single Pitch Error

The last Tooth

Total Pitch Error

Total Pitch

Total Pitch Error

Total Pitch

The 1st Tooth

Single Pitch Error

Total Pitch Error

Helical Angle Deviation

Angular

Deviation

Length Deviation

Module No. Deviation Q4 Q5H / Q5 Q6 Q7 Q8H / Q8 Q9 Q10

2

Pressure Angle Deviation (µm) ≤ 4 ≤ 6 ≤ 8 ≤ 12 ≤ 16 ≤ 23 ≤ 36

Helical Angle Deviation (µm) ≤ 6.5 ≤ 8 ≤ 10 ≤ 14 ≤ 20 ≤ 32 ≤ 52

Over Pin Height Deviation (µm) 0 0 0 0 0 0 0

- 19 - 20 - 30 - 44 - 66 -87 - 123

Single Pitch Error (1) (µm) ≤ 4.5 ≤ 6 ≤ 8 ≤ 12 ≤ 16 ≤ 23 ≤ 37

Total Pitch Error (1) (µm) ≤ 17 ≤ 24 ≤ 34 ≤ 47 ≤ 66 ≤ 91 ≤ 148

(1) For helical and straight teeth, basing on the nominal length 1000 mm.

Straightness is to measure on a certified flat surface in a fix mounted situation.


1.5


Helical Angle Deviation (µm) ≤ 6 ≤ 7 ≤ 9 ≤ 13 ≤ 18 ≤ 28 ≤ 45


- 19 - 21 - 30 - 44 - 66 -87 - 124




1




- 19 - 21 - 30 - 44 - 66 -87 - 124




2.5




- 19 - 21 - 30 - 44 - 66 -87 - 124




3




- 19 - 21 - 30 - 44 - 66 -87 - 124



Precision / Tolerance of Rack Teeth


4




- 19 - 21 - 30 - 44 - 66 - 66 - 124

Single Pitch Error (1) (µm) ≤ 5 ≤ 7 ≤ 10 ≤ 14 ≤ 19 ≤ 18 ≤ 43


9

Declaration of Tolerance


5




-19 -21 -30 -44 -66 -87 -124




6




- 19 - 21 - 30 - 44 - 66 -87 - 124




8




- 20 - 21 - 31 - 44 - 66 -87 - 124




10




- 20 - 21 - 31 - 44 - 66 -87 - 124




12




- 20 - 21 - 31 - 44 - 66 -87 - 124



Precision / Tolerance of Rack Teeth

(1) For helical and straight teeth, basing on the nominal length 1000 mm.

Straightness is to measure on a certified flat surface in a fix mounted situation.

10

Induction Hardening for Rack

Induction Hardening

Surface Hardness Hardness by

Effective Thickness L

550 ± 40 HV 440 ± 32 HV

Module No. H L

4 7.2 0.3

4.244

(Pitch 13.33) 7.64 0.3

5 9 0.3

6 10.8 0.3

8 14.4 0.3

10 18 0.3

12 21.6 0.3

Module No. H L

2 3.5 0.4

2.5 4.38 0.48

3 4.8 0.55

4 6 0.68

5 10 0.88

6 12 1.03

8 16 0.91

10 20 0.87

L

H

L

Scanning

Induction Hardening

Tooth-by-Tooth

Induction Hardening

Carburized

Induction Hardening

H

L

Module No. H L

1 - 1.75

1.5 - 2.63

1.591 (Pitch 5) - 2.79

2 - 3.5

2.5 - 4.38

3 - 4.8

3.183 (Pitch 10) - 5.09

Carburized Induction Hardening



640 ~ 720 HV 515 ~ 580 HV

Note : In the cross-section, the effective thickness can be guaranteed over 80% in the middle of the teeth width.

11

Heat-Treatment for Pinion

Mn L (in mm)

1.5 0.3

1.591（Pitch 5） 0.3

2 0.3

2.5 0.38

3 0.45

3.183（Pitch 10） 0.48

4 0.6

4.244（Pitch 13.33） 0.64

5 0.75

6 0.9

8 1.2

10 1.5

Material : Alloy Steel

Heat-Treatment : Case Hardening

Teeth : Ground

(The surface hardness is measured at the pitch circle.)

12

Induction Hardening



640 ~ 720 HV 515 ~ 580 HV

Rack Quality and Application

Quality Module

Total

Pitch Error

(µm)

Tooth Thickness

Tolerance

(µm)

Application

4 5 ~ 12 2 ~ 23 -13 ~ 0

• Measurement equipment

• Certification laboratory

• High-end machine tools with electrical

Preload

5H 2 ~ 10 24 ~ 31 -15 ~ 0

• For the installation without back support

• High rigidity / high torque

• Multi-pinion application

• To replace lager module-no.

5 2 ~ 12 24 ~ 33 -15 ~ 0

• High-end machine tools

• Lifting axis

• Multi-pinion application

6 1 ~ 12 33 ~ 46 -22 ~ 0

• Machine tools

• Water-/ laser-/ plasma-cutting machines

• Portal machine center

• Tube bending machine

• Woodworking machine

• Combination with linear guide

7 2 ~ 10 47 ~ 60 -32 ~ 0

• Automatic loading system

• Linear axis for smooth running

8H 2 ~ 4 66 ~ 88 -48 ~ 0

• Welding machine

• Robots


• Linear axis with low load feed

8 1.5 ~ 12 66 ~ 90 -48 ~ 0

• Welding machine

• Robots


• Linear axis with low load feed

9 1 ~ 6 92 ~ 109 -63 ~ 0

• Stainless

• Food industry / pharmaceutical industry

• Clean room application

10 1 ~ 12 146 ~ 202 -90 ~ 0

• Lifting axis


• Robots

• Outdoor application

13

06 02 R 0 1 C 100

Coating 0 = None

N = Nickel Plating

P = Phosphate Film

B = Blackening

Screw Holes 1* = Standard

0 = Without Screw Holes

S = Strong

Material C = Carbon Steel

M = Alloy Steel

S = Stainless Steel

Q = Q&T Alloy Steel

Rack Length Rack Length x 0.1 (in mm)

Teeth Angle R = Right-Hand Helical 19°31’42”

1* = Straight

Quality 4 / 5H / 5 / 6 / 7 / 8H / 8 / 9 / 10

Module-No. 1 ~ 12

The non-integer module no.

will be given in alphabet.

Example : 02 06 R 100 C 1 0 ( )

Rack Order Code

* 1 = “ one ”

* * A1 = For Linear-Guide Interface, 90° Type

A2 = For Linear-Guide Interface, 180° Type

14

* *

Rack with Helical Teeth

Quality 4 / Carbon Steel Tooth Thickness Tolerance : -13 ~ 0 μm

Right-Hand Helical Teeth

Teeth Induction Hardened and Ground

All Sides Ground

Mn Pt(1) L1 L2

Teeth

No. B H ho f a I

Hole

No. h d1 d2 t a1 I1 d3 fp

(2) Fp

(3) Order Code *

5 16.66669 1000 17.4 60 49 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.005 0.020 0504R100C10

6 20.00003 1000 20.9 50 59 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.005 0.020 0604R100C10

8 26.66671 960 28.0 36 79 79 71 3 60.0 120 8 25 22 33 21 120.0 720 19.7 0.006 0.022 0804R100C10

10 33.33339 1000 35.1 30 99 99 89 3 62.5 125 8 32 33 48 32 125.0 750 19.7 0.006 0.022 1004R100C10

12 40.00006 1000 42.6 25 120 120 108 3 40.0 125 8 40 39 58 38 102.5 750 19.7 0.007 0.023 1204R100C10

(1) Teeth Pitch Pt = Module x π / cos β (2) fp ＝Single Pitch Error (3) Fp＝Total Pitch Error

* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position

from “1” to “0”. Please also refer to page 14.

15

Mn Pt(1) L1 L2

Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

2 6.66668 1000 8.5 150 24 24 22 2 62.5 125 8 9 10 15 9 31.7 936.6 7.7 0.006 0.024 025HR100M10

3 10.00002 1000 10.3 100 29 29 26 2 62.5 125 8 10 12 17.5 11 27.5 945.0 11.7 0.006 0.026 035HR100M10

4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 13 16 23 15 30.0 940.0 15.7 0.007 0.028 045HR100M10

5 16.66669 1000 17.4 60 49 49 44 3 62.5 125 8 15 18 26 17 34.5 931.0 15.7 0.007 0.028 055HR100M10

6 20.00003 1000 20.9 50 59 59 53 3 62.5 125 8 20 22 33 21 97.5 805.0 19.7 0.007 0.028 065HR100M10

8 26.66671 960 28.0 36 79 79 71 3 60.0 120 8 25 26 39 25 120.0 720.0 19.7 0.008 0.031 085HR100M10

10 33.33339 1000 35.1 30 99 99 89 3 40.0 125 8 32 39 58 38 102.5 750.0 19.7 0.008 0.031 105HR100M10

Quality 5H / Alloy Steel Tooth Thickness Tolerance : -15 ~ 0 μm


Material Case-Hardened

Teeth Ground and all Sides Ground

Without alignment / back-support With alignment / back-support

Especially for the application without back-support.




16

Mn Pt(1)

L1 L2 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

2 6.66668 500 8.5 75 24 24 22.0 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.006 0.021 0205R050M10

2 6.66668 1000 8.5 150 24 24 22.0 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.006 0.024 0205R100M10

2 6.66668 1500 8.5 225 24 24 22.0 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.006 0.024 0205R150M10

2 6.66668 2000 8.5 300 24 24 22.0 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.007 0.027 0205R200M10

2.5 8.33335 500 10.3 60 29 29 26.5 2 62.5 125 4 9 10 15 9 35.0 430.0 7.7 0.006 0.023 2J05R050M10

2.5 8.33335 1000 10.3 120 29 29 26.5 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.006 0.026 2J05R100M10

2.5 8.33335 1500 10.3 180 29 29 26.5 2 62.5 125 12 9 10 15 9 35.0 1430.0 7.7 0.006 0.026 2J05R150M10

2.5 8.33335 2000 10.3 240 29 29 26.5 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.007 0.029 2J05R200M10

3 10.00002 500 10.3 50 29 29 26.0 2 62.5 125 4 9 10 15 9 35.0 430.0 7.7 0.006 0.023 0305R050M10

3 10.00002 1000 10.3 100 29 29 26.0 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.006 0.026 0305R100M10

3 10.00002 1500 10.3 150 29 29 26.0 2 62.5 125 12 9 10 15 9 35.0 1430.0 7.7 0.006 0.026 0305R150M10

3 10.00002 2000 10.3 200 29 29 26.0 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.007 0.030 0305R200M10

Quality 5 / Alloy Steel Tooth Thickness Tolerance : -15 ~ 0 μm


Material Carburized, Induction Hardened





17


Mn Pt(1) L1 L2

Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

4 13.33335 506.67 13.8 38 39 39 35 3 62.5 125 4 12 10 15 9 33.3 440.1 7.7 0.007 0.025 0405R050C10

4 13.33335 1000.00 13.8 75 39 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.007 0.028 0405R100C10

4 13.33335 1506.67 13.8 113 39 39 35 3 62.5 125 12 12 10 15 9 33.3 1440.1 7.7 0.007 0.028 0405R150C10

4 13.33335 2000.00 13.8 150 39 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.008 0.032 0405R200C10

4 13.33335 1000.00 13.8 75 39 39 35 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.007 0.028 0405R100CS0

4 13.33335 1506.67 13.8 113 39 39 35 3 62.5 125 12 12 14 20 13 33.3 1440.1 11.7 0.007 0.028 0405R150CS0

4 13.33335 2000.00 13.8 150 39 39 35 3 62.5 125 16 12 14 20 13 33.3 1933.4 11.7 0.008 0.032 0405R200CS0

5 16.66669 1000.00 17.4 60 49 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.007 0.028 0505R100C10

6 20.00003 1000.00 20.9 50 59 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.007 0.028 0605R100C10

8 26.66671 960.00 28.0 36 79 79 71 3 60 120 8 25 22 33 21 120 720 19.7 0.008 0.031 0805R100C10

10 33.33339 1000.00 35.1 30 99 99 89 3 62.5 125 8 32 33 48 32 125 750 19.7 0.008 0.031 1005R100C10

12 40.00006 1000.00 42.6 25 120 120 108 3 40 125 8 40 39 58 38 102.5 750 19.7 0.01 0.033 1205R100C10




All Sides Ground




18

Mn Pt(1)

L1 L2 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

1 3.33334 500.00 5.3 150 15 15 14.0 2 62.5 125 4 6 5 8 5 30.3 439.4 5.7 0.008 0.029 0106R050C10

1 3.33334 1000.00 5.3 300 15 15 14.0 2 62.5 125 8 6 5 8 5 30.3 939.4 5.7 0.008 0.033 0106R100C10

1 3.33334 1500.00 5.3 450 15 15 14.0 2 62.5 125 12 6 5 8 5 30.3 1439.4 5.7 0.008 0.033 0106R150C10

1.5 5.00001 500.00 6.7 100 19 19 17.5 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.008 0.029 1J06R050C10

1.5 5.00001 1000.00 6.7 200 19 19 17.5 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.008 0.034 1J06R100C10

2 6.66668 1000.00 8.5 150 24 24 22.0 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.008 0.034 0206R100C10

2 6.66668 1500.00 8.5 225 24 24 22.0 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.008 0.034 0206R150C10

2 6.66668 2000.00 8.5 300 24 24 22.0 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.009 0.038 0206R200C10

2.5 8.33335 500.00 10.3 60 29 29 26.5 2 62.5 125 4 9 10 15 9 35.0 430.0 7.7 0.008 0.032 2J06R050C10

2.5 8.33335 1000.00 10.3 120 29 29 26.5 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.009 0.036 2J06R100C10

2.5 8.33335 1500.00 10.3 180 29 29 26.5 2 62.5 125 12 9 10 15 9 35.0 1430.0 7.7 0.009 0.036 2J06R150C10

2.5 8.33335 2000.00 10.3 240 29 29 26.5 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.010 0.041 2J06R200C10

3 10.00002 1000.00 10.3 100 29 29 26.0 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.009 0.037 0306R100C10

3 10.00002 1500.00 10.3 150 29 29 26.0 2 62.5 125 12 9 10 15 9 35.0 1430.0 7.7 0.009 0.037 0306R150C10

3 10.00002 2000.00 10.3 200 29 29 26.0 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.010 0.042 0306R200C10

4 13.33335 1000.00 13.8 75 39 39 35.0 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.010 0.040 0406R100C10

4 13.33335 1000.00 13.8 75 39 39 35.0 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.010 0.040 0406R100CS0

4 13.33335 1506.67 13.8 113 39 39 35.0 3 62.5 125 12 12 14 20 13 33.3 1440.1 11.7 0.010 0.040 0406R150CS0

4 13.33335 2000.00 13.8 150 39 39 35.0 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.011 0.045 0406R200C10

4 13.33335 2000.00 13.8 150 39 39 35.0 3 62.5 125 16 12 14 20 13 33.3 1933.4 11.7 0.011 0.045 0406R200CS0

5 16.66669 500.00 17.4 30 49 39 34.0 3 62.5 125 4 12 14 20 13 37.5 425.0 11.7 0.009 0.034 0506R050C10

5 16.66669 1000.00 17.4 60 49 39 34.0 3 62.5 125 8 12 14 20 13 37.5 925.0 11.7 0.010 0.040 0506R100C10

5 16.66669 1500.00 17.4 90 49 39 34.0 3 62.5 125 12 12 14 20 13 37.5 1425.0 11.7 0.010 0.040 0506R150C10

5 16.66669 2000.00 17.4 120 49 39 34.0 3 62.5 125 16 12 14 20 13 37.5 1925.0 11.7 0.011 0.045 0506R200C10

6 20.00003 500.00 20.9 25 59 49 43.0 3 62.5 125 4 16 18 26 17 37.5 425.0 15.7 0.009 0.034 0606R050C10

6 20.00003 1000.00 20.9 50 59 49 43.0 3 62.5 125 8 16 18 26 17 37.5 925.0 15.7 0.010 0.040 0606R100C10

6 20.00003 1500.00 20.9 75 59 49 43.0 3 62.5 125 12 16 18 26 17 37.5 1425.0 15.7 0.010 0.040 0606R150C10

6 20.00003 2000.00 20.9 100 59 49 43.0 3 62.5 125 16 16 18 26 17 37.5 1925.0 15.7 0.011 0.045 0606R200C10

8 26.66671 480.00 28.0 18 79 79 71.0 3 60.0 120 4 25 22 33 21 120.0 240.0 19.7 0.011 0.037 0806R050C10

8 26.66671 960.00 28.0 36 79 79 71.0 3 60.0 120 8 25 22 33 21 120.0 720.0 19.7 0.011 0.043 0806R100C10

8 26.66671 1440.00 28.0 54 79 79 71.0 3 60.0 120 12 25 22 33 21 120.0 1200.0 19.7 0.011 0.043 0806R150C10

8 26.66671 1920.00 28.0 72 79 79 71.0 3 60.0 120 16 25 22 33 21 120.0 1680.0 19.7 0.012 0.048 0806R200C10

10 33.33339 1000.00 35.1 30 99 99 89.0 3 62.5 125 8 32 33 48 32 125.0 750.0 19.7 0.011 0.043 1006R100C10

10 33.33339 1500.00 35.1 45 99 99 89.0 3 62.5 125 12 32 33 48 32 125.0 1250.0 19.7 0.011 0.043 1006R150C10

12 40.00006 1000.00 42.6 25 120 120 108.0 3 40.0 125 8 40 39 58 38 102.5 750.0 19.7 0.013 0.046 1206R100C10




All Sides Ground



from “1” to “0”. Please also refer to page 14. 19


Mn Pt(1) L1 L2

Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

2 6.66668 1000 8.5 150 24 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.012 0.047 0207R100C10

3 10.00002 1000 10.3 100 29 29 26 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.013 0.052 0307R100C10

4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.014 0.056 0407R100CS0

5 16.66669 1000 17.4 60 49 39 34 3 62.5 125 8 12 14 20 13 37.5 925.0 11.7 0.014 0.056 0507R100C10

6 20.00003 1000 20.9 50 59 49 43 3 62.5 125 8 16 18 26 17 37.5 925.0 15.7 0.014 0.056 0607R100C10

8 26.66671 960 28.0 36 79 79 71 3 60.0 120 8 25 22 33 21 120.0 720.0 19.7 0.016 0.060 0807R100C10

10 33.33339 1000 35.1 30 99 99 89 3 62.5 125 8 32 33 48 32 125.0 750.0 19.7 0.016 0.060 1007R100C10




All Sides Milled




20

Rack with Helical Teeth Quality 8H / Q&T Alloy Steel

Material Quenched and Tempered

Tooth Thickness Tolerance : -48 ~ 0 μm


Teeth Milled / All Sides Milled

Mn Pt(1) L1 L2

Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

2 6.66668 1000 8.9 150 25 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.016 0.066 028HR100Q10

2 6.66668 2000 8.9 300 25 24 22 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.018 0.074 028HR200Q10

3 10.00002 1000 10.6 100 30 29 26 2 62.5 125 8 9 10 15 9 35 930 7.7 0.018 0.072 038HR100Q10

3 10.00002 2000 10.6 200 30 29 26 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.019 0.081 038HR200Q10

4 13.33335 1000 14.2 75 40 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.019 0.078 048HR100Q10

4 13.33335 2000 14.2 150 40 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.021 0.088 048HR200Q10








Material Normalized

Teeth Milled and all Sides Milled

Mn Pt(1) L1 L2

Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

1.5 5.00001 500.00 6.0 100 17 17 15.5 2 62.5 125 4 6 6 10 6 31.7 436.6 5.7 0.015 0.057 1J08R050C10

1.5 5.00001 1000.00 6.0 200 17 17 15.5 2 62.5 125 8 6 6 10 6 31.7 936.6 5.7 0.016 0.066 1J08R100C10

1.5 5.00001 1500.00 6.0 300 17 17 15.5 2 62.5 125 12 6 6 10 6 31.7 1436.6 5.7 0.016 0.066 1J08R150C10

1.5 5.00001 2000.00 6.0 400 17 17 15.5 2 62.5 125 16 6 6 10 6 31.7 1936.6 5.7 0.018 0.074 1J08R200C10

2 6.66668 500.00 9.2 75 26 24 22.0 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.015 0.057 0208R050C10

2 6.66668 1000.00 9.2 150 26 24 22.0 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.016 0.066 0208R100C10

