High Performance Plastics Application 2016...

CCP長春ConfidentialP.1

High Performance PlasticsHigh Performance PlasticsApplicationApplication

2016 2016 Dec.22Dec.22

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CCP長春Confidential

Outline

1. Automobile Application of High Performance Plastics

2. Liquid Crystal Polymer – LCP

3. Poly Aryl Ether Sulfone – PAES

4. Poly Aryl Ether Ketone – PAEK

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1. Automotive Application of HighPerformance Plastics

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CCP長春ConfidentialCCP Group in Automotive CCPCCP Group in Automotive Group in Automotive

Front/Rear Front/Rear GlassGlass：：PVBPVB filmfilm

Instrument Instrument Panel:Panel:PBTPBT Resin, Acrylic ResinResin, Acrylic Resin

Cylinder HeadCylinder Head：：PhenolicPhenolic Resin Resin

PCB:PCB:Copper Foil, CCL, Copper Foil, CCL, Epoxy Resin,Epoxy Resin, Dry Film Photo Resist Dry Film Photo Resist

Wire Harness / Wire Harness / ConnectorConnector：：PBTPBT Resin/Resin/LCP compoundLCP compound

Bumper:Bumper:PBT compoundPBT compoundPlasticizerPlasticizer

Brake Bearing:Brake Bearing:PhenolicPhenolic Compound CompoundPAEKPAEK

HeadlampHeadlampPBT compoundPBT compoundLCP compoundLCP compoundPAESPAES

Wheel Coatings：ButylatedButylated Melamine Resin, Melamine Resin,MethylatedMethylated Melamine Resin, Melamine Resin,Epoxy Resin,Epoxy Resin,Acrylic Resin,Acrylic Resin,Polyester ResinPolyester Resin

Coatings：ButylatedButylated Melamine Resin, Melamine Resin,MethylatedMethylated Melamine Resin, Melamine Resin,Epoxy Resin,Epoxy Resin,Acrylic Resin,Acrylic Resin,Polyester ResinPolyester Resin

Door Lock/handle：PhenolicPhenolic Compound/ Compound/PBTPBT ResinResin


LIFE MODULEThe interior of the upper Life module is available as a dedicated living space. Made of high-strength carbon, the passenger cell provides a generously proportioned loft-like atmosphere and a high level of safety.

LIFE MODULEThe interior of the upper Life module is available as a dedicated living space. Made of high-strength carbon, the passenger cell provides a generously proportioned loft-like atmosphere and a high level of safety.

http://www.bmw.com/com/en/newvehicles/i/i3/2016/showroom/drive_technology.htmlhttp://www.bmw.com/com/en/newvehicles/i/i3/2016/showroom/drive_technology.html 5

Automotive - Future Automotive - Future Automotive - Future


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Automotive – EV Cells Automotive Automotive –– EV Cells EV Cells

http://www.electronicproducts.com/Thermal_Management/Thermoelectric_Coolers/Thermal_management_issues_in_electric_vehicles.aspxhttp://www.illustrationsource.com/stock/image/481525/cutaway-view-of-an-alkaline-manganese-dioxide-power-cell/


High performance polymers

Ultra polymersUltra polymers

High-performancepolymers

Engineeringpolymers

Semi-crystallineAmorphous

PBT, TPEE, LCP Type III

POM, PA 6,6

LCP Type II

PCT

PAR

PPS

PA 4,6

PITPIPAI

PPSUPESPSUPEI

PPO,PC, PMMA

ABS, PVC alloysCOC

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Poly aryl ether sulfone(PAES)

Semi-commercialize

PEK

PEEK

PEKK

LCP

Type I

Poly aryl ether ketone(PAEK)

In development

CCP’s commercial Products: LCP , PBT, TPEE

Polyimide(PI)

Flexible Board Application


CCP Plastics LineupNeat

Resin

Compound

Application Mfg Site Description

EMC V V IC ,Diode, LEDTaiwan

China

Thermal-

SetPMC V V Cook ware, Coil Bobbin, Brake Parts, Pulley, Commutator,Brush Holder

TPEE V V CVI boots, Airbag Cover Taiwan Elastomer

PBT V V Connector, Head,Gear Housing,Door Lock, Relay,Compressor

Taiwan

ChinaTm=225℃

LCP V VConnector, Thin Wall Parts (Motor /Switch/Relay),Coil Bobbin,Speaker,Auto Fog lamp

Taiwan

HsinChu

FDA /High Flow/Halogen Free

PPSU V V Medical Parts, Home Appliance, Plumbing, Fog Lamp, Parts

NSF,

Impact

PAEK In Development

Aerospace, Electronic, Automotive , Medical , Instrument

Impact,

Chemical Res. P.8


CCP Group Head OfficeCCP Group Head Office

Tai Hong Circuit Triplex ChemicalTai Hong Circuit Triplex Chemical

CCP CCP Hsin-ChuHsin-Chu Factory Factory

ZangZang-Bin Factory-Bin Factory

CCP CCP TainanTainan Office Office

CCP Jen-Wu FactoryCCP Jen-Wu FactoryDCC DCC DaDa-She Factory-She Factory

CCP Ta-CCP Ta-FaFa Factory Factory

DCC Ta-DCC Ta-FaFa Factory Factory

Tai-Hong CircuitTai-Hong Circuit (Chang-ping) (Chang-ping)

CCP (INDONESIA)INDONESIAINDONESIA

MALAYSIAMALAYSIA DCC (M) SDN. BHD.

