HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

16
HIGH PRECISION LINEAR MOTOR DRIVEN STAGES SELECTION GUIDE CHPS - 150 CHPS - 200 CHPS - 250

Transcript of HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Page 1: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

HIGH PRECISION LINEARMOTOR DRIVEN STAGES

SELECTION GUIDE

CHPS - 150CHPS - 200CHPS - 250

Page 2: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

IMPORTANT USER INFORMATION This guide has been developed as a quick reference tool for Anorad highprecision linear motor driven stages. It is not intended to replace user manualsor technical documentation supplied with our products, which should bereferred to for installation, connection, operation, and maintenance of Anoradproducts.

Because of the variety of uses for the products described in this publication,those responsible for the application and the use of these products mustsatisfy themselves that all necessary steps have been taken to ensure thateach application and use meets all performance and safety requirements,including any applicable laws, regulations, codes and standards.

Reproduction of the contents of this copyrighted publication in whole or inpart without written permission of Anorad is prohibited.

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QUICK GUIDETopic Page

CHPS Stage Overview 2

Features and Benefits 4

CHPS-150 Stage Specifications 5

CHPS-150 Stage Drawings 6

CHPS-200 Stage Specifications 7

CHPS-200 Stage Drawings 8

CHPS-250 Stage Specifications 9

CHPS-250 Stage Drawings 10

Stage Selection 11

Application Requirements for Table Mount Stage 12

Application Requirements for Wall Mount Stage 13

Ordering Key 14

INTRODUCTION

Page 3: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Product Features

CHPS Series high precision linear motor driven stages have all theversatility necessary to satisfy a variety of positioning applications ata competitive cost. The state-of-the-art linear servomotor, encoderfeedback, cable guidance, recirculating bearings, and light weightstructural materials provide the ultimate in Price, Performance, andPrecision. The CHPS Series linear motor stages are available in avariety of widths, travels, and precision levels to match your needs.

The CHPS Series linear motor stage combines a rugged bearing anddrive design with precision positioning capabilities for single andmulti-axis applications requiring travels up to 1260 mm (50 in.).The aluminum stage base and carriage are designed to be very stiff,yet lightweight structures. Incorporated into the stage are matchedlinear guides capable of speeds up to 5 m/s and 5 g’s of acceleration.The linear brushless servomotor provides non-contact linear driveforces allowing rapid rates of move and settle.

The zero-cogging ironless LZ linear motor offers extremely tightvelocity control and provides the ultimate in precision. LC iron coremotors provide high performance for heavy loads and highaccelerations. Cables, limits, and stops are all integrated in thecompact stage package with easy access for servicing.

CHPS Direct-Drive Linear Motor Stages

APPLICATIONS

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• Direct drive linear motors thatprovide for high speed, fastacceleration, and quick settlingtimes, all of which decrease cycletime and increase productivity.

• Linear guides capable of speeds upto 5 m/s to increase productivity.

• Quieter operation than belt orballscrew drives providing afriendlier work environment.

• The precision of a high-accuracyground ballscrew system at afraction of the cost and leadtime.

• Availability with iron core orironless motors to meet yourneeds of high force or extremesmoothness.

• Quick change cabling to reducemaintenance time during cablereplacement.

• Availability with or without coversand seals to maximize your value.

• Connectivity with world classAllen-Bradley controls providingservice that is second to none.

CHPS STAGE OVERVIEW

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WHY BUILD A STAGE WHEN YOU CAN BUY ONEConsider the time it takes to determine the proper linearmotor, linear bearing, encoder, cable management, shockabsorbers, and flex cables. Now consider the time it takes toengineer the base, carriage, and junction boxes. Then considerthe time it takes to generate all the part and assembly drawingsyou need to make and assemble the stage. Finally, consider allthe vendors that you need to work with to make everythinghappen when you want it. Then don't forget the issues you runinto if something fails and you have to determine whichvendor is responsible.

Now consider the simplicity of buying a stage, one partnumber, one drawing (provided by us) and one personaccountable for the product working properly.

It's up to you… complexity versus simplicity.

PERFORMANCE AND PRECISIONThe CHPS Series linear motor stages satisfy a broad range ofapplication needs by combining either iron core or ironlesstype linear motor technology with mechanical and positioningdevices. Iron core linear motors can be combined with variousresolution linear encoders to provide the most cost effectivesolution for speeds up to 5 m/s. If extreme accuracy or supersmooth motion is what you're looking for, ironless linearmotors can be combined with encoders of 1.0 µm resolutionor better to give you the highest performance and precision.

VARIETY OF FRAME SIZES AND TRAVEL LENGTHSCHPS Series linear motor stages are available in three framewidths 150, 200, and 250 mm. Standard travel lengths areavailable in 6 cm increments up to 1.2 meters. When a longertravel is necessary, you can contact Anorad ApplicationsEngineering to discuss a design solution that may meet yourneeds.

YOUR CHOICE OF ENVIRONMENTAL PROTECTIONDepending upon your needs, you can choose to have yourstages uncovered, covered, or covered with strip seals whichprovide IP30 level protection.

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150 200 250

Buy It

Build It

Iron Core or Ironless Motors

Levels of Protection (Open, Covered, Covered and Sealed)

Stage Profiles

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FEATURES AND BENEFITS

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4

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5

117

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8

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1 Base - High strength extruded aluminum, precisionmanufactured to provide exceptional straightness andflatness.

2 End Caps - rugged design, extruded aluminum constructionfor durability.

3 Springs - Shock absorbing springs minimize stage damage asa result of accidental over-run of the end of travel.

4 Guides - Caged ball linear guides provide maximumrigidity, speeds up to 5 m/s, quiet operation, and extendedlubrication cycle.

5 Linear Motors - Iron core or ironless provide a highlyresponsive smooth running, zero backlash drive with noneof the reliability issues of a belt or ball screw drive.

6 Linear Encoder - Non-contact sensing with 1 µm to 0.1 µmor 1V p-p analog resolution.

7 Environmental Protection - Stages are available withaluminum cover and an optional side seal to provide youwith a protection rating of IP30.

8 Easy Change Cable Management - Stages come equippedwith easy to change cable transport modules to minimizedowntime.

9 Adjustable Home and Limits - These easy access sensors canbe located right where you need them.

10 Lubrication - Lubrication ports accept separately purchasedgrease gun to facilitate quick and easy maintenance withoutdissassembling the stage.

11 Mounting Options - Three mounting options (toe clamps,bolt thru, and tee slot) expand your design capability.

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Unit Mass

0

5

10

15

20

25

30

35

40

45

Travel Length

Mass

(kg)

LZ-030-T-120-DLZ-030-T-240-X

120

240

360

480

600

720

840

960CHPS-150 STAGE SPECIFICATIONSSpecifications Units

Linear Motor Option(1)

LZ-030-T-120-D LZ-030-T-240-D LZ-030-T-240-EMaximum Static Load Capacity kN (lbf) 38.8 (8722)Pitch Moment Load Rating (Static) Nm (ft-lbf) 71 (52) 128 (94) 128 (94)Roll Moment Load Rating (Static) Nm (ft-lbf) 97 (71)Yaw Moment Load Rating (Static) Nm (ft-lbf) 183 (134) 327 (241) 327 (241)Repeatability with 0.1 µm encoder µm ±1.0Repeatability with 0.5 µm encoder µm ±1.5Repeatability with 1 µm encoder µm ±2.0Repeatability with analog encoder µm interpolation dependentPeak Thrust Force N (lbf) 239 (54) 479 (108) 479 (108)Peak Current A rms (Ao-pk) 7.0 (9.9) 14.0 (19.9) 7.0 (9.9)Continuous Thrust Force (@ 20 °C ambient)(2) N (lbf) 80 (18) 160 (36) 160 (36)Continuous Current (@ 20 °C ambient)(2) A rms (Ao-pk) 2.3 (3.3) 4.7 (6.6) 2.3 (3.3)Rated Bus Voltage(3) V dc 325Carriage Mass kg (lb) 4.64 (10.23) 6.48 (14.28) 6.48 (14.28)Straightness and Flatness (4) µm (in.) ±3 µm/25 mm NTE ±8 µm/300 mm (±0.0001 in./1 in. NTE ±0.0003 in./12 in.)Accuracy (4)(5)(6) µm (in.) ±3 µm/25 mm NTE ±10 µm/300 mm (±0.0001 in./1 in. NTE ±0.0004 in./12 in.)