2 6.66668 2000.00 9.2 300 26 24 22.0 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.018 0.074 0208R200C10

2.5 8.33335 500.00 10.6 60 30 29 26.5 2 62.5 125 4 9 10 15 9 35.0 430.0 7.7 0.016 0.062 2J08R050C10

2.5 8.33335 1000.00 10.6 120 30 29 26.5 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.018 0.072 2J08R100C10

2.5 8.33335 1500.00 10.6 180 30 29 26.5 2 62.5 125 12 9 10 15 9 35.0 1430.0 7.7 0.018 0.072 2J08R150C10

2.5 8.33335 2000.00 10.6 240 30 29 26.5 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.019 0.081 2J08R200C10

3 10.00002 500.00 11.0 50 31 29 26.0 2 62.5 125 4 9 10 15 9 35.0 430.0 7.7 0.016 0.063 0308R050C10

3 10.00002 1000.00 11.0 100 31 29 26.0 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.018 0.072 0308R100C10

3 10.00002 2000.00 11.0 200 31 29 26.0 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.019 0.081 0308R200C10

4 13.33335 506.67 14.5 38 41 39 35.0 3 62.5 125 4 12 10 15 9 33.3 440.1 7.7 0.018 0.068 0408R050C10

4 13.33335 1000.00 14.5 75 41 39 35.0 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.019 0.078 0408R100C10

4 13.33335 1000.00 14.5 75 41 39 35.0 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.019 0.078 0408R100CS0

4 13.33335 1506.67 14.5 113 41 39 35.0 3 62.5 125 12 12 14 20 13 33.3 1440.1 11.7 0.019 0.078 0408R150CS0

4 13.33335 2000.00 14.5 150 41 39 35.0 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.021 0.088 0408R200C10

4 13.33335 2000.00 14.5 150 41 39 35.0 3 62.5 125 16 12 14 20 13 33.3 1933.4 7.7 0.021 0.088 0408R200CS0

5 16.66669 500.00 17.7 30 50 39 34.0 3 62.5 125 4 12 14 20 13 37.5 425.0 11.7 0.018 0.068 0508R050C10

5 16.66669 1000.00 17.7 60 50 39 34.0 3 62.5 125 8 12 14 20 13 37.5 925.0 11.7 0.019 0.078 0508R100C10

5 16.66669 2000.00 17.7 120 50 39 34.0 3 62.5 125 16 12 14 20 13 37.5 1925.0 11.7 0.021 0.088 0508R200C10

6 20.00003 500.00 21.3 25 60 49 43.0 3 62.5 125 4 16 18 26 17 37.5 425.0 15.7 0.018 0.068 0608R050C10

6 20.00003 1000.00 21.3 50 60 49 43.0 3 62.5 125 8 16 18 26 17 37.5 925.0 15.7 0.019 0.078 0608R100C10

6 20.00003 2000.00 21.3 100 60 49 43.0 3 62.5 125 16 16 18 26 17 37.5 1925.0 15.7 0.021 0.088 0608R200C10

8 26.66671 480.00 28.7 18 81 79 71.0 3 60.0 120 4 25 22 33 21 120.0 240.0 19.7 0.021 0.073 0808R050C10

8 26.66671 960.00 28.7 36 81 79 71.0 3 60.0 120 8 25 22 33 21 120.0 720.0 19.7 0.022 0.084 0808R100C10

8 26.66671 1920.00 28.7 72 81 79 71.0 3 60.0 120 16 25 22 33 21 120.0 1680.0 19.7 0.024 0.095 0808R200C10

10 33.33339 1000.00 35.5 30 100 99 89.0 3 62.5 125 8 32 33 48 32 125.0 750.0 19.7 0.022 0.084 1008R100C10

12 40.00006 1000.00 42.6 25 120 120 108 3 40.0 125 8 40 39 58 38 102.5 750.0 19.7 0.026 0.090 1208R100C10




22



Teeth Milled and Induction Hardened

All Sides Milled

Mn Pt(1) L1 L2

Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

1.5 5.00001 500.00 6 100 17 17 15.5 2 62.5 125 4 6 6 10 6 31.7 436.6 5.7 0.034 0.128 1J10R050C10

1.5 5.00001 1000.00 6 200 17 17 15.5 2 62.5 125 8 6 6 10 6 31.7 936.6 5.7 0.037 0.148 1J10R100C10

1.5 5.00001 1500.00 6 300 17 17 15.5 2 62.5 125 12 6 6 10 6 31.7 1436.6 5.7 0.037 0.148 1J10R150C10

1.5 5.00001 2000.00 6 400 17 17 15.5 2 62.5 125 16 6 6 10 6 31.7 1936.6 5.7 0.041 0.167 1J10R200C10

2 6.66668 500.00 9.2 75 26 24 22.0 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.034 0.128 0210R050C10

2 6.66668 1000.00 9.2 150 26 24 22.0 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.037 0.148 0210R100C10

2 6.66668 2000.00 9.2 300 26 24 22.0 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.041 0.167 0210R200C10

2.5 8.33335 500.00 10.6 60 30 29 26.5 2 62.5 125 4 9 10 15 9 35.0 430.0 7.7 0.036 0.139 2J10R050C10

2.5 8.33335 1000.00 10.6 120 30 29 26.5 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.039 0.160 2J10R100C10

2.5 8.33335 1500.00 10.6 180 30 29 26.5 2 62.5 125 12 9 10 15 9 35.0 1430.0 7.7 0.039 0.160 2J10R150C10

2.5 8.33335 2000.00 10.6 240 30 29 26.5 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.043 0.181 2J10R200C10

3 10.00002 500.00 11.0 50 31 29 26.0 2 62.5 125 4 9 10 15 9 35.0 430.0 7.7 0.036 0.140 0310R050C10

3 10.00002 1000.00 11.0 100 31 29 26.0 2 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.039 0.162 0310R100C10

3 10.00002 2000.00 11.0 200 31 29 26.0 2 62.5 125 16 9 10 15 9 35.0 1930.0 7.7 0.043 0.182 0310R200C10

4 13.33335 506.67 14.5 38 41 39 35.0 3 62.5 125 4 12 10 15 9 33.3 440.1 7.7 0.040 0.151 0410R050C10

4 13.33335 1000.00 14.5 75 41 39 35.0 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.043 0.175 0410R100C10

4 13.33335 1000.00 14.5 75 41 39 35.0 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.043 0.175 0410R100CS0

4 13.33335 1506.67 14.5 113 41 39 35.0 3 62.5 125 12 12 14 20 13 33.3 1440.1 11.7 0.043 0.175 0410R150CS0

4 13.33335 2000.00 14.5 150 41 39 35.0 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.047 0.197 0410R200C10

4 13.33335 2000.00 14.5 150 41 39 35.0 3 62.5 125 16 12 14 20 13 33.3 1933.4 11.7 0.047 0.197 0410R200CS0

5 16.66669 500.00 17.7 30 50 39 34.0 3 62.5 125 4 12 14 20 13 37.5 425.0 11.7 0.040 0.151 0510R050C10

5 16.66669 1000.00 17.7 60 50 39 34.0 3 62.5 125 8 12 14 20 13 37.5 925.0 11.7 0.043 0.175 0510R100C10

5 16.66669 2000.00 17.7 120 50 39 34.0 3 62.5 125 16 12 14 20 13 37.5 1925.0 11.7 0.047 0.197 0510R200C10

6 20.00003 500.00 21.3 25 60 49 43.0 3 62.5 125 4 16 18 26 17 37.5 425.0 15.7 0.040 0.151 0610R050C10

6 20.00003 1000.00 21.3 50 60 49 43.0 3 62.5 125 8 16 18 26 17 37.5 925.0 15.7 0.043 0.175 0610R100C10

6 20.00003 2000.00 21.3 100 60 49 43.0 3 62.5 125 16 16 18 26 17 37.5 1925.0 15.7 0.047 0.197 0610R200C10

8 26.66671 480.00 28.7 18 81 79 71.0 3 60.0 120 4 25 22 33 21 120.0 240.0 19.7 0.046 0.163 0810R050C10

8 26.66671 960.00 28.7 36 81 79 71.0 3 60.0 120 8 25 22 33 21 120.0 720.0 19.7 0.049 0.188 0810R100C10

8 26.66671 1920.00 28.7 72 81 79 71.0 3 60.0 120 16 25 22 33 21 120.0 1680.0 19.7 0.053 0.212 0810R200C10

10 33.33339 1000.00 35.5 30 100 99 89.0 3 62.5 125 8 32 33 48 32 125.0 750.0 19.7 0.049 0.188 1010R100C10

12 40.00006 1000.00 42.6 25 120 120 108 3 40.0 125 8 40 39 58 38 102.5 750.0 19.7 0.059 0.202 1210R100C10

(1) Teeth Pitch Pt = Module x π / cos β (2) fp ＝Single Pitch Error (3) Fp＝Total Pitch Error * Refer to Page 21

23





All Sides Ground

Mn Pt(1)

L1 L2 Teeth

No. B H ho f a I

Hole

No. h D1 d2 t a1 d3 fp

(2) Fp

(3) Order Code

2 6.66668 480 6.7 72 19 19.50 17.50 1 10 60 8 7.5 4.5 7.5 5.3 30 4.5 0.008 0.029 0206R050C10A1

2 6.66668 960 6.7 144 19 19.50 17.50 1 10 60 16 7.5 4.5 7.5 5.3 30 4.5 0.008 0.034 0206R100C10A1

2 6.66668 480 8.5 72 24 24.50 22.50 1 10 60 8 10.0 6.0 9.5 8.5 30 6.0 0.008 0.029 0206R050CS0A1

2 6.66668 960 8.5 144 24 24.50 22.50 1 10 60 16 10.0 6.0 9.5 8.5 30 6.0 0.008 0.034 0206R100CS0A1

3 10.00002 480 10.3 48 29 29.75 26.75 2 10 60 8 11.5 7.0 11.0 9.0 30 7.0 0.008 0.032 0306R050C10A1

3 10.00002 960 10.3 96 29 29.75 26.75 2 10 60 16 11.5 7.0 11.0 9.0 30 7.0 0.009 0.037 0306R100C10A1

4 13.33335 480 13.8 36 39 39.75 35.75 2 20 80 6 14.0 10.0 15.0 9.0 40 10.0 0.009 0.034 0406R050C10A1

4 13.33335 960 13.8 72 39 39.75 35.75 2 20 80 12 14.0 10.0 15.0 9.0 40 10.0 0.010 0.040 0406R100C10A1

4 13.33335 480 13.8 36 39 48.75 44.75 2 20 80 6 17.0 10.0 15.0 9.0 40 10.0 0.009 0.034 0406R050CS0A1

4 13.33335 960 13.8 72 39 48.75 44.75 2 20 80 12 17.0 10.0 15.0 9.0 40 10.0 0.010 0.040 0406R100CS0A1

4 13.33335 840 17.4 63 49 58.00 54.00 2 30 105 8 22.5 14.0 20.0 13.0 60 14.0 0.009 0.034 0406R084CS0A1

( with Linear-Guide Interface, 90° Type )


Quality 8 / Carbon Steel Tooth Thickness Tolerance : -48 ~ 0μm


Material Normalized


Mn Pt(1)

L1 L2 Teeth

No. B H ho f a I

Hole

No. h d1 d2 t a1 d3 fp

(2) Fp

(3) Order Code

2 6.66668 1920 7.1 288 20 19.50 17.50 1 10 60 32 7.5 4.5 7.5 5.3 30 4.5 0.018 0.074 0208R200C10A1

2 6.66668 1920 8.9 288 25 24.50 22.50 1 10 60 32 10.0 6 9.5 8.5 30 6.0 0.018 0.074 0208R200CS0A1

3 10.00002 1920 10.6 192 30 29.75 26.75 2 10 60 32 11.5 7 11.0 9.0 30 7.0 0.019 0.081 0308R200C10A1

4 13.33335 1920 14.2 144 40 39.75 35.75 2 20 80 24 14.0 10 15.0 9.0 40 10.0 0.021 0.088 0408R200C10A1

4 13.33335 1920 14.5 144 41 48.75 44.75 2 20 80 24 17.0 10 15.0 9.0 40 10.0 0.021 0.088 0408R200CS0A1


24




All Sides Ground

Mn Pt(1)

L1 L2 Teeth

No. B H ho f a I

Hole

No. h d1 d2 t a1 m3 h3 t3 fp

(2) Fp

(3) Order Code

2 6.66668 960 6.7 144 19 19.50 17.50 1 10 60 16 7.5 6 9.5 6 30 M4 7.5 8.0 0.008 0.034 0206R100C10A2

2 6.66668 960 8.5 144 24 24.50 22.50 1 10 60 16 10.0 7 11.0 7 30 M5 10.0 11.0 0.008 0.034 0206R100CS0A2

3 10.00002 960 10.3 96 29 29.75 26.75 2 10 60 16 11.5 10 15.0 9 30 M6 11.5 13.5 0.009 0.037 0306R100C10A2

4 13.33335 960 13.8 72 39 39.75 35.75 2 20 80 12 14.0 12 18.0 12 40 M8 14.0 16.0 0.010 0.040 0406R100C10A2

4 13.33335 960 13.8 72 39 48.75 44.75 2 20 80 12 17.0 12 18.0 12 40 M8 17.0 16.0 0.010 0.040 0406R100CS0A2

4 13.33335 840 17.4 63 49 58.00 54.00 2 30 105 8 22.5 14 20.0 13 60 M12 22.5 25.0 0.009 0.034 0406R084CS0A2





Material Normalized


Mn Pt(1)

L1 L2 Teeth

No. B H ho f a I

Hole

No. h d1 d2 t a1 m3 h3 T3 fp

(2) Fp

(3) Order Code

2 6.66668 1920 7.1 288 20 19.50 17.50 1 10 60 32 7.5 6 9.5 6 30 M4 7.5 8.0 0.018 0.074 0208R200C10A2

2 6.66668 1920 8.9 288 25 24.50 22.50 1 10 60 32 10.0 7 11.0 7 30 M5 10.0 11.0 0.018 0.074 0208R200CS0A2

3 10.00002 1920 10.6 192 30 29.75 26.75 2 10 60 32 11.5 10 15.0 9 30 M6 11.5 13.5 0.019 0.081 0308R200C10A2

4 13.33335 1920 14.2 144 40 39.75 35.75 2 20 80 24 14.0 12 18.0 12 40 M8 14.0 16.0 0.021 0.088 0408R200C10A2


25

APEX High Precision Pinion

A : Curvic Plate / Page 28 B : Welded Plate / Page 33

C : Teeth Plate / Page 39 Teeth Plate with Flange / Page 40

D : DIN 5480 / Page 44 E , F : Keyway without Shrink-Disc / Page 46

F : Keyway with Shrink-Disc / Page 48

APEX Pinion Series

26

APEX Pinion Curvic Plate

Step 1. Advantages of Curvic Coupling

All-Teeth-Coupling between

pinion and gearbox

Zero backlash

Automatic concentricity

High torque transmission

The Round-Out of the gearbox-

pinion-set can be adjusted by

switching the curvic positions.

Quick assembly and disassembly

or replacement

More suitable pinion teeth-no.

can be chosen, without

interference with screwing.

Step 2.

Convex Teeth

Concave Teeth

27

02 A L 031 B 14

PCD of Screw Holes or

DIN 5480 Teeth No. or

Internal Diameter

Sub-Series according to Fig. A = Fig. A

B = Fig. B

C = Fig. C

Pinion Teeth No.

Teeth Angle L = Left-Hand Helical 19°31’42”

1* = Straight

Module-No. 1 ~ 12

The non-integer module no.

will be given in alphabet.

Series A = Curvic Plate

B = Welded Plate

C = Teeth Plate

D = DIN 5480

E , F = Keyway

Example : A 02 L 14 B 031

Pinion Order Code

* 1 = “ one ”

28

( Interface : Curvic Plate / EN ISO 9409-1-A )

Mn. z(1) x(2) da(3) d(4) dw(5) B1 B2 L1 L(6) Fig Order Code

Set Pinion only

2 20 0.390 48 42.441 44 26 15 41 133.334 A A02L20A050

A02L20 B A02L20B050

Quality DIN 4 / Alloy Steel Tooth Thickness Tolerance : e24

Left-Hand Helical Teeth

Case-Hardened and Teeth Ground

Fig. A Fig. B

Pinion with Helical Teeth

Bolt Circle Ø 63


Set Pinion only

2 20 0.390 48 42.441 44 26 15.0 41.0

133.334 A A02L20A063

A02L20 19.5 45.5 C A02L20C063

Fig. A Fig. C


Set Pinion only

3

18 0.118 64 57.296 58 31 21.5 52.5 180.000 A A03L18A080

A03L18 C A03L18C080

20 0.390 72 63.662 66 31 21.5 52.5 200.000 A A03L20A080

A03L20 C A03L20C080

Bolt Circle Ø 80

Fig. A Fig. C

(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter

(5) Working pitch circle diameter (6) Pitch circle length L = π x d

Bolt Circle Ø 50

29

Bolt Circle Ø 125

Bolt Circle Ø 140 / Ø 145


Set Pinion only

4

18 0.638 89.5 76.394 81.5 41 29 70 240.000 A A04L18A125

A04L18 C A04L18C125

20 0.190 94.4 84.883 86.4 41 29 70 266.667 A A04L20A125

A04L20 C A04L20C125

Fig. A Fig. C

Fig. A Fig. B Fig. C


Set Pinion only

5

18 0.251 108.0 95.493 98.0 51 38 89 300.000

A A05L18A140

A05L18 B A05L18B140

C A05L18C145

19 0.400 114.8 100.798 104.8 51 38 89 316.667

A A05L19A140

A05L19 B A05L19B140

C A05L19C145




30


Bolt Circle Ø 200



Set Pinion only

6

18 0.201 129.0 114.592 117.0 61 49 110 360

A A06L18A160

A06L18 B A06L18B160

C A06L18C166

19 0.404 137.8 120.958 125.8 61 49 110 380

A A06L19A160

A06L19 B A06L19B160

C A06L19C166

Mn. z(1) x(2) da(3) d(4) dw(5) B1 B2 L1 L(6) Order Code

Set Pinion only

8 15 0.355 149 127.324 133 81 50 131 400.000 A08L15A200 A08L15






31



Bolt Circle Ø 250


Set Pinion only

10 14 0.523 179 148.545 159 101 62 163 466.667 A10L14A250 A10L14



Pinion material carburized, surface hardness reached 60 HRc

Teeth surface ground to reduce noise and improve wear resistance

Accessories include hexagon socket head cap screws（Strength 12.9，DIN 912）

2

dwhoA

In Table 1, the maximum permissible torque of the pinion Curvic Plate and the rack is calculated on the basis

of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually

applied grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1,

the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible

torque reduced. The user needs to increase the safety factor for the application.

Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.




