HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap...
Transcript of HIGH PERFORMANCE INDEXABLE CUTTING TOOL Daishowa Indexable Cutting Tools... · 8 sap...
Vol. 1
A PRODUCT OF:
HIGH PERFORMANCE INDEXABLE CUTTING TOOL SYSTEMS
2
FIRST RATE TECHNOLOGY
SUPERIOR CUTTING PERFORMANCE
3
Fullcut Mill Overview .........................Pg. 4-5
Fullcut Mill Type FCR ..........................Pg. 6-13
Fullcut Mill Type FCM .........................Pg. 14-24
C-Cutter ...........................................Pg. 25
C-Cutter Mini ....................................Pg. 26-33
R-Cutter ............................................Pg. 34-35
Center Boy ........................................Pg. 38-39
BF-Cutter ..........................................Pg. 36-37
4
Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet end milling.
Other Manufacturers
Strong cutting edge reduces edge chipping.
LOW CUTTINGRESISTANCE!
FULLCUT MILL OVERVIEW
5
20º high axial rake angle
High radialrake angle
Sharp Cutting Edge by Both High Radial and Axial Rake AnglesPositive high rake cutting edge for both radial and axial directions achieves smooth and quiet end milling.
Excellent surface finish by wide wiper action
Cutting edge is located close to body dia.
Ideal clearance angle
Edge breakdown
High clearance angle
Other Manufacturers
Positive Rake Angle Offers High ToughnessStrong cutting edge reduces edge chipping.
Substantial support
Secure clamping by high tensile steel "Alpha Screw"
Eccentricrelief angle
Center of end mill
Center of arc for eccentric relief
Simultaneous Dual Contact System• Higher rigidity due to larger contact diameter• Improved ATC repeatability• Elimination of axial movement at high speeds
.080 .16 .24 .32 .40
Milling chuck+
competitor cutter (ø20mm)
Axial DOC Ad (in)
Machine: BBT40 (BIG-PLUS®)Cutter Dia: ø20mmWork Material: 1050 Carbon SteelSpindle Speed: 2,400 RPMCutting Speed: 492 SFMFeed Rate: .005 IPT
Ad= .35
Ad=
.10
Higher Rigidity Brought by an Integral Body & Dual Contact Design
Heavy cut combined with excellent surface finish
Cutting Conditions
Amazing Cutting Performance Even on a #40 Taper MachineBelow is a comparison of axial DOC between an integral type with dual contact and a straight shank type in a milling chuck. Fullcut Mill achieves 3.5 times higher cutting performance than the other manufacturer.
BIG-PLUS® BCV HSK BIG CAPTOBIG-PLUS® BBT
Indexable Insert End Mill with Both Excellent Sharpness and Toughness, Achieving the Performance of Solid End MillsAn integral design with both taper and flange contact with the machine spindle provides higher precision and rigidity, thus achieving cutting conditions otherwise only available on larger machines.
Square Shoulder & Slot Milling CutterRamping & Helical Milling Cutter
DUAL CONTACTDUAL CONTACT
R
PAT.S P I N D L E S Y S T E M
D U A L C O N T A C T
LOW CUTTINGRESISTANCE!
3.5 times
6
A Variety of Interfaces Including Dual Contact Integral Models
BIG-PLUS® BCV & BBT HSK Straight Shank
Unique Inserts Designed for Ramping Make Multi-Functional Cutting Possible
ShoulderMilling
HelicalMilling
PlungeMillingRamping
R
PAT.S P I N D L E S Y S T E M
D U A L C O N T A C T
Ramping & Helical Milling Cutter
FULLCUT MILL TYPE FCROVERVIEW
7
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCHole Dia.
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC
BBT40-FCR20083-120BRG200808 (ACZ350S)
1050 Carbon Steel / Air blow492 SFM43 IPM
.079 x 3 timesø1.500
BBT40-FCR20083-85BRG200808 (DS20)Aluminum / Air blow
2,461 SFM169 IPM
.236 x 3 timesMax .787
Only .12 thickness
90˚
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCHole Dia.
BBT40-FCR20083-120BRG200808 (ACZ350S)
5015 Steel150 SFM480 IPM
.157 x 3 timesø1.500
Axial DOC
Insert life
1.500 (x4)
.453
InsertWork MaterialCutting SpeedFeed RateAxial DOC
BBT40-FCR16082-120BRG160808 (ACZ350S)
1050 Carbon Steel120 SFM480 IPM
.157 x 5 times
BBT50-BBT40-50Fullcut Mill Model
4.724
Stable helical milling, .157 axial DOC on less rigid workpiece.
Compared to another manufacturer
Compared to another manufacturer
Example uses BBT50-BBT40 adapter. An improved result is obtained compared to another manufacturer.
No chatter even at higherresistance corner.
Smooth chip evacuation eliminatesre-cutting of the swarf and edgechipping of the inserts.
In 1050 carbon steel, very smooth cutting with a feed rate of 43 IPM and excellent squareness is achieved.
Low rigidity workpiece, .12 thickness clamped by a vise. Feed rate of 169 IPM on both sides of the workpiece is achieved.
Helical milling
Ramping
Bore ø1.500 with helical milling
Honeycombed pocket with ramping
.787
Dee
p
Application Examples
All of the following application examples are achieved with dry cutting.
FULLCUT MILL TYPE FCRAPPLICATION EXAMPLES
8
®
CV40F-PG
(Option)
3
3
3
INSERTS PG. 12
FULLCUT MILL TYPE FCRBIG-PLUS® BCV40, 50 TAPER ADAPTER & PLUG SCREWS
9
®
®
3
3
3
3
BBT30-FCR16082L-85-FCR20082L-85-FCR25082L-85-FCR32102L-85
BBT40-FCR16082L-105-120
-FCR20082L-120-135
-FCR25082L-135-150
-FCR32102L-135-150
INSERTS PG. 1250 TAPER ADAPTER PG. 8
INSERTS PG. 12
50 TAPER ADAPTER PG. 8
FULLCUT MILL TYPE FCRBIG-PLUS® BBT30 & BBT40
10
øD
L
L1
L2
ap
øD1
øD2
Mono Block Type 1º Swing Type
G
øD
SWCoolant Pipe G
øD
Metric Style (ISO 12164 & DIN 69893-1)
Metric Style
Inch Style
• ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • Coolant Pipe must be ordered separately
• ap = length of effective cutting edge • Inserts must be ordered separately (10/pkg) • Coolant Pipe must be ordered separately
Long Nose Type Metric Style (ISO 12164 & DIN 69893-1)
For machines capable of supplying coolant through the spindle, the Coolant Pipe should be fitted to all HSK holders to protect against accidental selection of coolant.!!CAUTION!
• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)
• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)
Oversize TypeCutter diameter is ø1mm larger than the shank diameter to avoid any interference with the workpiece.
øD=øD1+1mm
øD
L
L1
L2
ap
øD1
øD2
Coolant Pipe (Optional)
Manual Clamping Hole
Figure 1 Figure 2
HSK-A50-FCR16082-75 -FCR20083-75 -FCR25083-75 -FCR32103-75HSK-A63-FCR16082-85 -120 -135 -FCR20083-85 -120 -135 -FCR25083-85 -120 -135 -FCR32103-85 -120 -135
2
3
3
3
BRG160808
BRG200808
BRG250808
BRG3210
BRG160808
BRG200808
BRG250808
BRG3210
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
2
3
Catalog Number L L1 No. ofInserts
Insert ModelapøD (in) øD1 øD2Fig.
.315
.394
.315
.315
.315
.394
1.654
2.087
2.087
2.087
2.087
1.260
1.319
1.772
1.772
1.772
1.772
1
1
1
1
1
2.953
2.953
2.953
2.953
3.346
4.724
5.315
3.346
4.724
5.315
3.346
4.724
5.315
3.346
4.724
5.315
1.063
1.102
1.299
1.535
.984
1.181
.984
1.260
1.181
1.181
1.378
1.772
1.378
1.575
1.969
1.575
1.614
1.614
1.614
1.614
2.008
3.386
3.976
2.008
3.386
3.976
2.008
3.386
3.976
2.008
3.386
3.976
L2
HSK-A63-FCR16082L-85 -120 -FCR20082L-105 -120 -FCR25082L-105 -120 -FCR32102L-120 -135
3.3464.7244.1344.7244.1344.7244.7245.315
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
1.772
1.772
1.772
1.772
2.087
2.087
2.087
2.087
.315
.315
.315
.394
2
2
2
2
1.5751.7711.9692.3622.1652.5592.7563.150
Catalog Number L L1 L2øD (in) øD1 øD2No. ofInserts Insert Modelap
2
2
2
2
Fig.
