HIGH PERFORMANCE LUBRICATION SYSTEM - MEMOLUB€¦ · and remote lubrication system HPS Universal...

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Single or multiple points Easy to use and reusable Remote installation Patented control system For all types of industries Guaranteed return on investment HIGH PERFORMANCE LUBRICATION SYSTEM

Transcript of HIGH PERFORMANCE LUBRICATION SYSTEM - MEMOLUB€¦ · and remote lubrication system HPS Universal...

Page 1: HIGH PERFORMANCE LUBRICATION SYSTEM - MEMOLUB€¦ · and remote lubrication system HPS Universal model with battery power supply, allowing it to be used in all types of environments

Singleormultiplepoints

Easytouseandreusable

Remoteinstallation

Patentedcontrolsystem

Foralltypesofindustries

Guaranteedreturnoninvestment

HIGHPERFORMANCELUBRICATIONSYSTEM

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Examples of applications

Accurate greasing, frequently and regularly

OPTIMUM LEVEL

System shutdown

Lubrication with MEMOLUB®

Top lubricationIrregular greasing

OPTIMUM LEVEL

Irregular periods

Damage due to missing lubrication

Manual greasing

Top lubrication Base lubrication

OPTIMUM LEVEL

First generation lubricator

The standard in industrial lubrication systems

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The right Lubricant, the right Quantity, at the right Frequency and on the right Place.

ECONOMICAL Long-termprotectionofequipment. Increasedmechanicalreliability. Cartridgechangeinlessthan60seconds! Accuratelubrication. Reducedmaintenancecosts. Increasedprofitability. Therightlubricantvolumeperpoint.

RELIABLE Industryproven:30years’worldwidedistribution. Exceptionalsettingfeatures. Patentedpumpdesign.

SAFE Remoteinstallationfordifficultordangerousaccesspoints.

Reduceddowntimeforlubrication. Easytouse. Instantverificationofferedbytransparenthousingandcheckfunction.

ECOLOGICAL Reusable. Widerangeofaffordablereplacementcartridgesandbatterypowerpacks.

Unlimitedrefills. Reducedenvironmentalimpact. Reducedlubricantconsumptionandimprovedprotectionofproductionequipment.

BEARINGS CHAINS LINEAR GUIDANCE GEARS BALL SCREW

High-quality lubrication solutionsMEMOLUB® offers a range of class leading single & multi-point lubrication systems, recognised as the benchmark and undisputed reference point for electro-mechanical lubricators. The exceptional features and high quality manufacture of MEMOLUB® offers outstanding protection for lubricated equipment across a wide range of industrial applications.

EFFECTIVE, EASY TO USE, AND ACCURATE

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10bar&25bar

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The dosing pumpand the Memo

Apowerfulandefficientpump Dosing pump with adjustable output.

Lubricant ejection pressure: 10 and 25 bar.

High-performance pump able to pump lubricants at extreme temperatures and with high viscosity.

TheMemo:SmartSetting The patented Memo system adjusts the lubricant output frequency.

The output frequency can be adapted on demand.

The settings are independent from the body and the cartridge.

Thetechnology:theaccumulatoreffectMEMOLUB® not only protects the moving parts of your machine, it protects your lubricant.

Excessive pressure applied to the lubricating grease causes oil separation. Back pressure generated by a lubrication system depends on a number of factors. The tubing diameter, the type of lubricant and the ambient temperature, are all major contributors but the most significant element is the speed/pressure ratio at which the lubricant is expelled.

MEMOLUB®’s unique method of operation eliminates this problem. Thanks to its patented design MEMOLUB® allows the lubricant to travel to the lubricating point without the need for excessive pressure.

The lubricant remains in its premium condition offering substantially improved lubrication of your valuable asset.

