HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap...

40
Vol. 1 A PRODUCT OF: HIGH PERFORMANCE INDEXABLE CUTTING TOOL SYSTEMS

Transcript of HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap...

Page 1: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

Vol. 1

A PRODUCT OF:

HIGH PERFORMANCE INDEXABLE CUTTING TOOL SYSTEMS

Page 2: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

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FIRST RATE TECHNOLOGY

SUPERIOR CUTTING PERFORMANCE

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Fullcut Mill Overview .........................Pg. 4-5

Fullcut Mill Type FCR ..........................Pg. 6-13

Fullcut Mill Type FCM .........................Pg. 14-24

C-Cutter ...........................................Pg. 25

C-Cutter Mini ....................................Pg. 26-33

R-Cutter ............................................Pg. 34-35

Center Boy ........................................Pg. 38-39

BF-Cutter ..........................................Pg. 36-37

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Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet end milling.

Other Manufacturers

Strong cutting edge reduces edge chipping.

LOW CUTTINGRESISTANCE!

FULLCUT MILL OVERVIEW

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20º high axial rake angle

High radialrake angle

Sharp Cutting Edge by Both High Radial and Axial Rake AnglesPositive high rake cutting edge for both radial and axial directions achieves smooth and quiet end milling.

Excellent surface finish by wide wiper action

Cutting edge is located close to body dia.

Ideal clearance angle

Edge breakdown

High clearance angle

Other Manufacturers

Positive Rake Angle Offers High ToughnessStrong cutting edge reduces edge chipping.

Substantial support

Secure clamping by high tensile steel "Alpha Screw"

Eccentricrelief angle

Center of end mill

Center of arc for eccentric relief

Simultaneous Dual Contact System• Higher rigidity due to larger contact diameter• Improved ATC repeatability• Elimination of axial movement at high speeds

.080 .16 .24 .32 .40

Milling chuck+

competitor cutter (ø20mm)

Axial DOC Ad (in)

Machine: BBT40 (BIG-PLUS®)Cutter Dia: ø20mmWork Material: 1050 Carbon SteelSpindle Speed: 2,400 RPMCutting Speed: 492 SFMFeed Rate: .005 IPT

Ad= .35

Ad=

.10

Higher Rigidity Brought by an Integral Body & Dual Contact Design

Heavy cut combined with excellent surface finish

Cutting Conditions

Amazing Cutting Performance Even on a #40 Taper MachineBelow is a comparison of axial DOC between an integral type with dual contact and a straight shank type in a milling chuck. Fullcut Mill achieves 3.5 times higher cutting performance than the other manufacturer.

BIG-PLUS® BCV HSK BIG CAPTOBIG-PLUS® BBT

Indexable Insert End Mill with Both Excellent Sharpness and Toughness, Achieving the Performance of Solid End MillsAn integral design with both taper and flange contact with the machine spindle provides higher precision and rigidity, thus achieving cutting conditions otherwise only available on larger machines.

Square Shoulder & Slot Milling CutterRamping & Helical Milling Cutter

DUAL CONTACTDUAL CONTACT

R

PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

LOW CUTTINGRESISTANCE!

3.5 times

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A Variety of Interfaces Including Dual Contact Integral Models

BIG-PLUS® BCV & BBT HSK Straight Shank

Unique Inserts Designed for Ramping Make Multi-Functional Cutting Possible

ShoulderMilling

HelicalMilling

PlungeMillingRamping

R

PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

Ramping & Helical Milling Cutter

FULLCUT MILL TYPE FCROVERVIEW

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Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCHole Dia.

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC

BBT40-FCR20083-120BRG200808 (ACZ350S)

1050 Carbon Steel / Air blow492 SFM43 IPM

.079 x 3 timesø1.500

BBT40-FCR20083-85BRG200808 (DS20)Aluminum / Air blow

2,461 SFM169 IPM

.236 x 3 timesMax .787

Only .12 thickness

90˚

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCHole Dia.

BBT40-FCR20083-120BRG200808 (ACZ350S)

5015 Steel150 SFM480 IPM

.157 x 3 timesø1.500

Axial DOC

Insert life

1.500 (x4)

.453

InsertWork MaterialCutting SpeedFeed RateAxial DOC

BBT40-FCR16082-120BRG160808 (ACZ350S)

1050 Carbon Steel120 SFM480 IPM

.157 x 5 times

BBT50-BBT40-50Fullcut Mill Model

4.724

Stable helical milling, .157 axial DOC on less rigid workpiece.

Compared to another manufacturer

Compared to another manufacturer

Example uses BBT50-BBT40 adapter. An improved result is obtained compared to another manufacturer.

No chatter even at higherresistance corner.

Smooth chip evacuation eliminatesre-cutting of the swarf and edgechipping of the inserts.

In 1050 carbon steel, very smooth cutting with a feed rate of 43 IPM and excellent squareness is achieved.

Low rigidity workpiece, .12 thickness clamped by a vise. Feed rate of 169 IPM on both sides of the workpiece is achieved.

Helical milling

Ramping

Bore ø1.500 with helical milling

Honeycombed pocket with ramping

.787

Dee

p

Application Examples

All of the following application examples are achieved with dry cutting.

FULLCUT MILL TYPE FCRAPPLICATION EXAMPLES

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®

CV40F-PG

(Option)

3

3

3

INSERTS PG. 12

FULLCUT MILL TYPE FCRBIG-PLUS® BCV40, 50 TAPER ADAPTER & PLUG SCREWS

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®

®

3

3

3

3

BBT30-FCR16082L-85-FCR20082L-85-FCR25082L-85-FCR32102L-85

BBT40-FCR16082L-105-120

-FCR20082L-120-135

-FCR25082L-135-150

-FCR32102L-135-150

INSERTS PG. 1250 TAPER ADAPTER PG. 8

INSERTS PG. 12

50 TAPER ADAPTER PG. 8

FULLCUT MILL TYPE FCRBIG-PLUS® BBT30 & BBT40

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øD

L

L1

L2

ap

øD1

øD2

Mono Block Type 1º Swing Type

G

øD

SWCoolant Pipe G

øD

Metric Style (ISO 12164 & DIN 69893-1)

Metric Style

Inch Style

• ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • Coolant Pipe must be ordered separately

• ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • Coolant Pipe must be ordered separately

Long Nose Type Metric Style (ISO 12164 & DIN 69893-1)

For machines capable of supplying coolant through the spindle, the Coolant Pipe should be fitted to all HSK holders to protect against accidental selection of coolant.!!CAUTION!

• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)

• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)

Oversize TypeCutter diameter is ø1mm larger than the shank diameter to avoid any interference with the workpiece.

øD=øD1+1mm

øD

L

L1

L2

ap

øD1

øD2

Coolant Pipe (Optional)

Manual Clamping Hole

Figure 1 Figure 2

HSK-A50-FCR16082-75 -FCR20083-75 -FCR25083-75 -FCR32103-75HSK-A63-FCR16082-85 -120 -135 -FCR20083-85 -120 -135 -FCR25083-85 -120 -135 -FCR32103-85 -120 -135

2

3

3

3

BRG160808

BRG200808

BRG250808

BRG3210

BRG160808

BRG200808

BRG250808

BRG3210

16mm (.630)

20mm (.787)

25mm (.984)

32mm (1.260)

16mm (.630)

20mm (.787)

25mm (.984)

32mm (1.260)

2

3

Catalog Number L L1 No. ofInserts

Insert ModelapøD (in) øD1 øD2Fig.

.315

.394

.315

.315

.315

.394

1.654

2.087

2.087

2.087

2.087

1.260

1.319

1.772

1.772

1.772

1.772

1

1

1

1

1

2.953

2.953

2.953

2.953

3.346

4.724

5.315

3.346

4.724

5.315

3.346

4.724

5.315

3.346

4.724

5.315

1.063

1.102

1.299

1.535

.984

1.181

.984

1.260

1.181

1.181

1.378

1.772

1.378

1.575

1.969

1.575

1.614

1.614

1.614

1.614

2.008

3.386

3.976

2.008

3.386

3.976

2.008

3.386

3.976

2.008

3.386

3.976

L2

HSK-A63-FCR16082L-85 -120 -FCR20082L-105 -120 -FCR25082L-105 -120 -FCR32102L-120 -135

3.3464.7244.1344.7244.1344.7244.7245.315

16mm (.630)

20mm (.787)

25mm (.984)

32mm (1.260)

1.772

1.772

1.772

1.772

2.087

2.087

2.087

2.087

.315

.315

.315

.394

2

2

2

2

1.5751.7711.9692.3622.1652.5592.7563.150

Catalog Number L L1 L2øD (in) øD1 øD2No. ofInserts Insert Modelap

2

2

2

2

Fig.