BRG160808
BRG200808
BRG250808
BRG3210
2.0083.3862.7953.3862.7953.3863.3863.976
Catalog Number øD G SW
HSK40-CPHSK50-CPHSK63-CP
M12xP1
M16xP1
M18xP1
4mm
5mm
6mm
Catalog Number øD G Wrench (Optional)
HSK40-CPMHSK50-CPM
HSK63-CPM
M12xP1
M16xP1
M18xP1
CPW40
CPW50
CPW63
.315
.394
.472
.315
.394
.472
øD (in)
17mm (.669)
21mm (.827)
26mm (1.024)
33mm (1.299)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
.984
1.181
1.496
1.890
.315
.315
.315
.394
3.740
5.315
4.134
5.000
4.409
5.197
5.197
2
2
3
2
3
2
3
4.724
6.496
5.3156.496
5.906
7.087
7.087
BRG160808
BRG200808
BRG250808
BRG3210
øD1 (in) ap L L1 L2No. ofInserts Insert ModelCatalog Number
ST16-FCR17082-120ST20-FCR21082-165
-FCR21083-135ST25-FCR26082-165
-FCR26083-150ST32-FCR33102-180
-FCR33103-180
øD
.750
1.000
1.250
øD1
.750
1.000
1.250
ap
.315
.315
.394
L
4.000
5.000
5.000
L1
1.250
1.500
1.500
L2
2.750
3.500
3.500
No. ofInserts
3
Insert Model
BRG200808
BRG250808
BRG3210
Catalog Number
ST.750-FCR.750-4ST1.000-FCR1.000-5ST1.250-FCR1.250-5
INSERTS PG. 12
INSERTS PG. 12
INSERTS PG. 12
INSERTS PG. 12
L
L1L2
ap
øDøD1
L
L1L2
ap
øDøD1
FULLCUT MILL TYPE FCRHSK-A50, HSK-A63 & COOLANT PIPE
11
Metric Style
Inch Style
Oversize Type
øD=øD1+1mm
2
2
3
2
3
2
3
øD ap L L1 L2
ST16-FCR17082-120ST20-FCR21082-165
-FCR21083-135ST25-FCR26082-165
-FCR26083-150ST32-FCR33102-180
-FCR33103-180
øD øD1 ap L L1 L2
3
ST.750-FCR.750-4ST1.000-FCR1.000-5ST1.250-FCR1.250-5
INSERTS PG. 12
INSERTS PG. 12
L
L1L2
ap
øDøD1
L
L1L2
ap
øDøD1
FULLCUT MILL TYPE FCRSTRAIGHT SHANK
12
Min. IntervalMin. Traverse
Shouldering and Slotting
Ramping and Helical Interpolation
Max.Ramping Angle
3º
Plunge Milling
• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of a machine tool or workpiece• When a long projection length model is used, it is necessary to lower the feed rate• Since chips may scatter, utilize safety enclosures• Do not use oil-based cutting fluid, or a fire may take place
• Inserts are available in packages of 10 pcs.• Please clarify the insert model and grade when ordering (ex: BRG160808ACZ350S)
Cutter Dia.
Grade
Nose Radius
BRG 16 08 08 ACZ350SModel Description
Effective Cutting Length (ap)
Type FCR
It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.
Indexable Inserts
Insert Classifications
Spare Parts
• Fullcut Mill uses a different insert for each cutter diameter and if an incorrect insert is used, a problem will result• There is no compatibility with those of Type FCM!!CAUTION!
!CAUTION!
Marking Description
Grade
Insert Size
Grade
Insert Size
NOTE!
.625 (16)
.750 (20)1.000 (25)1.250 (32)
1.1811.4961.8902.441
1.0631.4171.7722.323
.8661.1421.5351.890
øD (mm)Flat Bottom Through Hole
Max Hole ø Min Hole ø Min Hole ø
Speed (SFM)
Feed (IPT)
Speed (SFM)
Feed (IPT)
Speed (SFM)
Feed (IPT)
Work Material
Insert Grade ACZ350S ACZ310 DS20
UnalloyedSteel
Dry/Wet Dry/Wet
Cast Iron AluminumStainlessSteel
Carbon SteelAlloy Steel Die Steel
.625 (16)
1.250 (32)
.750 (20)1.000 (25)
øD (mm)
330-655
.002-.005
330-655
.003-080
330-655
.003-.0080
490-720
.002-.005
490-655
.003-.008
490-655
.003-.008
195-260
.002-.003
195-330
.002-.004
195-330
.002-.004
330-590
.003-.007
330-590
.001-.007
330-590
.002-.008
655-3280
.002-.009
655-3280
.004-.014
655-3280
.004-.014
330-490
.003-.006
395-490
.005-.008
395-490
.005-.008
195-260
.002-.004
195-330
.002-.004
195-395
.003-.005
Cutting Fluid WetDry Dry
Prehardened Steel<HRC40
Speed (SFM)
Feed (IPT)
Speed (SFM)
Feed (IPT)
330-655
.003-.007
330-655
.003-.008
330-655
.003-.007
330-655
.003-.008
195-260
.002-.004
195-330
.002-.004
395-590
.005-.007
395-590
.005-.008
260-395
.003-.005
260-395
.003-.005
330-590
.003-.007
330-590
.003-.008
655-3280
.004-.012
655-4920
.004-.014
Work Material
Insert Grade ACZ350S ACZ310 DS20Cutting Fluid
UnalloyedSteel
Cast Iron AluminumStainlessSteel
Carbon SteelAlloy Steel
Die Steel
1.000 (25)1.250 (32)
.625 (16)
.750 (20)
øD (mm)
Dry/Wet Dry/WetWetDry Dry
Prehardened Steel<HRC40
.625 (16)
.750 (20)1.000 (25)1.250 (32)
.0197
.0394
.0394
.0787
.551
.709
.9061.181
Min. IntervaløD (mm) Min. Traverse
Speed (SFM)
Feed (IPR)
Speed (SFM)
Feed (IPR)
Speed (SFM)
Feed (IPR)
260-395
.002-.004
330-525
.004-.001
330-525
.004-.012
260-395
.002-.004
330-525
.004-.001
330-525
.004-.012
197
.001-.002
197-328
.004-.001
197-328
.001-.012
260-395
.002-.003
330-525
.005-.001
330-525
.0047-.0118
197-262
.002-.003
197-328
.004-.008
197-328
.004-.008
260-525
.002-.004
260-590
.003-.012
260-590
.003-.016
655-1150
.002-.004
655-1640
.004-.012
655-1970
.004-.012
Work Material
Insert Grade ACZ350S ACZ310 DS20Cutting Fluid
UnalloyedSteel
Air Blow Air BlowAir/Wet Air/WetWet
Cast Iron AluminumStainlessSteel
Carbon SteelAlloy Steel
Prehardened Steel<HRC40
Die SteeløD (mm)
.625 (16)
.750 (20)1.000 (25)
1.250 (32)
.315
.394
.031
.031
.125
BRG160808BRG200808BRG250808BRG321008BRG321032
NoseRadius
EffectiveCutting
Length (ap)
Cutter Dia.Insert Model
in mmACZ350S
Stainless SteelGeneral SteelACZ310Cast Iron
DS20
.625
.750
1.000
1.250
16-17
20-21
25-26
32-33
P K NM
— — —
Aluminum
P30M30K10N20
ISOMaterial
ACZ350S
ACZ310DS20
Grade
General SteelStainless Steel
Cast IronAluminum
Material
TiAlN / TiCN
DLC
Coating
BRG160808
BRG200808
BRG250808
BRG3210
Wrench Anti-seize Lubricant
.625
.750
1.000
1.250
16-17
20-21
25-26
32-33
S2506DS
S3508DS DA-T15
DA-T8BN-5
Cutter Dia.Catalog Number Catalog Number Catalog NumberInsert Model
A tube contains 5g10 screws & 1 wrench
Insert Clamping Screw Set
in mm
1: ACZ3105S: ACZ350S 2: DS20 25
5S 25 5S
FULLCUT MILL TYPE FCRINDEXABLE INSERTS & SPARE PARTS
13
Min. IntervalMin. Traverse
Shouldering and Slotting
Ramping and Helical Interpolation
Max.Ramping Angle
3º
Plunge Milling
• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of a machine tool or workpiece• When a long projection length model is used, it is necessary to lower the feed rate• Since chips may scatter, utilize safety enclosures• Do not use oil-based cutting fluid, or a fire may take place
• Inserts are available in packages of 10 pcs.• Please clarify the insert model and grade when ordering (ex: BRG160808ACZ350S)
Cutter Dia.
Grade
Nose Radius
BRG 16 08 08 ACZ350SModel Description
Effective Cutting Length (ap)
Type FCR
It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.
Indexable Inserts
Insert Classifications
Spare Parts
• Fullcut Mill uses a different insert for each cutter diameter and if an incorrect insert is used, a problem will result• There is no compatibility with those of Type FCM!CAUTION!
!!CAUTION!
Marking Description
Grade
Insert Size
Grade
Insert Size
NOTE!