32

Table 1. The max. permitted torque and feed-force of pinion Curvic Plate

(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque

Rack

Pinion

Quality Q4 Q5H Q5 Q6 Q7 Q8H Q8 Q9 Q10

Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched

Tempered Normalizing Solution

Induction

Hardening

Mn z(1) dw(5) Max. Torque and Feed-Force

2 20 44 F2T

(8) (N) 9,896 9,896 8,247 8,011 2,356 1,649 4,006

T2B(9) (Nm) 210 210 175 170 50 35 85

3

18 58 F2T

(8) (N) 20,420 20,420 18,850 18,675 10,472 5,585 14,661

T2B(9) (Nm) 585 585 540 535 300 160 420

20 66 F2T

(8) (N) 18,535 18,535 15,708 15,394 6,911 3,142 10,838

T2B(9) (Nm) 590 590 500 490 220 100 345

4

18 81.5 F2T

(8) (N) 30,761 30,761 30,761 30369 18,719 9,948 21,206

T2B(9) (Nm) 1,175 1,175 1,175 1,160 715 380 810

20 86.4 F2T

(8) (N) 34,283 29,452 29,452 28,981 15,669 7,893 21,324

T2B(9) (Nm) 1,455 1,250 1,250 1,230 665 335 905

5

18 98 F2T

(8) (N) 56,339 56,339 56,339 56,339 56,339 20,630 47,438

T2B(9) (Nm) 2,690 2,690 2,690 2,690 2,690 985 2,265

19 104.8 F2T

(8) (N) 56,649 56,648 56,649 56,549 56,549 21,826 47,620

T2B(9) (Nm) 2,855 2,855 2,855 2,850 2,850 1,100 2,400

6

18 117 F2T

(8) (N) 77,580 77,580 77,580 77,580 77,493 33,947 67,544

T2B(9) (Nm) 4,445 4,445 4,445 4,445 4,440 1,945 3,870

19 125.8 F2T

(8) (N) 73,662 73,662 73,662 73,662 73,579 35,136 63,741

T2B(9) (Nm) 4,455 4,455 4,455 4,455 4,450 2,125 3,855

8 15 133 F2T

(8) (N) 135,717 135,795 135,717 135,638 135,560 40,919 102,966

T2B(9) (Nm) 8,640 8,645 8,640 8,635 8,630 2,605 6,555

10 14 159 F2T

(8) (N) 189,707 189,707 189,707 189,707 189,572 62,877 153,691

T2B(9) (Nm) 14,090 14,090 14,090 14,090 14,080 4,670 11,415

33



Bolt Circle Ø 50




Bolt Circle Ø 63

Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L(6) Order Code

2 12 0.5 31.465 25.465 27.465 26 41 80.000 B02L12A050

16 0.0 37.953 33.953 33.953 26 41 106.667 B02L16A050


2

12 0.5 31.465 25.465 27.465 26.0 41.0 80.000 B02L12A063

17 0.0 40.075 36.075 36.075 26.0 41.0 113.333 B02L17A063

19 0.0 44.319 40.319 40.319 26.0 41.0 126.667 B02L19A063

23 0.0 52.808 48.808 48.808 26.0 41.0 153.334 B02L23A063

3 12 0.5 47.197 38.197 41.197 32.5 47.5 120.000 B03L12A063

14 0.3 52.363 44.563 46.363 32.5 47.5 140.000 B03L14A063

34

( Interface : Welded Plate / EN ISO 9409-1-A )


Bolt Circle Ø 80

Bolt Circle Ø 125

Fig. A Fig. C


2

12 0.5 31.465 25.465 27.465 26.0 46.0 80.000 B02L12A080

23 0.0 52.808 48.808 48.808 26.0 46.0 153.334 B02L23A080

29 0.0 65.540 61.540 61.540 26.0 46.0 193.334 B02L29A080

3

12 0.5 47.197 38.197 41.197 32.5 52.5 120.000 B03L12A080

16 0.0 56.930 50.930 50.930 32.5 52.5 160.000 B03L16A080

17 0.0 60.113 54.113 54.113 32.5 52.5 170.000 B03L17A080

19 0.0 66.479 60.479 60.479 32.5 52.5 190.000 B03L19A080

4 12 0.5 62.930 50.930 54.930 45.0 65.0 160.000 B04L12A080

Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L(6) Fig Order Code

3

12 0.50 47.197 38.197 41.197 32.5 57.5 120.000 A B03L12A125

C B03L12C125

19 0.00 66.479 60.479 60.479 32.5 57.5 190.000 A B03L19A125

C B03L19C125

25 0.00 85.578 79.578 79.578 32.5 57.5 250.000 A B03L25A125

26 0.00 88.761 82.761 82.761 32.5 57.5 260.000 A B03L26A125

C B03L26C125

32 0.00 107.859 101.859 101.859 32.5 57.5 320.000 A B03L32A125





(5) Working pitch circle diameter (6) Pitch circle length L = L = π x d

35


4

12 0.50 62.930 50.930 54.930 45 79 160.000 A B04L12A140

B B04L12B140

19 0.11 89.519 80.639 81.519 45 79 253.334 A B04L19A140

B B04L19B140

20 0.00 92.883 84.883 84.883 45 79 266.667

A B04L20A140

B B04L20B140

C B04L20C145

5

14 0.30 87.272 74.272 77.272 55 89 233.334 A B05L14A140

B B05L14B140

18 0.00 105.493 95.493 95.493 55 89 300.000 A B05L18A140

B B05L18B140

19 0.00 110.798 100.798 100.798 55 89 316.667 A B05L19A140

B B05L19B140

6

12 0.50 94.394 76.394 82.394 65 99 240.000 A B06L12A140

B B06L12B140

15 0.00 107.493 95.493 95.493 65 99 300.000 A B06L15A140

B B06L15B140

16 0.00 113.859 101.859 101.859 65 99 320.000 A B06L16A140

B B06L16B140



5

12 0.50 78.662 63.662 68.662 55 80 200.000 A B05L12A125

C B05L12C125

16 0.00 94.883 84.883 84.883 55 80 266.667 A B05L16A125

C B05L16C125

18 0.00 105.493 95.493 95.493 55 80 300.000 A B05L18A125

C B05L18C125

6

12 0.50 94.394 76.394 82.394 65 90 240.000 A B06L12A125

C B06L12C125

13 0.50 100.761 82.761 88.761 65 90 260.000 A B06L13A125

15 0.00 107.493 95.493 95.493 65 90 300.000 A B06L15A125





4

12 0.50 62.930 50.930 54.930 45.0 70.0 160.000 A B04L12A125

C B04L12C125

15 0.00 71.662 63.662 63.662 45.0 70.0 200.000 A B04L15A125

16 0.00 75.906 67.906 67.906 45.0 70.0 213.334 A B04L16A125

17 0.00 80.150 72.150 72.150 45.0 70.0 226.667 A B04L17A125

C B04L17C125

19 0.11 89.519 80.639 81.519 45.0 70.0 253.334 A B04L19A125

C B04L19C125

20 0.00 92.883 84.883 84.883 45.0 70.0 266.667 A B04L20A125

C B04L20C125

23 0.00 105.615 97.615 97.615 45.0 70.0 306.667 A B04L23A125

Bolt Circle Ø 125

36



In Table 2, the maximum permissible torque of the pinion Welded Plate and the rack is calculated on the basis







5

12 0.5 78.662 63.662 68.662 55 100 200.000 A B05L12A160

B B05L12B160

19 0.0 110.798 100.798 100.798 55 100 316.667 A B05L19A160

B B05L19B160

6

12 0.5 94.394 76.394 82.394 65 110 240.000 A B06L12A160

B B06L12B160

16 0.0 113.859 101.859 101.859 65 110 320.000 A B06L16A160

B B06L16B160

8 12 0.5 125.859 101.859 109.859 85 130 320.000 A B08L12A160

B B08L12B160

Bolt Circle Ø 160

Fig. A Fig. B






Pinion material carburized, surface hardness reached 60 HRc

Teeth surface ground to reduce noise and improve wear resistance


2

dwhoA

37



Table 2. The max. permitted torque and feed-force of pinion Welded Plate

Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


2

12 27.465 F2T

(8) (N) 6,676 6,676 6,283 6,283 1,571 1,178 - 2,356

T2B(9) (Nm) 85 85 80 80 20 15 - 30

16 33.953 F2T

(8) (N) 10,603 10,603 9,425 9,130 3,240 1,767 - 5,596

T2B(9) (Nm) 180 180 160 155 55 30 - 95

17 36.075 F2T

(8) (N) 10,811 10,811 9,425 9,148 3,881 1,663 - 5,544

T2B(9) (Nm) 195 195 170 165 70 30 - 100

19 40.319 F2T

(8) (N) 11,161 11,161 9,673 9,425 4,960 2,480 - 5,704

T2B(9) (Nm) 225 225 195 190 100 50 - 115

23 48.808 F2T

(8) (N) 10,654 10,654 8,810 8,605 3,893 2,049 - 4,507

T2B(9) (Nm) 260 260 215 210 95 50 - 110

29 61.54 F2T

(8) (N) 10,725 10,725 8,937 8,612 6,012 2,925 - 4,225

T2B(9) (Nm) 330 330 275 265 185 90 - 130

3

12 41.197 F2T

(8) (N) 12,828 12,828 12,566 12,305 3,927 2,356 - 6,807

T2B(9) (Nm) 245 245 240 235 75 45 - 130

14 46.363 F2T

(8) (N) 16,605 16,605 16,157 15,932 6,059 2,917 - 10,771

T2B(9) (Nm) 370 370 360 355 135 65 - 240

16 50.93 F2T

(8) (N) 19,439 19,439 18,850 18,457 8,836 4,516 - 13,941

T2B(9) (Nm) 495 495 480 470 225 115 - 355

17 54.113 F2T

(8) (N) 19,774 19,774 19,034 18,665 9,794 5,174 - 14,045

T2B(9) (Nm) 535 535 545 505 265 140 - 380

19 60.479 F2T

(8) (N) 20,338 20,338 19,346 19,180 11,905 6,449 - 14,551

T2B(9) (Nm) 615 615 585 580 360 195 - 440

25 79.578 F2T

(8) (N) 19,729 19,729 16,713 16,336 11,687 6,283 - 11,561

T2B(9) (Nm) 785 785 665 650 465 250 - 460

26 82.761 F2T

(8) (N) 19,695 19,695 16,675 16,433 12,445 6,766 - 11,600

T2B(9) (Nm) 815 815 690 680 515 280 - 480

32 101.85

9

F2T(8) (N) 19,831 19,831 16,788 16,493 12,468 9,327 - 11,290

T2B(9) (Nm) 1,010 1,010 855 840 635 475 - 575


PCD of Flange Bolt / Screw Size Max. Torque (Nm)

Ø 50 M6 175

Ø 63 M6 335

Ø 80 M8 810

Ø 125 M10 2,055

M12 3,060

Ø 140 M16 6,620

Ø 145 M20 10,885

Ø 160 M20 12,000

Note : The strength of screws is limits the max. transmission torque. Please refer to the table

blow for Pinion Welded Plate.

38


Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


4

12 54.93 F2T

(8) (N) 22,187 22,187 21,991 21,598 9,032 3,927 12,174

T2B(9) (Nm) 565 565 560 550 230 100 310

15 63.662

F2T(8) (N) 31,102 31,102 31,102 30,788 16,336 8,482 21,991

T2B(9) (Nm) 990 990 990 980 520 270 700

16 67.906

F2T(8) (N) 33,870 33,870 33,870 33,723 18,260 9,719 25,182

T2B(9) (Nm) 1,150 1,150 1,150 1,145 620 330 855

17 72.15

F2T(8) (N) 36,729 35,897 35,897 35,759 20,236 10,949 28,551

T2B(9) (Nm) 1,325 1,295 1,295 1,290 730 395 1,030

19 81.519

F2T(8) (N) 36,707 36,211 36,211 36,087 23,686 13,145 27,778

T2B(9) (Nm) 1,480 1,460 1,460 1,455 955 530 1,120

20 84.883

F2T(8) (N) 35,107 30,159 30,159 29,688 16,493 8,364 22,148

T2B(9) (Nm) 1,490 1,280 1,280 1,260 700 355 940

23 97.615 F2T

(8) (N) 35,240 30,323 30,323 29,913 21,001 11,269 22,025

T2B(9) (Nm) 1,720 1,480 1,480 1,460 1,025 550 1,075

5

12 68.662 F2T

(8) (N) 31,259 31,259 31,259 30,945 30,159 8,482 19,007

T2B(9) (Nm) 995 995 995 985 960 270 605

14 77.272 F2T

(8) (N) 42,142 42,142 42,142 42,142 41,469 12,656 30,967

T2B(9) (Nm) 1,565 1,565 1,565 1,565 1,540 470 1,150

16 84.883 F2T

(8) (N) 47,713 47,713 47,713 47,595 47,242 18,025 36,992

T2B(9) (Nm) 2,025 2,025 2,025 2,020 2,005 765 1,570

18 95.493 F2T

(8) (N) 55,187 55,187 55,187 55,083 55,083 22,096 46,181

T2B(9) (Nm) 2,635 2,635 2,635 2,630 2,630 1,055 2,205

19 100.798 F2T

(8) (N) 55,854 55,854 55,854 55,755 55,656 24,207 46,727

T2B(9) (Nm) 2,815 2,815 2,815 2,810 2,805 1,220 2,355

6

12 82.394 F2T

(8) (N) 41,233 41,233 41,233 41,102 40,055 14,792 26,965

T2B(9) (Nm) 1,575 1,575 1,575 1,570 1,530 565 1,030

13 88.761 F2T

(8) (N) 45,311 45,311 45,311 45,191 44,224 17,400 31,295

T2B(9) (Nm) 1,875 1,875 1,875 1,870 1,830 720 1,295

15 95.493 F2T

(8) (N) 57,701 57,701 57,701 57,596 57,072 26,285 44,611

T2B(9) (Nm) 2,755 2,755 2,755 2,750 2,725 1,255 2,130

16 101.859 F2T

(8) (N) 62,832 62,832 62,832 62,832 62,635 29,452 50,854

T2B(9) (Nm) 3,200 3,200 3,200 3,200 3,190 1,500 2,590

8 12 109.859 F2T

(8) (N) 63,814 63,814 63,814 63,715 62,734 31,710 41,921

T2B(9) (Nm) 3,250 3,250 3,250 3,245 3,195 1615 2,135


39



Mn z(1)

x(2)

da(3)

d(4)

dw(5)

d1 d2 B1 B2 d3 d4 t d5 L(6)

Fig Order Code

2

26 0.407 60.800 55.174 56.800 20.0 31.5 26 29 5.5 9.5 12.0 16.2 173.334 A C02L26A031

27 0.000 61.296 57.296 57.296 20.0 31.5 30 33 5.5 9.5 11.0 16.2 180.000 A C02L27A031

29 0.415 67.200 61.540 63.200 20.0 31.5 26 29 5.5 9.5 12.0 16.2 193.334 A C02L29A031

35 0.382 79.800 74.272 75.800 20.0 31.5 26 29 5.5 9.5 12.0 16.2 233.334 A C02L35A031

29 0.415 67.200 61.540 63.200 25.0 40.0 26 29 6.6 11.0 10.5 20.3 193.334 A C02L29B040

33 0.393 75.599 70.028 71.599 31.5 50.0 26 29 6.6 11.0 14.0 23.7 220.000 A C02L33A050

36 0.000 80.394 76.394 76.394 31.5 50.0 30 33 6.6 11.0 8.0 23.7 240.000 A C02L36A050

37 0.421 84.200 78.517 80.200 31.5 50.0 26 29 6.6 11.0 14.0 23.7 246.667 A C02L37A050

37 0.421 84.200 78.517 80.200 31.5 50.0 26 29 6.6 11.0 14.0 23.7 246.667 B C02L37B050

40 0.379 90.400 84.883 86.400 40.0 63.0 26 29 6.6 11.0 11.5 32.2 266.667 C C02L40C063

45 0.327 100.800 95.493 96.800 40.0 63.0 26 29 6.6 11.0 11.5 32.2 300.000 C C02L45C063

3

30 0.000 101.493 95.493 95.493 40.0 63.0 35 39 6.6 11.0 9.5 32.2 300.000 C C03L30C063

31 0.354 106.800 98.676 100.800 31.5 50.0 31 35 6.6 11.0 14.0 23.7 310.000 B C03L31B050

35 0.365 119.600 111.409 113.600 50.0 80.0 31 35 9.0 14.0 10.5 32.2 350.000 B C03L35B080

40 0.379 135.599 127.324 129.599 50.0 80.0 31 35 9.0 14.0 10.5 32.2 400.000 B C03L40B080

4 30 0.000 135.324 127.324 127.324 50.0 80.0 45 49 9.0 14.0 9.5 32.2 400.000 B C04L30B080

38 0.240 171.200 161.277 163.200 80.0 125.0 41 45 11.0 17.5 10.5 56.1 506.667 B C04L38B125

5 21 0.000 121.409 111.409 111.409 50.0 80.0 59 64 9.0 14.0 11.5 32.2 350.000 B C05L21B080

36 0.000 200.986 190.986 190.986 80.0 125.0 55 60 11.0 17.5 12.5 56.1 600.000 B C05L36B125







The surface hardness reaches to 60 HRc after case hardening

Teeth surface ground in order to reduce noise and improve wear resistance


d1 h6 d2 Bolt / Screw Size Max. Torque (Nm)

20 31.5 M5 75

25 40 M6 140

31.5 50 M6 175

40 63 M6 335

50 80 M8 810

80 125 M10 2,055

( Interface : Teeth Plate / EN ISO 9409-1-A )


blow for Pinion Teeth Plate.


40

Bolt Circle Ø 50




Bolt Circle Ø 63

Mn. z(1) x(2) da(3) d(4) dw(5) d1 h6 d2 d3 H7 d4 d5 B1 B2 B3 d6 d7 t1 L(6) Order Code

Pinion Flange

2

26 0.407 60.800 55.174 56.800 31.5 50 20 63 16.2 26 36 3 6.6 11 6.5 173.334 C02L26A031 FA050

27 0.000 61.296 57.296 57.296 31.5 50 20 63 16.2 30 40 3 6.6 11 6.5 180.000 C02L27A031 FA050

29 0.415 67.200 61.540 63.200 31.5 50 20 63 16.2 26 36 3 6.6 11 6.5 193.334 C02L29A031 FA050

29 0.415 67.200 61.540 63.200 31.5 50 25 63 16.2 26 36 3 6.6 11 6.5 193.334 C02L29B040 FB050

35 0.382 79.800 74.272 75.800 31.5 50 20 63 16.2 26 36 3 6.6 11 6.5 233.334 C02L35A031 FA050


Pinion Flange

2

26 0.407 60.800 55.174 56.800 40 63 20 80 16.2 26 36 3 6.6 11 6.5 173.334 C02L26A031 FA063

27 0.000 61.296 57.296 57.296 40 63 20 80 16.2 30 40 3 6.6 11 6.5 180.000 C02L27A031 FA063

29 0.415 67.200 61.540 63.200 40 63 20 80 16.2 26 36 3 6.6 11 6.5 193.334 C02L29A031 FA063

35 0.382 79.800 74.272 75.800 40 63 20 80 16.2 26 36 3 6.6 11 6.5 233.334 C02L35A031 FA063

Bolt Circle Ø 80


Pinion Flange

2

33 0.393 75.599 70.028 71.599 50 80 31.5 100 23.7 26 39 4 9 14 8.6 220.000 C02L33A050 FA080

36 0.000 80.394 76.394 76.394 50 80 31.5 100 23.7 30 43 4 9 14 8.6 240.000 C02L36A050 FA080

37 0.421 84.200 78.517 80.200 50 80 31.5 100 23.7 26 39 4 9 14 8.6 246.667 C02L37A050 FA080

3 31 0.354 106.800 98.676 100.800 50 80 31.5 100 23.7 31 44 4 9 14 8.6 310.000 C03L31B050 FA080

41



Bolt Circle Ø 125


Pinion Flange

3 35 0.365 119.600 111.409 113.600 80 125 50 148 32.2 31 50 6 11 17.5 14 350 C03L35B080 FA125

40 0.379 135.599 127.324 125.999 80 125 50 148 32.2 31 50 6 11 17.5 14 400 C03L40B080 FA125

4 30 0.000 135.324 127.324 127.324 80 125 50 148 32.2 45 64 6 11 17.5 14 400 C04L30B080 FA125

5 21 0.000 121.409 111.409 111.409 80 125 50 148 32.2 59 78 6 11 17.5 14 350 C05L21B080 FA125



The surface hardness reaches to 60 HRc after case hardening



Flange material is generally carbon steel, no heat treatment

When pinion combined with flange, the maximum allowable feed force should be checked according to bolt strength




d1 h6 d2 Bolt / Screw Size Max. Torque (Nm)

31.5 50 M6 175

40 63 M6 335

50 80 M8 810

80 125 M10 2,055


blow for Pinion Teeth Plate with Flange.

42

2

dwhoA

Friction Shim

ISO interface d1 d2 d3 d4 Fig Max. Torque (Nm) Order code

A-31.5 39 31.5 20 5.5 A 98 FR031

A-50 62 50 31.5 6.6 A 228 FR050

A-63 80 63 40 6.6 B 435 FR063

A-80 100 80 50 9 C 1050 FR080

A-125 148 120 80 11 C 2670 FR125


To apply the diamond-coated friction shim between the teeth plate and the extending flange, the static

friction coefficient is increased. Hence the effective transmission torque can be enhanced at about 30%.

Please also refer to the torque limitation due to screws, Page.42.

