HIGH PERFORMANCE DIE & MOLD MACHINING … Heads.pdfdie & mold series modular heads catalog no. 10015...
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MODULAR HEADS DIE & MOLD SERIES CATALOG NO. 10015 ® DIJET INCORPORATED www.dijetusa.com HIGH PERFORMANCE DIE & MOLD MACHINING APPLICATIONS
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Transcript of HIGH PERFORMANCE DIE & MOLD MACHINING … Heads.pdfdie & mold series modular heads catalog no. 10015...
MODULAR HEADSDIE & MOLD SERIESCATALOG NO. 10015
®
DIJET INCORPORATEDwww.dijetusa.com
HIGH PERFORMANCE DIE & MOLD MACHINING APPLICATIONS
SOLID CARBIDE HOLDERS
Shank Ø ⅝” - 1 ¼”
Features • 2 to 3 times higher machining efficiency when compared to conventional steel body. The tuff modular system controls the vibration, shortening machining time and increasing cost savings.
• Intensive tool management is possible, from roughing to finishing with the combination of seven different kinds of heads.
HEADS
Tuff Modular Head SystemTuff Modular Head System
- 2 -
RO
UG
HIN
GM
ULT
I-FU
NC
TIO
NFI
NIS
HIN
G
Many different combinations possiblefor one carbide holder.
Carbide holder can be used repeatedlyby changing the head.
Head can easily be changed while onthe machine due to the screw typemounting.
MSHØ ⅝” - 1 ¼”
MSWØ ¾” - 1 ¼”
MDHØ ¾” - 1 ¼”
MICØ ⅝” - 1 ¼”
MECØ ⅝” - 1 ¼”
MBNØ ½” - 1 ¼”
MRNØ ½” - 1 ¼”
HighEfficiency
IntensiveTool
ManagementCost
Reduction =
10.8516.933.959
66.3
M6M8
M10M12
M16
.250
.312
.375
.500
.625
.787
.9031.161.38
1.72
.452
.591
.728
.945
1.14
CATALOG NUMBER DIMENSIONSD R L MD
MBN-120-M6MBN-160-M8MBN-200-M10MBN-250-M12
MBN-300-M16
.500”/12mm
.625”/16mm
.750”/20mm1.00”/25mm1.25”/30mm
or 32mm
T-10T-15A-20T-30
A-40
PARTSScrew Wrench
FSW-3509FSW-4013FSW-5016FSW-6020
FSW-8025
BNM-120BNM-160BNM-200BNM-250BNM-300
or BNM-320
INSERTInch Metric
BME-0500BME-0625BME-0750BME-1000
BME-1250
D1
Specifications
Note: All cutters are supplied without inserts.
HEADTORQUE
lbs./ft
- 3 -
D
R L
MD
D1
SlottingCopy Milling Copy Milling Pocket Milling Shoulder Milling Shoulder Milling
Mirror Ball Modular Head®
A
BT R
INCH
SIZ
ESM
ETRI
C SI
ZES
.250
.312
.375
.500
.62568
1012.51516
Mirror Ball InsertsSTOCK
JC50032.724.085.446.808.162.724.085.446.808.168.16
BME-0500(A)BME-0625(A)BME-0750(A)BME-1000(A)BME-1250(A)BNM-120BNM-160BNM-200(A)BNM-250BNM-300(A)BNM-320
CATALOGNUMBER
RECOMMENDEDTORQUE(lbs x ft)
•••••••••••
.500
.625
.7501.001.25121620253032
.409
.472
.570
.736
.925101215
18.522.523.5
DIMENSIONS
R BA T.118.157.196.236.275
345677
COATEDJC8003
•
••
JC5010•••••
JC5015•••••••••••
A
BT R
INCH
SIZ
ESM
ETRI
C SI
ZES
.250
.312
.375
.500
.62568
1012.51516
Mirror Ball “S” InsertsSTOCK
JC80082.724.085.446.808.162.724.085.446.808.168.16
BME-0500-SBME-0625-SBME-0750-SBME-1000-SBME-1250-SBNM-120-SBNM-160-SBNM-200-SBNM-250-SBNM-300-SBNM-320-S
CATALOGNUMBER
RECOMMENDEDTORQUE(lbs x ft)
•••••••••••
.500
.625
.7501.001.25121620253032
.409
.472
.570
.736
.925101215
18.522.523.5
DIMENSIONS
R BA T.118.157.196.236.275
345677
COATED
Note: Use Mirror “S” insert when encountering high hard material, for chatter reduction, semi-finishing(larger depth of cut), or coolant is being used on the application.