.625 (16)
.750 (20)1.000 (25)1.250 (32)
1.1811.4961.8902.441
1.0631.4171.7722.323
.8661.1421.5351.890
øD (mm)Flat Bottom Through Hole
Max Hole ø Min Hole ø Min Hole ø
Speed (SFM)
Feed (IPT)
Speed (SFM)
Feed (IPT)
Speed (SFM)
Feed (IPT)
Work Material
Insert Grade ACZ350S ACZ310 DS20
UnalloyedSteel
Dry/Wet Dry/Wet
Cast Iron AluminumStainlessSteel
Carbon SteelAlloy Steel Die Steel
.625 (16)
1.250 (32)
.750 (20)1.000 (25)
øD (mm)
330-655
.002-.005
330-655
.003-080
330-655
.003-.0080
490-720
.002-.005
490-655
.003-.008
490-655
.003-.008
195-260
.002-.003
195-330
.002-.004
195-330
.002-.004
330-590
.003-.007
330-590
.001-.007
330-590
.002-.008
655-3280
.002-.009
655-3280
.004-.014
655-3280
.004-.014
330-490
.003-.006
395-490
.005-.008
395-490
.005-.008
195-260
.002-.004
195-330
.002-.004
195-395
.003-.005
Cutting Fluid WetDry Dry
Prehardened Steel<HRC40
Speed (SFM)
Feed (IPT)
Speed (SFM)
Feed (IPT)
330-655
.003-.007
330-655
.003-.008
330-655
.003-.007
330-655
.003-.008
195-260
.002-.004
195-330
.002-.004
395-590
.005-.007
395-590
.005-.008
260-395
.003-.005
260-395
.003-.005
330-590
.003-.007
330-590
.003-.008
655-3280
.004-.012
655-4920
.004-.014
Work Material
Insert Grade ACZ350S ACZ310 DS20Cutting Fluid
UnalloyedSteel
Cast Iron AluminumStainlessSteel
Carbon SteelAlloy Steel
Die Steel
1.000 (25)1.250 (32)
.625 (16)
.750 (20)
øD (mm)
Dry/Wet Dry/WetWetDry Dry
Prehardened Steel<HRC40
.625 (16)
.750 (20)1.000 (25)1.250 (32)
.0197
.0394
.0394
.0787
.551
.709
.9061.181
Min. IntervaløD (mm) Min. Traverse
Speed (SFM)
Feed (IPR)
Speed (SFM)
Feed (IPR)
Speed (SFM)
Feed (IPR)
260-395
.002-.004
330-525
.004-.001
330-525
.004-.012
260-395
.002-.004
330-525
.004-.001
330-525
.004-.012
197
.001-.002
197-328
.004-.001
197-328
.001-.012
260-395
.002-.003
330-525
.005-.001
330-525
.0047-.0118
197-262
.002-.003
197-328
.004-.008
197-328
.004-.008
260-525
.002-.004
260-590
.003-.012
260-590
.003-.016
655-1150
.002-.004
655-1640
.004-.012
655-1970
.004-.012
Work Material
Insert Grade ACZ350S ACZ310 DS20Cutting Fluid
UnalloyedSteel
Air Blow Air BlowAir/Wet Air/WetWet
Cast Iron AluminumStainlessSteel
Carbon SteelAlloy Steel
Prehardened Steel<HRC40
Die SteeløD (mm)
.625 (16)
.750 (20)1.000 (25)
1.250 (32)
.315
.394
.031
.031
.125
BRG160808BRG200808BRG250808BRG321008BRG321032
NoseRadius
EffectiveCutting
Length (ap)
Cutter Dia.Insert Model
in mmACZ350S
Stainless SteelGeneral SteelACZ310Cast Iron
DS20
.625
.750
1.000
1.250
16-17
20-21
25-26
32-33
P K NM
— — —
Aluminum
P30M30K10N20
ISOMaterial
ACZ350S
ACZ310DS20
Grade
General SteelStainless Steel
Cast IronAluminum
Material
TiAlN / TiCN
DLC
Coating
BRG160808
BRG200808
BRG250808
BRG3210
Wrench Anti-seize Lubricant
.625
.750
1.000
1.250
16-17
20-21
25-26
32-33
S2506DS
S3508DS DA-T15
DA-T8BN-5
Cutter Dia.Catalog Number Catalog Number Catalog NumberInsert Model
A tube contains 5g10 screws & 1 wrench
Insert Clamping Screw Set
in mm
1: ACZ3105S: ACZ350S 2: DS20 25
5S 25 5S
FULLCUT MILL TYPE FCRCUTTING DATA
14
An evaluation of the cutting length/life as measured when machining the most arduous workpiece by milling over a continuous series of holes. This is the condition most likely to cause edge chipping.
Insert with the minimum nose radius of .008" and superb squareness achieves high precision finish end milling comparable to solid carbide tools.
A Variety of Interfaces Including Dual Contact Integral Models
BIG-PLUS® BCV & BBT HSK
Straight Shank
The Tough Cutting Edge of Fullcut Mill is Proven
Finishing with an Indexable End Mill Relief amount
(in)
.0018
.0012
.0006
0
BAC
Relief causedby deflection
.354
.354
.039
BIG CAPTO
Squareness is influenced by the cutting parameters, work materials, rigidity of machine
and workpiece, etc.
Excellent perpendicularity is achieved.
90˚
Achieved high efficiency and stable milling at a feed of 45 IPM.
Material of low machineability
Slot milling
Shoulder milling
Face milling
Only the Fullcut Mill was capable of achieving this data on a 40 taper machine.
With a feed of .006 IPT, surface roughness was .00009 Ra at 656 SFM.
ManufacturerA
ManufacturerB
.00014
.00017
Surface RoughnessRa
.00009
The Indexable End Mill that Combines Sharpness and Rigidity and Has No Match
4.92
Cutting length
(ft)
3.28
1.64
0
4.9
2
3.2
8
.98 .9
81.9
71.3
1.6
5
4.9
24.6
6
Insufficient edge strength
Unstable insert life
No
ed
ge
ch
ipp
ing
No
ed
ge
ch
ipp
ing
BAOther manufacturers
Other manufacturers
Application Examples
All of the following application examples are achieved with dry cutting.
R
PAT.S P I N D L E S Y S T E M
D U A L C O N T A C T
Machine: Vertical M/C, #40 taperCutter Dia: ø25mmWork Material: 304 Stainless SteelClimb milling & without coolantFeed Rate: .005 IPT
Cutting Conditions
Square Shoulder & Slot Milling Cutter
ShoulderMilling
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC
BBT40-FCM32113-85ARG321104 (ACP300)
1050 Carbon Steel656 SFM.006 IPT
.433
.197
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC
BBT40-FCM50115-70ARG401104 (ACP300)
1050 Carbon Steel656 SFM.006 IPT
.0391.181
ST25-FCM25093-120BBT50-MEGA25D-105ARG250904 (ACZ350S)
304 Stainless Steel492 SFM.008 IPT
.354
.118
BBT40-FCM32113-85ARG321104 (ACP300)
1050 Carbon Steel492 SFM.005 IPT
.354
Fullcut Mill ModelHolderInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOC
FULLCUT MILL TYPE FCMOVERVIEW
15
Excellent perpendicularity is achieved.
90˚
Achieved high efficiency and stable milling at a feed of 45 IPM.
Material of low machineability
Slot milling
Shoulder milling
Face milling
Only the Fullcut Mill was capable of achieving this data on a 40 taper machine.
With a feed of .006 IPT, surface roughness was .00009 Ra at 656 SFM.
ManufacturerA
ManufacturerB
.00014
.00017
Surface RoughnessRa
.00009
Application Examples
All of the following application examples are achieved with dry cutting.
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC
BBT40-FCM32113-85ARG321104 (ACP300)
1050 Carbon Steel656 SFM.006 IPT
.433
.197
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC
BBT40-FCM50115-70ARG401104 (ACP300)
1050 Carbon Steel656 SFM.006 IPT
.0391.181
ST25-FCM25093-120BBT50-MEGA25D-105ARG250904 (ACZ350S)
304 Stainless Steel492 SFM.008 IPT
.354
.118
BBT40-FCM32113-85ARG321104 (ACP300)
1050 Carbon Steel492 SFM.005 IPT
.354
Fullcut Mill ModelHolderInsertWork MaterialCutting SpeedFeed RateAxial DOCRadial DOC
Fullcut Mill ModelInsertWork MaterialCutting SpeedFeed RateAxial DOC
FULLCUT MILL TYPE FCMAPPLICATION EXAMPLES
16
50 Taper Shank Adapter
BCV50-BCV40-2 -4BBT50-BBT40-50 -90
1.969
3.543
1.969
3.543
Catalog Number L 50 Taper 40 Taper Fullcut Mill
Inch Style (ASME B5.50-1994 & DIN 69871 A/B)
INSERTS PG. 23®
Plug Screw B
6mm
Plug Screw B
Plug Screw A
Catalog Number CV40F-PG
(Option)
Plug Screws for Flange Through Coolant
L
40 Taper
50 Taper
Catalog Number L L1
BCV40-FCM.625-3 -4 -5 -FCM.750-3 -4 -5 -FCM1.000-3 -5 -FCM1.250-3 -5 -FCM1.500-3 -5 -FCM2.000-3
1.000
1.500
3.000
4.000
5.000
3.000
4.000
5.000
3.000
5.000
3.000
5.000
3.000
5.000
3.000
1.000
1.000
1.000
1.000
1.000
1.500
—
L
3
3
3
4
5
øD
.354
.354
.354
.433
.433
.433
ap
D U A L C O N T A C T
L
L1
ap
øD
L
FULLCUT MILL TYPE FCMBIG-PLUS® BCV40, 50 TAPER ADAPTER & PLUG SCREWS
17
Inch Style (MAS 403)
Metric Style (MAS 403)
INSERTS PG. 23
Long Nose Type Metric Style (MAS 403)
Catalog Number Lap L1 L
BBT30-FCM.625-2.5 -FCM.750-2.5 -FCM1.000-2.5 -FCM1.250-2.5 -FCM1.500-2 -FCM2.000-2
1.000
1.500 1.445
.354
.433
1.000
1.500
1.000
1.000
1.634
1.634
1.634
1.634
1.110
1.110
3
4
5
øD øD1
Catalog Number L L1
BBT30-FCM16092-65 -FCM20093-65 -FCM25093-65 -FCM32113-65 -FCM40114-50 -FCM50115-50
16mm .630
40mm
50mm 1.969
1.614
.354
.433
.906
1.496
1.969
1.969
1.693
1.693
1.693
1.693
L
3
4
5
øD øD1 ap
D U A L C O N T A C T
D U A L C O N T A C T
INSERTS PG. 23
INSERTS PG. 23
®
®
NOTE!