In Table 3, the maximum permissible torque of pinion Teeth Plate, and the rack is calculated on the basis of

a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied

grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the

safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible



43



Table 3. The max. permitted torque and feed-force of pinion Teeth Plate

Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


2

26 56.8 F2T

(8) (N) 10,150 10,150 8,519 8,156 4,350 2,175 3,806

T2B(9) (Nm) 280 280 235 225 120 60 105

27 57.296 F2T

(8) (N) 10,646 10,646 8,901 8,552 5,411 2,443 4,014

T2B(9) (Nm) 305 305 255 245 155 70 115

29 63.2 F2T

(8) (N) 10,075 10,075 8,450 8,125 5,525 2,600 3,737

T2B(9) (Nm) 310 310 260 250 170 80 115

33 70.028 F2T

(8) (N) 10,424 10,424 8,568 8,140 5,712 3,713 3,713

T2B(9) (Nm) 365 365 300 285 200 130 130

35 75.8 F2T

(8) (N) 10,367 10,367 8,617 8,213 5,655 4,174 3,635

T2B(9) (Nm) 385 385 320 305 210 155 135

36 76.394 F2T

(8) (N) 10,734 10,734 8,901 8,508 6,021 4,320 3,927

T2B(9) (Nm) 410 410 340 325 230 165 150

37 80.2 F2T

(8) (N) 10,444 10,444 8,661 8,151 5,731 4,076 3,566

T2B(9) (Nm) 410 410 340 320 225 160 140

40 86.4 F2T

(8) (N) 10,485 10,485 8,718 8,254 5,655 4,123 3,652

T2B(9) (Nm) 445 445 370 350 240 175 155

45 96.8 F2T

(8) (N) 10,577 10,577 8,796 8,273 5,760 4,189 3,560

T2B(9) (Nm) 505 505 420 395 275 200 170

3

30 95.493 F2T

(8) (N) 19,792 19,792 16,755 16,336 12,462 9,006 11,310

T2B(9) (Nm) 945 945 800 780 595 430 540

31 100.8 F2T

(8) (N) 19,153 19,153 16,215 15,809 11,958 8,817 10,742

T2B(9) (Nm) 945 945 800 780 590 435 530

35 113.6 F2T

(8) (N) 19,298 19,298 16,247 15,887 11,938 8,976 10,592

T2B(9) (Nm) 1,075 1,075 905 885 665 500 590

40 129.599 F2T

(8) (N) 15,708 15,708 13,273 13,038 9,817 7,383 8,718

T2B(9) (Nm) 1,000 1,000 845 830 625 470 555

4

30 127.324 F2T

(8) (N) 36,128 31,102 31,023 30,552 23,562 17,514 22,070

T2B(9) (Nm) 2,300 1,980 1,975 1,945 1,500 1,115 1,405

38 163.2 F2T

(8) (N) 37,079 31,871 31,809 31,313 24,492 18,229 22,508

T2B(9) (Nm) 2,890 2,570 2,565 2,525 1,975 1,470 1,815

5

21 111.409 F2T

(8) (N) 47,483 55,112 47,483 47,393 46,944 17,683 37,609

T2B(9) (Nm) 2,645 3,070 2,645 2,640 2,615 985 2,095

36 190.986 F2T

(8) (N) 52,360 60,894 52,360 52,360 51,889 31,782 42,045

T2B(9) (Nm) 5,000 5,815 5,000 5,000 4,955 3,035 4,015


44



Pinion material carburized, the surface hardness reaches to 60 HRc after case hardening


Accessories include washers and hex head socket head cap screws（Strength 8.8，ISO 10642 / DIN 7991）




DIN 5480 Mn z(1) x(2) da(3) d(4) dw(5) B1 L1 d1 d2 L2 L3 L(6) M Order code

N16x0.8x30x18x7H 2

15 0.592 38.20 31.831 34.200 26 32 16 26 11 26.5 100.000 M5x15 D02L15N16

16 0.612 40.40 33.953 36.400 26 32 16 28 11 26.5 106.667 M5x15 D02L16N16

18 0.500 44.20 38.197 40.200 26 32 16 32 11 26.5 120.000 M5x15 D02L18N16

N22x1.25x30x16x7H

1.5 38 0.000 63.48 60.479 60.480 20 33 22 32 12 27.5 190.000 M8x25 D1JL38N22

2

18 0.500 44.20 38.197 40.200 26 33 22 32 12 27.5 120.000 M8x25 D02L18N22

20 0.490 48.40 42.441 44.400 26 33 22 34 12 27.5 133.334 M8x25 D02L20N22

22 0.479 52.60 46.686 48.600 26 33 22 36 12 27.5 146.667 M8x25 D02L22N22

25 0.000 57.52 53.052 53.052 26 33 22 36 12 27.5 166.667 M8x25 D02L25N22

N32x1.25x30x24x7H 2

23 0.498 54.80 48.808 50.800 26 34 32 42 13 27.0 153.334 M12x35 D02L23N32

25 0.487 59.00 53.052 55.000 26 34 32 45 13 27.0 166.667 M12x35 D02L25N32

27 0.376 62.80 57.296 58.800 26 34 32 48 13 27.0 180.000 M12x35 D02L27N32

N40x2x30x18x7H 3

20 0.456 72.40 63.662 66.400 31 51 40 55 20 41.0 200.000 M16x45 D03L20N40

22 0.462 78.80 70.028 72.800 31 51 40 58 20 41.0 220.000 M16x45 D03L22N40

24 0.468 85.20 76.394 79.200 31 51 40 62 20 41.0 240.000 M16x45 D03L24N40

N55x2x30x26x7H 4 20 0.400 96.08 84.883 88.080 41 54 55 75 20 44.0 266.667 M20x50 D04L20N55

N70x2x30x34x7H 4 25 0.340 116.82 106.103 108.820 41 65 75 94 24 55.0 333.334 M20x50 D04L25N70

N80x2x30x38x7H 5 24 0.348 104.80 127.324 130.800 51 73 85 110 24 62.5 400.000 M20x50 D05L24N80

( Interface : DIN 5480 / Spline )


2

dwhoA

In Table 4, the maximum permissible torque of pinion with DIN 5480, and the rack is calculated on the basis




torque reduced. The user needs to increase the safety factor for the application. Backlash changes by

different center height. Please contact APEX under WWW.APEXDYNA.COM.

45

Table 4. The max. permitted torque and feed-force of pinion with DIN 5480

Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


1.5 38 60.48 F2T

(8) (N) 5,622 1,984 1,653

T2B(9) (Nm) 170 60 50

2

15 34.2 F2T

(8) (N) 8,482 8,482 8,168 8,168 2,199 1,571 3,456

T2B(9) (Nm) 135 135 130 130 35 25 55

16 36.4 F2T

(8) (N) 9,130 9,130 8,541 8,247 2,651 1,767 4,418

T2B(9) (Nm) 155 155 145 140 45 30 75

18 40.2 F2T

(8) (N) 10,472 10,472 8,901 8,639 3,665 2,094 4,974

T2B(9) (Nm) 200 200 170 165 70 40 95

20 44.4 F2T

(8) (N) 9,896 9,896 8,247 8,011 2,356 1,649 4,006

T2B(9) (Nm) 210 210 175 170 50 35 85

22 48.6 F2T

(8) (N) 9,853 9,853 8,354 8,140 2,999 1,714 4,070

T2B(9) (Nm) 230 230 195 190 70 40 95

23 50.8 F2T

(8) (N) 10,039 10,039 8,195 7,991 3,278 1,843 3,893

T2B(9) (Nm) 245 245 200 195 80 45 95

25 53.052 F2T

(8) (N) 10,744 10,744 8,859 8,671 4,712 2,262 4,524

T2B(9) (Nm) 285 285 235 230 125 60 120

25 55 F2T

(8) (N) 9,990 9,990 8,294 8,105 3,958 2,073 3,958

T2B(9) (Nm) 265 265 220 215 105 55 105

27 58.8 F2T

(8) (N) 10,297 10,297 8,552 8,203 4,887 2,269 3,840

T2B(9) (Nm) 295 295 245 235 140 65 110

3

20 66.4 F2T

(8) (N) 18,378 18,378 15,551 15,237 6,754 3,142 10,681

T2B(9) (Nm) 585 585 495 485 215 100 340

22 72.8 F2T

(8) (N) 18,564 18,564 15,708 15,280 8,140 3,998 10,567

T2B(9) (Nm) 650 650 550 535 285 140 370

24 79.2 F2T

(8) (N) 18,588 18,588 15,708 15,446 9,687 4,974 10,603

T2B(9) (Nm) 710 710 600 590 370 190 405

4

20 88.08 F2T

(8) (N) 33,340 28,628 28,628 28,156 14,726 7,304 20,381

T2B(9) (Nm) 1,415 1,215 1,215 1,195 625 310 865

25 108.82 F2T

(8) (N) 34,118 29,311 29,217 28,746 21,865 12,064 20,546

T2B(9) (Nm) 1,810 1,555 1,550 1,525 1,160 640 1,090

5 24 130.8 F2T

(8) (N) 46,731 54,271 46,731 46,653 46,103 20,656 36,521

T2B(9) (Nm) 2,975 3,455 2,975 2,970 2,935 1,315 2,325


46

Combine with AF Series gearbox









Gearbox Mn z(1) x(2) da(3) d(4) dw(5) d2 B1 L1 L13 X2 L(6) Order code

AF/AFR 2 18 0.401 43.8 38.197 39.8 30 26 54 39 19 120.000 E02L18

KF 060

AF/AFR 2 22 0.179 51.4 46.686 47.4 40 26 62 40 20 146.667 E02L22

KF 075

AF/AFR 2 26 0.007 59.2 55.174 55.2 46 26 96 51 21 173.334 E02L26

KF 100

AF/AFR 3 24 0.001 82.4 76.394 76.4 62 31 122 65.5 35.5 240.000 E03L24

KF 140

( Interface : Keyway for APEX AF- / PII-Series )


Gearbox Mn z(1) x(2) da(3) d(4) dw(5) d2 B1 L1 L13 X2 L(6) Order code

PEII 070 2 18 0.401 43.8 38.197 39.8 30 26 42 27 19 120.000 E02L18

PEIIR 070

PEII 090 2 22 0.179 51.4 46.686 47.4 40 26 52 30 20 146.667 E02L22

PEIIR 090

PEII 120 2 26 0.007 59.2 55.174 55.2 46 26 78 33 21 173.334 E02L26

PEIIR 120

PEII 155 3 24 0.001 82.4 76.394 76.4 62 31 107 50.5 35.5 240.000 E03L24

PEIIR 155

47

Combine with PEII Series gearbox




2

dwhoA

Table 5, the max. permitted torque and feed-force of pinion with Keyway for APEX AF- / PII-Series

Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


2

18 39.8 F2T

(8) (N) 10,734 10,734 9,163 8,901 3,665 2,094 4,974

T2B(9) (Nm) 205 205 175 170 70 40 95

22 47.4 F2T

(8) (N) 10,496 10,496 8,568 8,354 3,213 1,928 4,284

T2B(9) (Nm) 245 245 200 195 75 45 100

26 55.2 F2T

(8) (N) 10,693 10,693 8,881 8,519 4,894 2,356 4,350

T2B(9) (Nm) 295 295 245 235 135 65 120

3 24 76.4 F2T

(8) (N) 19,635 19,635 16,624 16,362 10,864 5,760 11,650

T2B(9) (Nm) 750 750 635 625 415 220 445

( Interface : Keyway )


In table 5, the maximum permissible torque of pinion with Keyway for APEX AF-/PII-Gearbox, and the rack is calculated

on the basis of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually

applied grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the safety

factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible torque reduced. The

user needs to increase the safety factor for the application.



48

Module 2

Quality DIN 5 / Alloy Steel Tooth Thickness Tolerance : e25 *



Module 1.5

z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w JS9 H L(6) Fig Order code

Pinion Shrink Disc

20 0 34.831 31.831 31.831 11 25 20 22 4 12.8 100 A F1JL20A11

20 0 34.831 31.831 31.831 14 25 20 22 5 16.3 100 A F1JL20A14

20 0 34.831 31.831 31.831 16 25 20 22 5 18.3 100 A F1JL20A16

21 0 36.423 33.423 33.423 16 30 20 46 5 18.3 105 B F1JL21B16 SSD-30


Pinion Shrink Disc

18 0 42.197 38.197 38.197 16 25 28 30 5 18.3 120 A F02L18A16

20 0 46.441 42.441 42.441 19 30 28 30 6 21.8 133.334 A F02L20A19

20 0 46.441 42.441 42.441 19 30 28 56 6 21.8 133.334 B F02L20B19 SSD-30

20 0 46.441 42.441 42.441 20 30 28 30 6 22.8 133.334 A F02L20A20

20 0 46.441 42.441 42.441 22 30 28 30 6 24.8 133.334 A F02L20A22

20 0 46.441 42.441 42.441 22 36 28 56 6 24.8 133.334 B F02L20B22 SSD-36

21 0 48.563 44.563 44.563 16 25 28 30 5 18.3 140 A F02L21A16

21 0 48.563 44.563 44.563 22 36 28 56 6 24.8 140 B F02L21B22 SSD-36

22 0 50.686 46.686 46.686 19 30 28 30 6 21.8 146.667 A F02L22A19

22 0 50.686 46.686 46.686 19 30 28 56 6 21.8 146.667 B F02L22B19 SSD-30

22 0 50.686 46.686 46.686 22 30 28 30 6 24.8 146.667 A F02L22A22

22 0 50.686 46.686 46.686 22 36 28 56 6 24.8 146.667 B F02L22B22 SSD-36

25 0 57.052 53.052 53.052 19 30 28 30 6 21.8 166.667 A F02L25A19

25 0 57.052 53.052 53.052 19 30 28 56 6 21.8 166.667 B F02L25B19 SSD-30

25 0 57.052 53.052 53.052 20 30 28 30 6 22.8 166.667 A F02L25A20

25 0 57.052 53.052 53.052 22 30 28 30 6 24.8 166.667 A F02L25A22

25 0 57.052 53.052 53.052 22 36 28 56 6 24.8 166.667 B F02L25B22 SSD-36

25 0 57.052 53.052 53.052 25 36 28 30 8 28.3 166.667 A F02L25A25

Fig. A Fig. B

* By Module 1.5, the Tooth Thickness Tolerance = f 24.



49




Pinion Shrink Disc

28 0 63.418 59.418 59.418 19 30 28 30 6 21.8 186.667 A F02L28A19

28 0 63.418 59.418 59.418 19 30 28 56 6 21.8 186.667 B F02L28B19 SSD-30

28 0 63.418 59.418 59.418 22 30 28 30 6 24.8 186.667 A F02L28A22

28 0 63.418 59.418 59.418 22 36 28 56 6 24.8 186.667 B F02L28B22 SSD-36

28 0 63.418 59.418 59.418 35 48 28 30 10 38.3 186.667 A F02L28A35

30 0 67.662 63.662 63.661 16 25 28 30 5 18.3 200 A F02L30A16

30 0 67.662 63.662 63.661 20 30 28 30 6 22.8 200 A F02L30A20

30 0 67.662 63.662 63.661 22 36 28 56 6 24.8 200 B F02L30B22 SSD-36

30 0 67.662 63.662 63.661 25 36 28 30 8 28.3 200 A F02L30A25

30 0 67.662 63.662 63.661 30 45 28 30 8 33.3 200 A F02L30A30

30 0 67.662 63.662 63.661 30 50 28 60 8 33.3 200 B F02L30B30 SSD-50

30 0 67.662 63.662 63.661 32 55 28 65 10 35.3 200 B F02L30B32 SSD-55

32 0 71.906 67.906 67.906 20 30 28 30 6 22.8 213.334 A F02L32A20

32 0 71.906 67.906 67.906 22 30 28 30 6 24.8 213.334 A F02L32A22

32 0 71.906 67.906 67.906 22 36 28 56 6 24.8 213.334 B F02L32B22 SSD-36

32 0 71.906 67.906 67.906 25 36 28 30 8 28.3 213.334 A F02L32A25

32 0 71.906 67.906 67.906 35 48 28 30 10 38.3 213.334 A F02L32A35

36 0 80.394 76.394 76.394 35 48 28 30 10 38.3 240 A F02L36A35

39 0 86.761 82.761 82.761 32 55 28 65 10 35.3 260 B F02L39B32 SSD-55

40 0 88.883 84.883 84.883 35 48 28 30 10 38.3 266.667 A F02L40A35




Module 2

Module 2.5

z(1) x(2) da(3) d(4) dw(5) d1H6 d2 B1 L1 w JS9 H L(6) Fig Order code

Pinion Shrink Disc

24 0 68.662 63.662 63.662 25 36 28 30 8 28.3 200 A F2JL24A25

24 0 68.662 63.662 63.662 25 44 28 60 8 28.3 200 B F2JL24B25 SSD-44

50

Fig. A Fig. B

Module 3





Pinion Shrink Disc

20 0 69.661 63.662 63.662 22 36 28 56 6 24.8 200 B F03L20B22 SSD-36

20 0 69.661 63.662 63.662 25 44 28 60 8 28.3 200 B F03L20B25 SSD-44

20 0 69.661 63.662 63.662 30 45 28 30 8 33.3 200 A F03L20A30

20 0 69.661 63.662 63.662 30 50 28 60 8 33.3 200 B F03L20B30 SSD-50

20 0 69.661 63.662 63.662 32 55 28 65 10 35.3 200 B F03L20B32 SSD-55

20 0 69.661 63.662 63.662 35 48 28 30 10 38.3 200 A F03L20A35

22 0 76.028 70.028 70.028 25 36 28 30 8 28.3 220 A F03L22A25

22 0 76.028 70.028 70.028 30 45 28 30 8 33.3 220 A F03L22A30

22 0 76.028 70.028 70.028 32 55 28 65 10 35.3 220 B F03L22B32 SSD-55

22 0 76.028 70.028 70.028 35 48 28 30 10 38.3 220 A F03L22A35

22 0 76.028 70.028 70.028 40 62 28 65 12 43.3 220 B F03L22B40 SSD-62

25 0 85.578 79.578 79.578 22 36 28 56 6 24.8 250 B F03L25B22 SSD-36

25 0 85.578 79.578 79.578 25 36 28 30 8 28.3 250 A F03L25A25

25 0 85.578 79.578 79.578 25 44 28 60 8 28.3 250 B F03L25B25 SSD-44

25 0 85.578 79.578 79.578 30 45 28 30 8 33.3 250 A F03L25A30

25 0 85.578 79.578 79.578 30 50 28 60 8 33.3 250 B F03L25B30 SSD-50

25 0 85.578 79.578 79.578 32 55 28 65 10 35.3 250 B F03L25B32 SSD-55

25 0 85.578 79.578 79.578 35 48 28 30 10 38.3 250 A F03L25A35

25 0 85.578 79.578 79.578 35 55 28 65 10 38.3 250 B F03L25B35 SSD-55

25 0 85.578 79.578 79.578 40 62 28 65 12 43.3 250 B F03L25B40 SSD-62

25 0 85.578 79.578 79.578 45 70 28 30 12 43.3 250 A F03L25A45

28 0 95.127 89.127 89.127 32 55 28 65 10 35.3 280 B F03L28B32 SSD-55

28 0 95.127 89.127 89.127 40 62 28 65 12 43.3 280 B F03L28B40 SSD-62

32 0 107.859 101.859 101.859 32 55 28 65 10 35.3 320 B F03L32B32 SSD-55

32 0 107.859 101.859 101.859 40 62 28 65 12 43.3 320 B F03L32B40 SSD-62

Module 4


Pinion Shrink Disc

15 0 71.662 63.662 63.662 35 52 40 50 10 38.3 200.000 A F04L15A35

18 0 84.394 76.394 76.394 32 55 40 75 10 35.3 240.000 B F04L18B32 SSD-55

20 0 92.883 84.883 84.883 35 52 40 50 10 38.3 266.667 A F04L20A35

20 0 92.883 84.883 84.883 45 65 40 50 14 48.8 266.667 A F04L20A45

21 0 97.127 89.127 89.127 32 55 40 75 10 35.3 280.000 B F04L21B32 SSD-55

21 0 97.127 89.127 89.127 35 55 40 75 10 38.3 280.000 B F04L21B35 SSD-55

21 0 97.127 89.127 89.127 40 62 40 75 12 43.3 280.000 B F04L21B40 SSD-62

21 0 97.127 89.127 89.127 45 68 40 75 14 48.8 280.000 B F04L21B45 SSD-68

Fig. A Fig. B



51



Module 5




Module 4


Pinion Shrink Disc

22 0 101.371 93.371 93.371 35 52 40 50 10 38.3 293.334 A F04L22A35

22 0 101.371 93.371 93.371 45 65 40 50 14 48.8 293.334 A F04L22A45

24 0 109.859 101.859 101.859 32 55 40 75 10 35.3 320.000 B F04L24B32 SSD-55

24 0 109.859 101.859 101.859 35 55 40 75 10 38.3 320.000 B F04L24B35 SSD-55

24 0 109.859 101.859 101.859 40 62 40 75 12 43.3 320.000 B F04L24B40 SSD-62

24 0 109.859 101.859 101.859 45 68 40 75 14 48.8 320.000 B F04L24B45 SSD-68

24 0 109.859 101.859 101.859 55 80 40 80 16 59.3 320.000 B F04L24B55 SSD-80

25 0 114.103 106.103 106.103 35 52 40 50 10 38.3 333.334 A F04L25A35

25 0 114.103 106.103 106.103 45 65 40 50 14 48.8 333.334 A F04L25A45

25 0 114.103 106.103 106.103 55 80 40 80 16 59.3 333.334 B F04L25B55 SSD-80


Pinion Shrink Disc

18 0 105.493 95.493 95.493 45 68 50 80 14 48.8 300 B F05L18B45 SSD-68

24 0 137.324 127.324 127.324 45 68 50 85 14 48.8 400 B F05L24B45 SSD-68

24 0 137.324 127.324 127.324 55 80 50 90 16 59.3 400 B F05L24B55 SSD-80

24 0 137.324 127.324 127.324 75 110 50 110 20 79.9 400 B F05L24B75 SSD-110

Module 6


Pinion Shrink Disc

20 0 139.324 127.324 127.324 55 80 60 100 16 59.3 400 B F06L20B55 SSD-80

20 0 139.324 127.324 127.324 75 110 60 120 20 79.9 400 B F06L20B75 SSD-110

25 0 171.155 159.155 159.155 55 80 60 100 16 59.3 500 B F06L25B55 SSD-80

25 0 171.155 159.155 159.155 75 110 60 120 20 79.9 500 B F06L25B85 SSD-110

52

Fig. A Fig. B

Quality DIN 5 / Alloy Steel Tooth Thickness Tolerance : e25 **



Module 10


Pinion Shrink Disc

20 0 232.207 212.207 212.207 85 125 100 165 22 90.4 666.668 B F10L20B85 SSD-125

** By Module 8 and 10, the Tooth Thickness Tolerance = f 23. (1) Number of teeth (2) Profile modification factor

(3) Diameter of addendum circle (4) Pitch circle diameter (5) Working pitch circle diameter (6) Pitch circle length L = π x d