NOTE: The above percentages should be applied, according to tool ratio.
rpm %
Feed %
100
100
90
90
80
90
80
80
75
75
70
70
65
65
Reach/Dia. ~4.0 4.1~4.5 4.6~5.3 5.4~5.7 5.8~6.2 6.9~6.3~6.8
Additional Cutting Data For Longer Tools
Mirror Ball Modular Head ®
- 4 -
Reduced Cutting DataFor Cutting Pattern
NOTE: Feed should be reduced when cutting the above pattern.
General Cutting Data RecommendationsTable 1
6,112230
5,500132
4,584125
3,66773
4,584155
3,66773
2,29287
1,0584.7
6,112145
.008
.008
.010
.010
.012
.006
.012
.006
.012
Max.D.0.C.& PICK
JC5010
JC5010
JC5015
JC5003
JC503
JC5003
JC5015
JC5003
JC5010
2,000
1,800
1,500
1,200
1,500
1,200
750
300
2,000
Gray Cast Iron(HB 200-250)
Nodular Cast Iron(HB 180-250)Carbon Steel
(HRC-55)Low Alloy Steel
(HRC-55)Tool & Die Steel
(HRC-45)Hardened Die Steel
(HRC 50-60)Stainless Steel
(HRC-45)Inconel, Titanium
(HRC-45)Aluminum Alloy
(HB 30-100)
TOOL DIAMETERWorkMaterials
InsertGrade
CuttingSpeed
V(ft/min) Finish
.500”RPMIPM
S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)
8,000304
8,000304
8,000152
8,000304
8,000304
8,000152
5,750109
2,30010.9
8,000152
.625”
8,000320
8,000320
8,000160
7,350294
8,000320
7,350147
4,60092
1,8509.3
8,000160
.750”
8,000320
8,000320
7,650153
6,150246
7,650306
6,150123
3,85077
1,5507.8
8.000160
1.00”
7,650306
6,900276
5,750115
4,600184
5,750230
4,60092
2,85057
1,1505.8
7,650153
1.25”
NOTE: 1. Data is relevent to short series & middle series tools (over 1/2” diameter) 2. See Table 3 for additional data e.g. using long series tools & middle series tools (up to 1/2” diameter)
Cutting Data for High Speed MachinesTable 2
6,112230
5,500132
4,584125
3,66773
4,584155
3,66773
2,29287
1,0584.7
6,112145
.008
.008
.010
.010
.012
.006
.012
.006
.012
Max.D.0.C.& PICK
JC5010
JC5010
JC5015
JC5003
JC503
JC5003
JC5015
JC5003
JC5010
4,000
3,600
3,000
2,400
3,000
2,400
1,500
300
6,000
Gray Cast Iron(HB 200-250)
Nodular Cast Iron(HB 180-250)Carbon Steel
(HRC-55)Low Alloy Steel
(HRC-55)Tool & Die Steel
(HRC-45)Hardened Die Steel
(HRC 50-60)Stainless Steel
(HRC-45)Inconel, Titanium
(HRC-45)Aluminum Alloy
(HB 30-100)
TOOL DIAMETERWorkMaterials
InsertGrade
CuttingSpeed
V(ft/min) Finish
.500”RPMIPM
S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)S (R.P.M.)F (I.P.M.)