BBT30-FCM16092L-85-FCM20092L-85-FCM25092L-85-FCM32112L-85
3.346
3.346
3.346
3.346
1.969
1.969
.354
.433
Catalog Number L L1 LøD øD1 ap
D U A L C O N T A C T
®
L
L
L1
øD øD1
ap
L
LL1
øD øD1
ap
FULLCUT MILL TYPE FCMBIG-PLUS® BBT30
18
FULLCUT MILL TYPE FCMBIG-PLUS® BBT40
L
L2
L1
øD øD1
ap
PAT.S P I N D L E S Y S T E M
INSERTS PG. 23
50 TAPER ADAPTER PG. 16®
L
L2
L1
øD øD1
ap
®INSERTS PG. 23
50 TAPER ADAPTER PG. 16
5.315
5.315
5.315
5.315
2.283
2.283
2.283
2.283
2.283
2.283
2.283
2.283
2.283
2
3
3
3
5
1
1
1
1
1
1
1.181
2.559
2.559
1.299
1.181
1.181
L L1 L2øD øD1 ap
L L1 L2øD øD1 ap
2
2
2
2
5.315
5.315
5.315
2.953
2.953
2
2
2
2
19
FULLCUT MILL TYPE FCMHSK-A50 & HSK-A63
øD øD1
øD2
L
L1
L2
ap
HSK-A63-FCM16092L-85 -120 -FCM20092L-105 -120 -FCM25092L-105 -120 -FCM32112L-120 -135
1.5751.772
1.969
2.362
2.165
2.559
2.756
3.150
2.0083.386
2.795
3.386
2.795
3.386
3.386
3.976
2
2
2
2
3.3464.724
4.134
4.724
4.134
4.724
4.724
5.315
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
2
2
2
2
1.811
1.811
1.811
1.811
2.087
2.087
2.087
2.087
.354
.354
.354
.433
ARG1609
ARG2009
ARG2509
ARG3211
Catalog Number apFig. L1L L2øD (in) øD1 øD2No. ofInserts
Insert Model
Lap L1
HSK-A50-FCM16092-75 -FCM20093-75 -FCM25093-75 -FCM32113-75 -FCM50115-75
.433
5.315
5.315
5.315
5.315
.9061.1021.299
1.535
1.890
.1.181
1
1.181
1.181
1.299
2.559
—
L2
2
3
5
øD øD1 øD2
5
3
3
2
3
1.331—
1.811
1.811
1.811
1.811
1.811
—
—
2.9532.9532.953
2.953
2.953
16mm (.630)
20mm (.787)25mm (.984)
32mm (1.260)
50mm (1.969)
1
1
1
1
1
1
1
Fig.
øD øD1
øD2
L
L1
L2
ap
COOLANT PIPE PG. 10INSERTS PG. 23
COOLANT PIPE PG. 10 INSERTS PG. 23
20
FULLCUT MILL TYPE FCMBIG CAPTO C6 & BCV/BBT BASIC HOLDER
Inch Style
Inch Style
BCV Basic Holder (ASME B5.50-1994)
For Mega Double Power Chuck please refer to BIG-PLUS® catalog
Clamping Range: ø.625"-1.500" (ø16mm-50mm)
ContactBest Choice for for Fullcut Mill Straight Shank Type
Contact Between Nut and Body Achieves High Rigidity of an Integral Body and Permits High Speed, Heavy Cutting Without Chatter
R
PAT.S P I N D L E S Y S T E M
D U A L C O N T A C T
Metric Style
• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)*The trademark CAPTO is licensed from Sandvik Coromant
INSERTS PG. 23INSERTS PG. 23
INSERTS PG. 23
• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)
• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)
L
L1L2
ap
øD1
øD
L
L1L2
ap
øD1
øD
Figure 1 Figure 2
MAX30,000RPM
*The trademark CAPTO is licensed from Sandvik Coromant
Catalog Number Lap L1 L2No. ofInserts Insert Model
.750
1.000
1.250
1.500
2.000
2.285
2.362
.354
.433
4.000
4.000
4.000
4.000
4.000
1.400
1.800
2.400
2.500
2.500
3.100
3.100
3.100
3.100
3.100
ARG2009
ARG2509
ARG3211
ARG4011
ARG4011
3
3
3
4
5
øD øD1
C6-FCM.750-4 -FCM1.000-4 -FCM1.250-4 -FCM1.500-4 -FCM2.000-4
Catalog Number L1
.591
.669
.984
1.181
1.378
1.378
1.575
1.575
L2
2.756
2.756
2.559
3.150
3.346
3.740
3.543
3.543
No. ofInserts
1
2
3
3
3
4
5
L
3.543
3.543
3.543
4.331
4.724
5.118
5.118
5.118
øD (in)
12mm (.472)
14mm (.551)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
40mm (1.575)
50mm (1.969)
Insert Model
ARG1609
ARG2009
ARG2509
ARG3211
ARG4011
ap
.354
.354
.354
.433
Fig.
1
1
1
1
2
øD1 (in)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
ST16-FCM12091-90 -FCM14091-90 -FCM16092-90ST20-FCM20093-110ST25-FCM25093-120ST32-FCM32113-130 -FCM40114-130 -FCM50115-130
Catalog Number LFig. ap L1 L2
ST.625-FCM.500-3 -FCM.563-3 -FCM.625-3ST.750-FCM.750-4ST1.000-FCM1.000-5ST1.250-FCM1.250-5 -FCM1.500-5 -FCM2.000-5
No. ofInserts
Insert Model
.500
.563
.625
.750
1.000
1.250
1.500
2.000
.3543.0003.000
3.000
4.0005.000
5.000
.354
.354
.433
.600
.650
1.000
1.250
1.500
1.500
1.500
1.500
2.400
2.350
2.000
2.750
3.500
3.500
3.500
3.5002
1 .625
1.250
.750
1.000
1
1
1
ARG1609
ARG2009
ARG2509
ARG3211
ARG4011
1
2
3
3
3
4
5
øD øD1
PAT.
Metric sizes are available upon request. C5 is also available upon request (metric only). NOTE!
L
ap
L1
L2
øD øD1
Polygon C6
Model
BCV40-C6-3.5BCV50-C6-2
øD
2.480
øD1 L
3.500
2.000
1.750
2.750
L
C6
øD
øD
1
PAT.S P I N D L E S Y S T E M
D U A L C O N T A C T
BCV/BBT No.
Model
BBT40-C6-75BBT50-C6-50
øD
2.480
øD1 L
2.953
1.969—
BBT Basic Holder (MAS 403)PAT.S P I N D L E S Y S T E M
D U A L C O N T A C T
21
FULLCUT MILL TYPE FCMSTRAIGHT SHANK
Inch Style
For Mega Double Power Chuck please refer to BIG-PLUS® catalog
Clamping Range: ø.625"-1.500" (ø16mm-50mm)
ContactBest Choice for for Fullcut Mill Straight Shank Type
Contact Between Nut and Body Achieves High Rigidity of an Integral Body and Permits High Speed, Heavy Cutting Without Chatter
R
PAT.S P I N D L E S Y S T E M
D U A L C O N T A C T
Metric Style
INSERTS PG. 23
INSERTS PG. 23
L
LL2
ap
øD øD
L
LL2
ap
øD øD
Figure 1 Figure 2
MAX30,000RPM
L L2
2.756
2.756
3.346
3.543
3.543
No. of
2
3
3
3
4
5
L
3.543
3.543
3.543
4.724
øD ap
.354
.354
.354
.4332
øD
ST16-FCM12091-90 -FCM14091-90 -FCM16092-90ST20-FCM20093-110ST25-FCM25093-120ST32-FCM32113-130 -FCM40114-130 -FCM50115-130
Lap L L2
ST.625-FCM.500-3 -FCM.563-3 -FCM.625-3ST.750-FCM.750-4ST1.000-FCM1.000-5ST1.250-FCM1.250-5 -FCM1.500-5 -FCM2.000-5
No. of
.563
.625.354
.354
.354
.4332
.6252
3
3
3
4
5
øD øD
PAT.
22
FULLCUT MILL TYPE FCMSTRAIGHT SHANK OVERSIZE TYPE
Catalog Number
Cutting SpeedFeed RateAxial DOC
Radial DOC
ST32-FCM33112-180394 SFM.004 IPT
.394 x 10 stepsMax. 1.299
Material: 1055 Carbon Steel
L
L1L2
ap
øDøD1
Metric Style
INSERTS PG. 23
Catalog Number
ST16-FCM17092-120ST20-FCM21092-165
-FCM21093-135ST25-FCM26092-165
-FCM26093-150ST32-FCM33112-180
-FCM33113-180
øD1 Lap
.433
L1
3.740
4.134
4.409
L2
2
2
32323
4.724
InsertsInsert Model
Oversize Type
Results
23
FULLCUT MILL TYPE FCMINDEXABLE INSERTS & SPARE PARTS
Catalog Number
Cutting SpeedFeed RateAxial DOC
Radial DOC
ST32-FCM33112-180394 SFM.004 IPT
.394 x 10 stepsMax. 1.299
Material: 1055 Carbon Steel
L
L1L2
ap
øDøD1
• Inserts are available in packages of 10 pcs.• Please clarify the insert type and model when ordering (ex: ARG160902ACP200)
Marking Description
Selection Between ACP200 & ACP300 for SteelACP200 is superior in anti-wear resistance, while ACP300 is superior in its anti-chipping property. ACP300 is the first recommendation for cutting steel.Choose ACP200 over ACP300 in cases where further speed or wear-resistance is needed. ACP200 is not, however, recommended for either heavily-interrupted or heavy-duty cutting.
Spare Parts
Insert Classifications
GradeNose Radius
ARG 16 09 02 ACZ350SModel Description
Effective Cutting Length (ap)
Type FCMCutter Dia.
Indexable Inserts
• ap = length of effective cutting edge• Inserts must be ordered separately (10/pkg)• For long projection lengths and cutters with 3 inserts, please reduce the cutting parameters
• Fullcut Mill uses a different insert for each cutter diameter (except for ø.500-.625 & ø1.500-2.000) and if an incorrect insert is used, a problem will result• There is no compatibility with those of Type FCR• Inserts with .008 nose radius are suitable for light cutting
Metric Style
INSERTS PG. 23
!!CAUTION!
It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.
32
1
1: ACZ3102: DS20
P2: ACP200P3: ACP3005S: ACZ350S
32 1Grade
Insert Size
Grade
Insert Size
NOTE!