2

dwhoA

In Table 6, the maximum permissible torque of pinion with Keyway, and the rack is calculated on the basis






Module 8


Pinion Shrink Disc

18 0 168.789 152.789 152.789 75 110 80 140 20 79.9 480.000 B F08L18B75 SSD-110

20 0 185.766 169.766 169.766 85 125 80 145 22 90.4 533.334 B F08L20B85 SSD-125

53

Fig. A Fig. B



Table 6. The max. permitted torque and feed-force of pinion with Keyway

Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


1.5

20 31.831 F2T

(8) (N) 5,027 628 1,257

T2B(9) (Nm) 80 10 20

21 33.423 F2T

(8) (N) 5,086 598 1,197

T2B(9) (Nm) 85 10 20

2

18 38.197 F2T

(8) (N) 11,257 11,257 9,163 8,639 2,880 1,833 2,880

T2B(9) (Nm) 215 215 175 165 55 35 55

20 42.441 F2T

(8) (N) 10,367 10,367 8,247 7,540 2,121 1414 2,356

T2B(9) (Nm) 220 220 175 160 45 30 50

21 44.563 F2T

(8) (N) 10,547 10,547 8,303 7,630 2,244 1,346 2,468

T2B(9) (Nm) 235 235 185 170 50 30 55

22 46.686 F2T

(8) (N) 10,496 10,496 8,354 7,711 2,356 1,499 2,356

T2B(9) (Nm) 245 245 195 180 55 35 55

25 53.052 F2T

(8) (N) 10,556 10,556 8,294 7,540 3,204 1,885 2,262

T2B(9) (Nm) 280 280 220 200 85 50 60

28 59.418 F2T

(8) (N) 10,771 10,771 8,415 7,405 4,207 2,020 2,188

T2B(9) (Nm) 320 320 250 220 125 60 65

30 63.661 F2T

(8) (N) 10,681 10,681 8,325 7,383 4,555 2,199 2,199

T2B(9) (Nm) 340 340 265 235 145 70 70

32 67.906 F2T

(8) (N) 10,750 10,750 8,394 7,363 4,418 2,356 2,209

T2B(9) (Nm) 365 365 285 250 150 80 75

36 76.394 F2T

(8) (N) 10,734 10,734 8,378 7,330 4,451 2,880 2,225

T2B(9) (Nm) 410 410 320 280 170 110 85

39 82.761 F2T

(8) (N) 10,874 10,874 8,337 7,371 4,471 2,779 2,175

T2B(9) (Nm) 450 450 345 305 185 115 90

40 84.883 F2T

(8) (N) 10,838 10,838 8,364 7,304 4,477 2,827 2,238

T2B(9) (Nm) 460 460 355 310 190 120 95

2.5 24 63.662 F2T

(8) (N) 16,022 13,195 12,252 5,184 2,827 5,027

T2B(9) (Nm) 510 420 390 165 90 160

3

20 63.662 F2T

(8) (N) 18,535 18,535 16,493 15,551 5,341 2,356 8,796

T2B(9) (Nm) 590 590 525 495 170 75 280

22 70.028 F2T

(8) (N) 18,850 18,850 16,565 15,565 6,712 2,713 8,568

T2B(9) (Nm) 660 660 580 545 235 95 300

25 79.578 F2T

(8) (N) 19,227 19,227 16,588 15,582 8,922 3,770 8,419

T2B(9) (Nm) 765 765 660 620 355 150 335

28 89.127 F2T

(8) (N) 19,523 19,523 16,606 15,596 10,883 5,161 8,303

T2B(9) (Nm) 870 870 740 695 485 230 370

32 101.85

9

F2T(8) (N) 19,831 19,831 16,690 15,512 10,799 7,265 8,247

T2B(9) (Nm) 1,010 1,010 850 790 550 370 420


54


Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


4

15 63.662 F2T

(8) (N) 31,730 32,201 32,201 30,630 13,038 5,027 13,509

T2B(9) (Nm) 1,010 1,025 1,025 975 415 160 430

18 76.394 F2T

(8) (N) 34,557 34,557 34,557 33,248 18,850 8,639 18,457

T2B(9) (Nm) 1,320 1,320 1,320 1,270 720 330 705

20 84.883 F2T

(8) (N) 35,107 30,159 30,159 28,039 12,959 4,830 14,962

T2B(9) (Nm) 1,490 1,280 1,280 1,190 550 205 635

21 89.127 F2T

(8) (N) 35,118 30,294 30,182 28,050 14,362 5,610 14,810

T2B(9) (Nm) 1,565 1,350 1,345 1,250 640 250 660

22 93.371 F2T

(8) (N) 35,236 30,309 30,202 27,953 15,851 6,533 14,780

T2B(9) (Nm) 1,645 1,415 1,410 1,305 740 305 690

24 101.859 F2T

(8) (N) 35,343 30,434 30,238 27,980 18,850 8,443 14,530

T2B(9) (Nm) 1,800 1,550 1,540 1,425 960 430 740

25 106.103 F2T

(8) (N) 35,343 30,442 30,253 27,992 19,321 9,425 14,514

T2B(9) (Nm) 1,875 1,615 1,605 1,485 1,025 500 770

5

18 95.493 F2T

(8) (N) 54,140 54,140 54,140 54,035 53,616 18,012 35,081

T2B(9) (Nm) 2,585 2,585 2,585 2,580 2,560 860 1,575

24 127.324 F2T

(8) (N) 48,538 56,470 48,538 48,538 46,810 18,064 28,588

T2B(9) (Nm) 3,090 3,595 3,090 3,090 2,980 1,150 1,820

6

20 127.324 F2T

(8) (N) 69,036 79,011 69,036 69,036 68,879 21,756 47,359

T2B(9) (Nm) 4,395 5,030 4,395 4,395 4,385 1,385 3,015

25 159.155 F2T

(8) (N) 72,131 82,058 72,131 72,068 72,005 33,552 49,574

T2B(9) (Nm) 5,740 6,530 5,740 5,735 5,730 2,670 3,945

8

18 152.789 F2T

(8) (N) 134,368 134,368 134,368 134,368 134,303 62,832 99,876

T2B(9) (Nm) 10,265 10,265 10,265 10,265 10,260 4,800 7,630

20 169.766 F2T

(8) (N) 126,527 136,188 126,527 126,527 126,410 46,122 93,423

T2B(9) (Nm) 10,740 11,560 10,740 10,740 10,730 3,915 7,930

10 20 212.207 F2T

(8) (N) 193,490 190,899 193,490 193,443 193,349 85,812 143,492

T2B(9) (Nm) 20,530 20,255 20,530 20,525 20,515 9,105 15,225


55




Straight Teeth


All Sides Ground

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.10 945.11 11.7 0.005 0.02 05041100C10

6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.40 955.08 15.7 0.005 0.02 06041100C10

8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.60 952.11 19.7 0.006 0.022 08041100C10

10 31.41593 1005.31 32 99 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.006 0.022 10041100C10

12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.007 0.023 12041100C10

Rack with Straight Teeth




56

Quality 5H / Alloy Steel Tooth Thickness Tolerance : -15 ~ 0 μm

Straight Teeth

Material Case-Hardened


Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

2 6.28319 1005.31 160 24 24 22 2 62.83 125.66 8 9 10 15 9 31.30 942.70 7.7 0.006 0.024 025H1100M10

3 9.42478 1017.88 108 29 29 26 2 63.62 127.23 8 10 12 17.5 11 28.60 960.60 11.7 0.006 0.026 035H1100M10

4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 13 16 23 15 30.30 944.70 15.7 0.007 0.028 045H1100M10

5 15.70796 1005.31 64 49 49 44 3 62.83 125.66 8 15 18 26 17 34.80 935.70 15.7 0.007 0.028 055H1100M10

6 18.84956 1017.88 54 59 59 53 3 63.62 127.23 8 20 22 33 21 98.60 820.60 19.7 0.007 0.028 065H1100M10

8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 26 39 25 26.60 952.11 19.7 0.008 0.031 085H1100M10

10 31.41593 1005.31 32 99 99 89 3 62.83 125.66 8 32 39 58 38 125.66 753.99 19.7 0.008 0.031 105H1100M10






57


Quality 5 / Alloy Steel Tooth Thickness Tolerance : -15 ~ 0 μm

Straight Teeth

Material Carburized, Induction Hardened


Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole

No. h d1 D2 T a1 I1 d3 fp

(2) Fp

(3) Order Code *

2 6.28319 251.33 40 24 24 22 2 62.83 125.66 2 8 7 11 7 31.3 188.73 5.7 0.005 0.018 02051025M10

2 6.28319 502.66 80 24 24 22 2 62.83 125.66 4 8 7 11 7 31.3 440.06 5.7 0.006 0.021 02051050M10

2 6.28319 1005.31 160 24 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.006 0.024 02051100M10

3 9.42478 254.47 27 29 29 26 2 63.62 127.23 2 9 10 15 9 34.4 185.67 7.7 0.006 0.019 03051025M10

3 9.42478 508.94 54 29 29 26 2 63.62 127.23 4 9 10 15 9 34.4 440.14 7.7 0.006 0.023 03051050M10

3 9.42478 1017.88 108 29 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.006 0.026 03051100M10




58


Straight Teeth


All Sides Ground

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

4 12.56637 251.33 20 39 39 35 3 62.83 125.66 2 12 10 15 9 37.50 176.33 7.7 0.006 0.021 04051025C10

4 12.56637 502.66 40 39 39 35 3 62.83 125.66 4 12 10 15 9 37.50 427.66 7.7 0.007 0.026 04051050C10

4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 10 15 9 37.50 930.31 7.7 0.007 0.028 04051100C10

4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 10 15 9 37.50 1432.96 7.7 0.007 0.028 04051150C10

4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 10 15 9 37.50 1935.62 7.7 0.008 0.032 04051200C10

4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 14 20 13 37.50 930.31 11.7 0.007 0.028 04051100CS0

4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 14 20 13 37.50 1432.96 11.7 0.007 0.028 04051150CS0

4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 14 20 13 37.50 1935.62 11.7 0.008 0.032 04051200CS0

5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.10 945.11 11.7 0.007 0.028 05051100C10

6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.40 955.08 15.7 0.007 0.028 06051100C10

8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.60 952.11 19.7 0.008 0.031 08051100C10

10 31.41593 1005.31 32 99 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.008 0.031 10051100C10

12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.010 0.033 12051100C10




59



Straight Teeth


All Sides Ground

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

1 3.14159 502.66 160 15 15 14 2 62.85 125.66 4 6 5 8 5 31.30 440.05 5.7 0.008 0.029 01061050C10

1 3.14159 1005.31 320 15 15 14 2 62.85 125.66 8 6 5 8 5 31.30 942.71 5.7 0.008 0.033 01061100C10

1 3.14159 1507.96 480 15 15 14 2 62.85 125.66 12 6 5 8 5 31.30 1445.36 5.7 0.008 0.033 01061150C10

2 6.28319 1005.31 160 24 24 22 2 62.83 125.66 8 8 7 11 7 31.30 942.71 5.7 0.008 0.034 02061100C10

2 6.28319 2010.62 320 24 24 22 2 62.83 125.66 16 8 7 11 7 31.30 1948.02 5.7 0.009 0.038 02061200C10

3 9.42478 1017.88 108 29 29 26 2 63.62 127.23 8 9 10 15 9 34.40 949.08 7.7 0.009 0.037 03061100C10

3 9.42478 2035.75 216 29 29 26 2 63.62 127.23 16 9 10 15 9 34.40 1966.952 7.7 0.010 0.042 03061200C10

4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 10 15 9 37.50 930.31 7.7 0.010 0.040 04061100C10

4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 14 20 13 37.50 930.31 11.7 0.010 0.040 04061100CS0

4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 14 20 13 37.50 1432.96 11.7 0.010 0.040 04061150CS0

4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 10 15 9 37.50 1935.62 7.7 0.011 0.045 04061200C10

4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 14 20 13 37.50 1935.62 11.7 0.011 0.045 04061200CS0

5 15.70796 502.66 32 49 39 34 3 62.83 125.66 4 12 14 20 13 30.10 442.46 11.7 0.009 0.034 05061050C10

5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.10 945.11 11.7 0.010 0.040 05061100C10

5 15.70796 1507.96 96 49 39 34 3 62.83 125.66 12 12 14 20 13 30.10 1447.76 11.7 0.010 0.040 05061150C10

5 15.70796 2010.62 128 49 39 34 3 62.83 125.66 16 12 14 20 13 30.10 1950.42 11.7 0.011 0.045 05061200C10

6 18.84956 508.94 27 59 49 43 3 63.62 127.23 4 16 18 26 17 31.40 446.14 15.7 0.009 0.034 06061050C10

6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.40 955.08 15.7 0.010 0.040 06061100C10

6 18.84956 1526.81 81 59 49 43 3 63.62 127.23 12 16 18 26 17 31.40 1464.01 15.7 0.010 0.040 06061150C10

6 18.84956 2035.75 108 59 49 43 3 63.62 127.23 16 16 18 26 17 31.40 1972.95 15.7 0.011 0.045 06061200C10

8 25.13274 502.66 20 79 79 71 3 62.83 125.66 4 25 22 33 21 26.60 449.46 19.7 0.011 0.037 08061050C10

8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.60 952.11 19.7 0.011 0.043 08061100C10

8 25.13274 2010.62 80 79 79 71 3 62.83 125.66 16 25 22 33 21 26.60 1957.42 19.7 0.012 0.048 08061200C10

10 31.41593 1005.31 32 99 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.011 0.043 10061100C10

12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.013 0.046 12061100C10




60


Straight Teeth


All Sides Milled

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

2 6.28319 1005.31 160 24 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.012 0.047 02071100C10

3 9.42478 1017.88 108 29 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.013 0.052 03071100C10

4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 14 20 13 37.5 930.31 11.7 0.014 0.056 04071100CS0

5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.1 945.11 11.7 0.014 0.056 05071100C10

6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.4 955.08 15.7 0.014 0.056 06071100C10

8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.6 952.11 19.7 0.016 0.060 08071100C10




61


Quality 8H / Q&T Alloy Steel Tooth Thickness Tolerance : -48 ~ 0 μm

Straight Teeth

Material Quenched and Tempered

Teeth Milled / All Sides Milled

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

2 6.28319 1005.31 160 25 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.016 0.066 028H1100Q10

2 6.28319 2010.62 320 25 24 22 2 62.83 125.66 16 8 7 11 7 31.3 1948.02 5.7 0.018 0.074 028H1200Q10

3 9.42478 1017.88 108 30 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.018 0.072 038H1100Q10

3 9.42478 2035.75 216 30 29 26 2 63.62 127.23 16 9 10 15 9 34.4 1966.952 7.7 0.019 0.081 038H1200Q10

4 12.56637 1005.31 80 40 39 35 3 62.83 125.66 8 12 10 15 9 37.5 930.31 7.7 0.019 0.078 048H1100Q10

4 12.56637 2010.62 160 40 39 35 3 62.83 125.66 16 12 10 15 9 37.5 1935.62 7.7 0.021 0.088 048H1200Q10







Straight Teeth

Normalized, Teeth Milled

All Sides Milled

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

1 3.14159 999.03 318 15 15 14.0 2 62.44 124.88 8 6 5 8 5 31.30 936.43 5.7 0.016 0.065 01081100C10

1 3.14159 1998.05 636 15 15 14.0 2 62.44 124.88 16 6 5 8 5 31.30 1935.45 5.7 0.018 0.074 01081200C10

1.5 4.71239 999.03 212 17 17 15.5 2 62.44 124.88 8 6 6 10 6 31.30 936.43 5.7 0.016 0.066 1J081100C10

1.5 4.71239 1998.05 424 17 17 15.5 2 62.44 124.88 16 6 6 10 6 31.30 1935.45 5.7 0.018 0.074 1J081200C10

2 6.28319 1005.31 160 26 24 22.0 2 62.83 125.66 8 8 7 11 7 31.30 942.71 5.7 0.016 0.066 02081100C10

2 6.28319 2010.62 320 26 24 22.0 2 62.83 125.66 16 8 7 11 7 31.30 1948.02 5.7 0.018 0.074 02081200C10

3 9.42478 1017.88 108 31 29 26.0 2 63.62 127.23 8 9 10 15 9 34.40 949.08 7.7 0.018 0.072 03081100C10

3 9.42478 2035.75 216 31 29 26.0 2 63.62 127.23 16 9 10 15 9 34.40 1966.95 7.7 0.019 0.081 03081200C10

4 12.56637 1005.31 80 41 39 35.0 3 62.83 125.66 8 12 10 15 9 37.50 930.31 7.7 0.019 0.078 04081100C10

4 12.56637 1005.31 80 41 39 35.0 3 62.83 125.66 8 12 14 20 13 37.50 930.31 11.7 0.019 0.078 04081100CS0

4 12.56637 2010.62 160 41 39 35.0 3 62.83 125.66 16 12 10 15 9 37.50 1935.62 7.7 0.021 0.088 04081200C10

4 12.56637 2010.62 160 41 39 35.0 3 62.83 125.66 16 12 14 20 13 37.50 1935.62 11.7 0.021 0.088 04081200CS0

5 15.70796 1005.31 64 50 39 34.0 3 62.83 125.66 8 12 14 20 13 30.10 945.11 11.7 0.019 0.078 05081100C10

5 15.70796 2010.62 128 50 39 34.0 3 62.83 125.66 16 12 14 20 13 30.10 1950.42 11.7 0.021 0.088 05081200C10

6 18.84956 1017.88 54 60 49 43.0 3 63.62 127.23 8 16 18 26 17 31.40 955.08 15.7 0.019 0.078 06081100C10

6 18.84956 2035.75 108 60 49 43.0 3 63.62 127.23 16 16 18 26 17 31.40 1972.95 15.7 0.021 0.088 06081200C10

8 25.13274 1005.31 40 81 79 71.0 3 62.83 125.66 8 25 22 33 21 26.60 952.11 19.7 0.022 0.084 08081100C10

8 25.13274 2010.62 80 81 79 71.0 3 62.83 125.66 16 25 22 33 21 26.60 1957.42 19.7 0.024 0.095 08081200C10

10 31.41593 1005.31 32 100 99 89.0 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.022 0.084 10081100C10