30,0001,200
27,5001,100
23,000460
18,000720
23,000920
18,000360
11,500230
2,30011.50
40,000800
.625”
24,000960
22,000880
18,000360
15,000600
18,000720
15,000300
9,000180
1,8009.00
36,000720
.750”
20,000800
18,000720
15,000300
12,000480
15,000600
12,000240
7,500150
1,5007.50
30,000600
1.00”
15,000600
13,500540
11,500230
9,000360
11,500460
9,000180
5,500110
1,1505.75
23,000460
1.25”
NOTE: 1. Data is relevent to short series & middle series tools (over 1/2” diameter) 2. See Table 3 for additional data e.g. using long series tools & middle series tools (up to 1/2” diameter)
- 5 -
D
L
MD
D1
10.85
16.9
33.9
33.9
59
66.366.3
T-10
T-15
A-20
A-20
T-30
A-40A-40
RNM-120-..HRM-120-..RNM-160-..HRM-160-..
RNM-200-..HRM-200-..
RNM-250-..
RNM-300-.. orRNM-320-..
.708
.905
1.16
.900
1.38
1.691.69
.453
.590
.728
.748
.945
1.141.18
M6
M8
M10
M10
M12
M16M16
Specifications
CATALOG NUMBER DIMENSIONSD L MDD1
MRN-120-M6
MRN-160-M8
MRN-2075-M10
MRN-200-M10
MRN-250-M12
MRN-300-M16MRN-320-M16
.500”/12mm
.625”/16mm
.750”
20mm
1.00”/25mm
1.25” / 30mmor 32mm
PARTSScrew Wrench
FSW-3509
FSW-4013
FSW-5016
FSW-5016
FSW-6020
FSW-8025FSW-8025
INSERTInch Metric
RME-0500-..HRE-0500-..RME-0625-..HRE-0625-..RME-0750-..HRE-0750-..
RME-1000-..HRE-1000-..
RME-1250-..
HEADTORQUE
lbs./ft
Note: All cutters are supplied without inserts.
Mirror Radius Inserts - Inch
T
A
BR
.500
.500
.500
.625
.625
.625
.750
.750
.7501.001.001.001.251.251.25
.0156
.0312
.0625
.0312
.0625
.1250
.0312
.0625
.1250
.0625
.1250
.2500
.0625
.1250
.2500
.409
.472
.570
.736
.925
DIMENSIONS
A BR T
STOCKCOATED
JC5015
.118
.157
.196
.236
.275
CATALOGNUMBER
RME-0500-015RME-0500-031RME-0500-062RME-0625-031RME-0625-062RME-0625-125RME-0750-031RME-0750-062RME-0750-125RME-1000-062RME-1000-125RME-1000-250RME-1250-062RME-1250-125RME-1250-250
JC5003
•
•
•
•
•
2.72
4.08
5.44
6.80
8.16
RECOMMENDEDTORQUE(lbs x ft)
•
•
•
•
•
Mirror Radius Modular Head®
Copy Milling Pocket Milling Shoulder Milling Shoulder MillingHelical Interpolation
High Feed Mirror Radius Insert - Inch
.500
.625
.750
.7501.00
.062
.062
.062
.125
.125
.407
.470
.572
.572
.735
DIMENSIONS
A BR T
STOCKCOATED
.118
.157
.197
.197
.236
CATALOGNUMBER
HRE-0500-062HRE-0625-062HRE-0750-062HRE-0750-125HRE-1000-125
JC8015•••