BRG160808

BRG200808

BRG250808

BRG3210

2.0083.3862.7953.3862.7953.3863.3863.976

Catalog Number øD G SW

HSK40-CPHSK50-CPHSK63-CP

M12xP1

M16xP1

M18xP1

4mm

5mm

6mm

Catalog Number øD G Wrench (Optional)

HSK40-CPMHSK50-CPM

HSK63-CPM

M12xP1

M16xP1

M18xP1

CPW40

CPW50

CPW63

.315

.394

.472

.315

.394

.472

øD (in)

17mm (.669)

21mm (.827)

26mm (1.024)

33mm (1.299)

16mm (.630)

20mm (.787)

25mm (.984)

32mm (1.260)

.984

1.181

1.496

1.890

.315

.315

.315

.394

3.740

5.315

4.134

5.000

4.409

5.197

5.197

2

2

3

2

3

2

3

4.724

6.496

5.3156.496

5.906

7.087

7.087

BRG160808

BRG200808

BRG250808

BRG3210

øD1 (in) ap L L1 L2No. ofInserts Insert ModelCatalog Number

ST16-FCR17082-120ST20-FCR21082-165

-FCR21083-135ST25-FCR26082-165

-FCR26083-150ST32-FCR33102-180

-FCR33103-180

øD

.750

1.000

1.250

øD1

.750

1.000

1.250

ap

.315

.315

.394

L

4.000

5.000

5.000

L1

1.250

1.500

1.500

L2

2.750

3.500

3.500

No. ofInserts

3

Insert Model

BRG200808

BRG250808

BRG3210

Catalog Number

ST.750-FCR.750-4ST1.000-FCR1.000-5ST1.250-FCR1.250-5

INSERTS PG. 12

INSERTS PG. 12

INSERTS PG. 12

INSERTS PG. 12

L

L1L2

ap

øDøD1

L

L1L2

ap

øDøD1

FULLCUT MILL TYPE FCRHSK-A50, HSK-A63 & COOLANT PIPE

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Metric Style

Inch Style

Oversize Type

øD=øD1+1mm

2

2

3

2

3

2

3

øD ap L L1 L2

ST16-FCR17082-120ST20-FCR21082-165

-FCR21083-135ST25-FCR26082-165

-FCR26083-150ST32-FCR33102-180

-FCR33103-180

øD øD1 ap L L1 L2

3

ST.750-FCR.750-4ST1.000-FCR1.000-5ST1.250-FCR1.250-5

INSERTS PG. 12

INSERTS PG. 12

L

L1L2

ap

øDøD1

L

L1L2

ap

øDøD1

FULLCUT MILL TYPE FCRSTRAIGHT SHANK

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Min. IntervalMin. Traverse

Shouldering and Slotting

Ramping and Helical Interpolation

Max.Ramping Angle

Plunge Milling

• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of a machine tool or workpiece• When a long projection length model is used, it is necessary to lower the feed rate• Since chips may scatter, utilize safety enclosures• Do not use oil-based cutting fluid, or a fire may take place

• Inserts are available in packages of 10 pcs.• Please clarify the insert model and grade when ordering (ex: BRG160808ACZ350S)

Cutter Dia.

Grade

Nose Radius

BRG 16 08 08 ACZ350SModel Description

Effective Cutting Length (ap)

Type FCR

It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

Indexable Inserts

Insert Classifications

Spare Parts

• Fullcut Mill uses a different insert for each cutter diameter and if an incorrect insert is used, a problem will result• There is no compatibility with those of Type FCM!!CAUTION!

!CAUTION!

Marking Description

Grade

Insert Size

Grade

Insert Size

NOTE!

.625 (16)

.750 (20)1.000 (25)1.250 (32)

1.1811.4961.8902.441

1.0631.4171.7722.323

.8661.1421.5351.890

øD (mm)Flat Bottom Through Hole

Max Hole ø Min Hole ø Min Hole ø

Speed (SFM)

Feed (IPT)

Speed (SFM)

Feed (IPT)

Speed (SFM)

Feed (IPT)

Work Material

Insert Grade ACZ350S ACZ310 DS20

UnalloyedSteel

Dry/Wet Dry/Wet

Cast Iron AluminumStainlessSteel

Carbon SteelAlloy Steel Die Steel

.625 (16)

1.250 (32)

.750 (20)1.000 (25)

øD (mm)

330-655

.002-.005

330-655

.003-080

330-655

.003-.0080

490-720

.002-.005

490-655

.003-.008

490-655

.003-.008

195-260

.002-.003

195-330

.002-.004

195-330

.002-.004

330-590

.003-.007

330-590

.001-.007

330-590

.002-.008

655-3280

.002-.009

655-3280

.004-.014

655-3280

.004-.014

330-490

.003-.006

395-490

.005-.008

395-490

.005-.008

195-260

.002-.004

195-330

.002-.004

195-395

.003-.005

Cutting Fluid WetDry Dry

Prehardened Steel<HRC40

Speed (SFM)

Feed (IPT)

Speed (SFM)

Feed (IPT)

330-655

.003-.007

330-655

.003-.008

330-655

.003-.007

330-655

.003-.008

195-260

.002-.004

195-330

.002-.004

395-590

.005-.007

395-590

.005-.008

260-395

.003-.005

260-395

.003-.005

330-590

.003-.007

330-590

.003-.008

655-3280

.004-.012

655-4920

.004-.014

Work Material

Insert Grade ACZ350S ACZ310 DS20Cutting Fluid

UnalloyedSteel

Cast Iron AluminumStainlessSteel

Carbon SteelAlloy Steel

Die Steel

1.000 (25)1.250 (32)

.625 (16)

.750 (20)

øD (mm)

Dry/Wet Dry/WetWetDry Dry

Prehardened Steel<HRC40

.625 (16)

.750 (20)1.000 (25)1.250 (32)

.0197

.0394

.0394

.0787

.551

.709

.9061.181

Min. IntervaløD (mm) Min. Traverse

Speed (SFM)

Feed (IPR)

Speed (SFM)

Feed (IPR)

Speed (SFM)

Feed (IPR)

260-395

.002-.004

330-525

.004-.001

330-525

.004-.012

260-395

.002-.004

330-525

.004-.001

330-525

.004-.012

197

.001-.002

197-328

.004-.001

197-328

.001-.012

260-395

.002-.003

330-525

.005-.001

330-525

.0047-.0118

197-262

.002-.003

197-328

.004-.008

197-328

.004-.008

260-525

.002-.004

260-590

.003-.012

260-590

.003-.016

655-1150

.002-.004

655-1640

.004-.012

655-1970

.004-.012

Work Material

Insert Grade ACZ350S ACZ310 DS20Cutting Fluid

UnalloyedSteel

Air Blow Air BlowAir/Wet Air/WetWet

Cast Iron AluminumStainlessSteel

Carbon SteelAlloy Steel

Prehardened Steel<HRC40

Die SteeløD (mm)

.625 (16)

.750 (20)1.000 (25)

1.250 (32)

.315

.394

.031

.031

.125

BRG160808BRG200808BRG250808BRG321008BRG321032

NoseRadius

EffectiveCutting

Length (ap)

Cutter Dia.Insert Model

in mmACZ350S

Stainless SteelGeneral SteelACZ310Cast Iron

DS20

.625

.750

1.000

1.250

16-17

20-21

25-26

32-33

P K NM

— — —

Aluminum

P30M30K10N20

ISOMaterial

ACZ350S

ACZ310DS20

Grade

General SteelStainless Steel

Cast IronAluminum

Material

TiAlN / TiCN

DLC

Coating

BRG160808

BRG200808

BRG250808

BRG3210

Wrench Anti-seize Lubricant

.625

.750

1.000

1.250

16-17

20-21

25-26

32-33

S2506DS

S3508DS DA-T15

DA-T8BN-5

Cutter Dia.Catalog Number Catalog Number Catalog NumberInsert Model

A tube contains 5g10 screws & 1 wrench

Insert Clamping Screw Set

in mm

1: ACZ3105S: ACZ350S 2: DS20 25

5S 25 5S

FULLCUT MILL TYPE FCRINDEXABLE INSERTS & SPARE PARTS

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Min. IntervalMin. Traverse

Shouldering and Slotting

Ramping and Helical Interpolation

Max.Ramping Angle

Plunge Milling

• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of a machine tool or workpiece• When a long projection length model is used, it is necessary to lower the feed rate• Since chips may scatter, utilize safety enclosures• Do not use oil-based cutting fluid, or a fire may take place

• Inserts are available in packages of 10 pcs.• Please clarify the insert model and grade when ordering (ex: BRG160808ACZ350S)

Cutter Dia.

Grade

Nose Radius

BRG 16 08 08 ACZ350SModel Description

Effective Cutting Length (ap)

Type FCR

It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

Indexable Inserts

Insert Classifications

Spare Parts

• Fullcut Mill uses a different insert for each cutter diameter and if an incorrect insert is used, a problem will result• There is no compatibility with those of Type FCM!CAUTION!

!!CAUTION!

Marking Description

Grade

Insert Size

Grade

Insert Size

NOTE!

.625 (16)

.750 (20)1.000 (25)1.250 (32)

1.1811.4961.8902.441

1.0631.4171.7722.323

.8661.1421.5351.890

øD (mm)Flat Bottom Through Hole

Max Hole ø Min Hole ø Min Hole ø

Speed (SFM)

Feed (IPT)

Speed (SFM)

Feed (IPT)

Speed (SFM)

Feed (IPT)

Work Material

Insert Grade ACZ350S ACZ310 DS20

UnalloyedSteel

Dry/Wet Dry/Wet

Cast Iron AluminumStainlessSteel

Carbon SteelAlloy Steel Die Steel

.625 (16)

1.250 (32)

.750 (20)1.000 (25)

øD (mm)

330-655

.002-.005

330-655

.003-080

330-655

.003-.0080

490-720

.002-.005

490-655

.003-.008

490-655

.003-.008

195-260

.002-.003

195-330

.002-.004

195-330

.002-.004

330-590

.003-.007

330-590

.001-.007

330-590

.002-.008

655-3280

.002-.009

655-3280

.004-.014

655-3280

.004-.014

330-490

.003-.006

395-490

.005-.008

395-490

.005-.008

195-260

.002-.004

195-330

.002-.004

195-395

.003-.005

Cutting Fluid WetDry Dry

Prehardened Steel<HRC40

Speed (SFM)

Feed (IPT)

Speed (SFM)

Feed (IPT)

330-655

.003-.007

330-655

.003-.008

330-655

.003-.007

330-655

.003-.008

195-260

.002-.004

195-330

.002-.004

395-590

.005-.007

395-590

.005-.008

260-395

.003-.005

260-395

.003-.005

330-590

.003-.007

330-590

.003-.008

655-3280

.004-.012

655-4920

.004-.014

Work Material

Insert Grade ACZ350S ACZ310 DS20Cutting Fluid

UnalloyedSteel

Cast Iron AluminumStainlessSteel

Carbon SteelAlloy Steel

Die Steel

1.000 (25)1.250 (32)