Allowable g’s such that the motor instantaneous and average temperature limits are not exceeded.

Peak Acceleration vs. Payload

Payload (Kg)

Acce

lerati

on (g

's)

0

1

2

3

4

5

0 10 20 30 40 50

LZ-030-T-120-DLZ-030-T-240-X

0

5

(1) Trapezoidal Hall and thermistor included.(2) For covered and sealed stages derate by 10%.(3) Maximum cable length 10 meters. Please contact Anorad Applications Engineering concerning application requiring longer

cables.(4) Based upon a fully supported and clamped in place unit, mounted on a rigid surface with flatness of 0.012/300 x 300 mm,

NTE 0.025 mm overall (0.0004/12 x 12 in., NTE 0.001 in. overall).(5) Non-cumulative. For higher performance or software error mapping, please contact Anorad Applications Engineering.(6) Accuracy specification is based upon a 5 kg test load, measured 35 mm above the center of the carriage, fully supported on

a granite surface.

Publication CHPS-SG001C-EN-P August 2007

Incremental Encoder Option Maximum Velocity for Allen-Bradley Drives

1 µm/count Encoder 4.0 m/s(1)(2) or 1.5 m/s(3)

0.5 µm/count Encoder 2.0 m/s(1)(2) or 0.7 m/s(3)

0.1 µm/count Encoder 0.5 m/s(1)

Analog Encoder, 20 µm pitch 5 m/s (consult Anorad)

Signal Description Specifications

Commutation Sensors Input Power 5…24V dc, 10 mA maximumOutput NPN, open collector, 10 mA maximum

Limit Sensors (Optional)Input Power 12…28V dc, 15 mA maximum

Output PNP, Open collector, Normally Closed 50 mA maximum sourcing

PTC Thermistor

Temp (°C) Resistance (ohm)Up To 100 Less than 750Up To 105 Less than 7500Up To 110 Greater than 10,000

(1) Allen-Bradley Ultra 3000 and Ultra 5000 drives (115V only for 0.1 µm)(2) Allen-Bradley Kinetix 2000 drives(3) Allen-Bradley Kinetix 6000 drives

Encoder Signal SpecificationType Signal Specification

Power Supply 5V dc ±5%Digital A/B/Index RS422 Differential Line DriverAnalog Sine/Cosine 0.6…1.2V p-p Differential Analog

Integral Index Mark Differential Pluse 0.8…1.3V p-pContact Anorad for 3rd party drives and controllers. The controls will need to meet a minimum recommended counter clockfrequency that varies with encoder type and resolution and required peak speed.

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CHPS-150 STAGE DIMENSIONS

(4X) M6 x 1.0-6H 12.0 (0.47)

25.0(0.98)

25.0(0.98)

165(6.50)

Dist. to MountingHole “D”

Slide“S”

167(6.57)

P(4X) Ø 7.0 (0.28) ThruPilot Hole

45.0 (1.80) M

30.0(1.18)

123.8(4.88)

46.8(1.84) 181.5

(7.15)

238.6(9.39)

8.5(0.33)

32.0(1.26)

92.0(3.62)

150(5.9) 7.6

(0.30)

Travel

165(6.50)

30.5 (1.20)MechanicalOvertravel

30.5 (1.20)Mechanical

Overtravel

120 (4.72)Toe Clamp/T-Nut Spacing

Overall Length (OAL)

Bracket located ±51 (2.0)from center of travel.

See Detail A (4X) M10 x 1.5-6H Thru (2 per end cap)Access point for lubricating linear bearings.Provision to use lifting hooks (not provided).

Detail A

9.3 (0.37)Depth, max

Toe Clamp is standard forcovered stages. Mount to base

using M6 x1.0 socket cap screw.

T-Nut Mount to base usingM6 x1.0 hardware(optional accessory).

Ground ScrewM5 x 0.8-6H

1. Mounting options:a. Toe clips (CHPS-TOE) spaced at 120.0 mm apart on both sides of stage.b. M6 tee nuts (CHPS-6-TNUT) in bottom of stage spaced at 120.0 mm apart.

2. Stage length calculation:a. Slide length "S" (LZ-030-T-240-X = 339.0 mm, LZ-030-T-120-D = 239.0 mm).b. Electrical travel "T".c. Maximum Spring compression each side = 25.5 mm.d. Over travel each side = 5.0 mm.e. End cap each side = 25.0 mm.f. Constant "C" (over travel + maximum spring compression + end caps) = 111 mm.g. Overall length "OAL" = T + S + C.

Dimensions mm (in)Linear Motor OptionLZ-030-T-120-D LZ-030-T-240-X

S 239 (9.41) 339 (13.35)

D 30 (1.18) 87 (3.42)

OAL 350.0 (13.87) + Travel 450.0 (17.71) + Travel

Shortest Travel 60 (2.36) 60 (2.36)

Travel Increments 60 (2.36) 60 (2.36)

Longest Travel 1620 (63.78) 1560 (61.42)

P 62 (2.44) 104.5 (4.11)

M 115 (4.53) 130 (5.12)

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CHPS-6-TNUT are supplied 10 per package and must be ordered separately if you plan on using the tee slots for mounting.CHPS-TOE are supplied 10 per package and are included with the covered stages only.

Publication CHPS-SG001C-EN-P August 2007

Page 8: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Unit Mass

15

20

25

30

35

40

140

260

380

500

620

740

860

980

Travel Length

Mass

(kg)

LZ-030-T-240-XLC-050-200-X

Specifications Units Linear Motor Option(1)

LC-050-100-D LC-050-200-D LC-050-200-E LZ-030-T-120-D LZ-030-T-240-D LZ-030-T-240-EMaximum Static Load Capacity kN (lbf) 66 (14836)Pitch Moment Load Rating (Static) Nm (ft-lbf) 112 (83) 215 (158) 215 (158) 171 (126) 270 (199) 270 (199)Roll Moment Load Rating (Static) Nm (ft-lbf) 265 (195) 234 (172) 234 (172) 270 (199) 270 (199) 270 (199)Yaw Moment Load Rating (Static) Nm (ft-lbf) 271 (200) 518 (382) 518 (382) 412 (304) 620 (457) 620 (457)Repeatability with 0.1 µm encoder µm ±1.0Repeatability with 0.5 µm encoder µm ±1.5Repeatability with1 µm encoder µm ±2.0Repeatability with analog encoder µm Interpolation DependentPeak Thrust Force N (lbf) 302 (68) 600 (135) 600 (135) 215 (48) 431 (97) 431 (97)Peak Current A rms (A o-pk) 8.3 (11.7) 16.5 (23.3) 8.2 (11.6) 6.3 (8.9) 12.6 (17.9) 6.3 (8.9)Continuous Thrust Force (@ 20 °C ambient)(2) N (lbf) 132 (30) 265 (60) 265 (60) 72 (16) 144 (32) 144 (32)Continuous Current (@ 20 °C ambient)(2) A rms (A o-pk) 3.1 (4.3) 6.2 (8.7) 3.1 (4.3) 2.1 (3.0) 4.2 (6.0) 2.1 (3.0)Rated Bus Voltage(3) V dc 650 325Carriage Mass kg (lb) 5.64 (12.4) 8.34 (18.4) 8.34 (18.4) 4.59 (10.1) 6.58 (14.5) 6.58 (14.5)Straightness and Flatness(4) µm (in.) ±3 µm/25 mm NTE ±8 µm/300 mm (±0.0001 in./1 in. NTE ±0.0003 in./12 in.)Accuracy (4)(5)(6) µm (in.) ±3 µm/25 mm NTE ±8 µm/300 mm (±0.0001 in./1 in. NTE ±0.0004 in./12 in.)

