HIGH PERFORMANCE LUBRICATION SYSTEM - MEMOLUB€¦ · and remote lubrication system HPS Universal...
Transcript of HIGH PERFORMANCE LUBRICATION SYSTEM - MEMOLUB€¦ · and remote lubrication system HPS Universal...
Singleormultiplepoints
Easytouseandreusable
Remoteinstallation
Patentedcontrolsystem
Foralltypesofindustries
Guaranteedreturnoninvestment
HIGHPERFORMANCELUBRICATIONSYSTEM
Examples of applications
Accurate greasing, frequently and regularly
OPTIMUM LEVEL
System shutdown
Lubrication with MEMOLUB®
Top lubricationIrregular greasing
OPTIMUM LEVEL
Irregular periods
Damage due to missing lubrication
Manual greasing
Top lubrication Base lubrication
OPTIMUM LEVEL
First generation lubricator
The standard in industrial lubrication systems
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The right Lubricant, the right Quantity, at the right Frequency and on the right Place.
ECONOMICAL Long-termprotectionofequipment. Increasedmechanicalreliability. Cartridgechangeinlessthan60seconds! Accuratelubrication. Reducedmaintenancecosts. Increasedprofitability. Therightlubricantvolumeperpoint.
RELIABLE Industryproven:30years’worldwidedistribution. Exceptionalsettingfeatures. Patentedpumpdesign.
SAFE Remoteinstallationfordifficultordangerousaccesspoints.
Reduceddowntimeforlubrication. Easytouse. Instantverificationofferedbytransparenthousingandcheckfunction.
ECOLOGICAL Reusable. Widerangeofaffordablereplacementcartridgesandbatterypowerpacks.
Unlimitedrefills. Reducedenvironmentalimpact. Reducedlubricantconsumptionandimprovedprotectionofproductionequipment.
BEARINGS CHAINS LINEAR GUIDANCE GEARS BALL SCREW
High-quality lubrication solutionsMEMOLUB® offers a range of class leading single & multi-point lubrication systems, recognised as the benchmark and undisputed reference point for electro-mechanical lubricators. The exceptional features and high quality manufacture of MEMOLUB® offers outstanding protection for lubricated equipment across a wide range of industrial applications.
EFFECTIVE, EASY TO USE, AND ACCURATE
10bar&25bar
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The dosing pumpand the Memo
Apowerfulandefficientpump Dosing pump with adjustable output.
Lubricant ejection pressure: 10 and 25 bar.
High-performance pump able to pump lubricants at extreme temperatures and with high viscosity.
TheMemo:SmartSetting The patented Memo system adjusts the lubricant output frequency.
The output frequency can be adapted on demand.
The settings are independent from the body and the cartridge.
Thetechnology:theaccumulatoreffectMEMOLUB® not only protects the moving parts of your machine, it protects your lubricant.
Excessive pressure applied to the lubricating grease causes oil separation. Back pressure generated by a lubrication system depends on a number of factors. The tubing diameter, the type of lubricant and the ambient temperature, are all major contributors but the most significant element is the speed/pressure ratio at which the lubricant is expelled.
MEMOLUB®’s unique method of operation eliminates this problem. Thanks to its patented design MEMOLUB® allows the lubricant to travel to the lubricating point without the need for excessive pressure.
The lubricant remains in its premium condition offering substantially improved lubrication of your valuable asset.
ProgrammingtheMEMOwiththecombinationof3colouredrings:black,whiteandred
Onlyonescrewablepartspecifiesthelubricationprogram
Memo10bar Memo25bar
4.5 VBatteries(Optionalexternal24 Vpowersupply)
DosingpistonOpensthecheckvalve.Standardquantity0.6cm3
Compressionspring
Ejectionspring:10or25bar
Lever
TechnicalspecificationsEM ECO ONE
Cartridge volume 120cm3 240cm3 240cm3
Settings 12or24months 6or12months 1,3,6or12months
Maximum stroke pressure 10bar/140psi
Batteries 4.5VDCAlkalinebattery
Remote installation Upto2metres—Ø8mmexternaltubing
Lubricants OilandGrease(uptoNLGI#2withanoilbasebetween100and460cSt)*
Operating temperature -15°Ctot50°C**
Connections 1/4BSP
*Foranyotherviscositylevelpleasecontactyourdistributor.**Batteries+lubricantadaptedforlowtemperatures.
MEMOadjustmentsEM ECO/ONE ONE
Adjustments 2years 1year 1year 6months 3months 1month
Average daily output 0.15cm3/day 0.3cm3/day 0.6cm3/day 1.2cm3/day 2.4cm3/day 7.2cm3/day
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MEMOLUB® 10 bar Single-point, reusable and remote lubrication system
EM120cm3model.Specificallyforcontrolledmicro-lubrication.Speciallysuitedforapplicationsrequiringfrequentbutlimitedlubricantvolume:smallbearings,linearguidance,chains,electricmotors,etc.
ECO240cm3model.Lubricantsforlargercomponentsthatrequiresmore.
ONE240cm3model.Ideallysuitedfordifficultenvironmentswherethelubricantmustalsoplayanevenmoreprotectiverole.Canbeusedforalltypesofapplication.
2 SETTINGS 2 SETTINGS 4 SETTINGS
10 bar (120 cm3 or 240 cm3)
single point
All our 10 bar models are battery operated.
2 m
Made in Belgium
Swiss Technology
YEARSWARRANTY
2
max. 2 m
10 m
8 points
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MEMOLUB® 25 bar Single or multiple points, reusable and remote lubrication system
HPSUniversal model with battery power supply, allowing it to be used in all types ofenvironments and applications. This model provides regular, accurate and reliablelubrication.