2.724.085.445.446.80
RECOMMENDEDTORQUE(lbs x ft)
Future Item
Face Milling
- 6 -
Mirror Radius Modular Head ®
Mirror Radius Inserts - Metric
T
A
BR
12mm
16mm
20mm
25mm
30mm
32mm
0.3mm0.5mm1.0mm1.5mm2.0mm0.3mm0.5mm1.0mm1.5mm2.0mm 0.3mm0.5mm1.0mm1.5mm2.0mm0.3mm0.5mm1.0mm1.5mm2.0mm 0.3mm0.5mm1.0mm1.5mm2.0mm0.3mm0.5mm1.0mm1.5mm2.0mm
10mm
12mm
15mm
18.5mm
22.5mm
23.5mm
DIMENSIONS
A BR T
STOCKCOATED
JC5015
3mm
4mm
5mm
6mm
7mm
7mm
CATALOGNUMBER
RNM-120-R03RNM-120-R05RNM-120-R10RNM-120-R15RNM-120-R20RNM-160-R03RNM-160-R05RNM-160-R10RNM-160-R15RNM-160-R20RNM-200-R03RNM-200-R05RNM-200-R10RNM-200-R15RNM-200-R20RNM-250-R03RNM-250-R05RNM-250-R10RNM-250-R15RNM-250-R20RNM-300-R03RNM-300-R05RNM-300-R10RNM-300-R15RNM-300-R20RNM-320-R03RNM-320-R05RNM-320-R10RNM-320-R15RNM-320-R20
JC5003••••••••••••••••••••••••••••••
2.72
4.08
5.44
6.80
8.16
8.16
RECOMMENDEDTORQUE(lbs x ft)
••••••••••••••••••••••••••••••
High Feed Mirror Radius Insert - Metric
12mm16mm20mm
2.0mm3.0mm3.0mm
10mm12mm15mm
DIMENSIONS
A BR T
STOCKCOATED
3mm4mm5mm
CATALOGNUMBER
HRM-120-R20HRM-160-R30HRM-200-R30
JC8015•••
2.724.085.44
RECOMMENDEDTORQUE(lbs x ft)
- 7 -
NOTE: The above percentages should be applied, according to tool ratio.
rpm %
Feed %
100
100
90
90
80
90
80
80
75
75
70
70
65
65
Reach/Dia. ~4.0 4.1~4.5 4.6~5.3 5.4~5.7 5.8~6.2 6.9~6.3~6.8
Additional Cutting Data For Longer ToolsReduced Cutting Data
For Cutting Pattern
NOTE: Feed should be reduced when cutting the above pattern.
Cutting Speed and Feed Values for Mirror Radius Insert
160-260HB
170-300HB
180-280HB
180-280HB
280-400HB
180-255HB
40-55HRC
56-63HRC
150-250HB
30-40HRC
80-150HB
30-100HB
1,300
1,000
1,000
1,000
1,000
1,000
650
500
850
300
1,000
1,500
RPMIPMRPMIPMRPMIPMRPMIPMRPMIPMRPMIPMRPMIPMRPMIPMRPMIPMRPMIPMRPMIPMRPMIPM
JC5003
JC5003
JC5003JC5015JC5003JC5015JC5003JC5015JC5003JC5015
JC5003
JC5003
JC5003JC5015JC5003JC5015
JC5003
JC5003
Gray Cast Iron
Nodular Cast Iron
Carbon Steel
Low Alloy Steel
Mold Steel
Tool & Die Steel
Hardened Die Steel
Hardened Die Steel
Stainless Steel
Inconel, Titanium
Copper Alloy
Aluminum Alloy
3,97379
3,05649
3,05649
3,05649
3,05643
3,05643
1,98624
1,52815
2,59736
9179
3,05661
4,58492
.025D
.02D
.02D
.02D
.02D
.02D
.015D
.01D
.02D
.01D
.025D
.04D
Max.D.O.C.