0

1

2

3

4

5

0 10 20 30 40 50

Acce

lerati

on (g

's)

Peak Acceleration vs. Payload

Payload (Kg)

P

LC-050-100-D

LC-050-200-X

LZ-030-T-120-D

LZ-030-T-240-X

0

Unit Mass

10

15

20

25

30

35

120

240

360

480

600

720

840

960

Travel Length

Mass

(kg)

LZ-030-T-120-DLC-050-100-D

CHPS-200 STAGE SPECIFICATIONS

7Allowable g’s such that the motor instantaneous and average temperature limits are not exceeded.

(1) Trapezoidal Hall and thermistor included.(2) For covered and sealed stages derate by 10%. (3) Maximum cable length 10 meters. Please contact Anorad Applications Engineering concerning application requiring longer

cables.(4) Based upon a fully supported and clamped in place unit, mounted on a rigid surface with flatness of 0.012/300 x 300 mm,

NTE 0.025 mm overall (0.0004/12 x 12 in., NTE 0.001 in. overall).(5) Non-cumulative. For higher performance or software error mapping, please contact Anorad Applications Engineering.(6) Accuracy specification is based upon a 5 kg test load, measured 35 mm above the center of the carriage, fully supported on

a granite surface.

Incremental Encoder Option Maximum Velocity for Allen-Bradley Drives

1 µm/count Encoder 4.0 m/s(1)(2) or 1.5 m/s(3)

0.5 µm/count Encoder 2.0 m/s(1)(2) or 0.7 m/s(3)

0.1 µm/count Encoder 0.5 m/s(1)

Analog Encoder, 20 µm pitch 5 m/s (consult Anorad)

Signal Description Specifications

Commutation Sensors Input Power 5…24V dc, 10 mA maximumOutput NPN, open collector, 10 mA maximum

Limit Sensors (Optional)Input Power 12…28V dc, 15 mA maximum

Output PNP, Open collector, Normally Closed 50 mA maximum sourcing

PTC Thermistor

Temp (°C) Resistance (ohm)Up To 100 Less than 750Up To 105 Less than 7500Up To 110 Greater than 10,000

(1) Allen-Bradley Ultra 3000 and Ultra 5000 drives (115V only for 0.1 µm)(2) Allen-Bradley Kinetix 2000 drives(3) Allen-Bradley Kinetix 6000 drives

Encoder Signal SpecificationType Signal Specification

Power Supply 5V dc ±5%Digital A/B/Index RS422 Differential Line DriverAnalog Sine/Cosine 0.6…1.2V p-p Differential Analog

Integral Index Mark Differential Pluse 0.8…1.3V p-pContact Anorad for 3rd party drives and controllers. The controls will need to meet a minimum recommended counter clockfrequency that varies with encoder type and resolution and required peak speed.

Publication CHPS-SG001C-EN-P August 2007

Page 9: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

25.4(1.0)

Slide“S”

130.8(5.15)

Dist. toMounting Hole “D”

216.7(8.53)

P

Ø 5.8 (0.23) ThruØ 9.7 (0.38) Thru 14.2 (0.56)

120(4.72)

30.0(1.38)

105.5(4.15)

55.4(2.18)

(4X) M8 x 1.25-6H(4X) Ø 6.8 (0.27)

12.0 (0.47)45.2 (1.78) Thru

215.7(8.49)

166.6(6.56)

28.0(1.10)

232(9.13)

288.9(11.38)46.8

(1.84)

8.5(0.33)

37.8(1.49)

130.8(5.15)

200(7.9)

5.2(0.206)

25.4(1.0)

25.4 (1.0)Mechanical Overtravel

Overall Length (OAL)

Bracket located ±51 (2.0)from center of travel.

(4X) M10 x 1.5-6H Thru (2 per end cap)Access point for lubricating linear bearings.Provision to use lifting hooks (not provided).

Ground ScrewM5 x 0.8-6H

25.4 (1.0)Mechanical Overtravel

Detail A

(2X) Ø 5.5 (0.22) ThruPilot Hole

120 (4.72)Toe Clamp/Square Nut Spacing

See Detail A

6.0 (0.24)Depth, max

Toe Clamp is standard forcovered stages. Mount to base

using M6 x1.0 socket cap screw.

Square NutMount to base using M6 x1.0 hardware (optional accessory).

Travel

1. Mounting options:a. Toe clips (CHPS-TOE) spaced at 120.0 mm apart on both sides of stage.b. M6 square nuts (CHPS-8-TNUT) in bottom of stage spaced at 120.0 mm apart.

2. Stage length calculation:a. Slide length "S" (LC-050-100-D and LZ-030-T-120-D = 239.0 mm, LC-050-200-X and LZ-030-T-240-X = 339.0 mm).b. Electrical travel "T".c. Maximum spring compression each side = 25.4 mm.d. End cap each side = 25.4 mm.e. Constant "C" (maximum spring compression + end caps) = 101.6 mm.f. Overall length "OAL" = T + S + C.

Dimensions mm (in)Linear Motor OptionLZ-030-T-120-D,LC-050-100-D

LZ-030-T-240-X,LC-050-200-X

S 239 (9.41) 339 (13.35)

D 44 (1.73) 104 (4.09)

OAL 340.0 (13.41) + Travel 440.0 (17.35) + Travel

Shortest Travel 60 (2.36) 80 (3.15)

Travel Increments 60 (2.36) 60 (2.36)

Longest Travel 1680 (49.6) 1580 (62.2)

P 56.0 (2.20) 116.3 (4.58)

CHPS-200 STAGE DIMENSIONS

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CHPS-8-NUT are supplied 10 per package and must be ordered separately if you plan on using the tee slots for mounting.CHPS-TOE are supplied 10 per package and are included with the covered stages only.