ARG1609
ARG2009
ARG2509
ARG3211
Catalog Number
ST16-FCM17092-120ST20-FCM21092-165
-FCM21093-135ST25-FCM26092-165
-FCM26093-150ST32-FCM33112-180
-FCM33113-180
øD1 (in)øD (in) Lap
17 (.669)
21 (.827)
26 (1.024)
33 (1.299)
16 (.630)
20 (.787)
25 (.984)
32 (1.260)
.984
1.181
1.1811.4961.4961.8901.890
.354
.354
.354
.433
L1
3.740
5.315
4.1345.0004.4095.1975.197
L2
2
2
32323
4.724
6.496
5.3156.4965.9067.0877.087
No. ofInserts
Insert Model
ARG160902ARG160904ARG200902ARG200904ARG250902ARG250904ARG321102ARG321104ARG401102ARG401104
.354
.354
.354
.433
.433
12-17
20-21
25-26
32-33
40-50
.500-.625
.750
1.000
1.250
1.500-2.000
.008
.016
.008
.016
.008
.016
.008
.016
.008
.016
—
—
—
—
—
EffectiveCutting Length
(ap)
Cutter Dia. NoseRadius
Insert Model ACP200 ACP300 ACZ350S DS20ACZ310
General SteelPrehardened Steel Stainless Steel AluminumCast Iron
P M K N
in mm
12
14-17
20-21
25-26
32-33
40
50
S2506DS
S2505DS
S3508DS
DA-T8
BN-5
DA-T15
ARG1609
ARG2009
ARG2509
ARG3211
ARG4011
Cutter Dia.
in mmCatalog Number Catalog Number Catalog NumberInsert Model
Wrench Anti-seize Lubricant
A tube contains 5g10 screws & 1 wrench
Insert Clamping Screw Set
.500
.563-.625
.750
1.000
1.250
1.500
2.000
P20
P30
M30
K10N20
ISOMaterial
ACP200ACP300
ACZ350SACZ310
DS20
Grade
Prehardened Steel
General Steel
Stainless Steel
Cast IronAluminum
Material
TiAlN/AlCrN
TiAlN/TiCN
DLC
Coating
Oversize TypeCutter diameter is ø1mm larger than the shank diameter to avoid any interference with the workpiece.
ResultsDeep shoulder end milling is achieved with 4.331 projection length and .394 axial depth.
øD=øD1+1mm
24
Finish-Light Cutting
Medium-Heavy Cutting
Finish Milling with Axial DOC of .008 or Smaller
Shouldering & Slotting
• Fullcut Mill Type FCM cannot be used for feeding in Z-axis such as for ramping, plunging and boring
• When a long projection model is used, it is necessary to lower the feed rate• For aluminium, the same conditions as "Finish-Light Cutting" shown above should be applied• For finishing of steel, wet cutting improves both surface finish and insert life and ACZ310 grade extends the life further
• Inserts with .008 nose radius are suitable for light cutting, however, care should be taken in the selection of both axial & radial depth of cut as well as the feed rate• This table is a general guideline for cutting data so please adjust according to machine and workpiece conditions, as well as width of cutting• When a long projection model is used, it is necessary to lower the feed rate• Dry cutting (including air blow) is recommended when cutting steel, except for finishing• Dry cutting is recommended for stainless steel, however, use soluble oil in cases where severe edge build-up occurs
!!CAUTION!
!!CAUTION!
!!CAUTION!
ACP300 ACP200 ACZ350S ACZ310 DS20Cutting Fluid
490-820
.004-.008
490-820
.004-.008
590-915
.004-.009
590-915
.004-.009
590-820
.004-.008
590-820
.004-.008
655-915
.004-.009
655-915
.004-.009
260-455
.003-.005
260-455
.003-.005
260-455
.003-.006
260-455
.003-.006
455-590
.005-.007
455-590
.005-.007
455-655
.005-.008
455-655
.005-.008
325-655
.004-.008
325-655
.004-.008
325-655
.004-.008
260-655
.004-.008
655-2460
.004-.012
655-3280
.004-.012
655-4920
.004-.014
655-4920
.004-.014
Dry Dry/Wet Dry/WetDry
øD (mm)Work Material
Insert Grade
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Stainless Steel Cast Iron AluminiumCarbon Steel
Alloy SteelUnalloyed
SteelPrehardened Steel
<HRC40
.625-.750(16-21)
1.000-1.250(25-33)
.500-.563(12-14)
1.500-2.000(40-50)
ACP300 ACZ350S ACZ310 DS20Cutting Fluid Dry Dry/Wet Dry/Wet
390-590
.005-.006
390-590
.005-.006
390-590
.005-.006
390-590
.005-.006
Dry
325-590
.003-.007
325-590
.003-.007
325-655
.003-.008
325-720
.003-.008
655-2460
.003-.008
655-3280
.003-.008
655-4920
.003-.012
655-4920
.003-.012
325-655
.003-.006
325-655
.003-.006
325-655
.003-.006
325-655
.003-.006
490-655
.003-.006
490-655
.003-.006
525-720
.003-.006
525-720
.003-.006
øD (mm)
Work Material
Insert Grade
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Stainless Steel Cast Iron AluminiumCarbon SteelAlloy Steel
UnalloyedSteel
.625-.750(16-21)
1.000-1.250(25-33)
.500-.563(12-14)
1.500-2.000(40-50)
ACP200 ACZ310Cutting Fluid Wet
.500-2.000(12-50)
655-820
.003-.008
øD (mm)
Work Material
Insert Grade
Speed SFM
Feed IPT
Stainless Steel Cast IronCarbon SteelAlloy Steel
UnalloyedSteel
One C-Cutter to Cover a Wide Chamfering Range
Reduced Number of Tool Holders and Machining TimeThe wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magazine pots and shorter machining times are achievable.
Exclusive Double-Screw Indexable InsertsLong parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved.
For KAB shanks & extensions, please refer to Kaiser 308A catalog
For KAB shanks & extensions, please refer to Kaiser 308A catalog
E
F
45º
L
øCm
axøC
minA
Wid
e C
ham
feri
ng
Ran
ge
Inserts & Cutting Conditions
C-Cutter KAB Type
• Inserts are ordered individually• All insert types available with ZX coating by simply adding ZX after catalog number when ordering• Replacement insert screws available (10 screws and 1 wrench included per package)• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece
• Wrench and screws are included • Inserts must be ordered separately
Adapter Size
Type AdapterSize
CatalogNumber
No. ofInserts
Weight(lbs)
C0525
C1040
C3060
C50100
.20
.57
1.58
5.90
1.122
1.772
2.559
4.173
.984
1.575
2.362
3.937
KAB2
KAB4
KAB5
KAB6
CKB2-C0525CKB4-C1040CKB5-C3060CKB6-C50100
øCmin øCmax L A
.197
.394
1.181
1.969
.984
1.378
1.575
2.559
1
2
3
3
Type InsertScrews
Feed(IPR)
C0525
C1040
C3060
C50100
E F Max Chamfer Width Cast Iron Steel
Cutting Speed (SFM)
Aluminum.250
.375
.375
.625
.004-.006
.004-.012
.008-.016
.008-.016
CW1206ACW1909ACW1909ACW3115A
.500
.750
.750
1.250
.079 x 45º
.118 x 45º
.157 x 45º
.157 x 45º
10.335.03510.335.03610.335.03610.335.037
30-100
65-165
250-500
250-500
65-130
130-250
250-500
250-500
65-130
165-300
300-600
300-600
CatalogNumber
Optimized 45º Chamfering
NOWCOOLANTTHROUGH!
FULLCUT MILL TYPE FCMCUTTING DATA
25
Finish-Light Cutting
Medium-Heavy Cutting
Finish Milling with Axial DOC of .008 or Smaller
Shouldering & Slotting
• Fullcut Mill Type FCM cannot be used for feeding in Z-axis such as for ramping, plunging and boring
• When a long projection model is used, it is necessary to lower the feed rate• For aluminium, the same conditions as "Finish-Light Cutting" shown above should be applied• For finishing of steel, wet cutting improves both surface finish and insert life and ACZ310 grade extends the life further
• Inserts with .008 nose radius are suitable for light cutting, however, care should be taken in the selection of both axial & radial depth of cut as well as the feed rate• This table is a general guideline for cutting data so please adjust according to machine and workpiece conditions, as well as width of cutting• When a long projection model is used, it is necessary to lower the feed rate• Dry cutting (including air blow) is recommended when cutting steel, except for finishing• Dry cutting is recommended for stainless steel, however, use soluble oil in cases where severe edge build-up occurs
!CAUTION!
!CAUTION!
!CAUTION!
ACP300 ACP200 ACZ350S ACZ310 DS20Cutting Fluid
490-820
.004-.008
490-820
.004-.008
590-915
.004-.009
590-915
.004-.009
590-820
.004-.008
590-820
.004-.008
655-915
.004-.009
655-915
.004-.009
260-455
.003-.005
260-455
.003-.005
260-455
.003-.006
260-455
.003-.006
455-590
.005-.007
455-590
.005-.007
455-655
.005-.008
455-655
.005-.008
325-655
.004-.008
325-655
.004-.008
325-655
.004-.008
260-655
.004-.008
655-2460
.004-.012
655-3280
.004-.012
655-4920
.004-.014
655-4920
.004-.014
Dry Dry/Wet Dry/WetDry
øD (mm)Work Material
Insert Grade
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Stainless Steel Cast Iron AluminiumCarbon Steel
Alloy SteelUnalloyed
SteelPrehardened Steel
<HRC40
.625-.750(16-21)
1.000-1.250(25-33)
.500-.563(12-14)
1.500-2.000(40-50)
ACP300 ACZ350S ACZ310 DS20Cutting Fluid Dry Dry/Wet Dry/Wet
390-590
.005-.006
390-590
.005-.006
390-590
.005-.006
390-590
.005-.006
Dry
325-590
.003-.007
325-590
.003-.007
325-655
.003-.008
325-720
.003-.008
655-2460
.003-.008
655-3280
.003-.008
655-4920
.003-.012
655-4920
.003-.012
325-655
.003-.006
325-655
.003-.006
325-655
.003-.006
325-655
.003-.006
490-655
.003-.006
490-655
.003-.006
525-720
.003-.006
525-720
.003-.006
øD (mm)
Work Material
Insert Grade
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Speed SFM
Feed IPT
Stainless Steel Cast Iron AluminiumCarbon SteelAlloy Steel
UnalloyedSteel
.625-.750(16-21)
1.000-1.250(25-33)
.500-.563(12-14)
1.500-2.000(40-50)
ACP200 ACZ310Cutting Fluid Wet
.500-2.000(12-50)
655-820
.003-.008
øD (mm)
Work Material
Insert Grade
Speed SFM
Feed IPT
Stainless Steel Cast IronCarbon SteelAlloy Steel
UnalloyedSteel
One C-Cutter to Cover a Wide Chamfering Range
Reduced Number of Tool Holders and Machining TimeThe wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magazine pots and shorter machining times are achievable.