TOOL DIAMETERWork
MaterialsHardness
CuttingSpeed
V(ft/min) .500”
RPMIPM
9,932179
7,640122
7,640122
7,640122
7,64092
7,64092
4,96660
3,82038
6,49491
2,29223
7,640137
11,460206
.625”
7,945159
6,11298
6,11298
6,11298
6,11286
6,11286
3,97248
3,05631
5,19573
1,83318
6,112122
9,168183
.750”
6,621132
5,09381
5,09381
5,09381
5,09371
5.09371
3,31040
2,54725
4,32961
1,52815
5,093102
7,640153
1.00”
4,96699
3,82061
3,82061
3,82061
3,82054
3,82054
2,48330
1,91019
3,24746
1,14611
3,82076
5,730115
1.25”
InsertGrade
NOTE: This data is relevant to middle series of tools, see Table 3 for additional data uning long series tools.
.03D
.025D
.025D
.025D
.025D
.025D
.02D
.02D
.025D
.02D
.03D
.05D
Max.Pick
Mirror Radius Modular Head®
BME-0500, RME-0500-R.., HRE-0500-R..BNM-120, RNM-120-R.., HRM-120-R..
Controlled Torque Wrench (with replaceable blade)
CATALOG NUMBER
TQC-10 T10
ReplacementBlade
TORQUE #(lbs x ft)
Screw Torque
2.72 B-10
Applicable Insert
Controlled Torque Wrench
Wrenches are pre-set to protect screwsand bodies against damage during bothtightening and loosening process.
Mirror Radius Modular Head ®
- 8 -
Recommended Cutting Data for High Feed “Mirror Radius” Inserts, grade JC8015
Gray Cast Iron(HB160-260)
Nodular Cast Iron(HB170-300)
Carbon Steel(HB180-280)
Low Alloy Steel(HB180-280)
Mold Steel(HB280-400)
Tool & Die Steel(HB180-255)
Hardened Die Steel(HRC 40-55)
Stainless Steel(HB150-250)
Copper Alloy(HB80-150)
Aluminum Alloy(HB 30-100)
1/2” (12mm)WorkMaterials L
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
1.14”2.50”4.00”
Ap RPM IPM.020”.016”.009”
.020”
.016”
.009”
.020”
.016”
.009”
.020”
.016”
.009”
020”.016”.009”
.020”
.016”
.009”
.009”
.008”
.005”
.020”
.016”
.009”
020”.016”.009”
.020”
.016”
.009”
3,9603,9603,960
3,9603,9603,960
4,7254,7254,725
4,7254,7254,725
4,4404,4404,440
4,4404,4404,440
3,7803,7803,780
4,2504,2504,250
5,0105,0105,010
8,7708,7708,770
156156156
156156156
186186186
186186186
175175175
175175175
149149149
167167167
197197197
345345345
5/8” (16mm)L Ap RPM IPM
3/4” (20mm)L Ap RPM IPM
1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”1.33”2.50”4.50”7.00”
.032”
.024”
.016”
.010”
.032”
.024”
.016”
.010”
.032”
.024”
.016”
.010”
.032”
.024”
.016”
.010”
.032”
.024”
.016”
.010”
.032”
.024”
.016”
.010”
.014”
.012”
.010”
.006”
.032”
.024”
.016”
.010”
.032”
.024”
.016”
.010”
.032”
.024”
.016”
.010”
3,1753,1753,1753,1753,1753,1753,1753,1753,7703,7703,7703,7703,7703,7703,7703,7703,4703,4703,4703,4703,4703,4703,4703,4702,9752,9752,9752,9753,3703,3703,3703,3704,0104,0104,0104,0107,0157,0157,0157,015
125125125125125125125125148148148148148148148148136136136136136136136136117117117117133133133133158158158158276276276276
1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”1.49”3.50”5.00”7.00”
.032”
.024”
.016”
.012”
.032”
.024”
.016”
.012”
.032”
.024”
.016”
.012”
.032”
.024”
.016”
.012”
.032”
.024”
.016”
.012”
.032”
.024”
.016”
.012”
.014”
.012”
.010”
.008”
.032”
.024”
.016”
.012”
.032”
.024”
.016”
.012”
.032”
.024”
.016”
.012”
2,3802,3802,3802,3802,3802,3802,3802,3802,8552,8552,8552,8552,8552,8552,8552,8552,6652,6652,6652,6652,6652,6652,6652,6652,2852,2852,2852,2852,5702,5702,5702,5703,3403,3403,3403,3405,8455,8455,8455,845
949494949494949411211211211211211211211210510510510510510510510590909090
101101101101131131131131230230230230
Step Over .220” .270” .380”
Note: 1. Above table should be adjusted according to the machine rigidity or work ridigity. 2. If chattering occurs, reduce the Ap (depth of cut) or spindle speed and feed. 3. If machine does not have enough power, reduce the Ap (depth of cut) or spindle speed and feed. 4. Use air blow. 5. If material is 50-55 HRC, reduce Ap, N & F by 30%. 6. Feed rate should be reduced for good surface finish requirement. 7. Maximum ramping of up to 2°30’ recommended.