Publication CHPS-SG001C-EN-P August 2007

Page 10: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Unit Mass

0

10

20

30

40

50

60

70

140

260

380

500

620

740

860

980

Travel Length

Mass

(kg)

LZ-050-T-120-D

LC-075-100-D

LZ-050-T-240-X

LC-075-200-X

Specifications UnitsLinear Motor Option(1)

LC-075-100-D LC-075-200-D LC-075-200-E LZ-050-T-120-D LZ-050-T-240-D LZ-050-T-240-EMaximum Static Load Capacity kN (lbf) 93.6 (21042)Pitch Moment Load Rating (Static) Nm (ft-lbf) 170 (125) 324 (239) 324 (239) 170 (125) 324 (239) 324 (239)Roll Moment Load Rating (Static) Nm (ft-lbf) 508 (375)Yaw Moment Load Rating (Static) Nm (ft-lbf) 385 (284) 734 (541) 734 (541) 385 (283) 734 (541) 734 (541)Repeatability with 0.1 µm encoder µm ±1.0Repeatability with 0.5 µm encoder µm ±1.5Repeatability with1 µm encoder µm ±2.0Repeatability with analog encoder µm Interpolation DependentPeak Thrust Force N (lbf) 441 (99) 882 (198) 882 (198) 328 (74) 656 (147) 656 (147)Peak Current A rms (A o-pk) 8.1 (11.5) 16.2 (22.9) 8.1 (11.5) 5.8 (8.2) 11.5 (16.3) 5.8 (8.2)Continuous Thrust Force (@ 20 °C ambient)(2) N (lbf) 193 (43) 385 (87) 385 (87) 109 (25) 219 (49) 219 (49)Continuous Current (@ 20 °C ambient)(2) A rms (Ao-pk) 3.0 (4.2) 6.0 (8.5) 3.0 (4.2) 1.9 (2.7) 3.8 (5.4) 1.9 [2.7)Rated Bus Voltage(3) V dc 650 325Carriage Mass kg (lb) 9.69 (21.4) 11.54 (25.4) 11.54 (25.4) 8.58 (18.9) 9.62 (21.2) 9.62 (21.2)Straightness and Flatness (4) µm (in.) ±3 µm/25 mm NTE ±8 µm/300 mm (±0.0001 in./1 in. NTE ±0.0003 in./12 in.)Accuracy (4)(5)(6) µm (in.) ±3 µm/25 mm NTE ±10 µm/300 mm (±0.0001 in./1 in. NTE ±0.0004 in./12 in.)

Acce

lerati

on (g

's)

Peak Acceleration vs. Payload

Payload (Kg)

0

1

2

3

4

5

0 10 20 30 40 50

LC-075-100-D

LC-075-200-X

LZ-050-T-120-D

LZ-050-T-240-X

CHPS-250 STAGE SPECIFICATIONS

9Allowable g’s such that the motor instantaneous and average temperature limits are not exceeded.

(1) Trapezoidal Hall and thermistor included.(2) For covered and sealed stages derate by 10%. (3) Maximum cable length 10 meters. Please contact Anorad Applications Engineering concerning application requiring longer

cables.(4) Based upon a fully supported and clamped in place unit, mounted on a rigid surface with flatness of 0.012/300 x 300 mm,

NTE 0.025 mm overall (0.0004/12 x 12 in., NTE 0.001 in. overall).(5) Non-cumulative. For higher performance or software error mapping, please contact Anorad Applications Engineering.(6) Accuracy specification is based upon a 5 kg test load, measured 35 mm above the center of the carriage, fully supported on

a granite surface.

Publication CHPS-SG001C-EN-P August 2007

Incremental Encoder Option Maximum Velocity for Allen-Bradley Drives

1 µm/count Encoder 4.0 m/s(1)(2) or 1.5 m/s(3)

0.5 µm/count Encoder 2.0 m/s(1)(2) or 0.7 m/s(3)

0.1 µm/count Encoder 0.5 m/s(1)

Analog Encoder, 20 µm pitch 5 m/s (consult Anorad)

Signal Description Specifications

Commutation Sensors Input Power 5…24V dc, 10 mA maximumOutput NPN, open collector, 10 mA maximum

Limit Sensors (Optional)Input Power 12…28V dc, 15 mA maximum

Output PNP, Open collector, Normally Closed 50 mA maximum sourcing

PTC Thermistor

Temp (°C) Resistance (ohm)Up To 100 Less than 750Up To 105 Less than 7500Up To 110 Greater than 10,000

(1) Allen-Bradley Ultra 3000 and Ultra 5000 drives (115V only for 0.1 µm)(2) Allen-Bradley Kinetix 2000 drives(3) Allen-Bradley Kinetix 6000 drives

Encoder Signal SpecificationType Signal Specification

Power Supply 5V dc ±5%Digital A/B/Index RS422 Differential Line DriverAnalog Sine/Cosine 0.6…1.2V p-p Differential Analog

Integral Index Mark Differential Pluse 0.8…1.3V p-pContact Anorad for 3rd party drives and controllers. The controls will need to meet a minimum recommended counter clockfrequency that varies with encoder type and resolution and required peak speed.

Page 11: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Dimensions mm (in)Linear Motor OptionLC-075-100-D,LZ-050-T-120-D

LC-075-200-X,LZ-050-T-240-X

S 279 (10.98) 339 (13.35)

D 44 (1.73) 104 (4.09)

OAL 380.6 (14.96) + Travel 440.6 (17.35) + Travel

Shortest Travel 80 (3.15) 80 (3.15)

Travel Increments 60 (2.36) 60 (2.36)

Longest Travel 1640 (64.6) 1580 (62.2)

P 56.4 (2.22) 116.3 (4.58)

CHPS-250 STAGE DIMENSIONS

1. Mounting options:a. Toe clips (CHPS-TOE) spaced at 120.0 mm apart on both sides of stage.b. M6 tee nuts (CHPS-9-TNUT) in bottom of stage spaced at 120.0 mm spacing.

2. Stage length calculation:a. Slide length "S" (LC-075-100-D and LZ-050-T-120-D = 279.0 mm, LC-075-200-X and LZ-050-T-240-X = 339.0 mm).b. Electrical travel "T".c. Max. Spring compression each side = 25.4 mm.d. End cap each side = 25.4 mm.e. Constant "C" (max.spring compression + end caps) = 101.6 mm.f. Overall length "OAL" = T + S + C.

10

CHPS-9-TNUT are supplied 10 per package and must be ordered separately if you plan on using the tee slots for mounting.CHPS-TOE are supplied 10 per package and are included with the covered stages only.

Publication CHPS-SG001C-EN-P August 2007

25.4(1.0)

Slide“S”

130.8(5.15)

Dist. to Mounting Hole “D”

265.7(10.46)

P

Ø 5.8 (0.23) ThruØ 9.7 (0.38) Thru 14.2 (0.56)

120(4.72)

30.0(1.18)

105.4(4.15)

(4X) M8 x 1.25-6H(4X) Ø 6.8 (0.27)

12.0 (0.47)45.2 (1.78) Thru

264.7(10.42)

208.6(8.21)

28.0(1.10)

281(11.06)

338.14(13.31)46.8

(1.84)

8.5(0.33)

38.3(1.51)

172.2(6.78)

249(9.8)

5.6(0.22)

25.4(1.0)

55.4(2.18)

25.4 (1.0)Mechanical Overtravel

Overall Length (OAL)

Bracket located ±51 (2.0)from center of travel.

Ground ScrewM5 x 0.8-6H

25.4 (1.0)Mechanical Overtravel

Detail A

(2X) Ø 5.5 (0.22) ThruPilot Hole

120 (4.72)Toe Clamp/T-Nut Spacing

See Detail A

6.5 (0.26)Depth, max

Toe Clamp is standard forcovered stages. Mount to base

using M6 x1.0 socket cap screw.

T-Nut Mount to base using M6 x1.0 hardware (optional accessory).

(4X) 9/16-12 UNC Thru (2 per end cap)Access point for lubricating linear bearings.Provision to use lifting hooks (not provided).