ProgrammingtheMEMOwiththecombinationof3colouredrings:black,whiteandred

Onlyonescrewablepartspecifiesthelubricationprogram

Memo10bar Memo25bar

4.5 VBatteries(Optionalexternal24 Vpowersupply)

DosingpistonOpensthecheckvalve.Standardquantity0.6cm3

Compressionspring

Ejectionspring:10or25bar

Lever

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TechnicalspecificationsEM ECO ONE

Cartridge volume 120cm3 240cm3 240cm3

Settings 12or24months 6or12months 1,3,6or12months

Maximum stroke pressure 10bar/140psi

Batteries 4.5VDCAlkalinebattery

Remote installation Upto2metres—Ø8mmexternaltubing

Lubricants OilandGrease(uptoNLGI#2withanoilbasebetween100and460cSt)*

Operating temperature -15°Ctot50°C**

Connections 1/4BSP

*Foranyotherviscositylevelpleasecontactyourdistributor.**Batteries+lubricantadaptedforlowtemperatures.

MEMOadjustmentsEM ECO/ONE ONE

Adjustments 2years 1year 1year 6months 3months 1month

Average daily output 0.15cm3/day 0.3cm3/day 0.6cm3/day 1.2cm3/day 2.4cm3/day 7.2cm3/day

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MEMOLUB® 10 bar Single-point, reusable and remote lubrication system

EM120cm3model.Specificallyforcontrolledmicro-lubrication.Speciallysuitedforapplicationsrequiringfrequentbutlimitedlubricantvolume:smallbearings,linearguidance,chains,electricmotors,etc.

ECO240cm3model.Lubricantsforlargercomponentsthatrequiresmore.

ONE240cm3model.Ideallysuitedfordifficultenvironmentswherethelubricantmustalsoplayanevenmoreprotectiverole.Canbeusedforalltypesofapplication.

2 SETTINGS 2 SETTINGS 4 SETTINGS

10 bar (120 cm3 or 240 cm3)

single point

All our 10 bar models are battery operated.

2 m

Made in Belgium

Swiss Technology

YEARSWARRANTY

2

max. 2 m

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10 m

8 points

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MEMOLUB® 25 bar Single or multiple points, reusable and remote lubrication system

HPSUniversal model with battery power supply, allowing it to be used in all types ofenvironments and applications. This model provides regular, accurate and reliablelubrication.

EPSIdealforlubricationoninstallationsfunctioningonairregularbasis.ThefrequenciesoftheMEMOarestoredbutcanbeadaptedatanytime.

PLCdUnlimitedsettingswithpossiblemachineryfeedback.TheperfectsolutionforOEMs.

4.5 V BATTERIES 24 V EXTERNAL

POWER SUPPLY

24 V POWER SUPPLY

PLC DRIVEN

TechnicalspecificationsHPS EPS24V PLCd

Cartridge volume 120cm3,240cm3or480cm3

Output settings 7mainsettingsandseveraladditionalsettings UnlimitedsettingsbyPLC

Maximum stroke pressure 25bar/350psi

Batteries / Power supply Alkalinebatt.4.5VDC(AA-LR6) External24VDC External24VDC

Remote installation Upto10metres/singlepoint—Ø8mmexternaltubing

Lubricants OilandGrease(uptoNLGI#2withanoilbasebetween100and460cSt)*

Operating temperature -15°Cto50°C**

Connections 1/4BSP

Distributor units Progressivedistributorfrom1to8outputs

*Foranyotherviscositylevelpleasecontactyourdistributor.**Batteries+lubricantadaptedforlowtemperatures.

MEMOadjustments

Daily ejection 24 12 4 2 1.5 1 0.5

Daily output in cm3 14.4 7.2 2.4 1.2 0.9 0.6 0.3

Months to empty 120 cm3 0.25 0.5 1.5 3 4 6 12

Months to empty 240 cm3 0.5 1 3 6 8 12 24*

Months to empty 480 cm3 1 2 6 12 16 24* -

*OnlywithMEMOLUB®EPS.