Exclusive Double-Screw Indexable InsertsLong parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved.
For KAB shanks & extensions, please refer to Kaiser 308A catalog
For KAB shanks & extensions, please refer to Kaiser 308A catalog
E
F
45º
L
øCm
axøC
minA
Wid
e C
ham
feri
ng
Ran
ge
Inserts & Cutting Conditions
C-Cutter KAB Type
• Inserts are ordered individually• All insert types available with ZX coating by simply adding ZX after catalog number when ordering• Replacement insert screws available (10 screws and 1 wrench included per package)• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece
• Wrench and screws are included • Inserts must be ordered separately
Adapter Size
Type AdapterSize
CatalogNumber
No. ofInserts
Weight(lbs)
C0525
C1040
C3060
C50100
.20
.57
1.58
5.90
1.122
1.772
2.559
4.173
.984
1.575
2.362
3.937
KAB2
KAB4
KAB5
KAB6
CKB2-C0525CKB4-C1040CKB5-C3060CKB6-C50100
øCmin øCmax L A
.197
.394
1.181
1.969
.984
1.378
1.575
2.559
1
2
3
3
Type InsertScrews
Feed(IPR)
C0525
C1040
C3060
C50100
E F Max Chamfer Width Cast Iron Steel
Cutting Speed (SFM)
Aluminum.250
.375
.375
.625
.004-.006
.004-.012
.008-.016
.008-.016
CW1206ACW1909ACW1909ACW3115A
.500
.750
.750
1.250
.079 x 45º
.118 x 45º
.157 x 45º
.157 x 45º
10.335.03510.335.03610.335.03610.335.037
30-100
65-165
250-500
250-500
65-130
130-250
250-500
250-500
65-130
165-300
300-600
300-600
CatalogNumber
Optimized 45º Chamfering
NOWCOOLANTTHROUGH!
C-CUTTEROVERVIEW, KAB TYPE, INSERTS & CUTTING DATA
26
Competitor's Cutter
Four Inserts, Small Diameter and New Coating Achieve a
Face Milling is EvenPossible with this Chamfering CutterMinor cutting edge allows light facemilling.
" square insert
World's Smallest Square InsertWorld's smallest .197" square insert
edges is used.
C-Cutter Mini
Large cutting diameterwith only 1 or 2 inserts.
Small cutting diameterand 4 inserts!
Feed Rate = No. ofTeethFeed Per ToothSpindle
Speed
Cutting Speed
x Cutting DiameterSpindleSpeed
Small dia.
Compared with 1 or 2 inserts per cutter,
Maverick Design with Ultra High Feed by 4 Inserts
Latest Coatings [ACP200/300] Increases the Cutting Speed
increases the cutting speed.
High Speed Back Chamfering
Compact Design with 4 Inserts & Small Cutting Diameter
Increased Spindle Speed byUltra Compact Diameter
A smaller tool diameter means fasterspindle speeds.
Ultra High Feed Chamfer Mill
EFFECT1
EFFECT1
EFFECT2
EFFECT2
EFFECT3
EFFECT3
WORLD'SSMALLESTWORLD'SSMALLEST
.197"
IMPROVECUTTING EFFICIENCY
BY 8 TIMES!
Tap HoleChamfering
C-CUTTER MINIOVERVIEW
27
Front & back chamfering for stainless
Front chamfering for aluminum
Front & back chamfering for M8 tap hole
CUTTING EFFICIENCYIMPROVED BY
10 TIMES!
Cutting Conditions
Material: Aluminum
Cutting Conditions
Cutting Conditions
Feed Rate
Competitor's Cutter
1
C-Cutter Mini(ST20-C2232-45B-50)
Result better cutting efficiency
better cutting efficiency
better cutting efficiency
Competitor's Cutterwith non-coated
3
C-Cutter Mini(ST12-C1116-45B-25)
Result
Feed Rate
Competitor's Cutterwith non-coated
C-Cutter Mini(ST10-CM08-45B-19)
Feed Rate
Feed Rate
Result 10
CUTTING EFFICIENCYIMPROVED BY
13 TIMES!
CUTTING EFFICIENCYIMPROVED BY
5 TIMES!
C-CUTTER MINIAPPLICATION EXAMPLES
28
C-CUTTER MINIFRONT & BACK CHAMFERING TYPE
ST12 C 10 12 45 B- - 20-
L1
L
øCm
ax
øCm
in
øCm
ax
øD
øCm
in
øD2
øD1
45°Hmin2
Hmin1
L1
L
øCm
ax
øCm
in
øD
øCm
ax
øCm
in
øD2
øD1
LL1
øCm
ax
øCm
ax
øD
øD2
øD1
45°
øCm
in
øCm
in
Hmin2
Hmin1
45°Hmin2
Hmin1
Model Description
Projection Length (L1) Back Chamfering
Chamfering Angle Maximum Cutting Dia.
Minimum Cutting Dia. Chamfering
Shank Dia.
World'sSmallest
Hexagon Insert
Multi-Insert Type
INSERTS PG. 33
CUTTING CONDITIONS PG. 33
Figure 1 Figure 2 Figure 3
ST12-C1012-45B-20 -35ST12-C1116-45B-25 -40ST16-C1520-45B-50ST20-C1924-45B-60ST20-C2232-45B-50 -80ST32-C3242-45B-65 -100
øD1øDFig.FaceMilling
øCmaxøCminøD2 L Hmin1 Hmin2Model
No. ofL1
1
2
2
2
3
3
.673
.815
.972
1.287
1.681
.472
.472
.787
.787
.354
.378
.677
.756
3.661
4.252
3.858
4.449
4.843
5.118
6.299
.787
1.378
.984
1.575
1.969
2.362
1.969
2.559
3.937
.394
.433
.591
.748
.866
.472
.787
.945
1.654
.146
.244
.248
.248
.488
.488
3
4
World'sSmallest
Square Insert
29
Single Insert Type
L1
L
øCm
ax
øCm
in1
øCm
ax
øD F
øCm
in2
øD2
øD3
øD1
45ºHmin2
Hmin1
L
L1
F
øD3
Hmin2
Hmin1
øD2
øD1
øCm
ax
øCm
in2
øCm
ax øD
øCm
in1
45º
L1
L
øDøC
max
øCm
ax
øCm
in1
øCm
in2
øD1
øD2
F
øD3
Hmin2Hmin1
45º
ST10 C 06 08 45 B- - 16-Model Description
Projection Length (L1) Back Chamfering
Chamfering Angle Maximum Cutting Dia.
Minimum Cutting Dia. Chamfering
Shank Dia.
INSERTS PG. 33
CUTTING CONDITIONS PG. 33
Figure 1 Figure 2 Figure 3
ST10-C0608-45B-16ST10-C0409-45B-20ST10-C0611-45B-20
-35ST16-C1222-45B-40
øD1øD
.236
.157 .236
.236 .315
.472
.236
.472
øCmin2 øCmaxøCmin1øD2 L Hmin1 Hmin2L1øD3
3.386
3.189
.787
.787
1.378
1.575
1
2
2
3
.346
.386
.472
.394
.394
.394
.224
.213
.291
.433
.224
.386
.665
.315
.354
.433
.866
.213
.217
.488 .114
Fig.Model
OffsetF
World'sSmallest
Hexagon Insert
World'sSmallest
Square Insert
C-CUTTER MINIBACK CHAMFERING TYPE
30
C-CUTTER MINI FRONT CHAMFERING TYPE
Hmin
L
L1
øCm
ax
øCm
in øD
øD2
øD1
L1
LøC
max
øCm
in øD
øD2
øD1
Hmin
L1
L
øCm
ax
øCm
in
øD
øD2
øD1
øC
Hmin
ST10 C 02 04 45- - 15-Model Description
Projection Length (L1) Chamfering Angle
Maximum Cutting Dia. Minimum Cutting Dia.
Chamfering Shank Dia.
θθ
θL1
L
øCm
ax
øCm
in
øD
øD2
øD1
Hminθ
INSERTS PG. 33
CUTTING CONDITIONS PG. 33
World'sSmallest
Hexagon Insert
World'sSmallest
Square Insert
øD1øD øCmaxøCminøD2 L HminL1
ST10-C0204-45-15-25
ST10-C0207-45-20-35
ST16-C0515-45-50ST16-C0214-30-40ST16-C0916-60-40
1
2
3
4
3
45°
45°
45°
.248
.319
.622
.626
.394
.394
.236
.598
.614
.197
.354
.157
.276
.591
.551
3.465
3.189
4.134
4.134
.591
.984
.787
1.378
1.969
1.575
1.575
θFig.Model
Figure 1 Figure 2 Figure 3 Figure 4
31
C-CUTTER MINI BOLT HOLE & TAP HOLE CHAMFERING TYPE
HT
Z
ødT
HB
Z
ødB
F
Hmin2
Hmin1
45º
L
L1
øCm
ax
øCm
ax
øD
øCm
in2
øCm
in1
øD2
øD2
øD1
L1
L
øD
øCm
ax
øCm
ax øCm
in1
øD1 øD
2
F
øD2
øCm
in2
45ºHmin2
Hmin1
Tap Hole Bolt Hole
ST10 C M08 45 B- - 19-Model Description
Projection Length (L1) Back Chamfering
Chamfering Angle Tap Size
Chamfering Shank Dia.