台灣台灣 TAIWANTAIWAN

DCCDCC

南非南非 SOUTH AFRICASOUTH AFRICA

CHANG CHUN MERISOL RSA (PTY) LTD.CHANG CHUN MERISOL RSA (PTY) LTD.

SHANGHAISHANGHAI

JIANGUS/CHANGSHUJIANGUS/CHANGSHU

JIANGUS/YIZHENGJIANGUS/YIZHENG

FUJIAN/ZHANG ZHOUFUJIAN/ZHANG ZHOU

日月潭日月潭 SUN-MOON-LAKESUN-MOON-LAKE

台北台北 TAIPEITAIPEI

桃園桃園 TAO-YUANTAO-YUAN

新竹新竹 HSIN-CHUHSIN-CHU

苗栗苗栗 MIAO-LIMIAO-LI

阿里山阿里山ＡＡLISHANLISHAN

雲林雲林//麥寮麥寮 YUN-LIN/MAI-LIAOYUN-LIN/MAI-LIAO

台南台南 TAI-NANTAI-NAN

高雄高雄 KAOHSIUNGKAOHSIUNG

高雄高雄 KAOHSIUNGKAOHSIUNG

CCP CCP MaioMaio-Li Factory-Li Factory

CCP Mai-CCP Mai-LiaoLiao Factory Factory

DCC Mai-DCC Mai-LiaoLiao Factory Factory

Chang Chun Group (Chang Chun Group (PanjinPanjin))LIAONING/PANJINGLIAONING/PANJING

Chang Chun Group (Singapore)Chang Chun Group (Singapore)

CCP CCP ZangzhouZangzhou Factory Factory

CCP CCP ChangsuChangsu Factory Factory

Chang Long (Quangdong/Shenzhen)

CCP HsinChu Factory :1. PMC / EMC2. LCP POLYMER / Compound3. PAES

1. PBT Polymer / Compound2. TPEE

1. PBT Polymer/ Compound

1. PBT Compound


2. LCP (Liquid Crystal Polymer)(Liquid Crystal Polymer)

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CCP LCP Roadmap

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Switch

Bobbin

LONGLITE

LCP

Magnetic Valve

SATA

1)300B(N)@ Application

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2) 300B(N)4M - Bakeware

Very high-performance material by LCPCompetition PTFE:

Limited scratch resistanceRequires recoating on food content: Cost

Competition SiliconeLack of stiffness (requires metal pan)Browning issue with bread/cake

Freeze to microwave or ovenHigh temperature resistance (up to 250 oC) &

good low temperature ductilityMeets both industrial and consumer baking

needs, Freezer to Microwave or ovenInherent non stick performance

No need for silicone glazing or PTFE coating – Huge cost savings for industrial bakeries (without any coating)

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USB

DDR3

PCI

RJ45

3) 270B(N)@TL Application- General

LONGLITE

LCP

IC Card

CF CardFPC

HDMI

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Low gas amount and Heat Resistance

4) 270B3M - Fogging Lamp Application

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5)LCP applied on Continental GP 4000

1. High-tech fibre from a natural model. Like spider silk, and is spun from the melted liquid polymer LCP and processed further to a multi-strand thread.

2. It has an enormous tear resistance at a very low weight: Exactly the right properties to process into a premium Continental bicycle tyre as a puncture protection insert.

3. LCP Breaker is lighter, more flexible and protects more effectively against cuts than the comparable nylon breaker. LCP Breaker does not adversely affect the rolling resistance.

http://www.conti-tyres.co.uk/road-and-track/clinchers/grand-prix-4000-s-iihttp://www.conti-tyres.co.uk/road-and-track/clinchers/grand-prix-4000-s-ii 16


3. PAES (Poly aryl ether (Poly aryl ether sulfonesulfone))

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ApplicationsFood processing equipment, Medical instruments, Electrical components, Aircraft instrumentation, Sensors and sight glasses, Appliances.

Fittings

Poly aryl ether sulfone (PAES)

Kunststoffe international 10/2013

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Baby’s bottle

Filter membrane

Microwave dish

From BASF Ultrason Product Brochure


4. PAEK (Poly aryl ether (Poly aryl ether ketoneketone))

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ApplicationsAerospace industry, Electronic and electrical fields, Medical field, Automotive and other industries

Poly aryl ether ketone (PAEK)

20http://www.ensinger.jp/use/medical.html

Kunststoffe international 10/2013

http://www.sdplastics.com/ensinger/tecapeekst.htmlhttp://nova-industrial.com/a-polyaryletherketone-biomaterial-for-use-in-medical-implant-applications/

http://info.craftechind.com/blog/bid/377279/Why-PEEK-Material-is-at-the-Top-of-Its-Class


長春人造樹脂廠股份有限公司新竹廠長春人造樹脂廠股份有限公司新竹廠Chang Chun Plastics Co., Ltd Chang Chun Plastics Co., Ltd HsinchuHsinchu Plant Plant

Thank you for your attention !!

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High Performance Plastics Application 2016...

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