EPSIdealforlubricationoninstallationsfunctioningonairregularbasis.ThefrequenciesoftheMEMOarestoredbutcanbeadaptedatanytime.
PLCdUnlimitedsettingswithpossiblemachineryfeedback.TheperfectsolutionforOEMs.
4.5 V BATTERIES 24 V EXTERNAL
POWER SUPPLY
24 V POWER SUPPLY
PLC DRIVEN
TechnicalspecificationsHPS EPS24V PLCd
Cartridge volume 120cm3,240cm3or480cm3
Output settings 7mainsettingsandseveraladditionalsettings UnlimitedsettingsbyPLC
Maximum stroke pressure 25bar/350psi
Batteries / Power supply Alkalinebatt.4.5VDC(AA-LR6) External24VDC External24VDC
Remote installation Upto10metres/singlepoint—Ø8mmexternaltubing
Lubricants OilandGrease(uptoNLGI#2withanoilbasebetween100and460cSt)*
Operating temperature -15°Cto50°C**
Connections 1/4BSP
Distributor units Progressivedistributorfrom1to8outputs
*Foranyotherviscositylevelpleasecontactyourdistributor.**Batteries+lubricantadaptedforlowtemperatures.
MEMOadjustments
Daily ejection 24 12 4 2 1.5 1 0.5
Daily output in cm3 14.4 7.2 2.4 1.2 0.9 0.6 0.3
Months to empty 120 cm3 0.25 0.5 1.5 3 4 6 12
Months to empty 240 cm3 0.5 1 3 6 8 12 24*
Months to empty 480 cm3 1 2 6 12 16 24* -
*OnlywithMEMOLUB®EPS.
25 bar (120 cm3, 240 cm3 or 480 cm3)
single or multiple point
Made in Belgium
Swiss Technology
YEARSWARRANTY
2
max. 10 m single point
max. 6 m multiple point
Industrie alimentaire lubrification des paliers de rouleaux de presse chez Cargill
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Typical applications
Food industry: lubricationofpressballbearings.
Textile industry: Picanolweavingloombearings.
Food waste processing industry: cabinetofMemolubsforthelubricationofbearingsandcasingofarotationfermenter.
Automotive industry: lubricationofaerialconveyorbeltrollersandrails.
Metal industry: lubricationofreturnrollerbearingsonaproductionmachineforaluminiumsheets.
Food industry: lubricationofSolyventVentecventilatorbearings.
Mineral industry: limefactory:lubricationof4screwdrivebearings.
Robotics industry: lubricationofballguides.
Mineral industry:lubricationofconveyorbeltbearings.
MEMOLUB® systems have an excellent reputation and are distributed in more than sixty countries around the world.
Critical components Difficult or dangerous access points Accurate greasing High greasing frequency Lubrication without machine downtime
SPLITTERMEMOHPS
BRUSHESANDKIT
BATTERIES
MEMOKIT
DISTRIBUTORKITHPS
CRANERAIL
PROXIMITYSWITCH
SPAREPARTS
EXTENSIONKIT
SPRAYNOZZLE
PROTECTIONCOVER
ADAPTATORS
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Accessories
HPS Kit for 2 points
Brushes to lubricate chains
Batteries for EM, ECO, ONE, HPS
Rail lubrication
Lubrication switch
Liquid grease sprays
In difficult environments, water, salt
HPS Kit for 3 to 8 points Single point fixture kit
Frequency adjustment kit See our online catalogue Adaptors
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Electricalcharacteristics
EM ECO ONE HPS EPS 24 V PLCd
Power supply Int. Int. Int. Int. Ext. Ext.
Output voltage 4.5VDC 4.5VDC 4.5VDC 4.5VDC 24VDC 24VDC
Output current - - - - <0.5A <0.5A
Short circuit protection ok ok ok ok ok ok
Stroke duration 8sec 8sec 8sec 8sec 4sec 4sec
Min. time between strokes 2days 12hours 2hours 1hour 1hour 10minutes
Max. cable length NA NA NA NA 10m 10m
Power cable NA NA NA NA 2x0.5mm2 2x0.5mm2
MEMOLUB®greases
Name Class NLGI
Baseoil Soap
Temperature range(°C)
Viscosity at 40 °C
Speed (high,
medium, low)
MEMOMULTI 2 (standard)MultipurposegreaseExcellentresistancetowater
2 Mineral Calciumsulfonates -20°Cto150°C 460 Low
toHigh -
MEMOFOODH1certifiedMultipurposegreaseExcellentresistancetowater
2 White Aluminiumcomplex
-20°Cto120°Cpeakat140°C 140 Low
toHigh -
101 mm3.98 in
Standard
120 cm3 model 5 ring
Mega
240 cm3 model 10 ring
Giga
480 cm3 model 15 ring
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www.memolub.be [email protected]
YOUR DEALERRemoteinstallationorwithdistributorblock2to8outletsLengthsoftubingwithMulti2greasegradeN.L.G.I.2,tubingØint.6mmetfittingsM8minimum:
Type of installation Distance*
Single-point 10meters
Splitter(2outlets)** 6meters
Distributorblock(4-8outlets)** 6meters
*Laboratorytestunderthefollowingconditions:-WithmultifunctionalgreasegradeNLGI2-Withpipesofdimensions6/8mminRilsan-Atanambienttemperaturebetween10°Cand20°C**SplitterandDistributorblock:ModelsdistributedbyMEMOLUB®
NB:Foranyinstallationthatdifferssignificantlyfromtheaboveconditions,pleaserefertoyourMEMOLUB®distributor.
The MEMOLUB® cartridges
IP66
120 cm3
240 cm3
480 cm3