L = reach, Ap = depth of cut, N = RPM or spindle speed, F = IPM or feed.
Specifications
WOMW04T215ZER
WDMW050316ZTR orWDHW050316ZTR
WDMW06T320ZTR orWDHW06T320ZTR
WDMW080520ZTR orWDHW080520ZTR or
WDMT080520ZER
TSW-2556H
DSW-306H
CSW-408H
DSW-4510H
.900
.910
1.38
1.69
.591
.728
.945
1.14
CATALOG NUMBER DIMENSIONSD
MSH-2062-M8
MSH-2075-M10
MSH-2100-M12
MSH-2125-M16
.625
.750
1.00
1.25
T-08SD
T-10SD
T-15SD
A-20
PARTSScrew Wrench
INSERTL D1
M8
M10
M12
M16
MD CLAMP SET
--
--
DCM-18
DCM-17
~5” 70~80%70~80%70~80%
OVERALLRPM
FEEDD.O.C.
~3” 100%100%100%
Over 5” 50%50%50%
Additional Cutting Data for Extended Reach
Extended Reach
- 9 -
A1
T (Remains)
W
Ap
R (Corner radius for programming)12o
D
L
D1
MD
Helical InterpolationCopy MillingPocket MillingShoulder MillingFace Milling
Note: All cutters are supplied without inserts.
•••
•••
••••
•••
.256
.315
.393
.511
.511
.315
.393
.511
.031
.039
.047
.059
.059
.039
.047
.059
.110
.125
.156
.216
.216
.125
.156
.216
.059
.063
.079
.079
.079
.063
.079
.079
• •
•••
Fig. 2 JC5040
BTRA
CATALOG NUMBER
WOMW04T215ZERWDMW050316ZTRWDMW06T320ZTRWDMW080520ZTRWDMT080520ZERWDHW050316ZTRWDHW06T320ZTRWDHW080520ZTR
Inserts
TOLERANCEA
DIMENSIONS
B JC5015(Fig. 1)T R
COATED GRADESJC5040(Fig. 2)
JC600(Fig. 3)
JC730U(Fig. 4)
JC8015(Fig. 1)
M
H
Fig. 1 JC5015 / JC8015 Fig. 3 JC600
BTRA
BT
R
A
Fig. 4 JC730U
TAB R
α13°15°15°15°15°15°15°15°
High Feed Diemaster Modular Head®
Definition of Corner Shape for ProgrammingINSERT SIZE
04050608
W.106.142.177.236
Ap.031.049.059.079
T.011.014.017.025
A1.031.047.059.079
R.059.079.098.118
16.9
33.9
59
66.3
HEADTORQUE
lbs./ft
α α αα
CATALOGNUMBER
TOOLDIAMETER
(inch)
EFFECTIVECUTTING
DIAMETER(inch)
MAX.DEPTH OF
CUT: AP(inch)
RAMPING HELICAL INTERPOLATION
MAX.ANGLE
TOTALCUTTING
LENGTH ATMAX. AP: L
(inch)
MIN. BOREDIA.: Dh
(inch)
MAX. BOREDIA.: Dh
(inch)
MAXIMUMDRILLINGDEPTH: Z
(inch)MSH-2062-M8
MSH-2075-M10MSH-2100-M12MSH-2125-M16
.625
.7501.001.25
.410
.465
.642
.780
.031
.047
.059
.079
20 32’30 18’30 45’40 06’
.700
.819
.9021.10
.9801.111.331.59
1.131.381.802.34
.011
.020
.039
.059
- 10 -
• Calculation of tool pass dia.