"SE" (Sharp Edge) inserts to avoid chatterINSERTS PG. 33
CUTTING CONDITIONS PG. 33
Figure 1 Figure 2
World'sSmallest
Hexagon Insert
World'sSmallest
Square Insert
Z
.512
.669
.827
.9841.1421.299
1.457
1.1421.457
1.772
2.717
ødT HT ødB HB
CM12
CM14
CM16
CM18
.268 (M8)
.472 (M14)
.551 (M16)
.142
.193
.197
(M6)
.354 (M8)
.551 (M12)
.146
.181
.185
-
.213
Tap Hole Bolt HoleStandard Long
-
øD1øD øD2 Hmin1 Hmin2L L1
ST10-CM08-45B-19-35
ST12-CM10-45B-25-45
ST12-CM12-45B-29-53
ST16-CM14-45B-33-61
ST16-CM16-45B-37-69
ST20-CM18-45B-42-78
ST20-CM20-45B-46-86
1
2
2
2
2
2
2
.362
.445
.528
.693
.776
.858
.394
.472
.472
.787
.787
.248
.315
.382
.453
.531
.587
.665
.252
.217
.299
.382
.465
.547
.327
.394
.465
.543
.598
.677
.331
.413
.496
.579
.661
.744
.827
.146
.197
.213
.224
.228
3.189
3.819
3.898
4.685
4.961
4.213
5.315
4.331
5.591
4.961
6.378
6.654
.748
1.378
.984
1.772
1.142
1.299
1.457
2.717
1.654
1.811
3.386
øCmin1 øCmin2 øCmaxFig.Model
OffsetF
32
CM 0204 ACP300
øDr
45º
øDøD r
r
.039
Insert Classifications
Table A (Standard Models)
Table B (Bolt Hole & Tap Hole Long Type)
Newly introduced SE (Sharp Edge) type!Sharp edge prevents burrs. Recommended for stainless steel & mild steel.
Model Description
Nose Radius Grade
Effective Cutting Length C-Cutter Mini
• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM0402ACP200)• 10 screws and 1 wrench are included with Insert Clamping Screw Set• It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained• SE in the Insert Model means Sharp Edge Type
• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of the machine tool and workpiece• Wet cutting is recommended to obtain a good surface finish• In case built-up edge occurs cutting aluminum and stainless steel, use soluble oil
• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of the machine tool and workpiece• For stainless and pre-hardened steels, Standard Model, not Long Type, is recommended
CKB1 C 22 32 45 B- - 20-Model Description
Projection Length (L) Back Chamfering
Chamfering Angle Maximum Cutting Dia.
Minimum Cutting Dia. Chamfering
KAB No.
øCm
ax
øCm
in
Hmin2
Hmin1
øCm
ax
øCm
in
øD
Adapter Size
øD1
L
45°
Front and back chamfering of shoulders
Front and back chamfering of deep holes
KAB Shanks
ExtensionBCV/BBTHSK
BIG CAPTO
KABC-Cutter Mini
• For all KAB shanks & extensions, please refer to Kaiser 308A catalog
• Wrench and screws are included• Inserts must be ordered separately (10/pkg)• When plunge cutting, chatter may occur due to increased cutting force, so please reduce the number of inserts to 1 or 2
Indexable Inserts
Cutting Data
INSERTS PG. 33
Figure 1 Figure 2 Figure 3
NEW!
CKB1-C2232-45B-20CKB3-C3242-45B-20
-C5262-45B-20CKB4-C4252-45B-20CKB5-C5262-45B-20
Catalog NumberChamfering Dia.
øD1øDFace
Milling
CM10C1
L Insert ModelNo. ofInserts
1.287
1.681
2.469
2.075
2.469
AdapterSize
KAB1
KAB3
KAB4
KAB5
.748
1.220
1.220
1.535
2.008
.866
1.260
2.047
1.654
2.047
1.260
1.654
2.441
2.047
2.441
.787 .012 .488
4
6
Hmin1 Hmin2øCmin øCmax
CM0402CM0502CM0502SECM10C1CM10C1SE
.156
.197
.394
1
2
3
S2SS-T6
S2TS-T6
S4S-T15
.008
.008
.008
NoseRadius
øDFig.Insert Clamping
Screw SetAnti-seizeLubricant
BN-5
ACP200 ACP300 DS20Insert Model
Insert Grade
ACP200/ACP300 DS20
Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.
DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.
For all steel & stainlesssteel materials.
For aluminum & non-ferrous materials.
.002-.008
.002-.004
.003-.008
.002-.010
.002-.012
.002-.016
.002-.004
.003-.012
.004-.020
.004-.020
330-1155
198-330
330-825
330-1155
330-2640
ACP200
ACP300
DS20, ACP300
Material
Carbon Steel
Pre-hardened Steel <HRC40
Stainless Steel
Cast Iron
Aluminum/Unalloyed Steel
Dry
Wet
Dry/Wet
Dry
Dry/Wet
Insert Grade CoolantCutting Speed
(SFM)Feed (IPT)
Chamfering Face Milling
.001-.005
.002-.008
.001-.005
66-330
165-528
99-330
ACP200
ACP300
Material
Carbon Steel
Cast Iron
Aluminum/Unalloyed Steel
Wet
Dry
Wet
Insert Grade CoolantCutting Speed
(SFM)Feed (IPT)
C-CUTTER MINIKAB FRONT & BACK CHAMFERING TYPE
33
CM 0204 ACP300
øDr
45º
øDøD r
r
.039
Insert Classifications
Table A (Standard Models)
Table B (Bolt Hole & Tap Hole Long Type)
Newly introduced SE (Sharp Edge) type!Sharp edge prevents burrs. Recommended for stainless steel & mild steel.
Model Description
Nose Radius Grade
Effective Cutting Length C-Cutter Mini
the correct clamping force is maintainedSE
Indexable Inserts
Cutting Data
Figure 1 Figure 2 Figure 3
NEW!CM0402CM0502CM0502SECM10C1CM10C1SE
.3943
S2SS-T6
S2TS-T6
S4S-T15
NoseRadius
øD Lubricant
BN-5
ACP200/ACP300 DS20
DLC coating on carbide
coefficient of friction.
against built-up edge.
steel materials. non-ferrous materials.
Material
Carbon Steel
<HRC40
Stainless Steel
Dry
Dry
CoolantCutting Speed
Chamfering
99-330
Material
Carbon Steel
Dry
CoolantCutting Speed
C-CUTTER MINI INDEXABLE INSERTS & CUTTING DATA
34
Chamfering
Automated R-Chamfering Front & back chamfering is available Four insert design multiplies the feed rate
Unique Insert GeometryHigh rake angle reduces cutting resistance and minimizes the generation of burrs
High rake angleHigh rakeangle
EXCELLENTSHARPNESS!
ST16-RC061-20
ST20-RC121-40
1
2
.484
.961
.630
.787
.469
.937
.177
.350
3.701
4.764
.787
1.575
1
1
RC06....
RC12....
.02
.04
.06
.08
.04
.08
.12
.16
.076
.086
.096
.106
.149
.169
.189
.208
Catalog Number Fig. øD øD1 L RL1No. ofInsertsøD2 øD3 X1 Z1
ST10 RC- -B 15
)
06 1
Figure 1 Figure 2
InsertModel
.142
.132
.122
.111
.282
.262
.241
.220
Front Chamfering
NEW!
Z1
X1
R
L
L1
øDøD3
øD2
45° 45°
LL1
øD
øD3øD
1
øD1
øD2
Ultra High Feed Radius Chamfer Mill
BackChamfering
PAT. P
R-CUTTEROVERVIEW & FRONT CHAMFERING TYPE
35
45°
L
øD
øD3
øD2
L1
45°
LL1
øD
øD3øD
1
øD1
øD2
according to the condition of the machine tool and workpiece
Structural, Carbon or Alloy SteelPrehardened Steel <HRC40
Stainless SteelCast IronAluminum
330-1150195-260330-820330-1150330-2625
.002-008.002-.004.003-.008.002-.010.002-.010
DryWet
Dry/WetDry
Dry/Wet
Workpiece Material Feed Rate(IPT) CoolantCutting Speed
(SFM)
ensure the correct clamping force is maintained
Type Radius RCatalog Number
RC06
RC12
RC06050ACP300RC06100ACP300RC06150ACP300RC06200ACP300RC12100ACP300RC12200ACP300RC12300ACP300RC12400ACP300
.02
.04
.06
.08
.04
.08
.12
.16
Insert ClampingScrew Set
S2TS-T6
S4S-T15
RC 06 050
R-CutterInsert Size
Radius
ST10-RC061B-15
ST16-RC121B-30
ST16-RC064B-30
ST32-RC124B-50
1
1
2
2
.484
.961
.827
1.654
.394
.630
.630
1.260
.260
.524
.598
1.213
.173
.339
.520
1.035
3.071
4.055
3.976
5.551
.591
1.181
1.181
1.969
1
1
4
4
RC06....
RC12....
RC06....
RC12....
