High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated...

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High Power Fiber Lasers Ulrich Hefter

Transcript of High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated...

Page 1: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

High Power Fiber LasersUlrich Hefter

Page 2: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

400µ x 1mm

Density 2.5g/cm3

Melting point 1500 C Heat capacity 0.8kJ/kg C

Melting energy = Volume*Density*Heat capacity*Melting point

~ 0.5J     or 5W over 1/10 second

No Tolerance for Losses

Fiberlaser Basics ‐ Glass

Page 3: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Typical fiber specs. Core diameter 20±2µ Cladding diameter 400±15µ Centricity 2µ

Worst case losses Core 33% 330W@1kW Cladding 14% 140W@1kW Centricity 5% 50W@1kW

Cladding shape Active octagonal Passive round

Fiberlaser Basics ‐ Fiber

Matched Fibers Needed

Page 4: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Active fiber 200µ, NA 0.46 BPP 46 mm x mrad 400µ, NA 0.46 BPP 92 mm x mrad

BPP conservation Sqrt(N) * r * Nap ≤ R * Naa

Pump modules 19 x 100µ NA ≤ 0.21 typ. 0.15 up to 100W 7 x 200µ NA ≤ 0.35 typ. 0.22 up to 500W

Matched Pumps Needed

Fiberlaser Basics ‐ Pumping

Page 5: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Fiberlaser – Breadboard

Laser Diodes

Active FiberPump Coupler

FBG

Output Fiber

Page 6: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Fiberlaser – Breadboard

Mode Stripper ? Power Meter 

(fwd/bwd) ? Pilot Beam ? Power 

Combiner ? Beam Switch ? Taper ? Mode Mixer ? BWD Isolator ?

Page 7: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

ROFIN Fiberlaser – Strategic Partnership

Page 8: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Output Fiber

Fiber coupleddiode‐laser

pump modules

ROFIN Fiberlaser ‐ Architecture

Page 9: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

12x Passively CooledPump Modules

12x Pump Fibers

Output Fiber

ROFIN Fiberlaser – Fiber Laser Unit

Page 10: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

ROFIN Fiberlaser – Fiber Laser Unit

Page 11: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

ROFIN Fiberlaser – Fiber Laser Unit

Page 12: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Compact modular design

• 19 inch• 3 rack units

Output Fiber

ROFIN Fiberlaser ‐ Fiber Laser Unit

Internal Monitoring& Safety Board

Page 13: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

M2 = 1.1 @ 1.2 kW

opt‐opt > 80 %

ROFIN Fiberlaser – 1 kW Single Mode

Page 14: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

FLC

4:1SM to MM Combiner

4x 1kW FLU

4kW Output

ROFIN Fiberlaser – Scalability MM

Page 15: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

ROFIN Fiberlaser ‐ FL020C, FL030C, FL040C

BPP = 1.8 mm x mrad 50µ FiberBPP = 3.6 mm x mrad 100µ Fiberopt-opt > 80 %

Page 16: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

ROFIN Fiberlaser – Products

FL 040

FL 020C, FL 030C

FL x50C, FL 010C

Page 17: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

ROFIN Fiberlaser – eShutter

• Certified Safety System by accredited laboratories

• In compliance withEN ISO 13849‐1 / ‐2

LPS FLM/FLC

Page 18: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Oscillator„Higher power pumps“

MOPA„More pumps“

ROFIN Fiberlaser – Scalability SM

Page 19: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

M2 = 1.3 @ 2 kW M2 = 1.7 @ 2 kW

2kW SM Oscillator vs. MOPA

Page 20: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

2kW SM Oscillator vs. MOPA

Oscillator MOPA

10m output fiber 3m output fiber

Page 21: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Pulsed Laser – Synergies

+ =

E‐Line DYxxx DQ01020W 1kW 1kW30ns cw 38ns1mJ 150mJ

Page 22: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Pulsed Fiberlaser – Synergies

ns seeder

1mJ amp

Page 23: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Pulsed Fiberlaser – 1mJ

0

50

100

150

200

250

300

350

400

0 50 100 150 200 250 300 350 400

Pow

er [W

]

Rep. Rate [kHz]

Power vs Rep. Rate

Power vs Rep. Rate

Page 24: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

Rofin fiberlaser archcitecture provides main cw power levels for industrial applications

Scaling to higher power by• Increased power of basic units• Cascading of combined power sections• All in fiber power combination

Feasibility of pulsed high power fiber lasers for industrial

applications demonstrated

Summary

Page 25: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

A part of this work was sponsored by the German Federal Ministry of Education and Research (BMBF) withinthe German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources(INLAS)” and “Material Processing with Brilliant Laser Beam Sources (MABRILAS)”.

Additional parts of this work were supported with funding from the Leadership in Fiber Laser Technology(LIFT) project under the 7th Framework Program of the European Commission.

Acknowledgement

Page 26: High Power Fiber Lasers - Laser Symposium · the German national funding initiative “Integrated Optical Components for High Power Laser Beam Sources (INLAS)”and “Material Processing

To be continued…Thank you for your attention andsee you in Hamburg…