Travel

Page 12: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Anorad 100 Precision Drive

Shirley, NY 11967-4710 631-344-6600

Anorad will, after determining liability under this warranty, ship warranty replacement parts via standard air. The cost of overnight or other special handling will be incurred by the buyer. Anorad is not liable for any delay or damage caused by the malfunctioning part or equipment. If the equipment malfunction cannot be rectified by normal maintenance adjustments, telephone consultation with Anorad, or installation repair or replacement parts, then Anorad can request the buyer to ship the equipment to Anorad, at its mainheadquarters, with transportation prepaid. Anorad will evaluate its liability under this warranty, act accordingly and ship theequipment to the buyer with transportation prepaid. If Anorad deems the equipment malfunction not covered by this warranty, then Anorad will notify the buyer before proceeding with any repair.

If the buyer is unable to return the malfunctioning equipment to Anorad, then Anorad will provide Field Service personnel under the following conditions:

I. First three months - no charge for parts, labor, travel, or expenses relating to a defect in material or workmanship. (This applies to travel within the United States and Canada only.) The following items are excluded and consideredNON-WARRANTY and billable to customer unless part of original order.

1. Installation of Equipment: Alignment, adjustment, and set-up.2. Training: Operator, electrical, mechanical or maintenance.

3. Software Assistance: Assisting in having equipment perform certain applications or programs.II. Remaining nine months:

1. Anorad’s total liability is for warranty parts and labor. 2. Buyer will incur the cost of travel and other expenses and issue a purchase order number to cover these

expenses prior to beginning the service call. 3. Buyer agrees that the cost to rectify any condition deemed by Anorad as not covered by this warranty will be

billed to the buyer at the current hourly rate and/or materials cost. 12. PATENT INFRINGEMENT. Anorad shall defend claims made against the Buyer alleging that any equipment or part thereof of Anorad’s design furnished under the contract constitutes an infringement of U.S. Letters Patent if notified promptlyin writing and given information, assistance and sole authority to defend or settle claim at Anorad’s expense. Anorad’s undertaking by this article shall not apply where the alleged infringement is the result of the design or other specialrequirements specified by the Buyer or the result of the special application or use to which the equipment is put by the Buyer or others. Provisions of this article do not extend to peripheral equipment manufactured by others, such as computers, printers, monitors, lasers, vibration isolation tables, etc.13. PERMITS. The buyer shall at its own expense apply for or obtain any permits and inspections required for the installation and/or use of equipment furnished under the contract.14. CONTRAVENING LAW. Should any term or provision contained in the contract contravene or be invalid under application law, the contract shall not fail by reason thereof but shall be construed in the same manner as if such term or provision had not appeared therein.15. DEFAULT. Upon default and placing of this instrument with an attorney or collection agency for collection or repossession of equipment, Buyer agrees to pay attorneys fees, collection costs and any other costs incurred by Anorad to collect amounts due.16. ASSIGNMENTS. This contract shall be binding and insure to the benefit of the parties and successors and assigns of the entire business and goodwill of either Anorad or Buyer, or of that part of the business of either, used in the performanceof this contract, but shall not be otherwise assignable.17. RESPONSIBILITY FOR BUYER SUPPLIED MATERIAL. If the performance of the work hereunder is based upon the Buyer furnishing Buyer’s property, Anorad shall not be liable for any loss or damage while parts are in process, except if the loss or damage is the result of negligence or other willful acts on the part of Anorad. Anorad shall not be obligated to insurematerial furnished to Anorad by Buyer. If the supplied raw material dimensions required to finish the components are not specified in the quotation, an Anorad sales representative should be contacted prior to Buyer furnishing the material. In the event that Anorad is not contacted, the Buyer shall be liable for the additional costs incurred by Anorad if the suppliedmaterial is not to the correct dimensions.18. RESPONSIBILITY. It is the responsibility of the product user to determine the suitability of Anorad products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. 19. EXPORT CONTROL. Products and associated materials supplied or licensed hereunder may be subject to various export laws and regulations. It is the responsibility of the exporter to comply with all such laws and regulations. Notwithstanding any other provision herein to the contrary, in the event that U.S. or local law requires export authorization for the export or re-export of any Product or associated technology, no delivery can be made until such export authorization is obtained, regardless of any otherwise promised delivery date. In the event that any required export authorization is denied,Anorad/RA will be relieved of any further obligation relative to the sale and/or license and delivery of the Product(s) subjectto such denial without liability of any kind relative to Buyer or any other party. Anorad/RA will not comply with boycott relatedrequests except to the extent permitted by U.S. law and then only at Anorad/RA’s discretion.

Page 3 of 3 Proprietary Document

Anorad 100 Precision Drive

Shirley, NY 11967-4710 631-344-6600

Appendix A - Domestic Standard Terms and Conditions Any term, condition and/or provision (hereafter terms) of Buyer’s order which is in any way inconsistent with or in addition tothese terms shall not be applicable hereto or binding upon Anorad Corporation (hereafter Anorad). If Buyer objects to any terms herein, such objection must be in writing and received by Anorad prior to commencement of performance by Anorad.Retention by Buyer of any goods delivered by Anorad hereunder shall be conclusively deemed acceptance of the termshereof. Anorad’s failure to object to terms contained in any communication from Buyer will not be a waiver of the termshereof.1. CONTRACT. Any acceptance by Anorad of the buyer’s order is expressly made conditional on the buyer’s assent to any additional or different terms contained herein. Quotation issued by Anorad representatives or field offices shall not be construed as offers to sell and be binding upon Buyer’s acceptance thereof unless expressly confirmed in writing by Anorad’s headquarters at Shirley, New York. All orders are received subject to acceptance by Anorad at said headquarters. 2. TAXES. Anorad’s prices do not include any applicable sales, use, excise or similar taxes, and any such taxes which Anorad may now or hereafter be required to pay or collect shall be billable to the Buyer as a separate item unless the Buyer has furnished Anorad with a tax exemption certificate acceptable to the taxing authorities. 3. INSTALLATION. Anorad’s prices for equipment do not include an allowance for installation and/or final on-site adjustment. Any such service performed by Anorad shall be billable to the Buyer as a separate item at Anorad’s then prevailing rates unless otherwise expressly indicated in the contract. 4. PAYMENT. Unless otherwise expressly stated in Anorad’s acceptance, payment terms are as defined in the proposalfrom the date of invoice. Amounts past due are subject to a service charge of 1% per month or fraction thereof. Anorad reserves the right to restrict the terms of payment or to require payment prior to time of shipment if in Anorad’s opinion circumstances do not warrant shipment under the terms originally specified in the contract documents. The unpaid balanceof this contract shall immediately become due and payable for; (a) any attempt to sell or transfer possession of machines, (b) removal or attempted removal, (c) upon loss or destruction of the machines, (d) failure to make payment as provided for in the contract. Anorad may enter and repossess this equipment without legal process and retain as rental all money paid. 5. SECURITY INTEREST. Anorad shall retain a security interest in the equipment furnished by it under the contract until the full purchase price has been paid. No equipment furnished by Anorad shall become a fixture by reason of being attached to real estate. Buyer’s failure to pay any amounts when due shall give Anorad the right to possession and removal of the equipment.6. SHIPMENT. Shipment dates indicated in the contract documents are approximate and are based on prompt receipt of allnecessary information regarding the equipment covered by the contract. Anorad will use its best efforts to meet the indicated shipment dates, but can not be held responsible for its failure to do so due to fire, war, civil commotion, strikes, failure oftransportation, any act of God, or other cause beyond its control including delays or inability to deliver by Anorad’s vendors.In the event of any delay in delivery caused by the buyer, Anorad will store and handle all items ordered at the Buyers risk and will invoice the Buyer of the unpaid portion of the contract price, on of after the date the equipment is ready for delivery. This amount will become due and payable in full within 30 days from the invoice date. A monthly storage and extra handling charge of 1% per month or any fraction thereof the contract price covering the stored equipment shall be billable as a separate item. 7. SHIPPING. Unless otherwise provided in the contract, Anorad will select the method of transportation and routing forequipment sold F.O.B. place of origin and shipment may be made freight collect. Title to equipment passes at place of origin. 8. CHANGES. Buyer may with the express written consent of Anorad make changes in the specifications for equipment or work covered by the contract. In such event the contract price and delivery shall be equitably adjusted. Anorad shall be entitled to payment for reasonable costs and expenses incurred by it for work and material rendered unnecessary as a resultof such changes and for work and materials required to effect said changes, plus Anorad’s usual profit thereon. 9. CANCELLATION. Equipment or work which remains to be furnished under the contract may be cancelled by the Buyer only with the express written consent of Anorad. In the event of such cancellation, Anorad shall be entitled to payment for the cost and expenses incurred by it in connection with the equipment or work so cancelled, plus an amount determined by applying Anorad’s usual rate of profit for similar items to such costs and expenses or 25% of the contract price whichever is greater.10. LIMITATION OF LIABILITY. Anorad shall not under any circumstances have liability for any special, indirect, incidental or consequential damage or loss, or for reasons of late shipment described in paragraph 6. 11. WARRANTY AND PRODUCT SUPPORT. Anorad Corporation warranties its products to be free from defects in material and workmanship, should they occur duringthe warranty period of one year. Anorad’s warranty begins on date of shipment (FOB Shirley, New York). Anorad’s warranty only covers those items that were sold in the original order and are used and maintained, as originally specified in the original order. Any changes to original specification will not be covered under warranty unless prior approval in writing fromauthorized Anorad personnel is obtained. Anorad limits total liability to the repair or replacement of defective or malfunctioning portion of Anorad equipment. Anorad will not incur the cost for work performed on Anorad equipment by the buyer unless prior written approval is obtained fromAnorad. Anorad is not responsible for Anorad equipment, which the buyer has failed to maintain to specifications provided in the appropriate maintenance manual.