.625 (16)

.750 (20)

øD (mm)

Dry/Wet Dry/WetWetDry Dry

Prehardened Steel<HRC40

.625 (16)

.750 (20)1.000 (25)1.250 (32)

.0197

.0394

.0394

.0787

.551

.709

.9061.181

Min. IntervaløD (mm) Min. Traverse

Speed (SFM)

Feed (IPR)

Speed (SFM)

Feed (IPR)

Speed (SFM)

Feed (IPR)

260-395

.002-.004

330-525

.004-.001

330-525

.004-.012

260-395

.002-.004

330-525

.004-.001

330-525

.004-.012

197

.001-.002

197-328

.004-.001

197-328

.001-.012

260-395

.002-.003

330-525

.005-.001

330-525

.0047-.0118

197-262

.002-.003

197-328

.004-.008

197-328

.004-.008

260-525

.002-.004

260-590

.003-.012

260-590

.003-.016

655-1150

.002-.004

655-1640

.004-.012

655-1970

.004-.012

Work Material

Insert Grade ACZ350S ACZ310 DS20Cutting Fluid

UnalloyedSteel

Air Blow Air BlowAir/Wet Air/WetWet

Cast Iron AluminumStainlessSteel

Carbon SteelAlloy Steel

Prehardened Steel<HRC40

Die SteeløD (mm)

.625 (16)

.750 (20)1.000 (25)

1.250 (32)

.315

.394

.031

.031

.125

BRG160808BRG200808BRG250808BRG321008BRG321032

NoseRadius

EffectiveCutting

Length (ap)

Cutter Dia.Insert Model

in mmACZ350S

Stainless SteelGeneral SteelACZ310Cast Iron

DS20

.625

.750

1.000

1.250

16-17

20-21

25-26

32-33

P K NM

— — —

Aluminum

P30M30K10N20

ISOMaterial

ACZ350S

ACZ310DS20

Grade

General SteelStainless Steel

Cast IronAluminum

Material

TiAlN / TiCN

DLC

Coating

BRG160808

BRG200808

BRG250808

BRG3210

Wrench Anti-seize Lubricant

.625

.750

1.000

1.250

16-17

20-21

25-26

32-33

S2506DS

S3508DS DA-T15

DA-T8BN-5

Cutter Dia.Catalog Number Catalog Number Catalog NumberInsert Model

A tube contains 5g10 screws & 1 wrench

Insert Clamping Screw Set

in mm

1: ACZ3105S: ACZ350S 2: DS20 25

5S 25 5S

FULLCUT MILL TYPE FCRCUTTING DATA

Page 14: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

14

An evaluation of the cutting length/life as measured when machining the most arduous workpiece by milling over a continuous series of holes. This is the condition most likely to cause edge chipping.

Insert with the minimum nose radius of .008" and superb squareness achieves high precision finish end milling comparable to solid carbide tools.

A Variety of Interfaces Including Dual Contact Integral Models

BIG-PLUS® BCV & BBT HSK

Straight Shank

The Tough Cutting Edge of Fullcut Mill is Proven

Finishing with an Indexable End Mill Relief amount

(in)

.0018

.0012

.0006

0

BAC

Relief causedby deflection

.354

.354

.039

BIG CAPTO

Squareness is influenced by the cutting parameters, work materials, rigidity of machine

and workpiece, etc.

Excellent perpendicularity is achieved.

90˚

Achieved high efficiency and stable milling at a feed of 45 IPM.

Material of low machineability

Slot milling

Shoulder milling

Face milling

Only the Fullcut Mill was capable of achieving this data on a 40 taper machine.

With a feed of .006 IPT, surface roughness was .00009 Ra at 656 SFM.

ManufacturerA

ManufacturerB

.00014

.00017

Surface RoughnessRa

.00009

The Indexable End Mill that Combines Sharpness and Rigidity and Has No Match

4.92

Cutting length

(ft)

3.28

1.64

0

4.9

2

3.2

8

.98 .9

81.9

71.3

1.6

5

4.9

24.6

6

Insufficient edge strength

Unstable insert life

No

ed

ge

ch

ipp

ing

No

ed

ge

ch

ipp

ing

BAOther manufacturers

Other manufacturers

Application Examples

All of the following application examples are achieved with dry cutting.

R

PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

Machine: Vertical M/C, #40 taperCutter Dia: ø25mmWork Material: 304 Stainless SteelClimb milling & without coolantFeed Rate: .005 IPT

Cutting Conditions

Square Shoulder & Slot Milling Cutter

ShoulderMilling

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC

BBT40-FCM32113-85ARG321104 (ACP300)

1050 Carbon Steel656 SFM.006 IPT

.433

.197

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC

BBT40-FCM50115-70ARG401104 (ACP300)

1050 Carbon Steel656 SFM.006 IPT

.0391.181

ST25-FCM25093-120BBT50-MEGA25D-105ARG250904 (ACZ350S)

304 Stainless Steel492 SFM.008 IPT

.354

.118

BBT40-FCM32113-85ARG321104 (ACP300)

1050 Carbon Steel492 SFM.005 IPT

.354

Fullcut Mill ModelHolderInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOC

FULLCUT MILL TYPE FCMOVERVIEW

Page 15: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

15

Excellent perpendicularity is achieved.

90˚

Achieved high efficiency and stable milling at a feed of 45 IPM.

Material of low machineability

Slot milling

Shoulder milling

Face milling

Only the Fullcut Mill was capable of achieving this data on a 40 taper machine.

With a feed of .006 IPT, surface roughness was .00009 Ra at 656 SFM.

ManufacturerA

ManufacturerB

.00014

.00017

Surface RoughnessRa

.00009

Application Examples

All of the following application examples are achieved with dry cutting.

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC

BBT40-FCM32113-85ARG321104 (ACP300)

1050 Carbon Steel656 SFM.006 IPT

.433

.197

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC

BBT40-FCM50115-70ARG401104 (ACP300)

1050 Carbon Steel656 SFM.006 IPT

.0391.181

ST25-FCM25093-120BBT50-MEGA25D-105ARG250904 (ACZ350S)

304 Stainless Steel492 SFM.008 IPT

.354

.118

BBT40-FCM32113-85ARG321104 (ACP300)

1050 Carbon Steel492 SFM.005 IPT

.354

Fullcut Mill ModelHolderInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC

Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOC

FULLCUT MILL TYPE FCMAPPLICATION EXAMPLES

Page 16: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

16

50 Taper Shank Adapter

BCV50-BCV40-2 -4BBT50-BBT40-50 -90

1.969

3.543

1.969

3.543

Catalog Number L 50 Taper 40 Taper Fullcut Mill

Inch Style (ASME B5.50-1994 & DIN 69871 A/B)

INSERTS PG. 23®

Plug Screw B

6mm

Plug Screw B

Plug Screw A

Catalog Number CV40F-PG

(Option)

Plug Screws for Flange Through Coolant

L

40 Taper

50 Taper

Catalog Number L L1

BCV40-FCM.625-3 -4 -5 -FCM.750-3 -4 -5 -FCM1.000-3 -5 -FCM1.250-3 -5 -FCM1.500-3 -5 -FCM2.000-3

1.000

1.500

3.000

4.000

5.000

3.000

4.000

5.000

3.000

5.000

3.000

5.000

3.000

5.000

3.000

1.000

1.000

1.000

1.000

1.000

1.500

L

3

3

3

4

5

øD

.354

.354

.354

.433

.433

.433

ap

D U A L C O N T A C T

L

L1

ap

øD

L

FULLCUT MILL TYPE FCMBIG-PLUS® BCV40, 50 TAPER ADAPTER & PLUG SCREWS

Page 17: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

17

Inch Style (MAS 403)

Metric Style (MAS 403)

INSERTS PG. 23

Long Nose Type Metric Style (MAS 403)

Catalog Number Lap L1 L

BBT30-FCM.625-2.5 -FCM.750-2.5 -FCM1.000-2.5 -FCM1.250-2.5 -FCM1.500-2 -FCM2.000-2

1.000

1.500 1.445

.354

.433

1.000

1.500

1.000

1.000

1.634

1.634

1.634

1.634

1.110

1.110

3

4

5

øD øD1

Catalog Number L L1

BBT30-FCM16092-65 -FCM20093-65 -FCM25093-65 -FCM32113-65 -FCM40114-50 -FCM50115-50

16mm .630

40mm

50mm 1.969

1.614

.354

.433

.906

1.496

1.969

1.969

1.693

1.693

1.693

1.693

L

3

4

5

øD øD1 ap

D U A L C O N T A C T

D U A L C O N T A C T

INSERTS PG. 23

INSERTS PG. 23

®

®

NOTE!