.02
.04
.06
.08
.04
.08
.12
.16
.02
.04
.06
.08
.04
.08
.12
.16
.142
.132
.122
.111
.282
.262
.241
.220
.311
.301
.291
.281
.624
.604
.584
.563
.076
.086
.096
.106
.149
.169
.189
.208
.076
.086
.096
.106
.149
.169
.189
.208
.169
.159
.149
.139
.337
.316
.296
.275
.338
.328
.319
.309
.680
.659
.639
.619
.220
.210
.200
.190
.442
.422
.402
.383
.228
.218
.208
.198
.458
.438
.419
.399
Catalog Number Fig. øD øD1 L RL1No. ofInsertsøD2 øD3 X1 Z1 X2 Z2
InsertModel
Z2
Z1
X2
X1
R
R
Figure 1 Figure 2Front & Back Chamfering
Indexable Inserts
Recommended Cutting Conditions
R-CUTTERFRONT & BACK CHAMFERING TYPE, INSERTS & CUTTING DATA
Back SpotFacing
Exclusively Designed for Back Spot Facing of Cap Bolt Holes Cap bolt size M6-M16 For ø.433-1.024 Indexable inserts save costs Coolant through
Coolant Through HoleCoolant supply direct to the cutting edge is possible for all sizes. Securely cooling down the backside cutting area where the coolant is usually unreachable makes tool life increase.
Easy NC ProgrammingEasy programming by simply offsetting the centers between the machine spindle and hole.
NEW!
1 2 3 4 5 6 7
Back Spot Facer
BF
36
BF-CUTTEROVERVIEW
37
Indexable Inserts
Spare Parts
ST16 M6BF 1211- / -
ST16-BFM6/11-12ST16-BFM8/14-20ST16-BFM10/17.5-25ST16-BFM12/20-36ST20-BFM14/23-49ST20-BFM16/26-56
1
2
.433
.551
.689
.787
.906
1.024
.630
.787
.256
.335
.413
.512
.591
.669
4.016
4.252
4.409
4.803
5.354
5.591
.472
.787
.984
1.417
1.929
2.205
.472
.787
.984
1.417
1.929
2.205
.354
.354
.354
.394
.394
.394
CM0502
CM0502 .197 .008ACP200 DS20
S2SS-T6
S2TS-T6BN-5
BFM6/11
BFM8/14
BFM10/17.5
BFM12/20
BFM14/23
BFM16/26
Shank Dia.Back Spot Facer
Effective Cutting DepthFacing Dia.
Cap Bolt Size
Model Description
Min
imum
Hol
e D
ia.
øD
2
øD
øD
øD
1 F
L1
øD2L2
Effective Cutting DepthL1
L
øD
øD
1 F
øD2L2
Effective Cutting DepthL1
L
Figure 1
Figure 2
Catalog Number Fig.
Insert Model øD NoseRadius
Cutter Type Insert ClampingScrew Set
Anti-SeizureLubricant
Insert Grade
FacingøD
Min Hole Dia.øD2
OffsetFøD1 L L1 L2
InsertModel
øDr
Insert Classifications
ACP200 DS20
on carbide base with
Excellent performance and wear resistance.
DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.
For general steel.non-ferrous materials.
Recommended Cutting Conditions
.001
DS20
100
Material
Cast Iron
Insert GradeCutting Speed
World'sSmallest
Square Insert
BF-CUTTERBACK SPOT FACER, INSERTS, CUTTING DATA & SPARE PARTS
Centering andChamfering
Inserts
• Inserts are available in packages of 5 pcs.• Insert grade is HSS with TiN coating
• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece• If vibration occurs, reduce the cutting speed (SFM)• Tool extension should be as short as possible
Recommended Cutting Conditions
Ease of Operation Shortens Cycle Time
Long Type Avoids Interference• 7.87" or longer reach is available
Highly Accurate Replaceable Insert• Sharp cutting with optimum cutting edge• No more regrinding thanks to replaceable insert• Minimum interference with a slim, extended shank
Accurate Centering and ChamferingObtained in a Single Operation
Over 7.87"
With Center BoyCentering and
chamfering at the same time
Drill onlyConventional Drilling
Centering ChamferingDrilling
L
øD1
øCm
in
øCm
ax
Locking Screw
øD1
L
L1
• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.
øCm
in
øCm
ax
Locking Screw
Long Type
Standard Type
• Hand feeding is not recommended
• Hand feeding is not recommended!CAUTION!• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.
NEW!
θ
Catalog Number øD1Chamfer Dia.
L Insert Model
CBY09010CBY09013CBY09016CBY09022CBY12013
H0403-5P
H0504-5PH0505-5PH0403-5P
ST10-CBY09010ST12-CBY09013ST16-CBY09016ST20-CBY09022ST12-CBY12013
5.906
7.087
5.906
.394
.472
.630
.787
.472
PointAngle θ
90º
120º
.394
.512
.630
.866
.512
.035
.035
.039
.059
.035
Spare LockingScrewøCmin øCmax
CBY09010
Insert Model Body Model
CBY09013ST10-CBY09010ST12-CBY09013/ST20-CBY09013ST16-CBY09016ST20-CBY09022/ST32-CBY09022ST12-CBY12013
CBY09016CBY09022CBY12013
Cutter Type
Standard
Long
Standard
Long
Standard
Long
Standard
Long
Chamfering Centering
65-115
65-115
45-95
45-95
65-130
65-130
145-195
130-195
.004
.003
.003
.002
.005
.004
.006
.005
MaterialCutting Speed (SFM) Feed (IPR)
80-160
65-160
65-130
45-95
95-145
95-145
160-210
130-195
.003
.003
.003
.002
.004
.004
.006
.005
General SteelAlloy Steel
Stainless Steel
Cast Iron
Aluminum
Cutting Speed (SFM) Feed (IPR)
CBY09013
Catalog Number øD1Chamfer Dia.
L L1 Insert Model
CBY09022
ST20-CBY09013-220-260
ST32-CBY09022-260-300
8.66110.23610.23611.811
.787
1.260
.512
.866
.035
.059
4.724
4.724
Spare LockingScrewøCmin øCmax
H0403-5P
H0505-5P
!!CAUTION!
Center and Chamfer Tool
90º
90º
120º
θ
PointAngle θ
PointAngle θ
CENTER BOY OVERVIEW & STANDARD TYPE
38
39
Centering andChamfering
Inserts
• Inserts are available in packages of 5 pcs.• Insert grade is HSS with TiN coating
• The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece• If vibration occurs, reduce the cutting speed (SFM)• Tool extension should be as short as possible
Recommended Cutting Conditions
Ease of Operation Shortens Cycle Time
Long Type Avoids Interference• 7.87" or longer reach is available
Highly Accurate Replaceable Insert• Sharp cutting with optimum cutting edge• No more regrinding thanks to replaceable insert• Minimum interference with a slim, extended shank
Accurate Centering and ChamferingObtained in a Single Operation
Over 7.87"
With Center BoyCentering and
chamfering at the same time
Drill onlyConventional Drilling
Centering ChamferingDrilling
L
øD1
øCm
in
øCm
ax
Locking Screw
øD1
L
L1
• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.
øCm
in
øCm
ax
Locking Screw
Long Type
Standard Type
• Hand feeding is not recommended
• Hand feeding is not recommended!!CAUTION!• Inserts are included (2 pcs.)• Locking screws are included (2 pcs.)• Spare locking screws are available in packets of 5 pcs.
NEW!
θ
Catalog Number øD1Chamfer Dia.
L Insert Model
CBY09010CBY09013CBY09016CBY09022CBY12013
H0403-5P
H0504-5PH0505-5PH0403-5P
ST10-CBY09010ST12-CBY09013ST16-CBY09016ST20-CBY09022ST12-CBY12013
5.906
7.087
5.906
.394
.472
.630
.787
.472
PointAngle θ
90º
120º
.394
.512
.630
.866
.512
.035
.035
.039
.059
.035
Spare LockingScrewøCmin øCmax
CBY09010
Insert Model Body Model
CBY09013ST10-CBY09010ST12-CBY09013/ST20-CBY09013ST16-CBY09016ST20-CBY09022/ST32-CBY09022ST12-CBY12013
CBY09016CBY09022CBY12013
Cutter Type
Standard
Long
Standard
Long
Standard
Long
Standard
Long
Chamfering Centering
65-115
65-115
45-95
45-95
65-130
65-130
145-195
130-195
.004
.003
.003
.002
.005
.004
.006
.005
MaterialCutting Speed (SFM) Feed (IPR)
80-160
65-160
65-130
45-95
95-145
95-145
160-210
130-195
.003
.003
.003
.002
.004
.004
.006
.005
General SteelAlloy Steel
Stainless Steel
Cast Iron
Aluminum
Cutting Speed (SFM) Feed (IPR)
CBY09013
Catalog Number øD1Chamfer Dia.
L L1 Insert Model
CBY09022
ST20-CBY09013-220-260
ST32-CBY09022-260-300
8.66110.23610.23611.811
.787
1.260
.512
.866
.035
.059
4.724
4.724
Spare LockingScrewøCmin øCmax
H0403-5P
H0505-5P
!CAUTION!
Center and Chamfer Tool
90º
90º
120º
θ
PointAngle θ
PointAngle θ
CENTER BOY LONG TYPE, INSERTS & CUTTING DATA
BIG Kaiser Precision Tooling Inc. is not just tool holders. We’re boring tools, cutting tools,
tool presetters, zero-point workholding, accessories and so much more. We’re BIG-PLUS®, CAT, BT, HSK
and BIG CAPTO. We’re tightening tolerances, reducing setup and cycle times, increasing tool life,
and enhancing performance while driving down cost. We’re delivering high-performance
tooling products and ingenuity for shops that demand results.
07/2012 © Copyright 2012 BIG Kaiser Precision Tooling Inc. All rights reserved.
2600 Huntington Blvd, Hoffman Estates, IL 60192 Phone: 847.228.7660 • Fax: 847.228.0881 www.bigkaiser.com • [email protected]