Page 2 of 3 Proprietary Document

Anorad 100 Precision Drive

Shirley, NY 11967-4710 631-344-6600

Quote # 665557 Date: January 29, 2007 To: John PrecisionAdvanced Motion Products Any Town, [email protected]

Subject: Linear motor driven stage for Advanced Motion Products

Item

Model/PN Description Suggested resale price, $US ea.

Net distributor price, $US ea.

1 CL20-06-HGD1A30021

Cobra 200 linear motor stage, Kinetix/Ultracompatible, high precision version, 60 mm travel, LZ-30-T-120-D ironless motor rated 230Vac max, with Trap Hall, with PTC sensor, rated 18 lbf/3.3 A0-pk continuous and 90 lbf/17 A0-pk peak, 1.0 micron resolution encoder, no hardware limits, integrated index Mark, topcover only, MPF type stage power and feedback connectors.

MPF stage to drive extender cables sold separately by Rockwell distributor (stage to 115/230 Vac Kinetix/Ultra drive).

2 A818180 Anorad/Rockwell controls integration CD. To facilitate programming and startup of Anorad components with Rockwell/AB drive-controls. RS Logix instructions included and Ultraware instructions available.

No charge No charge

Lead time: approx. 7 weeks ARO.Terms are net 30 days from shipment, FOB Shirley, NY. This quotation is valid for one month from date of submittal.

Should you have any questions, please call me.

Best Regards,

NoteAll purchase orders must reference

the latest Anorad Quote/rev #.

Tom GianniSenior Applications EngineerRockwell Automation/Anoradphone [email protected]

cc: Mike Sheak, Anorad Regional Sales Manager

Page 1 of 3 Proprietary Document

Let our experienced Anorad Applications Engineers assist you with stage based servo sizing, moment loading and estimated bearing lifeanalysis. Our advanced application analysis tools allow us to quickly and accurately determine the best frame size and motor option foryour application. Our experienced engineers can also assist you with best selection of the remaining stage options.

To insure proper sizing, we ask that you fill the Application Requirements Form that best matches your application. On the form you willdescribe your payload, external forces and required accuracy. Then you will detail your motion profile in eight segments. Be sure tocomplete the Additional Information section. Then fax it or e-mail it using the contact information at the bottom of the form. Anapplications engineer will contact you during normal business hours M-F, 8 am-5 pm, Eastern time to confirm receipt of your information.In return we will provide you with a complete analysis and recommendation of which stage to use.

11

Case #1 CHPS 200-600

Motor Model LC50D-200N Dwell Time (sec) 0.500Moving Load (Kg) 20.0 Accel Distance (mm) 100.00

Move Distance (mm) 200.0 Dist. @ Velocity (mm) 0.00Smooth Times (ms) 50 Decel Distance (mm) 100.00

Peak Accel (g's) 0.26 Accel Time (sec) 0.308Average Accel (g's) 0.21 Time @ Velocity (sec) 0.000Max Velocity (mm/s) 649.1 Decel Time (sec) 0.308

Motor Coil Temp (°C) 87.9 Total Move Time (sec) 0.616

Case #2 CHPS 200-600

Motor Model LC50D-200N Dwell Time (sec) 0.500Moving Load (Kg) 20.0 Accel Distance (mm) 36.74

Move Distance (mm) 200.0 Dist. @ Velocity (mm) 126.52Smooth Times (ms) 0 Decel Distance (mm) 36.74

Peak Accel (g's) 0.35 Accel Time (sec) 0.147Average Accel (g's) 0.35 Time @ Velocity (sec) 0.253Max Velocity (mm/s) 500.0 Decel Time (sec) 0.147

Motor Coil Temp (°C) 112.3 Total Move Time (sec) 0.547

Case #3 CHPS 200-600

Motor Model LC50D-200N Dwell Time (sec) 0.500Moving Load (Kg) 20.0 Accel Distance (mm) 47.26

Move Distance (mm) 200.0 Dist. @ Velocity (mm) 105.48Smooth Times (ms) 50 Decel Distance (mm) 47.26

Peak Accel (g's) 1.01 Accel Time (sec) 0.126Average Accel (g's) 0.61 Time @ Velocity (sec) 0.141Max Velocity (mm/s) 750.0 Decel Time (sec) 0.126

Motor Coil Temp (°C) 31.7 Total Move Time (sec) 0.393

Case #4 CHPS 200-600

Motor Model LC50D-200N Dwell Time (sec) 0.500Moving Load (Kg) 20.0 Accel Distance (mm) 47.26

Move Distance (mm) 200.0 Dist. @ Velocity (mm) 105.48Smooth Times (ms) 50 Decel Distance (mm) 47.26

Peak Accel (g's) 1.01 Accel Time (sec) 0.126Average Accel (g's) 0.61 Time @ Velocity (sec) 0.141Max Velocity (mm/s) 750.0 Decel Time (sec) 0.126

Motor Coil Temp (°C) 31.7 Total Move Time (sec) 0.393

Note: Actual performance may differ from these calculated estimates

Note: Actual performance may differ from these calculated estimates

Note: Actual performance may differ from these calculated estimates

Note: Actual performance may differ from these calculated estimates

0

100

200

300

400

500

600

700

800

000

004

008

012

016

020

024

027

031

035

-1.5

-1.0

-0.5

0.0

0.5

1.0

1.5

g's

0

100

200

300

400

500

600

700

800

000

004

008

012

016

020

024

027

031

035

-1.5

-1.0

-0.5

0.0

0.5

1.0

1.5

g's

0

100

200

300

400

500

600

000

005

011

016

022

027

033

038

044

049

-0.4

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

0.4

g's

Time ( sec )