BBT30-FCM16092L-85-FCM20092L-85-FCM25092L-85-FCM32112L-85

3.346

3.346

3.346

3.346

1.969

1.969

.354

.433

Catalog Number L L1 LøD øD1 ap

D U A L C O N T A C T

®

L

L

L1

øD øD1

ap

L

LL1

øD øD1

ap

FULLCUT MILL TYPE FCMBIG-PLUS® BBT30

Page 18: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

18

FULLCUT MILL TYPE FCMBIG-PLUS® BBT40

L

L2

L1

øD øD1

ap

PAT.S P I N D L E S Y S T E M

INSERTS PG. 23

50 TAPER ADAPTER PG. 16®

L

L2

L1

øD øD1

ap

®INSERTS PG. 23

50 TAPER ADAPTER PG. 16

5.315

5.315

5.315

5.315

2.283

2.283

2.283

2.283

2.283

2.283

2.283

2.283

2.283

2

3

3

3

5

1

1

1

1

1

1

1.181

2.559

2.559

1.299

1.181

1.181

L L1 L2øD øD1 ap

L L1 L2øD øD1 ap

2

2

2

2

5.315

5.315

5.315

2.953

2.953

2

2

2

2

Page 19: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

19

FULLCUT MILL TYPE FCMHSK-A50 & HSK-A63

øD øD1

øD2

L

L1

L2

ap

HSK-A63-FCM16092L-85 -120 -FCM20092L-105 -120 -FCM25092L-105 -120 -FCM32112L-120 -135

1.5751.772

1.969

2.362

2.165

2.559

2.756

3.150

2.0083.386

2.795

3.386

2.795

3.386

3.386

3.976

2

2

2

2

3.3464.724

4.134

4.724

4.134

4.724

4.724

5.315

16mm (.630)

20mm (.787)

25mm (.984)

32mm (1.260)

2

2

2

2

1.811

1.811

1.811

1.811

2.087

2.087

2.087

2.087

.354

.354

.354

.433

ARG1609

ARG2009

ARG2509

ARG3211

Catalog Number apFig. L1L L2øD (in) øD1 øD2No. ofInserts

Insert Model

Lap L1

HSK-A50-FCM16092-75 -FCM20093-75 -FCM25093-75 -FCM32113-75 -FCM50115-75

.433

5.315

5.315

5.315

5.315

.9061.1021.299

1.535

1.890

.1.181

1

1.181

1.181

1.299

2.559

L2

2

3

5

øD øD1 øD2

5

3

3

2

3

1.331—

1.811

1.811

1.811

1.811

1.811

2.9532.9532.953

2.953

2.953

16mm (.630)

20mm (.787)25mm (.984)

32mm (1.260)

50mm (1.969)

1

1

1

1

1

1

1

Fig.

øD øD1

øD2

L

L1

L2

ap

COOLANT PIPE PG. 10INSERTS PG. 23

COOLANT PIPE PG. 10 INSERTS PG. 23

Page 20: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

20

FULLCUT MILL TYPE FCMBIG CAPTO C6 & BCV/BBT BASIC HOLDER

Inch Style

Inch Style

BCV Basic Holder (ASME B5.50-1994)

For Mega Double Power Chuck please refer to BIG-PLUS® catalog

Clamping Range: ø.625"-1.500" (ø16mm-50mm)

ContactBest Choice for for Fullcut Mill Straight Shank Type

Contact Between Nut and Body Achieves High Rigidity of an Integral Body and Permits High Speed, Heavy Cutting Without Chatter

R

PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

Metric Style

• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)*The trademark CAPTO is licensed from Sandvik Coromant

INSERTS PG. 23INSERTS PG. 23

INSERTS PG. 23

• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)

• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)

L

L1L2

ap

øD1

øD

L

L1L2

ap

øD1

øD

Figure 1 Figure 2

MAX30,000RPM

*The trademark CAPTO is licensed from Sandvik Coromant

Catalog Number Lap L1 L2No. ofInserts Insert Model

.750

1.000

1.250

1.500

2.000

2.285

2.362

.354

.433

4.000

4.000

4.000

4.000

4.000

1.400

1.800

2.400

2.500

2.500

3.100

3.100

3.100

3.100

3.100

ARG2009

ARG2509

ARG3211

ARG4011

ARG4011

3

3

3

4

5

øD øD1

C6-FCM.750-4 -FCM1.000-4 -FCM1.250-4 -FCM1.500-4 -FCM2.000-4

Catalog Number L1

.591

.669

.984

1.181

1.378

1.378

1.575

1.575

L2

2.756

2.756

2.559

3.150

3.346

3.740

3.543

3.543

No. ofInserts

1

2

3

3

3

4

5

L

3.543

3.543

3.543

4.331

4.724

5.118

5.118

5.118

øD (in)

12mm (.472)

14mm (.551)

16mm (.630)

20mm (.787)

25mm (.984)

32mm (1.260)

40mm (1.575)

50mm (1.969)

Insert Model

ARG1609

ARG2009

ARG2509

ARG3211

ARG4011

ap

.354

.354

.354

.433

Fig.

1

1

1

1

2

øD1 (in)

16mm (.630)

20mm (.787)

25mm (.984)

32mm (1.260)

ST16-FCM12091-90 -FCM14091-90 -FCM16092-90ST20-FCM20093-110ST25-FCM25093-120ST32-FCM32113-130 -FCM40114-130 -FCM50115-130

Catalog Number LFig. ap L1 L2

ST.625-FCM.500-3 -FCM.563-3 -FCM.625-3ST.750-FCM.750-4ST1.000-FCM1.000-5ST1.250-FCM1.250-5 -FCM1.500-5 -FCM2.000-5

No. ofInserts

Insert Model

.500

.563

.625

.750

1.000

1.250

1.500

2.000

.3543.0003.000

3.000

4.0005.000

5.000

.354

.354

.433

.600

.650

1.000

1.250

1.500

1.500

1.500

1.500

2.400

2.350

2.000

2.750

3.500

3.500

3.500

3.5002

1 .625

1.250

.750

1.000

1

1

1

ARG1609

ARG2009

ARG2509

ARG3211

ARG4011

1

2

3

3

3

4

5

øD øD1

PAT.

Metric sizes are available upon request. C5 is also available upon request (metric only). NOTE!

L

ap

L1

L2

øD øD1

Polygon C6

Model

BCV40-C6-3.5BCV50-C6-2

øD

2.480

øD1 L

3.500

2.000

1.750

2.750

L

C6

øD

øD

1

PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

BCV/BBT No.

Model

BBT40-C6-75BBT50-C6-50

øD

2.480

øD1 L

2.953

1.969—

BBT Basic Holder (MAS 403)PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

Page 21: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

21

FULLCUT MILL TYPE FCMSTRAIGHT SHANK

Inch Style

For Mega Double Power Chuck please refer to BIG-PLUS® catalog

Clamping Range: ø.625"-1.500" (ø16mm-50mm)

ContactBest Choice for for Fullcut Mill Straight Shank Type

Contact Between Nut and Body Achieves High Rigidity of an Integral Body and Permits High Speed, Heavy Cutting Without Chatter

R

PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

Metric Style

INSERTS PG. 23

INSERTS PG. 23

L

LL2

ap

øD øD

L

LL2

ap

øD øD

Figure 1 Figure 2

MAX30,000RPM

L L2

2.756

2.756

3.346

3.543

3.543

No. of

2

3

3

3

4

5

L

3.543

3.543

3.543

4.724

øD ap

.354

.354

.354

.4332

øD

ST16-FCM12091-90 -FCM14091-90 -FCM16092-90ST20-FCM20093-110ST25-FCM25093-120ST32-FCM32113-130 -FCM40114-130 -FCM50115-130

Lap L L2

ST.625-FCM.500-3 -FCM.563-3 -FCM.625-3ST.750-FCM.750-4ST1.000-FCM1.000-5ST1.250-FCM1.250-5 -FCM1.500-5 -FCM2.000-5

No. of

.563

.625.354

.354

.354

.4332

.6252

3

3

3

4

5

øD øD

PAT.

Page 22: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

22

FULLCUT MILL TYPE FCMSTRAIGHT SHANK OVERSIZE TYPE

Catalog Number

Cutting SpeedFeed RateAxial DOC

Radial DOC

ST32-FCM33112-180394 SFM.004 IPT

.394 x 10 stepsMax. 1.299

Material: 1055 Carbon Steel

L

L1L2

ap

øDøD1

Metric Style

INSERTS PG. 23

Catalog Number

ST16-FCM17092-120ST20-FCM21092-165

-FCM21093-135ST25-FCM26092-165

-FCM26093-150ST32-FCM33112-180

-FCM33113-180

øD1 Lap

.433

L1

3.740

4.134

4.409

L2

2

2

32323

4.724

InsertsInsert Model

Oversize Type

Results

Page 23: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

23

FULLCUT MILL TYPE FCMINDEXABLE INSERTS & SPARE PARTS

Catalog Number

Cutting SpeedFeed RateAxial DOC

Radial DOC

ST32-FCM33112-180394 SFM.004 IPT

.394 x 10 stepsMax. 1.299

Material: 1055 Carbon Steel

L

L1L2

ap

øDøD1

• Inserts are available in packages of 10 pcs.• Please clarify the insert type and model when ordering (ex: ARG160902ACP200)

Marking Description

Selection Between ACP200 & ACP300 for SteelACP200 is superior in anti-wear resistance, while ACP300 is superior in its anti-chipping property. ACP300 is the first recommendation for cutting steel.Choose ACP200 over ACP300 in cases where further speed or wear-resistance is needed. ACP200 is not, however, recommended for either heavily-interrupted or heavy-duty cutting.

Spare Parts

Insert Classifications

GradeNose Radius

ARG 16 09 02 ACZ350SModel Description

Effective Cutting Length (ap)

Type FCMCutter Dia.

Indexable Inserts

• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)• For long projection lengths and cutters with 3 inserts, please reduce the cutting parameters

• Fullcut Mill uses a different insert for each cutter diameter (except for ø.500-.625 & ø1.500-2.000) and if an incorrect insert is used, a problem will result• There is no compatibility with those of Type FCR• Inserts with .008 nose radius are suitable for light cutting

Metric Style

INSERTS PG. 23

!!CAUTION!

It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

32

1

1: ACZ3102: DS20

P2: ACP200P3: ACP3005S: ACZ350S

32 1Grade

Insert Size

Grade

Insert Size

NOTE!