12 37.69911 1017.88 27 120 120 108.0 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.026 0.090 12081100C10




63


Quality 9 / Stainless Steel Tooth Thickness Tolerance : -63 ~ 0 μm

Straight Teeth

Solution, Teeth Milled

All Sides Milled

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

1 3.14159 502.66 160 15 15 14.00 2 62.85 125.66 4 6.0 5 8 5 31.3 440.06 5.7 0.021 0.080 01091050S10

1 3.14159 1005.31 320 15 15 14.00 2 62.85 125.66 8 6.0 5 8 5 31.3 942.71 5.7 0.023 0.092 01091100S10

1.5 4.71239 508.94 108 17 17 15.50 2 63.62 127.23 4 6.0 6 10 6 34.4 440.14 5.7 0.021 0.080 1J091050S10

1.5 4.71239 1017.88 216 17 17 15.50 2 63.62 127.23 8 6.0 6 10 6 34.4 949.08 5.7 0.023 0.092 1J091100S10

1.75 5.49779 500.30 91 20 20 18.25 2 62.55 125.07 4 8.0 7 11 7 31.3 437.70 5.7 0.021 0.080 1P091050S10

1.75 5.49779 1000.60 182 20 20 18.25 2 62.55 125.07 8 8.0 7 11 7 31.3 938.00 5.7 0.023 0.092 1P091100S10

2 6.28319 502.66 80 26 24 22.00 2 62.83 125.66 4 8.0 7 11 7 31.3 440.06 5.7 0.021 0.080 02091050S10

2 6.28319 1005.31 160 26 24 22.00 2 62.83 125.66 8 8.0 7 11 7 31.3 942.71 5.7 0.023 0.092 02091100S10

3 9.42478 508.94 54 31 29 26.00 2 63.62 127.23 4 9.0 10 15 9 34.4 440.14 7.7 0.023 0.088 03091050S10

3 9.42478 1017.88 108 31 29 26.00 2 63.62 127.23 8 9.0 10 15 9 34.4 949.08 7.7 0.025 0.101 03091100S10

3 9.42478 1526.81 162 31 29 26.00 2 63.62 127.23 12 9.0 10 15 9 34.4 1458.01 7.7 0.025 0.101 03091150S10

3 9.42478 2035.75 216 31 29 26.00 2 63.62 127.23 16 9.0 10 15 9 34.4 1966.95 7.7 0.027 0.114 03091200S10

3.183 10.00000 1000.00 100 30 30 26.82 2 62.50 125.00 8 11.5 10 15 9 35.0 930.00 7.7 0.025 0.101 3B091100S10

3.183 10.00000 1500.00 150 30 30 26.82 2 62.50 125.00 12 11.5 10 15 9 35.0 1430.00 7.7 0.025 0.101 3B091150S10

3.183 10.00000 2000.00 200 30 30 26.82 2 62.50 125.00 16 11.5 10 15 9 35.0 1930.00 7.7 0.027 0.114 3B091200S10

4 12.56637 502.66 40 41 39 35.00 3 62.83 125.66 4 12.0 10 15 9 37.5 427.66 7.7 0.025 0.095 04091050S10

4 12.56637 1005.31 80 41 39 35.00 3 62.83 125.66 8 12.0 10 15 9 37.5 930.31 7.7 0.027 0.109 04091100S10

4 12.56637 1507.96 120 41 39 35.00 3 62.83 125.66 12 12.0 10 15 9 37.5 1432.96 7.7 0.027 0.109 04091150S10

4 12.56637 2010.62 160 41 39 35.00 3 62.83 125.66 16 12.0 10 15 9 37.5 1935.62 7.7 0.029 0.123 04091200S10

4.5 14.13717 1003.74 71 50 50 45.50 3 62.72 125.47 8 15.0 14 20 13 31.4 940.94 11.7 0.027 0.109 4J091100S10

4.5 14.13717 2007.48 142 50 50 45.50 3 62.72 125.47 16 15.0 14 20 13 31.4 1944.68 11.7 0.029 0.123 4J091200S10

5 15.70796 502.66 32 50 39 34.00 3 62.83 125.66 4 12.0 14 20 13 30.1 442.46 11.7 0.025 0.095 05091050S10

5 15.70796 1005.31 64 50 39 34.00 3 62.83 125.66 8 12.0 14 20 13 30.1 945.11 11.7 0.027 0.109 05091100S10

5 15.70796 1507.96 96 50 39 34.00 3 62.83 125.66 12 12.0 14 20 13 30.1 1447.76 11.7 0.027 0.109 05091150S10

5 15.70796 2010.62 128 50 39 34.00 3 62.83 125.66 16 12.0 14 20 13 30.1 1950.42 11.7 0.029 0.123 05091200S10

6 18.84956 508.94 27 60 49 43.00 3 63.62 127.23 4 16.0 18 26 17 31.4 446.14 15.7 0.025 0.095 06091050S10

6 18.84956 1017.88 54 60 49 43.00 3 63.62 127.23 8 16.0 18 26 17 31.4 955.08 15.7 0.027 0.109 06091100S10

6 18.84956 2035.75 108 60 49 43.00 3 63.62 127.23 16 16.0 18 26 17 31.4 1972.95 15.7 0.029 0.123 06091200S10




64


Straight Teeth

Teeth Induction Hardened

All Sides Milled

Mn Pt(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code *

1 3.14159 999.03 318 15 15 14.0 2 62.44 124.88 8 6 5 8 5 31.30 936.43 5.7 0.037 0.146 01101100C10

1 3.14159 1998.05 636 15 15 14.0 2 62.44 124.88 16 6 5 8 5 31.30 1935.50 5.7 0.037 0.146 01101200C10

1.5 4.71239 999.03 212 17 17 15.5 2 62.44 124.88 8 6 6 10 6 31.30 936.43 5.7 0.037 0.146 1J101100C10

1.5 4.71239 1998.05 424 17 17 15.5 2 62.44 124.88 16 6 6 10 6 31.30 1935.45 5.7 0.041 0.165 1J101200C10

2 6.28319 1005.31 160 26 24 22.0 2 62.83 125.66 8 8 7 11 7 31.30 942.71 5.7 0.037 0.148 02101100C10

2 6.28319 2010.62 320 26 24 22.0 2 62.83 125.66 16 8 7 11 7 31.30 1948.02 5.7 0.041 0.167 02101200C10

3 9.42478 1017.88 108 31 29 26.0 2 63.62 127.23 8 9 10 15 9 34.40 949.08 7.7 0.039 0.162 03101100C10

3 9.42478 2035.75 216 31 29 26.0 2 63.62 127.23 16 9 10 15 9 34.40 1966.95 7.7 0.043 0.182 03101200C10

4 12.56637 1005.31 80 41 39 35.0 3 62.83 125.66 8 12 10 15 9 37.50 930.31 7.7 0.043 0.175 04101100C10

4 12.56637 1005.31 80 41 39 35.0 3 62.83 125.66 8 12 14 20 13 37.50 930.31 11.7 0.043 0.175 04101100CS0

4 12.56637 2010.62 160 41 39 35.0 3 62.83 125.66 16 12 10 15 9 37.50 1935.62 7.7 0.047 0.197 04101200C10

4 12.56637 2010.62 160 41 39 35.0 3 62.83 125.66 16 12 14 20 13 37.50 1935.62 11.7 0.047 0.197 04101200CS0

5 15.70796 1005.31 64 50 39 34.0 3 62.83 125.66 8 12 14 20 13 30.10 945.11 11.7 0.043 0.175 05101100C10

5 15.70796 2010.62 128 50 39 34.0 3 62.83 125.66 16 12 14 20 13 30.10 1950.42 11.7 0.047 0.197 05101200C10

6 18.84956 1017.88 54 60 49 43.0 3 63.62 127.23 8 16 18 26 17 31.40 955.08 15.7 0.043 0.175 06101100C10

6 18.84956 2035.75 108 60 49 43.0 3 63.62 127.23 16 16 18 26 17 31.40 1972.95 15.7 0.047 0.197 06101200C10

8 25.13274 1005.31 40 81 79 71.0 3 62.83 125.66 8 25 22 33 21 26.60 952.11 19.7 0.049 0.188 08101100C10

8 25.13274 2010.62 80 81 79 71.0 3 62.83 125.66 16 25 22 33 21 26.60 1957.42 19.7 0.053 0.212 08101200C10

10 31.41593 1005.31 32 100 99 89.0 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.049 0.188 10101100C10

12 37.69911 1017.88 27 120 120 108.0 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.059 0.202 12101100C10




65



Straight Teeth


All Sides Ground

Mn P(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code

1.591 5 960 192 19 19.50 17.91 1 10 60 16 7.5 4.5 7.5 5.3 30 4.5 0.008 0.034 1K061100C10A1

1.591 5 960 192 24 24.50 22.91 1 10 60 16 10.0 6 9.5 8.5 30 6 0.008 0.034 1K061100CS0A1

3.183 10 960 96 29 29.75 26.57 2 10 60 16 11.5 7 11.0 9.0 30 7 0.009 0.037 3B061100C10A1

4.244 13.33 960 72 39 39.75 35.51 2 20 80 12 14.0 10 15.0 9.0 40 10 0.010 0.040 4D061100C10A1




Straight Teeth

Teeth Milled, All Side Milled

Mn P(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code

1.591 5 1920 384 20 19.50 17.91 1 10 60 32 7.5 4.5 7.5 5.3 30 4.5 0.018 0.074 1K081200C10A1

1.591 5 1920 384 25 24.50 22.91 1 10 60 32 10.0 6.0 9.5 8.5 30 6.0 0.018 0.074 1K081200CS0A1

3.183 10 1920 192 30 29.75 26.57 2 10 60 32 11.5 7.0 11.0 9.0 30 7.0 0.019 0.081 3B081200C10A1

4.244 13.33 1920 144 40 39.75 35.51 2 20 80 24 14.0 10.0 15.0 9.0 40 10.0 0.021 0.088 4D081200C10A1


66


Straight Teeth


All Sides Ground

Mn P(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code

1.591 5.00 960 192 19 19.50 17.91 1 10 60 16 7.5 4.5 7.5 5.3 30 M4 7.5 8.0 0.008 0.034 1K061100C10A2

1.591 5.00 960 192 24 24.50 22.91 1 10 60 16 10.0 6.0 9.5 8.5 30 M5 10.0 11.0 0.008 0.034 1K061100CS0A2

3.183 10.00 960 96 29 29.75 26.57 2 10 60 16 11.5 7.0 11 9.0 30 M6 11.5 13.5 0.009 0.037 3B061100C10A2

4.244 13.33 960 72 39 39.75 35.51 2 20 80 12 14.0 10.0 15 9.0 40 M8 14.0 16.0 0.010 0.040 4D061100C10A2

( with Linear-Guide Interface, 180° Type ) Rack with Straight Teeth


Straight Teeth

Teeth Milled, All Side Milled

Mn P(1)

L1 Teeth

No. B H ho f a I

Hole


(2) Fp

(3) Order Code

1.591 5.00 1920 384 20 19.5 17.91 1 10 60 32 7.5 6 9.5 6 30 M4 7.5 8.0 0.018 0.074 1K081200C10A2

1.591 5.00 1920 384 25 24.5 22.91 1 10 60 32 10.0 7 11.0 7 30 M5 10.0 11.0 0.018 0.074 1K081200CS0A2

3.183 10.00 1920 192 30 29.75 26.57 2 10 60 32 11.5 10 15.0 9 30 M6 11.5 13.5 0.019 0.081 3B081200C10A2

4.244 13.33 1920 144 40 39.75 35.51 2 20 80 24 14.0 12 18.0 12 40 M8 14.0 16.0 0.021 0.088 4D081200C10A2


67

Pinion with Straight Teeth

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 B2 L1 L(6)

Fig Order Code

Set Pinion only

2 21 0.5 48 42 44 26 15 41 131.947 A A02121A050

A02121 B A02121B050

Fig. A Fig. B


Straight Teeth



Bolt Circle Ø 50

Bolt Circle Ø 63

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 B2 L1 L(6)

Fig Order Code

Set Pinion only

2 21 0.5 48 42 44 26 15 41

131.947 A A02121A063

A02121 19.5 45.5 C A02121C063

Fig. A Fig. C

Bolt Circle Ø 80

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 B2 L1 L(6)

Fig Order Code

Set Pinion only

3 19 0.1667 64 57 58 31 21.5 52.5 179.071 A A03119A080

A03119 C A03119C080

Fig. A Fig. C



68

Bolt Circle Ø 125

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 B2 L1 L(6)

Fig Order Code

Set Pinion only

4 19 0.6875 89.5 76 81.5 41 29 70 238.761 A A04119A125

A04119 C A04119C125

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 B2 L1 L(6)

Fig Order Code

Set Pinion only

5 19 0.3 108 95 98 51 38 89 298.451

A A05119A140

A05119 B A05119B140

C A05119C145


Fig. A Fig. C

Fig. A Fig. C


Straight Teeth


Fig. B

69

Pinion with Straight Teeth ( Interface : Curvic Plate / EN ISO 9409-1-A )


Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 B2 L1 L(6)

Fig Order Code

Set Pinion only

6 19 0.25 129 114 117 61 49 110 358.142

A A06119A160

A06119 B A06119B160

C A06119C166


Set Pinion only

8 16 0.3125 149 128 133 81 50 131 402.124 A08116A200 A08116

Bolt Circle Ø 200

Fig. A Fig. C


Straight Teeth


Fig. B



70

Bolt Circle Ø 250


Set Pinion only

10 15 0.45 179 150 159 101 62 163 471.239 A10115A250 A10115


Straight Teeth



(5) Working pitch circle diameter (6) Pitch circle length L = π * d




In Table 7, the maximum permissible torque of the Curvic Plate pinion and the rack is calculated on the

basis of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually





2

dwhoA

71

Pinion with Straight Teeth ( Interface : Curvic Plate / EN ISO 9409-1-A )

Table 7. The max. permitted torque and feed-force of pinion with Curvic Plate

Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


2 21 44 F2T

(8) (N) 7,857 7,857 6,429 6,190 1,905 1,190 714 4,048

T2B(9) (Nm) 165 165 135 130 40 25 15 85

3

19 58 F2T

(8) (N) 14,211 14,211 13,860 13,509 7,018 3,684 1,754 9,825

T2B(9) (Nm) 405 405 395 385 200 105 50 280

21 66 F2T

(8) (N) 14,921 14,921 12,381 12,063 4,444 2,540 1,270 9,683

T2B(9) (Nm) 470 470 390 380 140 80 40 305

4 19 81.5 F2T

(8) (N) 27,105 26,974 26,711 26,184 13,289 7,500 3,026 20,921

T2B(9) (Nm) 1,030 1,025 1,015 995 505 285 115 795

5 19 98 F2T

(8) (N) 44,316 44,316 44,316 44,211 43,158 14,316 5,263 36,211

T2B(9) (Nm) 2,105 2,105 2,105 2,100 2,050 680 250 1,720

6 19 117 F2T

(8) (N) 63,,333 63,333 63,246 63,246 62,456 22,982 9,474 54,123

T2B(9) (Nm) 3,610 3,610 3,605 3,605 3,560 1,310 540 3,085

8 16 133 F2T

(8) (N) 93,125 93,125 93,125 93,125 92,656 34,531 76,563

T2B(9) (Nm) 5,960 5,960 5,960 5,960 5,930 2,210 4,900

10 15 159 F2T

(8) (N) 144,000 144,000 144,000 144,000 143,867 54,000 131,467

T2B(9) (Nm) 10,800 10,800 10,800 10,800 10,790 4,050 9,860


72


Straight Teeth


Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 L1 L(6)

Order Code

2 13 0.366 31.464 26 27.464 26 41 81.681 B02113A050

17 -0.012 37.952 34 33.952 26 41 106.814 B02117A050

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 L1 L(6)

Order Code

2

13 0.366 31.464 26 27.464 26 41 81.681 B02113A063

17 -0.012 37.952 34 33.952 26 41 106.814 B02117A063

24 0.202 52.808 48 48.808 26 41 150.796 B02124A063

3 13 0.366 47.196 39 41.196 32.5 47.5 122.522 B03113A063



Bolt Circle Ø 50

Bolt Circle Ø 63



73

Fig. A Fig. C

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 L1 L(6)

Order Code

2 13 0.366 31.464 26 27.464 26 46 81.681 B02113A080

24 0.202 52.808 48 48.808 26 46 150.796 B02124A080

3 13 0.366 47.196 39 41.196 32.5 52.5 122.522 B03113A080

20 0.08 66.48 60 60.48 32.5 52.5 188.496 B03120A080

4 13 0.366 62.928 52 54.928 45 65 163.363 B04113A080

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 L1 L(6)

Fig Order Code

3

13 0.366 47.196 39 41.196 32.5 57.5 122.522 A B03113A125

C B03113C125

20 0.08 66.48 60 60.48 32.5 57.5 188.496 A B03120A125

C B03120C125

27 0.294 88.764 81 82.764 32.5 57.5 254.469 C B03127C125

4

13 0.366 62.928 52 54.928 45 70 163.363 A B04113A125

C B04113C125

20 0.19 89.52 80 81.52 45 70 251.327 A B04120A125

C B04120C125

21 0.11 92.88 84 84.88 45 70 263.894 A B04121A125

C B04121C125

24 0.202 105.616 96 97.616 45 70 301.593 A B04124A125

C B04124C125

5

13 0.366 78.66 65 68.66 55 80 204.204 A B05113A125

C B05113C125

17 -0.012 94.88 85 84.88 55 80 267.035 C B05117C125

19 0.049 105.49 95 95.49 55 80 298.451 A B05119A125

C B05119C125

6

13 0.366 94.392 78 82.392 65 90 245.044 A B06113A125

C B06113C125

14 0.397 100.764 84 88.764 65 90 263.894 A B06114A125

16 -0.042 107.496 96 95.496 65 90 301.593 A B06116A125


Straight Teeth

Case-Hardened and Teeth Ground Bolt Circle Ø 80

Bolt Circle Ø 125

74

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 L1 L(6)

Fig Order Code

4

13 0.366 62.928 52 54.928 45 79 163.363 A B04113A140

B B04113B140

20 0.19 89.52 80 81.52 45 79 251.327 A B04120A140

B B04120B140

21 0.11 92.88 84 84.88 45 79 263.894 A B04121A140

B B04121B140

5

15 0.227 87.27 75 77.27 55 89 235.619 A B05115A140

B B05115B140

20 0.08 110.8 100 100.8 55 89 314.159 A B05120A140

B B05120B140

6

13 0.366 94.392 78 82.392 65 99 245.044 A B06113A140

B B06113B140

17 -0.012 113.856 102 101.856 65 99 320.442 A B06117A140

B B06117B140


Straight Teeth


Fig. A Fig. B

Bolt Circle Ø 140

75



2

dwhoA

Mn z(1)

x(2)

da(3)

d(4)

dw(5)

B1 L1 L(6)