Time ( sec )

Time ( sec )

Time ( sec )

Velocity ( mm/sec )

Velocity ( mm/sec )

Velocity ( mm/sec )

Velocity ( mm/sec )

0

100

200

300

400

500

600

700

000

006

012

018

025

031

037

043

049

055

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

g'sTime ( Velocity (

Motion Profiles RA Metric with Dwell Loading (01-12-07) 1/26/2007 1:02 PM

Customer : XYZ AutomationProject : Pick-n-Place

Prepared by : Applications EngineeringModel Description : CHPS-200 servo sizing

Parameters Units Case #1 Case #2 Case #3 Case #4Stage (Model) Cobra200-600 Cobra200-600 Cobra200-600 Cobra200-600

Linear Motor (Model) LC50D-200N LC50D-200N LC50D-200N LC50D-200N"Move" Distance (mm) 200 200 200 200

Anticipated Velocity Limits (mm/sec) 750 750 750 750Applied Payload (Kg) 20.0 20.0 20.0 20.0Angle of Incline (+/- deg)

Constant "Resistance" Load (N) 200 50"Resistance" Load During Dwell Time Only (N) 300

"S-Curve" Smooth Factor (programmed ) (ms) 50 50 50 50"Settling" Time (estimated ) (sec) 0.025 0.025 0.025 0.025

"Dwell" Time Between Repetitive Moves (sec) 0.500 0.500 0.500 0.500Acceleration Current (rms) (Arms) 7.00 4.00 7.00 7.00

Max Velocity "Achieved" (Vmax) (mm/sec) 649.1 731.1 750.0 750.0Ambient Temperature (°C) 20 20 20 20

Acceleration (peak) (g's) 0.256 0.333 1.006 1.006Acceleration (average) (g's) 0.215 0.273 0.607 0.607Deceleration (average) (g's) 0.215 0.273 0.607 0.607

Acceleration Dist. (mm) 100.00 100.00 47.26 47.26Distance @ Vmax (mm) 105.48 105.48Deceleration Dist. (mm) 100.00 100.00 47.26 47.26

Acceleration Time (sec) 0.3081 0.2736 0.1260 0.1260Time @ Vmax (sec) 0.1406 0.1406

Deceleration Time (sec) 0.3081 0.2736 0.1260 0.1260Move Time (including est. Settling Time) (sec) 0.6413 0.5721 0.4176 0.4176

Cycle Time (Move + Settle + Dwell Times) (sec) 1.1413 1.0721 0.9176 0.9176Repeated Back & Forth Cycles per Hour (CPH) 1577 1679 1962 1962

Motor's Coil Weight (Kg) 3.13 3.13 3.13 3.13Stage's Carriage Weight (Kg) 3.86 3.86 3.86 3.86

Total Moving Weight (Kg) 26.99 26.99 26.99 26.99Motor's Magnetic Preload (attraction) (N) 1379 1379 1379 1379

Max Thrust Force Calculated (N) 299 350 299 299Frictional Coefficient (µk) 0.005 0.005 0.005 0.005Cable Drag/Preload (N) 13.3 13.3 13.3 13.3

Calculated Frictional Load (N) 21.6 21.6 21.6 21.6"Viscous" Loses @ Vmax (N) 10.00 11.27 11.56 11.56

Translational Kinetic Energy @ Vmax (Ek) (Joule) 5.69 7.21 7.59 7.59

Dissipation Efficiency of Coil Mounting Interface (%) 90 90 90 90Motor Temp. @ I(rms) (°C) 87.9 114.3 31.7 31.7

Coil Temperature Rise above Ambient (°C) 67.9 94.3 11.7 11.7

Current (rms) for One Move + Settle + Dwell (amps_pk) 7.37 8.35 3.37 3.37Required Peak Current @ Driver (amps_pk) 9.90 11.57 9.90 9.90

Bus Votage for Anticipated Motion (vdc) 56 46 53 53Bus Votage for Achieved Motion (@ Vmax) (vdc) 52 45 53 53

Required Current @ Driver for Dwell-only Load (amps_pk) 6.61 11.57Bus Voltage (for Dwell only Resistance Loads) (vdc) 15 40

Continuous Current Assessment Pink = UsedPink is % used of Available Ic (rms @ Temp Limit) Blue = Icont

80.1% 90.9% 36.6% 36.6%

Peak Current Assessment Grn = UsedGreen is % of Available Ip (rms for 1-sec) used Yel = Isat

47.6% 27.2% 47.6% 47.6%

88 114

32 32

coil

tem

pco

ilte

mp

Motion Calculations RA Metric with Dwell Loading (01-12-07) 1/26/2007 1:00 PM

STAGE SELECTION

Page 13: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

12

Payload Information:

Payload _________kg

X dim __________mm

Y dim __________mm

Z dim __________mm

External Force Information:

Location Force

Xf dim ________mm Fx _________N

Yf dim ________mm Fy _________N

Zf dim ________mm Fz _________N

Motion Profile Information:Motion Segments for One Cycle

Seg 1 Seg 2 Seg 3 Seg 4 Seg 5 Seg 6 Seg 7 Seg 8

Distance of move (mm) _____ _____ _____ _____ _____ _____ _____ _____

Time of move (s) _____ _____ _____ _____ _____ _____ _____ _____

Dwell before next move (s) _____ _____ _____ _____ _____ _____ _____ _____

Is the External Force Present (y/n) _____ _____ _____ _____ _____ _____ _____ _____

Required Accuracy and Repeatability:

Accuracy _________(microns)

Repeatability ______(microns)

Additional Information:

1) Brief technical description of application. ______________________________________________________________

2) Is the motion in a horizontal, vertical, or angled plane. (Specify angle θ). _______________

3) Are there any overall size or specific dimension constraints? ________________________________________________

4) Is the application a Point-To-Point move (PTP) or Path Sensitive (PS) such as scanning or imaging where tight velocitycontrol is required. __ PTP or __PS check one

5) For PS applications, specify the following: maximum following error__________, critical speeds _________, Velocity ripple % _________, sampling rate __________.

6) If this is a strobe based application, specify if Time-Based (TB) or Position (P) encoder will be used. ___TB or ___P check one

7) Stage will operate _______hours/day, _______days/week, and _______weeks/year.

8) How many years must the stage last before repair (yrs) ________ replacement (yrs) _______.

9) What is the ambient temperature that the stage will operate in _____ °C or _____ °F.

10) List any contaminants the stage will be subject to (dust, debris, fluids, or other).

_________________________________________________________________________________

11) What operating voltage do you require? (115, 230, 460V ac) ________ (Note certain motor options are 230V ac maximum).

12) What drive do you plan on using?(1) _______________________________________________________(1) Check that the servo drive to be used is compatible with 3-phase permanent magnet brushless linear motor control, and supports one of the following commutation schemes: Trapezoidal Hall only (recommended only for certain applications),Encoder only (initialization motion occurs on power-up) or Trapezoidal Hall-Encoder combination (no motion occurs on power-up). Note that all CHPS stages are compatible with Allen-Bradley servo drives.