ARG1609

ARG2009

ARG2509

ARG3211

Catalog Number

ST16-FCM17092-120ST20-FCM21092-165

-FCM21093-135ST25-FCM26092-165

-FCM26093-150ST32-FCM33112-180

-FCM33113-180

øD1 (in)øD (in) Lap

17 (.669)

21 (.827)

26 (1.024)

33 (1.299)

16 (.630)

20 (.787)

25 (.984)

32 (1.260)

.984

1.181

1.1811.4961.4961.8901.890

.354

.354

.354

.433

L1

3.740

5.315

4.1345.0004.4095.1975.197

L2

2

2

32323

4.724

6.496

5.3156.4965.9067.0877.087

No. ofInserts

Insert Model

ARG160902ARG160904ARG200902ARG200904ARG250902ARG250904ARG321102ARG321104ARG401102ARG401104

.354

.354

.354

.433

.433

12-17

20-21

25-26

32-33

40-50

.500-.625

.750

1.000

1.250

1.500-2.000

.008

.016

.008

.016

.008

.016

.008

.016

.008

.016

EffectiveCutting Length

(ap)

Cutter Dia. NoseRadius

Insert Model ACP200 ACP300 ACZ350S DS20ACZ310

General SteelPrehardened Steel Stainless Steel AluminumCast Iron

P M K N

in mm

12

14-17

20-21

25-26

32-33

40

50

S2506DS

S2505DS

S3508DS

DA-T8

BN-5

DA-T15

ARG1609

ARG2009

ARG2509

ARG3211

ARG4011

Cutter Dia.

in mmCatalog Number Catalog Number Catalog NumberInsert Model

Wrench Anti-seize Lubricant

A tube contains 5g10 screws & 1 wrench

Insert Clamping Screw Set

.500

.563-.625

.750

1.000

1.250

1.500

2.000

P20

P30

M30

K10N20

ISOMaterial

ACP200ACP300

ACZ350SACZ310

DS20

Grade

Prehardened Steel

General Steel

Stainless Steel

Cast IronAluminum

Material

TiAlN/AlCrN

TiAlN/TiCN

DLC

Coating

Oversize TypeCutter diameter is ø1mm larger than the shank diameter to avoid any interference with the workpiece.

ResultsDeep shoulder end milling is achieved with 4.331 projection length and .394 axial depth.

øD=øD1+1mm

Page 24: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

24

Finish-Light Cutting

Medium-Heavy Cutting

Finish Milling with Axial DOC of .008 or Smaller

Shouldering & Slotting

• Fullcut Mill Type FCM cannot be used for feeding in Z-axis such as for ramping, plunging and boring

• When a long projection model is used, it is necessary to lower the feed rate• For aluminium, the same conditions as "Finish-Light Cutting" shown above should be applied• For finishing of steel, wet cutting improves both surface finish and insert life and ACZ310 grade extends the life further

• Inserts with .008 nose radius are suitable for light cutting, however, care should be taken in the selection of both axial & radial depth of cut as well as the feed rate• This table is a general guideline for cutting data so please adjust according to machine and workpiece conditions, as well as width of cutting• When a long projection model is used, it is necessary to lower the feed rate• Dry cutting (including air blow) is recommended when cutting steel, except for finishing• Dry cutting is recommended for stainless steel, however, use soluble oil in cases where severe edge build-up occurs

!!CAUTION!

!!CAUTION!

!!CAUTION!

ACP300 ACP200 ACZ350S ACZ310 DS20Cutting Fluid

490-820

.004-.008

490-820

.004-.008

590-915

.004-.009

590-915

.004-.009

590-820

.004-.008

590-820

.004-.008

655-915

.004-.009

655-915

.004-.009

260-455

.003-.005

260-455

.003-.005

260-455

.003-.006

260-455

.003-.006

455-590

.005-.007

455-590

.005-.007

455-655

.005-.008

455-655

.005-.008

325-655

.004-.008

325-655

.004-.008

325-655

.004-.008

260-655

.004-.008

655-2460

.004-.012

655-3280

.004-.012

655-4920

.004-.014

655-4920

.004-.014

Dry Dry/Wet Dry/WetDry

øD (mm)Work Material

Insert Grade

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Stainless Steel Cast Iron AluminiumCarbon Steel

Alloy SteelUnalloyed

SteelPrehardened Steel

<HRC40

.625-.750(16-21)

1.000-1.250(25-33)

.500-.563(12-14)

1.500-2.000(40-50)

ACP300 ACZ350S ACZ310 DS20Cutting Fluid Dry Dry/Wet Dry/Wet

390-590

.005-.006

390-590

.005-.006

390-590

.005-.006

390-590

.005-.006

Dry

325-590

.003-.007

325-590

.003-.007

325-655

.003-.008

325-720

.003-.008

655-2460

.003-.008

655-3280

.003-.008

655-4920

.003-.012

655-4920

.003-.012

325-655

.003-.006

325-655

.003-.006

325-655

.003-.006

325-655

.003-.006

490-655

.003-.006

490-655

.003-.006

525-720

.003-.006

525-720

.003-.006

øD (mm)

Work Material

Insert Grade

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Stainless Steel Cast Iron AluminiumCarbon SteelAlloy Steel

UnalloyedSteel

.625-.750(16-21)

1.000-1.250(25-33)

.500-.563(12-14)

1.500-2.000(40-50)

ACP200 ACZ310Cutting Fluid Wet

.500-2.000(12-50)

655-820

.003-.008

øD (mm)

Work Material

Insert Grade

Speed SFM

Feed IPT

Stainless Steel Cast IronCarbon SteelAlloy Steel

UnalloyedSteel

One C-Cutter to Cover a Wide Chamfering Range

Reduced Number of Tool Holders and Machining TimeThe wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magazine pots and shorter machining times are achievable.

Exclusive Double-Screw Indexable InsertsLong parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved.

For KAB shanks & extensions, please refer to Kaiser 308A catalog

For KAB shanks & extensions, please refer to Kaiser 308A catalog

E

F

45º

L

øCm

axøC

minA

Wid

e C

ham

feri

ng

Ran

ge

Inserts & Cutting Conditions

C-Cutter KAB Type

• Inserts are ordered individually• All insert types available with ZX coating by simply adding ZX after catalog number when ordering• Replacement insert screws available (10 screws and 1 wrench included per package)• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece

• Wrench and screws are included • Inserts must be ordered separately

Adapter Size

Type AdapterSize

CatalogNumber

No. ofInserts

Weight(lbs)

C0525

C1040

C3060

C50100

.20

.57

1.58

5.90

1.122

1.772

2.559

4.173

.984

1.575

2.362

3.937

KAB2

KAB4

KAB5

KAB6

CKB2-C0525CKB4-C1040CKB5-C3060CKB6-C50100

øCmin øCmax L A

.197

.394

1.181

1.969

.984

1.378

1.575

2.559

1

2

3

3

Type InsertScrews

Feed(IPR)

C0525

C1040

C3060

C50100

E F Max Chamfer Width Cast Iron Steel

Cutting Speed (SFM)

Aluminum.250

.375

.375

.625

.004-.006

.004-.012

.008-.016

.008-.016

CW1206ACW1909ACW1909ACW3115A

.500

.750

.750

1.250

.079 x 45º

.118 x 45º

.157 x 45º

.157 x 45º

10.335.03510.335.03610.335.03610.335.037

30-100

65-165

250-500

250-500

65-130

130-250

250-500

250-500

65-130

165-300

300-600

300-600

CatalogNumber

Optimized 45º Chamfering

NOWCOOLANTTHROUGH!

FULLCUT MILL TYPE FCMCUTTING DATA

Page 25: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

25

Finish-Light Cutting

Medium-Heavy Cutting

Finish Milling with Axial DOC of .008 or Smaller

Shouldering & Slotting

• Fullcut Mill Type FCM cannot be used for feeding in Z-axis such as for ramping, plunging and boring

• When a long projection model is used, it is necessary to lower the feed rate• For aluminium, the same conditions as "Finish-Light Cutting" shown above should be applied• For finishing of steel, wet cutting improves both surface finish and insert life and ACZ310 grade extends the life further

• Inserts with .008 nose radius are suitable for light cutting, however, care should be taken in the selection of both axial & radial depth of cut as well as the feed rate• This table is a general guideline for cutting data so please adjust according to machine and workpiece conditions, as well as width of cutting• When a long projection model is used, it is necessary to lower the feed rate• Dry cutting (including air blow) is recommended when cutting steel, except for finishing• Dry cutting is recommended for stainless steel, however, use soluble oil in cases where severe edge build-up occurs

!CAUTION!

!CAUTION!

!CAUTION!

ACP300 ACP200 ACZ350S ACZ310 DS20Cutting Fluid

490-820

.004-.008

490-820

.004-.008

590-915

.004-.009

590-915

.004-.009

590-820

.004-.008

590-820

.004-.008

655-915

.004-.009

655-915

.004-.009

260-455

.003-.005

260-455

.003-.005

260-455

.003-.006

260-455

.003-.006

455-590

.005-.007

455-590

.005-.007

455-655

.005-.008

455-655

.005-.008

325-655

.004-.008

325-655

.004-.008

325-655

.004-.008

260-655

.004-.008

655-2460

.004-.012

655-3280

.004-.012

655-4920

.004-.014

655-4920

.004-.014

Dry Dry/Wet Dry/WetDry

øD (mm)Work Material

Insert Grade

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Stainless Steel Cast Iron AluminiumCarbon Steel

Alloy SteelUnalloyed

SteelPrehardened Steel

<HRC40

.625-.750(16-21)

1.000-1.250(25-33)

.500-.563(12-14)

1.500-2.000(40-50)

ACP300 ACZ350S ACZ310 DS20Cutting Fluid Dry Dry/Wet Dry/Wet

390-590

.005-.006

390-590

.005-.006

390-590

.005-.006

390-590

.005-.006

Dry

325-590

.003-.007

325-590

.003-.007

325-655

.003-.008

325-720

.003-.008

655-2460

.003-.008

655-3280

.003-.008

655-4920

.003-.012

655-4920

.003-.012

325-655

.003-.006

325-655

.003-.006

325-655

.003-.006

325-655

.003-.006

490-655

.003-.006

490-655

.003-.006

525-720

.003-.006

525-720

.003-.006

øD (mm)

Work Material

Insert Grade

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Speed SFM

Feed IPT

Stainless Steel Cast Iron AluminiumCarbon SteelAlloy Steel

UnalloyedSteel

.625-.750(16-21)

1.000-1.250(25-33)

.500-.563(12-14)

1.500-2.000(40-50)

ACP200 ACZ310Cutting Fluid Wet

.500-2.000(12-50)

655-820

.003-.008

øD (mm)

Work Material

Insert Grade

Speed SFM

Feed IPT

Stainless Steel Cast IronCarbon SteelAlloy Steel

UnalloyedSteel

One C-Cutter to Cover a Wide Chamfering Range

Reduced Number of Tool Holders and Machining TimeThe wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magazine pots and shorter machining times are achievable.