Fig Order Code

5

13 0.366 78.66 65 68.66 55 100 204.204 A B05113A160

B B05113B160

20 0.08 110.8 100 100.8 55 100 314.159 A B05120A160

B B05120B160

6

13 0.366 94.392 78 82.392 65 110 245.044 A B06113A160

B B06113B160

17 -0.012 113.856 102 101.856 65 110 320.442 A B06117A160

B B06117B160

19 0.049 126.588 114 114.588 65 110 358.142 A B06119A160

B B06119B160

8 13 0.366 125.856 104 109.856 85 130 326.726 A B08113A160

B B08113B160

Bolt Circle Ø 160

Fig. A Fig. B


Straight Teeth




Pinion material carburized, the surface hardness reached 60 HRc



In Table 8, the maximum permissible torque of the pinion Welded Plate and the rack is calculated on the

basis of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually





76


Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


2

13 27.264 F2T

(8) (N) 4,231 4,231 4,231 3,846 1,538 769 385 1,923

T2B(9) (Nm) 55 55 55 50 20 10 5 25

17 33.952 F2T

(8) (N) 5,000 5,000 5,000 4,706 2,353 1,471 588 2,059

T2B(9) (Nm) 85 85 85 80 40 25 10 35

24 48.808 F2T

(8) (N) 8,333 8,333 6,875 6,667 2,292 1,458 833 3,542

T2B(9) (Nm) 200 200 165 160 55 35 20 85

3

13 41.196 F2T

(8) (N) 8,462 8,462 8,462 8,205 3,333 2,051 1,025 4,615

T2B(9) (Nm) 165 165 165 160 65 40 20 90

20 60.48 F2T

(8) (N) 14,833 14,833 13,333 13,000 4,500 2,333 1,333 10,000

T2B(9) (Nm) 445 445 400 390 135 70 40 300

27 82.764 F2T

(8) (N) 15,679 15,679 13,086 12,716 7,654 4,074 1,728 9,630

T2B(9) (Nm) 635 635 530 515 310 165 70 390

4

13 54.928 F2T

(8) (N) 16,154 16,154 16,154 15,577 7,692 3,846 1,923 10,192

T2B(9) (Nm) 420 420 420 405 200 100 50 265

20 81.52 F2T

(8) (N) 28,250 24,375 24,000 23,500 10,125 4,375 2,375 19,500

T2B(9) (Nm) 1,130 975 960 940 405 175 95 780

21 84.88 F2T

(8) (N) 28,690 24,643 24,286 23,810 11,190 5,000 2,500 19,167

T2B(9) (Nm) 1,205 1,035 1,020 1,000 470 210 105 805

24 97.616 F2T

(8) (N) 28,542 24,479 24,063 23,646 13,542 6,979 2,813 18,854

T2B(9) (Nm) 1,370 1,175 1,155 1,135 650 335 135 905

5

13 68.66 F2T

(8) (N) 26,461 26,461 26,461 25,846 25,077 7,385 3,231 18,462

T2B(9) (Nm) 860 860 860 840 815 240 105 600

15 77.27 F2T

(8) (N) 30,533 30,533 30,533 29,867 28,933 9,867 3,867 22,133

T2B(9) (Nm) 1,145 1,145 1,145 1,120 1,085 370 145 830

17 84.88 F2T

(8) (N) 31,647 31,647 31,647 30,941 30,000 12,706 4,471 22,706

T2B(9) (Nm) 1,345 1,345 1,345 1,315 1,275 540 190 965

19 95.49 F2T

(8) (N) 39,368 39,368 39,368 38,947 38,000 15,052 5,158 31,053

T2B(9) (Nm) 1,870 1,870 1,870 1,850 1,805 715 245 1,745

20 100.8 F2T

(8) (N) 38,900 43,400 38,900 38,500 37,800 9,700 3,800 32,500

T2B(9) (Nm) 1,945 2,170 1,945 1,925 1,890 485 190 1,625

6

13 82.392 F2T

(8) (N) 38,974 38,974 38,974 38,462 37,308 12,179 4,872 29,487

T2B(9) (Nm) 1,520 1,520 1,520 1,500 1,455 475 190 1,150

14 88.764 F2T

(8) (N) 44,286 44,286 44,286 43,929 42,857 13,690 6,548 34,881

T2B(9) (Nm) 1,860 1,860 1,860 1,845 1,800 575 275 1,465

16 95.496 F2T

(8) (N) 39,271 39,271 39,271 38,646 37,604 17,917 6,979 29,792

T2B(9) (Nm) 1,885 1,885 1,885 1,855 1,805 860 335 1,430

17 101.856 F2T

(8) (N) 46,176 46,176 46,176 45,784 44,706 20,294 8,039 36,471

T2B(9) (Nm) 2,355 2,355 2,355 2,335 2,280 1,035 410 1,860

8 13 109.856 F2T

(8) (N) 70,769 70,769 70,769 70,769 69,423 25,962 59,615

T2B(9) (Nm) 3,680 3,680 3,680 3,680 3,610 1,350 3,100


Note : The strength of screws is a limitation of the max. transmission torque. For Pinion Welded Plate, please refer to Page.40.

77




Straight Teeth



Module 2

Fig. A Fig. B



Pinion Shrink disc

16 0 36 32 32 15 25 28 30 5 17.3 100.531 A F02116A15

18 0 40 36 36 15 28 28 30 5 17.3 113.097 A F02118A15

18 0 40 36 36 20 28 28 30 6 22.8 113.097 A F02118A20

20 0 44 40 40 15 25 28 30 5 17.3 125.664 A F02120A15

20 0 44 40 40 19 30 28 30 6 21.8 125.664 A F02120A19

20 0 44 40 40 19 30 28 56 6 21.8 125.664 B F02120B19 SSD-30

20 0 44 40 40 20 30 28 30 6 22.8 125.664 A F02120A20

20 0 44 40 40 22 30 28 30 6 24.8 125.664 A F02120A22

20 0 44 40 40 22 36 28 56 6 24.8 125.664 B F02120B22 SSD-36

22 0 48 44 44 15 25 28 30 5 17.3 138.23 A F02122A15

22 0 48 44 44 19 30 28 30 6 21.8 138.23 A F02122A19

22 0 48 44 44 19 30 28 56 6 21.8 138.23 B F02122B19 SSD-30

22 0 48 44 44 20 30 28 30 6 22.8 138.23 A F02122A20

22 0 48 44 44 22 30 28 30 6 24.8 138.23 A F02122A22

22 0 48 44 44 22 36 28 56 6 24.8 138.23 B F02122B22 SSD-36

22 0 48 44 44 25 36 28 30 8 28.3 138.23 A F02122A25

25 0 54 50 50 15 25 28 30 5 17.3 157.08 A F02125A15

25 0 54 50 50 16 30 28 54 5 18.3 157.08 B F02125B16 SSD-30

25 0 54 50 50 19 30 28 30 6 21.8 157.08 A F02125A19

25 0 54 50 50 19 30 28 56 6 21.8 157.08 B F02125B19 SSD-30

25 0 54 50 50 20 30 28 30 6 22.8 157.08 A F02125A20

25 0 54 50 50 22 30 28 30 6 24.8 157.08 A F02125A22

25 0 54 50 50 22 36 28 56 6 24.8 157.08 B F02125B22 SSD-36

25 0 54 50 50 25 36 28 30 8 28.3 157.08 A F02125A25

25 0 54 50 50 30 44 28 30 8 33.3 157.08 A F02125A30

28 0 60 56 56 15 25 28 30 5 17.3 175.929 A F02128A15

28 0 60 56 56 19 30 28 30 6 21.8 175.929 A F02128A19

28 0 60 56 56 19 30 28 56 6 21.8 175.929 B F02128B19 SSD-30

28 0 60 56 56 20 30 28 30 6 22.8 175.929 A F02128A20

28 0 60 56 56 22 30 28 30 6 24.8 175.929 A F02128A22

28 0 60 56 56 22 36 28 56 6 24.8 175.929 B F02128B22 SSD-36

28 0 60 56 56 25 36 28 30 8 28.3 175.929 A F02128A25

28 0 60 56 56 30 45 28 30 8 33.3 175.929 A F02128A30

28 0 60 56 56 30 50 28 60 8 33.3 175.929 B F02128B30 SSD-50

28 0 60 56 56 35 48 28 30 10 38.3 175.929 A F02128A35



78


Pinion Shrink disc

32 0 68 64 64 15 36 28 30 5 17.3 201.062 A F02132A15

32 0 68 64 64 16 30 28 54 5 18.3 201.062 B F02132B16 SSD-30

32 0 68 64 64 20 30 28 30 6 22.8 201.062 A F02132A20

32 0 68 64 64 22 30 28 30 6 24.8 201.062 A F02132A22

32 0 68 64 64 22 36 28 56 6 24.8 201.062 B F02132B22 SSD-36

32 0 68 64 64 25 36 28 30 8 28.3 201.062 A F02132A25

32 0 68 64 64 30 45 28 30 8 33.3 201.062 A F02132A30

32 0 68 64 64 30 50 28 60 8 33.3 201.062 B F02132B30 SSD-50

32 0 68 64 64 32 55 28 65 10 35.3 201.062 B F02132B32 SSD-55

32 0 68 64 64 35 48 28 30 10 38.3 201.062 A F02132A35

36 0 76 72 72 20 30 28 30 6 22.8 226.195 A F02136A20

36 0 76 72 72 25 36 28 30 8 28.3 226.195 A F02136A25

36 0 76 72 72 30 45 28 30 8 33.3 226.195 A F02136A30

36 0 76 72 72 35 48 28 30 10 38.3 226.195 A F02136A35

36 0 76 72 72 40 62 28 65 12 43.3 226.195 B F02136B40 SSD-62

36 0 76 72 72 45 58 28 30 14 48.8 226.195 A F02136A45

40 0 84 80 80 15 36 28 30 5 17.3 251.327 A F02140A15

40 0 84 80 80 20 30 28 30 6 22.8 251.327 A F02140A20

40 0 84 80 80 25 36 28 30 8 28.3 251.327 A F02140A25

40 0 84 80 80 30 45 28 30 8 33.3 251.327 A F02140A30

40 0 84 80 80 32 55 28 65 10 35.3 251.327 B F02140B32 SSD-55

40 0 84 80 80 35 48 28 30 10 38.3 251.327 A F02140A35

40 0 84 80 80 40 62 28 65 12 43.3 251.327 B F02140B40 SSD-62

40 0 84 80 80 45 58 28 30 14 48.8 251.327 A F02140A45

40 0 84 80 80 45 68 28 65 14 48.8 251.327 B F02140B45 SSD-68

45 0 94 90 90 20 30 28 30 6 22.8 282.743 A F02145A20

45 0 94 90 90 25 36 28 30 8 28.3 282.743 A F02145A25

45 0 94 90 90 35 48 28 30 10 38.3 282.743 A F02145A35

45 0 94 90 90 45 58 28 30 14 48.8 282.743 A F02145A45

50 0 104 100 100 20 30 28 30 6 22.8 314.159 A F02150A20

50 0 104 100 100 25 36 28 30 8 28.3 314.159 A F02150A25

50 0 104 100 100 35 48 28 30 10 38.3 314.159 A F02150A35

50 0 104 100 100 45 58 28 30 14 48.8 314.159 A F02150A45

50 0 104 100 100 45 68 28 65 14 48.8 314.159 B F02150B45 SSD-68

56 0 116 112 112 25 36 28 30 8 28.3 351.858 A F02160A25

56 0 116 112 112 35 48 28 30 10 38.3 351.858 A F02160A35

63 0 130 126 126 25 36 28 30 8 28.3 395.841 A F02163A25

71 0 146 142 142 35 48 28 30 10 38.3 446.106 A F02171A35

80 0 164 160 160 35 48 28 30 10 38.3 502.655 A F02180A35

90 0 184 180 180 45 58 28 30 14 48.8 565.487 A F02190A45

Module 2

Fig. A Fig. B

79




Straight Teeth



Straight Teeth


Module 3


Pinion Shrink disc

18 0 60 54 54 25 36 28 30 8 28.3 169.646 A F03118A25

20 0 66 60 60 25 36 28 30 8 28.3 188.496 A F03120A25

20 0 66 60 60 30 45 28 30 8 33.3 188.496 A F03120A30

20 0 66 60 60 35 48 28 30 10 38.3 188.496 A F03120A35

22 0 72 66 66 22 36 28 56 6 24.8 207.345 B F03122B22 SSD-36

22 0 72 66 66 25 36 28 30 8 28.3 207.345 A F03122A25

22 0 72 66 66 25 44 28 60 8 28.3 207.345 B F03122B25 SSD-44

22 0 72 66 66 30 45 28 30 8 33.3 207.345 A F03122A30

22 0 72 66 66 30 50 28 60 8 33.3 207.345 B F03122B30 SSD-50

22 0 72 66 66 32 55 28 65 10 35.3 207.345 B F03122B32 SSD-55

22 0 72 66 66 35 48 28 30 10 38.3 207.345 A F03122A35

22 0 72 66 66 35 55 28 65 10 38.3 207.345 B F03122B35 SSD-55

22 0 72 66 66 40 62 28 65 12 43.3 207.345 B F03122B40 SSD-62

25 0 81 75 75 25 36 28 30 8 28.3 235.619 A F03125A25

25 0 81 75 75 30 45 28 30 8 33.3 235.619 A F03125A30

25 0 81 75 75 32 55 28 65 10 35.3 235.619 B F03125B32 SSD-55

25 0 81 75 75 35 48 28 30 10 38.3 235.619 A F03125A35

25 0 81 75 75 40 62 28 65 12 43.3 235.619 B F03125B40 SSD-62

25 0 81 75 75 45 58 28 30 14 48.8 235.619 A F03125A45

28 0 90 84 84 22 36 28 56 6 24.8 263.894 B F03128B22 SSD-36

28 0 90 84 84 25 36 28 30 8 28.3 263.894 A F03128A25

28 0 90 84 84 25 44 28 60 8 28.3 263.894 B F03128B25 SSD-44

28 0 90 84 84 30 45 28 30 8 33.3 263.894 A F03128A30

28 0 90 84 84 30 50 28 60 8 33.3 263.894 B F03128B30 SSD-50

28 0 90 84 84 32 55 28 65 10 35.3 263.894 B F03128B32 SSD-55

28 0 90 84 84 35 48 28 30 10 38.3 263.894 A F03128A35

28 0 90 84 84 35 55 28 65 10 38.3 263.894 B F03128B35 SSD-55

28 0 90 84 84 40 62 28 65 12 43.3 263.894 B F03128B40 SSD-62

28 0 90 84 84 45 58 28 30 14 48.8 263.894 A F03128A45

28 0 90 84 84 45 68 28 65 14 48.8 263.894 B F03128B45 SSD-68

Fig. A Fig. B



80

32 0 102 96 96 25 36 28 30 8 28.3 301.593 A F03132A25

32 0 102 96 96 30 45 28 30 8 33.3 301.593 A F03132A30

32 0 102 96 96 32 55 28 65 10 35.3 301.593 B F03132B32 SSD-55

32 0 102 96 96 35 48 28 30 10 38.3 301.593 A F03132A35

32 0 102 96 96 40 62 28 65 12 43.3 301.593 B F03132B40 SSD-62

32 0 102 96 96 45 58 28 30 14 48.8 301.593 A F03132A45

32 0 102 96 96 60 80 28 30 18 64.4 301.593 A F03132A60

36 0 114 108 108 25 36 28 30 8 28.3 339.292 A F03136A25

36 0 114 108 108 35 48 28 30 10 38.3 339.292 A F03136A35

36 0 114 108 108 45 58 28 30 14 48.8 339.292 A F03136A45

36 0 114 108 108 45 68 28 65 14 48.8 339.292 B F03136B45 SSD-68

36 0 114 108 108 60 80 28 30 18 64.4 339.292 A F03136A60

40 0 126 120 120 25 36 28 30 8 28.3 376.991 A F03140A25

40 0 126 120 120 35 48 28 30 10 38.3 376.991 A F03140A35

40 0 126 120 120 45 58 28 30 14 48.8 376.991 A F03140A45

40 0 126 120 120 60 80 28 30 18 64.4 376.991 A F03140A60

Module 3


Straight Teeth



Pinion Shrink disc

45 0 141 135 135 25 36 28 30 8 28.3 424.115 A F03145A25

45 0 141 135 135 35 48 28 30 10 38.3 424.115 A F03145A35

45 0 141 135 135 45 58 28 30 14 48.8 424.115 A F03145A45

45 0 141 135 135 60 80 28 30 18 64.4 424.115 A F03145A60

50 0 156 150 150 35 48 28 30 10 38.3 471.239 A F03150A35

50 0 156 150 150 45 58 28 30 14 48.8 471.239 A F03150A45

56 0 174 168 168 45 58 28 30 14 48.8 527.788 A F03156A45

63 0 195 189 189 45 58 28 30 14 48.8 593.761 A F03163A45

63 0 195 189 189 60 80 28 30 18 64.4 593.761 A F03163A60

Fig. A Fig. B

81




Straight Teeth


Module 4


Pinion Shrink disc

20 0 88 80 80 32 55 40 75 10 35.3 251.327 B F04120B32 SSD-55

20 0 88 80 80 35 52 40 50 10 38.3 251.327 A F04120A35

20 0 88 80 80 35 55 40 75 10 38.3 251.327 B F04120B35 SSD-55

20 0 88 80 80 40 62 40 75 12 43.3 251.327 B F04120B40 SSD-62

20 0 88 80 80 45 65 40 50 14 48.8 251.327 A F04120A45

22 0 96 88 88 35 52 40 50 10 38.3 276.46 A F04122A35

22 0 96 88 88 45 65 40 50 14 48.8 276.46 A F04122A45

22 0 96 88 88 45 68 40 75 14 48.8 276.46 B F04122B45 SSD-68

25 0 108 100 100 32 55 40 75 10 35.3 314.159 B F04125B32 SSD-55

25 0 108 100 100 35 52 40 50 10 38.3 314.159 A F04125A35

25 0 108 100 100 35 55 40 75 10 38.3 314.159 B F04125B35 SSD-55

25 0 108 100 100 40 62 40 75 12 43.3 314.159 B F04125B40 SSD-62

25 0 108 100 100 45 65 40 50 14 48.8 314.159 A F04125A45

25 0 108 100 100 55 80 40 80 16 59.3 314.159 B F04125B55 SSD-80

28 0 120 112 112 35 52 40 50 10 38.3 351.858 A F04128A35

28 0 120 112 112 45 65 40 50 14 48.8 351.858 A F04128A45

28 0 120 112 112 45 68 40 75 14 48.8 351.858 B F04128B45 SSD-68

32 0 136 128 128 35 52 40 50 10 38.3 402.124 A F04132A35

32 0 136 128 128 45 65 40 50 14 48.8 402.124 A F04132A45

32 0 136 128 128 55 80 40 80 16 59.3 402.124 B F04132B55 SSD-80

32 0 136 128 128 75 110 40 100 20 79.9 402.124 B F04132B75 SSD-110

40 0 168 160 160 45 65 40 50 14 48.8 502.655 A F04140A45

40 0 168 160 160 60 80 40 50 18 64.4 502.655 A F04140A60

40 0 168 160 160 75 110 40 100 20 79.9 502.655 B F04140B75 SSD-110

Module 5


Pinion Shrink disc

21 0 115 105 105 45 68 50 85 14 48.8 329.867 B F05121B45 SSD-68

21 0 115 105 105 55 80 50 90 16 59.3 329.867 B F05121B55 SSD-80

25 0 135 125 125 45 68 50 85 14 48.8 392.699 B F05125B45 SSD-68

25 0 135 125 125 55 80 50 90 16 59.3 392.699 B F05125B55 SSD-80

25 0 135 125 125 75 110 50 110 20 79.9 392.699 B F05125B75 SSD-110

Fig. A Fig. B



82

Quality DIN 5 / Alloy Steel Tooth Thickness Tolerance : e25 **

Straight Teeth


Module 6


Pinion Shrink disc

21 0 138 126 126 55 80 60 100 16 59.3 395.841 B F06121B55 SSD-80

21 0 138 126 126 75 110 20 110 20 79.9 395.841 B F06121B75 SSD-110

25 0 162 150 150 55 80 60 100 16 59.3 471.239 B F06125B55 SSD-80

25 0 162 150 150 75 110 60 120 20 79.9 471.239 B F06125B75 SSD-110

Module 8


Pinion Shrink disc

20 0 176 160 160 75 110 80 140 20 79.9 502.655 B F08120B75 SSD-110

20 0 176 160 160 85 125 80 145 22 90.4 502.655 B F08120B85 SSD-125

Module 10


Pinion Shrink disc

20 0 220 200 200 85 125 100 165 22 90.4 628.319 B F10120B85 SSD-125

** By Module 8 or 10, the Tooth Thickness Tolerance = f 23.

(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle

(4) Pitch circle diameter (5) Working pitch circle diameter (6) Pitch circle length L = π x d

Fig. A Fig. B

83



2

dwhoA

In Table 9, the maximum permissible torque of pinion with Keyway, and the rack is calculated on the basis