C.G. of Payload

YZ

XF

YF

ZF

X

θ

Fy(+)

Fx(+)

Fz(+)

Force

APPLICATION REQUIREMENTS FOR TABLE MOUNT STAGES

Fax to 631-344-6601, Call 631-344-6600 or e-mail to [email protected]

Customer Information:

Name ______________________________________

Title _______________________________________

Company ___________________________________

Address ____________________________________

____________________________________

E-mail ______________________________________

Phone _____________________________________

C.G.Location

Page 14: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

13

Y

Z

X

C.G.of Payload Force

YF

ZF

XF

Fy(+)

Fx(+)

Fz(+)

θ

APPLICATION REQUIREMENTS FOR WALL MOUNT STAGES

Payload Information:

Payload _________kg

X dim __________mm

Y dim __________mm

Z dim __________mm

External Force Information:

Location Force

Xf dim ________mm Fx _________N

Yf dim ________mm Fy _________N

Zf dim ________mm Fz _________N

Motion Profile Information:Motion Segments for One Cycle

Seg 1 Seg 2 Seg 3 Seg 4 Seg 5 Seg 6 Seg 7 Seg 8

Distance of move (mm) _____ _____ _____ _____ _____ _____ _____ _____

Time of move (s) _____ _____ _____ _____ _____ _____ _____ _____

Dwell before next move (s) _____ _____ _____ _____ _____ _____ _____ _____

Is the External Force Present (y/n) _____ _____ _____ _____ _____ _____ _____ _____

Required Accuracy and Repeatability:

Accuracy _________(microns)

Repeatability ______(microns)

Customer Information:

Name ______________________________________

Title _______________________________________

Company ___________________________________

Address ____________________________________

____________________________________

E-mail ______________________________________

Phone _____________________________________

Fax to 631-344-6601, Call 631-344-6600 or e-mail to [email protected]

Additional Information:

1) Brief technical description of application. ______________________________________________________________

2) Is the motion in a horizontal, vertical, or angled plane (Specify angle θ). _______________

3) Are there any overall size or specific dimension constraints? ________________________________________________

4) Is the application a Point-To-Point move (PTP) or Path Sensitive (PS) such as scanning or imaging where tight velocitycontrol is required. ___ PTP or ___PS check one

5) For PS applications, specify the following: maximum following error__________, critical speeds _________, Velocity ripple % _________, sampling rate __________.

6) If this is a strobe based application, specify if Time-Based (TB) or Position (P) encoder will be used. ___TB or ___P check one

7) Stage will operate _______hours/day, _______days/week, and _______weeks/year.

8) How many years must the stage last before repair (yrs) ________ replacement (yrs) _______.

9) What is the ambient temperature that the stage will operate in _____ °C or _____ °F

10) List any contaminants the stage will be subject to (dust, debris, fluids, or other).

_________________________________________________________________________________

11) What operating voltage do you require? (115, 230, 460V ac) ________ (Note certain motor options are 230V ac maximum).

12) What drive do you plan on using?(1) _______________________________________________________(1) Check that the servo drive to be used is compatible with 3-phase permanent magnet brushless linear motor control, and supports one of the following commutation schemes: Trapezoidal Hall only (recommended only for certain applications),Encoder only (initialization motion occurs on power-up) or Trapezoidal Hall-Encoder combination (no motion occurs on power-up). Note that all CHPS stages are compatible with Allen-Bradley servo drives.

C.G.Location

Strip seal and covers required for wall mount applications.

Page 15: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Bulletin Number Voltage

A = 230V acFrame Size

6 = 150 mm baseStroke

Travel lengths start at 6 cm and are available in 6 cm increments.IE: 006 for 6 cm travel or 054 for 54 cm travel. Maximum travel = 120 cm.

MotorA = LZ-030-T-120-DB = LZ-030-T-240-DC = LZ-030-T-240-E

FeedbackF = 1.0 micron incremental optical encoder, with integral index markG = 0.5 micron incremental optical encoder, with integral index markH = 0.1 micron incremental optical encoder, with integral index markI = 1V p-p sine/cosine encoder, 20 µm signal period, with integral index mark

CHPS - A 9 054 G - F LM C 2 C

CHPS - A 8 054 F - F LM C 2 C

Bulletin NumberVoltage

A = 230V acB = 460V ac (LC motors only)

Frame Size9 = 250 mm base

StrokeTravel lengths start at 8 cm and are available in 6 cm increments.IE: 008 for 8 cm travel or 020 for 20 cm travel. Maximum travel = 122 cm.

MotorG = LZ-050-T-120-DH = LZ-050-T-240-DI = LZ-050-T-240-EJ = LC-075-100-DK = LC-075-200-DL = LC-075-200-E

Cable Management and TerminationA = No Cables or Cable Carrier (Carriage Junction Box only)B = Cables with Flying Leads and Cable Carrier(1)

C = Cables with Kinetix MPF Connectors and Cable Carrier(1)

D = Cables with D-Connectors and Cable Carrier(1)

Limits2 = No limits5 = Two end of travel limits

ProtectionS = Covered, with strip seals (IP 30)(2)(3)

C = Covered, without strip seals(2)

O = Open, without cover, without strip sealsLM Specifier

LM = Linear MotorFeedback

F = 1.0 micron incremental optical encoder, with integral index markG = 0.5 micron incremental optical encoder, with integral index markH = 0.1 micron incremental optical encoder, with integral index markI = 1V p-p sine/cosine encoder, 20 µm signal period, with integral index mark

Bulletin NumberVoltage

A = 230V acB = 460V ac (LC motors only)

Frame Size8 = 200 mm base

StrokeFor -100 and -120 motor coil lengths

Travel lengths start at 6 cm and are available in 6 cm increments.IE: 006 for 6 cm travel or 054 for 54 cm travel. Maximum travel = 126 cm.

For -200 or -240 motor coil lengthsTravel lengths start at 8 cm and are available in 6 cm increments.IE: 008 for 8 cm travel or 020 for 20 cm travel. Maximum travel = 122 cm.

MotorA = LZ-030-T-120-DB = LZ-030-T-240-DC = LZ-030-T-240-ED = LC-050-100-DE = LC-050-200-DF = LC-050-200-E

CHPS - A 6 054 A - F LM C 2 C

Cable Management and TerminationA = No Cables or Cable Carrier (Carriage Junction Box only)B = Cables with Flying Leads and Cable Carrier(1)

C = Cables with Kinetix MPF Connectors and Cable Carrier(1)

D = Cables with D-Connectors and Cable Carrier(1)

Limits2 = No limits5 = Two end of travel limits

ProtectionS = Covered with strip seals (IP 30)(2)(3)

C = Covered without strip seals(2)

O = Open without any cover, without strip sealsLM Specifier

LM = Linear Motor

Cable Management and TerminationA = No Cables or Cable Carrier (Carriage Junction Box only)B = Cables with Flying Leads and Cable Carrier(1)

C = Cables with Kinetix MPF Connectors and Cable Carrier(1)

D = Cables with D-Connectors and Cable Carrier(1)

Limits2 = No limits5 = Two end of travel limits

ProtectionS = Covered, with strip seals (IP 30)(2)(3)

C = Covered, without strip seals(2)

O = Open, without cover, without strip sealsLM Specifier

LM = Linear MotorFeedback

F = 1.0 micron incremental optical encoder, with integral index markG = 0.5 micron incremental optical encoder, with integral index markH = 0.1 micron incremental optical encoder, with integral index markI = 1V p-p sine/cosine encoder, 20 µm signal period, with integral index mark

CHPS-200 STAGE

ORDERING KEY

CHPS-250 STAGE

CHPS-150 STAGE

14

(1) Not for upside down mounting.(2) Contact Anorad Applications Engineering for upside down mounting.(3) Strip seal and covers required for wall mount applications.

Publication CHPS-SG001C-EN-P - August 2007

Page 16: HIGH PRECISION LINEAR MOTOR DRIVEN STAGES

Publication CHPS-SG001C-EN-P August 2007

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