Exclusive Double-Screw Indexable InsertsLong parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved.

For KAB shanks & extensions, please refer to Kaiser 308A catalog

For KAB shanks & extensions, please refer to Kaiser 308A catalog

E

F

45º

L

øCm

axøC

minA

Wid

e C

ham

feri

ng

Ran

ge

Inserts & Cutting Conditions

C-Cutter KAB Type

• Inserts are ordered individually• All insert types available with ZX coating by simply adding ZX after catalog number when ordering• Replacement insert screws available (10 screws and 1 wrench included per package)• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece

• Wrench and screws are included • Inserts must be ordered separately

Adapter Size

Type AdapterSize

CatalogNumber

No. ofInserts

Weight(lbs)

C0525

C1040

C3060

C50100

.20

.57

1.58

5.90

1.122

1.772

2.559

4.173

.984

1.575

2.362

3.937

KAB2

KAB4

KAB5

KAB6

CKB2-C0525CKB4-C1040CKB5-C3060CKB6-C50100

øCmin øCmax L A

.197

.394

1.181

1.969

.984

1.378

1.575

2.559

1

2

3

3

Type InsertScrews

Feed(IPR)

C0525

C1040

C3060

C50100

E F Max Chamfer Width Cast Iron Steel

Cutting Speed (SFM)

Aluminum.250

.375

.375

.625

.004-.006

.004-.012

.008-.016

.008-.016

CW1206ACW1909ACW1909ACW3115A

.500

.750

.750

1.250

.079 x 45º

.118 x 45º

.157 x 45º

.157 x 45º

10.335.03510.335.03610.335.03610.335.037

30-100

65-165

250-500

250-500

65-130

130-250

250-500

250-500

65-130

165-300

300-600

300-600

CatalogNumber

Optimized 45º Chamfering

NOWCOOLANTTHROUGH!

C-CUTTEROVERVIEW, KAB TYPE, INSERTS & CUTTING DATA

Page 26: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

26

Competitor's Cutter

Four Inserts, Small Diameter and New Coating Achieve a

Face Milling is EvenPossible with this Chamfering CutterMinor cutting edge allows light facemilling.

" square insert

World's Smallest Square InsertWorld's smallest .197" square insert

edges is used.

C-Cutter Mini

Large cutting diameterwith only 1 or 2 inserts.

Small cutting diameterand 4 inserts!

Feed Rate = No. ofTeethFeed Per ToothSpindle

Speed

Cutting Speed

x Cutting DiameterSpindleSpeed

Small dia.

Compared with 1 or 2 inserts per cutter,

Maverick Design with Ultra High Feed by 4 Inserts

Latest Coatings [ACP200/300] Increases the Cutting Speed

increases the cutting speed.

High Speed Back Chamfering

Compact Design with 4 Inserts & Small Cutting Diameter

Increased Spindle Speed byUltra Compact Diameter

A smaller tool diameter means fasterspindle speeds.

Ultra High Feed Chamfer Mill

EFFECT1

EFFECT1

EFFECT2

EFFECT2

EFFECT3

EFFECT3

WORLD'SSMALLESTWORLD'SSMALLEST

.197"

IMPROVECUTTING EFFICIENCY

BY 8 TIMES!

Tap HoleChamfering

C-CUTTER MINIOVERVIEW

Page 27: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

27

Front & back chamfering for stainless

Front chamfering for aluminum

Front & back chamfering for M8 tap hole

CUTTING EFFICIENCYIMPROVED BY

10 TIMES!

Cutting Conditions

Material: Aluminum

Cutting Conditions

Cutting Conditions

Feed Rate

Competitor's Cutter

1

C-Cutter Mini(ST20-C2232-45B-50)

Result better cutting efficiency

better cutting efficiency

better cutting efficiency

Competitor's Cutterwith non-coated

3

C-Cutter Mini(ST12-C1116-45B-25)

Result

Feed Rate

Competitor's Cutterwith non-coated

C-Cutter Mini(ST10-CM08-45B-19)

Feed Rate

Feed Rate

Result 10

CUTTING EFFICIENCYIMPROVED BY

13 TIMES!

CUTTING EFFICIENCYIMPROVED BY

5 TIMES!

C-CUTTER MINIAPPLICATION EXAMPLES

Page 28: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

28

C-CUTTER MINIFRONT & BACK CHAMFERING TYPE

ST12 C 10 12 45 B- - 20-

L1

L

øCm

ax

øCm

in

øCm

ax

øD

øCm

in

øD2

øD1

45°Hmin2

Hmin1

L1

L

øCm

ax

øCm

in

øD

øCm

ax

øCm

in

øD2

øD1

LL1

øCm

ax

øCm

ax

øD

øD2

øD1

45°

øCm

in

øCm

in

Hmin2

Hmin1

45°Hmin2

Hmin1

Model Description

Projection Length (L1) Back Chamfering

Chamfering Angle Maximum Cutting Dia.

Minimum Cutting Dia. Chamfering

Shank Dia.

World'sSmallest

Hexagon Insert

Multi-Insert Type

INSERTS PG. 33

CUTTING CONDITIONS PG. 33

Figure 1 Figure 2 Figure 3

ST12-C1012-45B-20 -35ST12-C1116-45B-25 -40ST16-C1520-45B-50ST20-C1924-45B-60ST20-C2232-45B-50 -80ST32-C3242-45B-65 -100

øD1øDFig.FaceMilling

øCmaxøCminøD2 L Hmin1 Hmin2Model

No. ofL1

1

2

2

2

3

3

.673

.815

.972

1.287

1.681

.472

.472

.787

.787

.354

.378

.677

.756

3.661

4.252

3.858

4.449

4.843

5.118

6.299

.787

1.378

.984

1.575

1.969

2.362

1.969

2.559

3.937

.394

.433

.591

.748

.866

.472

.787

.945

1.654

.146

.244

.248

.248

.488

.488

3

4

World'sSmallest

Square Insert

Page 29: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

29

Single Insert Type

L1

L

øCm

ax

øCm

in1

øCm

ax

øD F

øCm

in2

øD2

øD3

øD1

45ºHmin2

Hmin1

L

L1

F

øD3

Hmin2

Hmin1

øD2

øD1

øCm

ax

øCm

in2

øCm

ax øD

øCm

in1

45º

L1

L

øDøC

max

øCm

ax

øCm

in1

øCm

in2

øD1

øD2

F

øD3

Hmin2Hmin1

45º

ST10 C 06 08 45 B- - 16-Model Description

Projection Length (L1) Back Chamfering

Chamfering Angle Maximum Cutting Dia.

Minimum Cutting Dia. Chamfering

Shank Dia.

INSERTS PG. 33

CUTTING CONDITIONS PG. 33

Figure 1 Figure 2 Figure 3

ST10-C0608-45B-16ST10-C0409-45B-20ST10-C0611-45B-20

-35ST16-C1222-45B-40

øD1øD

.236

.157 .236

.236 .315

.472

.236

.472

øCmin2 øCmaxøCmin1øD2 L Hmin1 Hmin2L1øD3

3.386

3.189

.787

.787

1.378

1.575

1

2

2

3

.346

.386

.472

.394

.394

.394

.224

.213

.291

.433

.224

.386

.665

.315

.354

.433

.866

.213

.217

.488 .114

Fig.Model

OffsetF

World'sSmallest

Hexagon Insert

World'sSmallest

Square Insert

C-CUTTER MINIBACK CHAMFERING TYPE

Page 30: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

30

C-CUTTER MINI FRONT CHAMFERING TYPE

Hmin

L

L1

øCm

ax

øCm

in øD

øD2

øD1

L1

LøC

max

øCm

in øD

øD2

øD1

Hmin

L1

L

øCm

ax

øCm

in

øD

øD2

øD1

øC

Hmin

ST10 C 02 04 45- - 15-Model Description

Projection Length (L1) Chamfering Angle

Maximum Cutting Dia. Minimum Cutting Dia.

Chamfering Shank Dia.

θθ

θL1

L

øCm

ax

øCm

in

øD

øD2

øD1

Hminθ

INSERTS PG. 33

CUTTING CONDITIONS PG. 33

World'sSmallest

Hexagon Insert

World'sSmallest

Square Insert

øD1øD øCmaxøCminøD2 L HminL1

ST10-C0204-45-15-25

ST10-C0207-45-20-35

ST16-C0515-45-50ST16-C0214-30-40ST16-C0916-60-40

1

2

3

4

3

45°

45°

45°

.248

.319

.622

.626

.394

.394

.236

.598

.614

.197

.354

.157

.276

.591

.551

3.465

3.189

4.134

4.134

.591

.984

.787

1.378

1.969

1.575

1.575

θFig.Model

Figure 1 Figure 2 Figure 3 Figure 4

Page 31: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

31

C-CUTTER MINI BOLT HOLE & TAP HOLE CHAMFERING TYPE

HT

Z

ødT

HB

Z

ødB

F

Hmin2

Hmin1

45º

L

L1

øCm

ax

øCm

ax

øD

øCm

in2

øCm

in1

øD2

øD2

øD1

L1

L

øD

øCm

ax

øCm

ax øCm

in1

øD1 øD

2

F

øD2

øCm

in2

45ºHmin2

Hmin1

Tap Hole Bolt Hole

ST10 C M08 45 B- - 19-Model Description

Projection Length (L1) Back Chamfering

Chamfering Angle Tap Size

Chamfering Shank Dia.