84





Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


2

16 32 F2T

(8) (N) 4,375 4,375 4,375 4,063 1,875 1,250 625 1,563

T2B(9) (Nm) 70 70 70 65 30 20 10 25

18 36 F2T

(8) (N) 5,556 5,556 5,556 5,278 1,944 1,389 556 1,944

T2B(9) (Nm) 100 100 100 95 35 25 10 35

20 40 F2T

(8) (N) 5,250 5,250 7,000 6,750 1,500 1,000 500 2,250

T2B(9) (Nm) 105 105 140 135 30 20 10 45

22 44 F2T

(8) (N) 8,182 8,182 7,045 6,818 1,591 1,136 682 2,273

T2B(9) (Nm) 180 180 155 150 35 25 15 50

25 50 F2T

(8) (N) 8,400 8,400 7,200 6,800 2,000 1,200 800 2,200

T2B(9) (Nm) 210 210 180 170 50 30 20 55

28 56 F2T

(8) (N) 8,571 8,571 7,143 6,429 2,143 1,429 714 2,321

T2B(9) (Nm) 240 240 200 180 60 40 20 65

32 64 F2T

(8) (N) 8,594 8,594 7,188 6,250 2,656 1,719 781 2,188

T2B(9) (Nm) 275 275 230 200 85 55 25 70

36 72 F2T

(8) (N) 8,611 8,611 7,222 6,111 3,472 2,083 694 2,222

T2B(9) (Nm) 310 310 260 220 125 75 25 80

40 80 F2T

(8) (N) 8,750 8,750 7,125 6,125 3,375 2,250 750 2,125

T2B(9) (Nm) 350 350 285 245 135 90 30 85

45 90 F2T

(8) (N) 8,667 8,667 7,111 6,000 3,333 2,333 667 2,111

T2B(9) (Nm) 390 390 320 270 150 105 30 95

50 100 F2T

(8) (N) 8,700 8,700 7,000 6,000 3,200 2,300 700 2,100

T2B(9) (Nm) 435 435 350 300 160 115 35 105

56 112 F2T

(8) (N) 8,750 8,750 6,964 5,893 3,214 2,321 714 2,054

T2B(9) (Nm) 490 490 390 330 180 130 40 115

63 126 F2T

(8) (N) 8,889 8,889 6,825 5,714 3,016 2,222 714 2,063

T2B(9) (Nm) 560 560 430 360 190 140 45 130

71 142 F2T

(8) (N) 9,085 9,085 6,901 5,775 3,169 2,254 704 2,042

T2B(9) (Nm) 645 645 490 410 225 160 50 145

80 160 F2T

(8) (N) 9,313 9,313 7,000 5,875 3,250 2,313 750 2,063

T2B(9) (Nm) 745 745 560 470 260 185 60 165

90 180 F2T

(8) (N) 9,444 9,444 7,167 6,000 3,389 2,333 722 2,056

T2B(9) (Nm) 850 850 645 540 305 210 65 185

3

18 54 F2T

(8) (N) 11,481 11,481 11,111 10,741 4,630 2,222 1,296 3,704

T2B(9) (Nm) 310 310 300 290 125 60 35 100

20 60 F2T

(8) (N) 13,667 13,667 13,333 13,000 2,833 1,833 1,000 5,167

T2B(9) (Nm) 410 410 400 390 85 55 30 155

22 66 F2T

(8) (N) 15,152 15,152 13,636 13,182 3,333 1,970 1,061 6,667

T2B(9) (Nm) 500 500 450 435 110 65 35 220

25 75 F2T

(8) (N) 15,600 15,600 13,600 13,333 4,800 2,400 1,333 6,667

T2B(9) (Nm) 585 585 510 500 180 90 50 250


85



Rack

Pinion


Material Carbon

Steel

Alloy

Steel

Carbon

Steel

Carbon

Steel

Carbon

Steel

Q&T Alloy

Steel

Carbon

Steel

Stainless

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening

Case

Hardening

Carburized

Induction

Induction

Hardening

Induction

Hardening

Induction

Hardening

Quenched


Induction

Hardening


3

28 84 F2T

(8) (N) 15,833 15,833 13,690 13,333 6,310 2,738 1,429 6,429

T2B(9) (Nm) 665 665 575 560 265 115 60 270

32 96 F2T

(8) (N) 16,146 16,146 13,646 13,333 8,438 3,542 1,354 6,146

T2B(9) (Nm) 775 775 655 640 405 170 65 295

36 108 F2T

(8) (N) 16,389 16,389 13,704 13,333 8,981 4,722 1,389 5,833

T2B(9) (Nm) 885 885 740 720 485 255 75 315

40 120 F2T

(8) (N) 16,500 16,500 13,833 13,417 9,000 6,167 1,333 5,833

T2B(9) (Nm) 990 990 830 805 540 370 80 350

45 135 F2T

(8) (N) 16,593 16,593 14,148 13,333 9,259 6,667 1,333 5,852

T2B(9) (Nm) 1,120 1,120 955 900 625 450 90 395

50 150 F2T

(8) (N) 16,733 16,733 14,400 13,533 9,533 6,800 1,400 5,933

T2B(9) (Nm) 1,255 1,255 1,080 1,015 715 510 105 445

56 168 F2T

(8) (N) 16,786 16,786 14,643 13,750 9,762 6,964 1,369 6,012

T2B(9) (Nm) 1,410 1,410 1,230 1,155 820 585 115 505

63 189 F2T

(8) (N) 16,825 16,825 14,656 13,545 10,053 6,825 1,376 5,820

T2B(9) (Nm) 1,590 1,590 1,385 1,280 950 645 130 550

4

20 80 F2T

(8) (N) 26,125 25,000 24,625 24,125 7,125 3,625 1,750 1,187

T2B(9) (Nm) 1,045 1,000 985 965 285 145 70 475

22 88 F2T

(8) (N) 29,091 25,114 24,659 24,205 8,864 4,091 2,045 11,932

T2B(9) (Nm) 1,280 1,105 1,085 1,065 390 180 90 525

25 100 F2T

(8) (N) 29,300 25,200 24,800 24,300 11,900 5,300 2,200 11,300

T2B(9) (Nm) 1,465 1,260 1,240 1,215 595 265 110 565

28 112 F2T

(8) (N) 29,375 25,268 24,821 24,375 15,089 6,518 2,143 11,161

T2B(9) (Nm) 1,645 1,415 1,390 1,365 845 365 120 625

32 128 F2T

(8) (N) 30,000 25,781 25,391 24,844 16,953 8,594 2,188 11,250

T2B(9) (Nm) 1,920 1,650 1,625 1,590 1,085 550 140 720

40 160 F2T

(8) (N) 31,188 26,813 26,438 25,750 17,813 12,438 2,250 11,563

T2B(9) (Nm) 2,495 2,145 2,115 2,060 1,425 995 180 925

5

21 105 F2T

(8) (N) 39,333 44,762 39,333 39,048 38,286 17,813 3,238 23,714

T2B(9) (Nm) 2,065 2,350 2,065 2,050 2,010 390 170 1,245

25 125 F2T

(8) (N) 40,160 46,640 40,160 39,760 38,960 10,640 3,440 23,280

T2B(9) (Nm) 2,510 2,915 2,510 2,485 2,435 665 215 1,455

6

21 126 F2T

(8) (N) 57,143 64,206 57,143 57,143 56,270 13,651 4,921 40,794

T2B(9) (Nm) 3,600 4,045 3,600 3,600 3,545 860 310 2,570

25 150 F2T

(8) (N) 59,133 66,533 59,133 59,067 58,133 20,067 5,200 41,333

T2B(9) (Nm) 4,435 4,990 4,435 4,430 4,360 1,505 390 3,100

8 20 160 F2T

(8) (N) 103,750 110,250 103,750 103,750 103,625 27,938 81,250

T2B(9) (Nm) 8,300 8,820 8,300 8,300 8,290 2,235 6,500

10 20 200 F2T

(8) (N) 165,400 169,200 165,400 165,300 55,850 145,200

T2B(9) (Nm) 16,540 16,920 16,540 16,530 5,585 14,520



86


Straight Teeth


Pitch 5 (Module : 1.591)

z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w JS9 H L(6) Order code

Pinion Shrink disc

25 0 42.971 39.788 39.788 16 30 25 51 5 18.3 124.996 F1K125B16 SSD-30

30 0 50.928 47.745 47.745 22 36 25 54 6 24.8 149.995 F1K130B22 SSD-36

40 0 66.843 63.66 63.66 25 44 25 56 8 28.3 199.994 F1K140B25 SSD-44

( Interface : Keyway / CP System )


Pitch 10 (Module : 3.183)


Pinion Shrink disc

20 0 70.028 63.661 63.662 22 36 31 60 6 24.8 200 F3B120B22 SSD-36

25 0 85.944 79.578 79.578 25 44 31 62 8 28.3 250 F3B125B25 SSD-44

25 0 85.944 79.578 79.578 32 55 31 68 10 35.3 250 F3B125B32 SSD-55

Pitch 13.33 (Module : 4.244)


Pinion Shrink disc

20 0 93.368 84.88 84.88 32 55 40 77 10 35.3 266.658 F4D120B32 SSD-55

25 0 114.588 106.1 106.1 40 62 40 77 12 43.3 333.323 F4D125B40 SSD-62






87

2

dwhoA

In Table 10, the maximum permissible torque of CP pinion, and the rack is calculated on the basis of a speed

of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied grease

every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the safety

factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible torque

reduced. The user needs to increase the safety factor for the application.


Table 10. The max. permitted torque and feed-force of CP pinion with Keyway

Rack

Pinion

Teeth

Width

(in mm)

Quality Q6 Q8

Material Carbon

Steel

Carbon

Steel

Heat

Treatment Induction

Hardening Normalizing

Pitch z(1) dw(5) Max. Torque and Feed-Force

5

25 39.788

19（Q6） F2T(8) (N) 4,524 754

20（Q8） T2B(9) (Nm) 90 15

24（Q6） F2T(8) (N) 5,781 1,005

25（Q8） T2B(9) (Nm) 115 20

30 47.745

19（Q6） F2T(8) (N) 4,398 1,047

20（Q8） T2B(9) (Nm) 105 25

24（Q6） F2T(8) (N) 5,864 1,257

25（Q8） T2B(9) (Nm) 140 30

40 63.66

19（Q6） F2T(8) (N) 4,398 1,414

20（Q8） T2B(9) (Nm) 140 45

24（Q6） F2T(8) (N) 5,655 1,728

25（Q8） T2B(9) (Nm) 180 55

10

20 63.662 29（Q6） F2T

(8) (N) 14,451 2,042

30（Q8） T2B(9) (Nm) 460 65

25 79.578 29（Q6） F2T

(8) (N) 14,451 2,765

30（Q8） T2B(9) (Nm) 575 110

13.33

20 84.88 39（Q6） F2T

(8) (N) 26,272 4,123

40（Q8） T2B(9) (Nm) 1,115 175

25 106.1 39（Q6） F2T

(8) (N) 26,390 6,221

40（Q8） T2B(9) (Nm) 1,400 330


88

Shrink Disc for Pinion with Keyway

d d1 D H1 H2

Screw(1) TA(2) J Order code

No. x Type Nm Kg.m2 Stainless Steel

30 44 60 21.5 25 7 x M5 4 1.7 SSD-30

36 52 72 23.5 27.5 5 x M6 12 3.9 SSD-36

44 61 80 25.5 29.5 7 x M6 12 6.4 SSD-44

50 70 90 27.5 31.5 8 x M6 12 11.2 SSD-50

55 75 100 30.5 34.5 8 x M6 12 18.3 SSD-55

62 86 110 30.5 34.5 10 x M6 12 26.5 SSD-62

68 86 115 30.5 34.5 10 x M6 12 30.9 SSD-68

80 100 145 32.5 38 7 x M8 30 86.8 SSD-80

110 145 185 50 57 9 x M10 59 349.6 SSD-110

125 160 215 54 61 12 x M10 59 672.4 SSD-125

(1) 10.9 Class, DIN 931 (2) Tightening Torque

Diameter Tolerance

≦ 30 H6 / j6

＞ 30 ~ 50 H6 / h6

＞ 50 ~ 80 H6 / g6

Accessory

89

Accessory

Pin Gauge

Mn d1 I1 L Order Code

1 2 - 20 B020

1.5 / 1.75 / 1.591 (Pitch 5) 3 16 20 B030

2 4.2 20 28 B042

2.5 / 3 5 25 33 B050

4 / 3.183 (Pitch 10) / 4.244 (Pitch 13.33) 7 30 40 B070

4.5 / 5 9 34 42 B090

6 10 35 43 B100

8 14 35 45 B140

10 18 35 42 B180

12 20 43 50 B200

Position Pin

Mn d6 d2 t1 L Order Code

1 / 1.5 (B≦17) 6 M4 6 24 PIN-06-L024

1.5 / 1.75 6 M4 6 28 PIN-06-L028

2 6 M4 6 30 PIN-06-L030

2 8 M5 8 30 PIN-08-L030

2.5 / 3 / 3.183 (Pitch 10) 8 M5 8 40 PIN-08-L040

3 12 M6 12 45 PIN-12-L045

4 8 M5 8 50 PIN-08-L050

4 12 M6 12 55 PIN-12-L055

4 16 M8 16 60 PIN-16-L060

4.5 / 5 12 M6 12 70 PIN-12-L070

5 16 M8 16 70 PIN-16-L070

6 16 M8 16 80 PIN-16-L080

6 20 M10 18 80 PIN-20-L080

8 20 M10 18 100 PIN-20-L100

10 20 M10 18 120 PIN-20-L120

12 20 M10 18 140 PIN-20-L140

90

Rack Gauge for Installation

Helical Teeth Straight Teeth

Mn Teeth L Teeth No. Order Code

1 Helical 150 45 RGH01

Straight 141.37 45 RGS01

1.5 Helical 150 30 RGH1J

Straight 141.37 30 RGS1J



2.5 Helical 200 24 RGH2J









8 Helical 213.33 8 RGH08


10 Helical 233.3 7 RGH10




1.591 (Pitch 5) Straight 150 30 RGS1K

3.183 (Pitch 10) Straight 200 20 RGS3B

4.244 (Pitch 13.33) Straight 213.33 15 RGS4D

M = 12 10 8 6 5 4 3 2 1 4.244 1.591 2.5 1.5 3.183

Pitch = 13.33 10 5

Rack Size according to DIN 867

91

Rack Gauge for Installation

Rack Calculation and Selection

Application Horizontal handling Vertical lifting

Unit Application parameters

Total load weight M Kg Kg

Speed V m/s m/s

Acceleration time ta s s

Gravitational acceleration g /s2 /s2

Friction coefficient μ - -

Pitch circle diameter of pinion d mm mm

Other additional forces F N N

Safety factor SB(1) - -

Computational formulas

α = V / tα (m/s2) α = V / tα (m/s2)

Tangential force of rack FN FN = M × g × μ ＋ M x a ＋ F (N) FN = M × g ＋ M × a ＋ F (N)

Torque TN TN = (FN x d ) / 2000 (Nm) TN = ( FN x d ) / 2000 (Nm)

Design demand torque TNV TNV = TN x SB (Nm) TNV = TN x SB (Nm)

Max. Speed of pinion NV NV = ( V x 19100 ) / d (rpm) NV = ( V x 19100 ) / d (rpm)

(1) Please consider the safety factor according to your experience and application, the general recommended range

of 1 to 4 ( SB≒1 to 4 ).

Select a suitable pinion.

Calculate the design demand torque ( TNV )

To choose T2B ( > TNV ) according to the table “the max. permitted torque and feed-force of pinion”.

To select the appropriate gearbox and speed ratio to fit the torque.

Refer to APEX Dynamax for a more detailed calculation.

F2T

T2B

F2T = 2 x T2B / d

d : Pitch Circle Diameter

92

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APEX (XIAMEN) DYNAMICS TECHNOLOGY CO., LTD. TEL +86-0592-720-5279 Unit B-3,1F.,No.129,Jingquan Road, Jimei District, Xiamen, Fujian, CHINA [email protected] www.xmapexdyna.com

APEX DYNAMICS USA, INC. TEL +1-631-2449040 885 Marconi Avenue Ronkonkoma, NY 11779 U.S.A. [email protected] www.apexdynamicsusa.com

APEX DYNAMICS KOREA TEL +82-31-8179992 1246-32, Seongsuk-dong, Ilsandong-gu, Goyang-city, Gyeonggi-Do, KOREA (R.O.K) 410-570 [email protected] www.apexdynakorea.co.kr

APEX DYNAMICS JAPAN TEL +81-092-4511202 1-13-3, Sannou, Hakata-ku, Fukuoka-Shi 812-0015, JAPAN [email protected] www.apexdyna.jp

APEX DYNAMICS SINGAPORE PTE LTD TEL +65-62-626228 3 South Buona Vista Road, #05-15 & #06-15. SINGAPORE 118136 [email protected] www.apexdyna.com.sg

APEX DYNAMICS (THAILAND) CO., LTD. TEL +66-2-3266233 73 Soi Ladkrabang 30, Kadkrabang Rd.,Bangkok 10520, THAILAND [email protected] www.apexdyna.co.th

APEX DYNAMICS BV TEL +31-492-509995 Churchilllaan 101 5705 BK Helmond, NETHERLANDS [email protected] www.apexdyna.nl www.apexdyna.be

APEX DYNAMICS POLSKA SP. Z O.O. TEL +48-12-6304728 Krakowska 50, 32-083 Balice, POLAND [email protected] www.apexdyna.pl

APEX DYNAMICS SPAIN, S.L. TEL +34-93-6562990 Poligono Industrial Molí dels Frares, Calle C nº 12,08620 - Sant Vicenç dels Horts, Barcelona, SPAIN [email protected] www.apexdyna.es

APEX DYNAMICS IRAN. TEL +98-21-66593517 APT#6, 3rd Flr, No.5, 3rd Kowsar St., Sattarkhan Ave., Tehran, IRAN [email protected] www.apexdyna.ir

APEKS REDUKTOR VE DISLI SAN. TIC. LTD. STI. TEL +90-232-4589960 10042 Sok.No:10 AOSB Çiğli-İzmir, TURKEY [email protected] www.apexdyna.com.tr

APEX DYNAMICS AUSTRALIA PTY LTD. TEL +613-95-852739 36 Taunton Drive, Cheltenham, Victoria 3192 AUSTRALIA. [email protected] www.apexdyna.com.au

APEX DYNAMICS (I) JV TEL +91-80-55345541 GAT NO. 279, KHED SHIVAPUR BAUG, TALUKA HAVELI PUNE- 412205 INDIA. [email protected] www.apexdyna.co.in

APEX DYNAMICS FRANCE SAS TEL +33-160-135097 11 - Burospace F - 91570 - Bièvres, FRANCE [email protected] www.apexdyna.fr

APEX DYNAMICS SWEDEN AB TEL +46-75-2424444 Fredrikbergsgatan 2 SE-573 92 Tranås, SWEDEN [email protected] www.apexdyna.se

PT.APEX DYNAMICS INDONESIA TEL +62 21 2928 3681 Rukan Aralia Blok HY43 no.11, Harapan Indah II, Bekasi - Jawa Barat, INDONESIA 17214 [email protected] www.apexdyna.co.id

APEX DYNAMICS GERMANY GMBH TEL +49-7181-9329955 Spanninger Str. 9, 73650 Winterbach, GERMANY [email protected] www.apexdynamics.de

APEX DYNAMICS CZECH S.R.O. TEL +420-577-663877 tř. Tomáše Bati 1851 765 02 Otrokovice ČESKÁ REPUBLIKA [email protected] www.apexdynaczech.cz

APEX DYNAMICS РОССИЯ TEL +7-495-2255452 +7-495-6462422 г.Москва, ул. Южнопортовая, дом 7, строение “С”, 3-й этаж [email protected] www.apexdynarussia.ru

APEX DYNAMICS UK LIMITED TEL +44-1827-253340 2 Centurion Way, Centurion Park, Tamworth Staffs, B77 5PN, UK [email protected] www.apexdynamicsuk.com

APEX DYNAMICS SWITZERLAND AG TEL +41-55-4517020 Talstrasse 24, CH-8852 Altendorf, SWITZERLAND [email protected] www.apexdyna.ch

APEX DYNAMICS MOTION SDN BHD TEL +60 7237 1055 No.1, Jalan Perniagaan Setia 3, Taman Perniagaan Setia, 81100 Johor Bahru, Johor, MALAYSIA (Setia Business Park 2 @ Iskandar Malaysia) [email protected] www.apexdyna.com.sg

APEX DYNAMICS BRAZIL TEL +55-47-30298700 Rua Senador Petrônio Portela, 47 - Bloco 5, Zona Industrial Norte - CEP 89218-575 - Joinville (SC) [email protected] [email protected] www.neoyama.com.br

APEX DYNAMICS ITALY TEL +39 02.36634521 VIA E. DE AMICIS, 2 – 20091 BRESSO (MI) [email protected] www.apexdynamics.it

APEX DYNAMICS, INC.

No.10, Keyuan 3rd Road, Situn District, 40763 Taichung City , TAIWAN

Tel : +886-4-24650219 Web : www.apexdyna.com Email : [email protected] 2016.11.

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