25 bar (120 cm3, 240 cm3 or 480 cm3)

single or multiple point

Made in Belgium

Swiss Technology

YEARSWARRANTY

2

max. 10 m single point

max. 6 m multiple point

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Industrie alimentaire lubrification des paliers de rouleaux de presse chez Cargill

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Typical applications

Food industry: lubricationofpressballbearings.

Textile industry: Picanolweavingloombearings.

Food waste processing industry: cabinetofMemolubsforthelubricationofbearingsandcasingofarotationfermenter.

Automotive industry: lubricationofaerialconveyorbeltrollersandrails.

Metal industry: lubricationofreturnrollerbearingsonaproductionmachineforaluminiumsheets.

Food industry: lubricationofSolyventVentecventilatorbearings.

Mineral industry: limefactory:lubricationof4screwdrivebearings.

Robotics industry: lubricationofballguides.

Mineral industry:lubricationofconveyorbeltbearings.

MEMOLUB® systems have an excellent reputation and are distributed in more than sixty countries around the world.

Critical components Difficult or dangerous access points Accurate greasing High greasing frequency Lubrication without machine downtime

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SPLITTERMEMOHPS

BRUSHESANDKIT

BATTERIES

MEMOKIT

DISTRIBUTORKITHPS

CRANERAIL

PROXIMITYSWITCH

SPAREPARTS

EXTENSIONKIT

SPRAYNOZZLE

PROTECTIONCOVER

ADAPTATORS

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Accessories

HPS Kit for 2 points

Brushes to lubricate chains

Batteries for EM, ECO, ONE, HPS

Rail lubrication

Lubrication switch

Liquid grease sprays

In difficult environments, water, salt

HPS Kit for 3 to 8 points Single point fixture kit

Frequency adjustment kit See our online catalogue Adaptors

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Electricalcharacteristics

EM ECO ONE HPS EPS 24 V PLCd

Power supply Int. Int. Int. Int. Ext. Ext.

Output voltage 4.5VDC 4.5VDC 4.5VDC 4.5VDC 24VDC 24VDC

Output current - - - - <0.5A <0.5A

Short circuit protection ok ok ok ok ok ok

Stroke duration 8sec 8sec 8sec 8sec 4sec 4sec

Min. time between strokes 2days 12hours 2hours 1hour 1hour 10minutes

Max. cable length NA NA NA NA 10m 10m

Power cable NA NA NA NA 2x0.5mm2 2x0.5mm2

MEMOLUB®greases

Name Class NLGI

Baseoil Soap

Temperature range(°C)

Viscosity at 40 °C

Speed (high,

medium, low)

MEMOMULTI 2 (standard)MultipurposegreaseExcellentresistancetowater

2 Mineral Calciumsulfonates -20°Cto150°C 460 Low

toHigh -

MEMOFOODH1certifiedMultipurposegreaseExcellentresistancetowater

2 White Aluminiumcomplex

-20°Cto120°Cpeakat140°C 140 Low

toHigh -

101 mm3.98 in

Standard

120 cm3 model 5 ring

Mega

240 cm3 model 10 ring

Giga

480 cm3 model 15 ring

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www.memolub.be [email protected]

YOUR DEALERRemoteinstallationorwithdistributorblock2to8outletsLengthsoftubingwithMulti2greasegradeN.L.G.I.2,tubingØint.6mmetfittingsM8minimum:

Type of installation Distance*

Single-point 10meters

Splitter(2outlets)** 6meters

Distributorblock(4-8outlets)** 6meters

*Laboratorytestunderthefollowingconditions:-WithmultifunctionalgreasegradeNLGI2-Withpipesofdimensions6/8mminRilsan-Atanambienttemperaturebetween10°Cand20°C**SplitterandDistributorblock:ModelsdistributedbyMEMOLUB®

NB:Foranyinstallationthatdifferssignificantlyfromtheaboveconditions,pleaserefertoyourMEMOLUB®distributor.

The MEMOLUB® cartridges

IP66

120 cm3

240 cm3

480 cm3