"SE" (Sharp Edge) inserts to avoid chatterINSERTS PG. 33

CUTTING CONDITIONS PG. 33

Figure 1 Figure 2

World'sSmallest

Hexagon Insert

World'sSmallest

Square Insert

Z

.512

.669

.827

.9841.1421.299

1.457

1.1421.457

1.772

2.717

ødT HT ødB HB

CM12

CM14

CM16

CM18

.268 (M8)

.472 (M14)

.551 (M16)

.142

.193

.197

(M6)

.354 (M8)

.551 (M12)

.146

.181

.185

-

.213

Tap Hole Bolt HoleStandard Long

-

øD1øD øD2 Hmin1 Hmin2L L1

ST10-CM08-45B-19-35

ST12-CM10-45B-25-45

ST12-CM12-45B-29-53

ST16-CM14-45B-33-61

ST16-CM16-45B-37-69

ST20-CM18-45B-42-78

ST20-CM20-45B-46-86

1

2

2

2

2

2

2

.362

.445

.528

.693

.776

.858

.394

.472

.472

.787

.787

.248

.315

.382

.453

.531

.587

.665

.252

.217

.299

.382

.465

.547

.327

.394

.465

.543

.598

.677

.331

.413

.496

.579

.661

.744

.827

.146

.197

.213

.224

.228

3.189

3.819

3.898

4.685

4.961

4.213

5.315

4.331

5.591

4.961

6.378

6.654

.748

1.378

.984

1.772

1.142

1.299

1.457

2.717

1.654

1.811

3.386

øCmin1 øCmin2 øCmaxFig.Model

OffsetF

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32

CM 0204 ACP300

øDr

45º

øDøD r

r

.039

Insert Classifications

Table A (Standard Models)

Table B (Bolt Hole & Tap Hole Long Type)

Newly introduced SE (Sharp Edge) type!Sharp edge prevents burrs. Recommended for stainless steel & mild steel.

Model Description

Nose Radius Grade

Effective Cutting Length C-Cutter Mini

• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM0402ACP200)• 10 screws and 1 wrench are included with Insert Clamping Screw Set• It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained• SE in the Insert Model means Sharp Edge Type

• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of the machine tool and workpiece• Wet cutting is recommended to obtain a good surface finish• In case built-up edge occurs cutting aluminum and stainless steel, use soluble oil

• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of the machine tool and workpiece• For stainless and pre-hardened steels, Standard Model, not Long Type, is recommended

CKB1 C 22 32 45 B- - 20-Model Description

Projection Length (L) Back Chamfering

Chamfering Angle Maximum Cutting Dia.

Minimum Cutting Dia. Chamfering

KAB No.

øCm

ax

øCm

in

Hmin2

Hmin1

øCm

ax

øCm

in

øD

Adapter Size

øD1

L

45°

Front and back chamfering of shoulders

Front and back chamfering of deep holes

KAB Shanks

ExtensionBCV/BBTHSK

BIG CAPTO

KABC-Cutter Mini

• For all KAB shanks & extensions, please refer to Kaiser 308A catalog

• Wrench and screws are included• Inserts must be ordered separately (10/pkg)• When plunge cutting, chatter may occur due to increased cutting force, so please reduce the number of inserts to 1 or 2

Indexable Inserts

Cutting Data

INSERTS PG. 33

Figure 1 Figure 2 Figure 3

NEW!

CKB1-C2232-45B-20CKB3-C3242-45B-20

-C5262-45B-20CKB4-C4252-45B-20CKB5-C5262-45B-20

Catalog NumberChamfering Dia.

øD1øDFace

Milling

CM10C1

L Insert ModelNo. ofInserts

1.287

1.681

2.469

2.075

2.469

AdapterSize

KAB1

KAB3

KAB4

KAB5

.748

1.220

1.220

1.535

2.008

.866

1.260

2.047

1.654

2.047

1.260

1.654

2.441

2.047

2.441

.787 .012 .488

4

6

Hmin1 Hmin2øCmin øCmax

CM0402CM0502CM0502SECM10C1CM10C1SE

.156

.197

.394

1

2

3

S2SS-T6

S2TS-T6

S4S-T15

.008

.008

.008

NoseRadius

øDFig.Insert Clamping

Screw SetAnti-seizeLubricant

BN-5

ACP200 ACP300 DS20Insert Model

Insert Grade

ACP200/ACP300 DS20

Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.

DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.

For all steel & stainlesssteel materials.

For aluminum & non-ferrous materials.

.002-.008

.002-.004

.003-.008

.002-.010

.002-.012

.002-.016

.002-.004

.003-.012

.004-.020

.004-.020

330-1155

198-330

330-825

330-1155

330-2640

ACP200

ACP300

DS20, ACP300

Material

Carbon Steel

Pre-hardened Steel <HRC40

Stainless Steel

Cast Iron

Aluminum/Unalloyed Steel

Dry

Wet

Dry/Wet

Dry

Dry/Wet

Insert Grade CoolantCutting Speed

(SFM)Feed (IPT)

Chamfering Face Milling

.001-.005

.002-.008

.001-.005

66-330

165-528

99-330

ACP200

ACP300

Material

Carbon Steel

Cast Iron

Aluminum/Unalloyed Steel

Wet

Dry

Wet

Insert Grade CoolantCutting Speed

(SFM)Feed (IPT)

C-CUTTER MINIKAB FRONT & BACK CHAMFERING TYPE

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33

CM 0204 ACP300

øDr

45º

øDøD r

r

.039

Insert Classifications

Table A (Standard Models)

Table B (Bolt Hole & Tap Hole Long Type)

Newly introduced SE (Sharp Edge) type!Sharp edge prevents burrs. Recommended for stainless steel & mild steel.

Model Description

Nose Radius Grade

Effective Cutting Length C-Cutter Mini

the correct clamping force is maintainedSE

Indexable Inserts

Cutting Data

Figure 1 Figure 2 Figure 3

NEW!CM0402CM0502CM0502SECM10C1CM10C1SE

.3943

S2SS-T6

S2TS-T6

S4S-T15

NoseRadius

øD Lubricant

BN-5

ACP200/ACP300 DS20

DLC coating on carbide

coefficient of friction.

against built-up edge.

steel materials. non-ferrous materials.

Material

Carbon Steel

<HRC40

Stainless Steel

Dry

Dry

CoolantCutting Speed

Chamfering

99-330

Material

Carbon Steel

Dry

CoolantCutting Speed

C-CUTTER MINI INDEXABLE INSERTS & CUTTING DATA

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34

Chamfering

Automated R-Chamfering Front & back chamfering is available Four insert design multiplies the feed rate

Unique Insert GeometryHigh rake angle reduces cutting resistance and minimizes the generation of burrs

High rake angleHigh rakeangle

EXCELLENTSHARPNESS!

ST16-RC061-20

ST20-RC121-40

1

2

.484

.961

.630

.787

.469

.937

.177

.350

3.701

4.764

.787

1.575

1

1

RC06....

RC12....

.02

.04

.06

.08

.04

.08

.12

.16

.076

.086

.096

.106

.149

.169

.189

.208

Catalog Number Fig. øD øD1 L RL1No. ofInsertsøD2 øD3 X1 Z1

ST10 RC- -B 15

)

06 1

Figure 1 Figure 2

InsertModel

.142

.132

.122

.111

.282

.262

.241

.220

Front Chamfering

NEW!

Z1

X1

R

L

L1

øDøD3

øD2

45° 45°

LL1

øD

øD3øD

1

øD1

øD2

Ultra High Feed Radius Chamfer Mill

BackChamfering

PAT. P

R-CUTTEROVERVIEW & FRONT CHAMFERING TYPE

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35

45°

L

øD

øD3

øD2

L1

45°

LL1

øD

øD3øD

1

øD1

øD2

according to the condition of the machine tool and workpiece

Structural, Carbon or Alloy SteelPrehardened Steel <HRC40

Stainless SteelCast IronAluminum

330-1150195-260330-820330-1150330-2625

.002-008.002-.004.003-.008.002-.010.002-.010

DryWet

Dry/WetDry

Dry/Wet

Workpiece Material Feed Rate(IPT) CoolantCutting Speed

(SFM)

ensure the correct clamping force is maintained

Type Radius RCatalog Number

RC06

RC12

RC06050ACP300RC06100ACP300RC06150ACP300RC06200ACP300RC12100ACP300RC12200ACP300RC12300ACP300RC12400ACP300

.02

.04

.06

.08

.04

.08

.12

.16

Insert ClampingScrew Set

S2TS-T6

S4S-T15

RC 06 050

R-CutterInsert Size

Radius

ST10-RC061B-15

ST16-RC121B-30

ST16-RC064B-30

ST32-RC124B-50

1

1

2

2

.484

.961

.827

1.654

.394

.630

.630

1.260

.260

.524

.598

1.213

.173

.339

.520

1.035

3.071

4.055

3.976

5.551

.591

1.181

1.181

1.969

1

1

4

4

RC06....

RC12....

RC06....

RC12....

.02

.04

.06

.08

.04

.08

.12

.16

.02

.04

.06

.08

.04

.08

.12

.16

.142

.132

.122

.111

.282

.262

.241

.220

.311

.301

.291

.281

.624

.604

.584

.563

.076

.086

.096

.106

.149

.169

.189

.208

.076

.086

.096

.106

.149

.169

.189

.208

.169

.159

.149

.139

.337

.316

.296

.275

.338

.328

.319

.309

.680

.659

.639

.619

.220

.210

.200

.190

.442

.422

.402

.383

.228

.218

.208

.198

.458

.438

.419

.399

Catalog Number Fig. øD øD1 L RL1No. ofInsertsøD2 øD3 X1 Z1 X2 Z2

InsertModel

Z2

Z1

X2

X1

R

R

Figure 1 Figure 2Front & Back Chamfering

Indexable Inserts

Recommended Cutting Conditions

R-CUTTERFRONT & BACK CHAMFERING TYPE, INSERTS & CUTTING DATA

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Back SpotFacing

Exclusively Designed for Back Spot Facing of Cap Bolt Holes Cap bolt size M6-M16 For ø.433-1.024 Indexable inserts save costs Coolant through

Coolant Through HoleCoolant supply direct to the cutting edge is possible for all sizes. Securely cooling down the backside cutting area where the coolant is usually unreachable makes tool life increase.

Easy NC ProgrammingEasy programming by simply offsetting the centers between the machine spindle and hole.

NEW!

1 2 3 4 5 6 7

Back Spot Facer

BF

36

BF-CUTTEROVERVIEW

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Indexable Inserts

Spare Parts

ST16 M6BF 1211- / -

ST16-BFM6/11-12ST16-BFM8/14-20ST16-BFM10/17.5-25ST16-BFM12/20-36ST20-BFM14/23-49ST20-BFM16/26-56

1

2

.433

.551

.689

.787

.906

1.024

.630

.787

.256

.335

.413

.512

.591

.669

4.016

4.252

4.409

4.803

5.354

5.591

.472

.787

.984

1.417

1.929

2.205

.472

.787

.984

1.417

1.929

2.205

.354

.354

.354

.394

.394

.394

CM0502

CM0502 .197 .008ACP200 DS20

S2SS-T6

S2TS-T6BN-5

BFM6/11

BFM8/14

BFM10/17.5

BFM12/20

BFM14/23

BFM16/26

Shank Dia.Back Spot Facer

Effective Cutting DepthFacing Dia.

Cap Bolt Size

Model Description

Min

imum

Hol

e D

ia.

øD

2

øD

øD

øD

1 F

L1

øD2L2

Effective Cutting DepthL1

L

øD

øD

1 F

øD2L2

Effective Cutting DepthL1

L

Figure 1

Figure 2

Catalog Number Fig.

Insert Model øD NoseRadius

Cutter Type Insert ClampingScrew Set

Anti-SeizureLubricant

Insert Grade

FacingøD

Min Hole Dia.øD2

OffsetFøD1 L L1 L2

InsertModel

øDr

Insert Classifications

ACP200 DS20

on carbide base with

Excellent performance and wear resistance.

DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.

For general steel.non-ferrous materials.

Recommended Cutting Conditions

.001

DS20

100

Material

Cast Iron

Insert GradeCutting Speed

World'sSmallest

Square Insert

BF-CUTTERBACK SPOT FACER, INSERTS, CUTTING DATA & SPARE PARTS

Page 38: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

Centering andChamfering

Inserts

• Inserts are available in packages of 5 pcs.• Insert grade is HSS with TiN coating

• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece• If vibration occurs, reduce the cutting speed (SFM)• Tool extension should be as short as possible

Recommended Cutting Conditions

Ease of Operation Shortens Cycle Time

Long Type Avoids Interference• 7.87" or longer reach is available

Highly Accurate Replaceable Insert• Sharp cutting with optimum cutting edge• No more regrinding thanks to replaceable insert• Minimum interference with a slim, extended shank

Accurate Centering and ChamferingObtained in a Single Operation

Over 7.87"

With Center BoyCentering and

chamfering at the same time

Drill onlyConventional Drilling

Centering ChamferingDrilling

L

øD1

øCm

in

øCm

ax

Locking Screw

øD1

L

L1

• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.

øCm

in

øCm

ax

Locking Screw

Long Type

Standard Type

• Hand feeding is not recommended

• Hand feeding is not recommended!CAUTION!• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.

NEW!

θ

Catalog Number øD1Chamfer Dia.

L Insert Model

CBY09010CBY09013CBY09016CBY09022CBY12013

H0403-5P

H0504-5PH0505-5PH0403-5P

ST10-CBY09010ST12-CBY09013ST16-CBY09016ST20-CBY09022ST12-CBY12013

5.906

7.087

5.906

.394

.472

.630

.787

.472

PointAngle θ

90º

120º

.394

.512

.630

.866

.512

.035

.035

.039

.059

.035

Spare LockingScrewøCmin øCmax

CBY09010

Insert Model Body Model

CBY09013ST10-CBY09010ST12-CBY09013/ST20-CBY09013ST16-CBY09016ST20-CBY09022/ST32-CBY09022ST12-CBY12013

CBY09016CBY09022CBY12013

Cutter Type

Standard

Long

Standard

Long

Standard

Long

Standard

Long

Chamfering Centering

65-115

65-115

45-95

45-95

65-130

65-130

145-195

130-195

.004

.003

.003

.002

.005

.004

.006

.005

MaterialCutting Speed (SFM) Feed (IPR)

80-160

65-160

65-130

45-95

95-145

95-145

160-210

130-195

.003

.003

.003

.002

.004

.004

.006

.005

General SteelAlloy Steel

Stainless Steel

Cast Iron

Aluminum

Cutting Speed (SFM) Feed (IPR)

CBY09013

Catalog Number øD1Chamfer Dia.

L L1 Insert Model

CBY09022

ST20-CBY09013-220-260

ST32-CBY09022-260-300

8.66110.23610.23611.811

.787

1.260

.512

.866

.035

.059

4.724

4.724

Spare LockingScrewøCmin øCmax

H0403-5P

H0505-5P

!!CAUTION!

Center and Chamfer Tool

90º

90º

120º

θ

PointAngle θ

PointAngle θ

CENTER BOY OVERVIEW & STANDARD TYPE

38

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39

Centering andChamfering

Inserts

• Inserts are available in packages of 5 pcs.• Insert grade is HSS with TiN coating

• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece• If vibration occurs, reduce the cutting speed (SFM)• Tool extension should be as short as possible

Recommended Cutting Conditions

Ease of Operation Shortens Cycle Time

Long Type Avoids Interference• 7.87" or longer reach is available

Highly Accurate Replaceable Insert• Sharp cutting with optimum cutting edge• No more regrinding thanks to replaceable insert• Minimum interference with a slim, extended shank

Accurate Centering and ChamferingObtained in a Single Operation

Over 7.87"

With Center BoyCentering and

chamfering at the same time

Drill onlyConventional Drilling

Centering ChamferingDrilling

L

øD1

øCm

in

øCm

ax

Locking Screw

øD1

L

L1

• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.

øCm

in

øCm

ax

Locking Screw

Long Type

Standard Type

• Hand feeding is not recommended

• Hand feeding is not recommended!!CAUTION!• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.

NEW!

θ

Catalog Number øD1Chamfer Dia.

L Insert Model

CBY09010CBY09013CBY09016CBY09022CBY12013

H0403-5P

H0504-5PH0505-5PH0403-5P

ST10-CBY09010ST12-CBY09013ST16-CBY09016ST20-CBY09022ST12-CBY12013

5.906

7.087

5.906

.394

.472

.630

.787

.472

PointAngle θ

90º

120º

.394

.512

.630

.866

.512

.035

.035

.039

.059

.035

Spare LockingScrewøCmin øCmax

CBY09010

Insert Model Body Model

CBY09013ST10-CBY09010ST12-CBY09013/ST20-CBY09013ST16-CBY09016ST20-CBY09022/ST32-CBY09022ST12-CBY12013

CBY09016CBY09022CBY12013

Cutter Type

Standard

Long

Standard

Long

Standard

Long

Standard

Long

Chamfering Centering

65-115

65-115

45-95

45-95

65-130

65-130

145-195

130-195

.004

.003

.003

.002

.005

.004

.006

.005

MaterialCutting Speed (SFM) Feed (IPR)

80-160

65-160

65-130

45-95

95-145

95-145

160-210

130-195

.003

.003

.003

.002

.004

.004

.006

.005

General SteelAlloy Steel

Stainless Steel

Cast Iron

Aluminum

Cutting Speed (SFM) Feed (IPR)

CBY09013

Catalog Number øD1Chamfer Dia.

L L1 Insert Model

CBY09022

ST20-CBY09013-220-260

ST32-CBY09022-260-300

8.66110.23610.23611.811

.787

1.260

.512

.866

.035

.059

4.724

4.724

Spare LockingScrewøCmin øCmax

H0403-5P

H0505-5P

!CAUTION!

Center and Chamfer Tool

90º

90º

120º

θ

PointAngle θ

PointAngle θ

CENTER BOY LONG TYPE, INSERTS & CUTTING DATA

Page 40: HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap lengthofeffectivecuttingedge s)nsertsmustbeorderedseparately pkg s")' 0,53®toolscanbeusedinmachiningcenterswithconventionalspindles

BIG Kaiser Precision Tooling Inc. is not just tool holders. We’re boring tools, cutting tools,

tool presetters, zero-point workholding, accessories and so much more. We’re BIG-PLUS®, CAT, BT, HSK

and BIG CAPTO. We’re tightening tolerances, reducing setup and cycle times, increasing tool life,

and enhancing performance while driving down cost. We’re delivering high-performance

tooling products and ingenuity for shops that demand results.

07/2012 © Copyright 2012 BIG Kaiser Precision Tooling Inc. All rights reserved.

2600 Huntington Blvd, Hoffman Estates, IL 60192 Phone: 847.228.7660 • Fax: 847.228.0881 www.bigkaiser.com • [email protected]