ØDc = ØDh - I Tool pass dia. Bore dia. Tool Dia.
•Ramping •Helical interpolation
L
Ap
Tool
dia
.
ØDh
ØDc
Recommended Conditions For Helical Interpolation
• Down cutting is recommended, so tool pass rotation should be counterclockwise.• Depth of cut per one circuit should not exceed max. depth of cut Ap.• In case of ramping and helical interpolation, apply 70% or less feed (F) from standard cutting condition table.• In case of drilling, apply 50% or less Z axis feed (F) from standard cutting condition table.• Long consecutive chips may result in case of drilling, confirm safe operating contitions.
Gray Cast Iron(HB200 ~ 250)
Nodular Cast Iron(HB180 ~ 250)Carbon Steel(HB180 ~ 280)
Alloy Steel(HB180 ~ 280)Hardened Steel(HRc 38 ~ 50)
Die Steel(HB180 ~ 255)Stainless Steel(HB200 ~ 250)
Aluminum Alloy(HB150 ~ 250)
Inconel, Titanium~HRc 30
Recommended Cutting Conditions
.04
.04
.03
.03
.02
.03
.03
.04
.02
206
181
284
227
53
227
93
413
18.1
6.2
5.4
6.4
5.1
0.8
5.1
2.1
12.4
0.3
Note: 1. In case of occurring chatter, the Depth of cut should be reduced by 20%. 2. Recommended Max Width of Cut is less than 3/4 x diameter. 3. If machine does not have enough power, the Depth of Cut, Speeds & Feeds should be reduced 30%.
MaximumRamping AngleMaximum Width
of Cut
2,440
2,140
3,360
3,360
1,520
3,360
1,830
4,880
730
210
185
235
235
65
235
125
440
24
1.9
1.7
1.6
1.6
0.2
1.6
0.6
4.1
0.1
.02
.02
.015
.015
.007
.015
.010
.020
.007
400
350
550
550
250
550
300
800
120
JC5015
JC5015
JC5040
JC5040
JC8015,JC5015JC5040,JC8015
JC8015
JC5015
JC8015
2º
.46”
WORKMATERIAL
INSERTGRADE
CUTTINGSPEED
V (ft/min) Nr.p.m.
Finch/min
MSH-2062-M8RATE Q
inch3/min
METALREMOVAL
DOC
2,038
1,783
2,803
2,803
1,274
2,803
1,529
4,076
611
217
190
298
238
50
238
97
433
19.3
4.9
3.2
5.0
4.0
0.6
4.0
1.6
9.7
0.2
MSH-2075-M10
4º
.75”
1,529
1,338
2,102
2,102
955
2,102
1,146
3,057
459
MSH-2100-M12
.04
.03
.03
.03
.02
.03
.03
.04
.02
3º
.56”
4. Do not cut over .080” D.O.C..5. Use air instead of coolant on all grades except JC8015.6. In case of ramping, vertical plunging, feeds should be reduced 50%.7. Use grade JC8015 when encountering high hard materials, high speed conditions or coolant is being used.
Nr.p.m.
Finch/min
RATE Qinch3/min
METALREMOVAL
DOC Nr.p.m.
Finch/min
RATE Qinch3/min
METALREMOVAL
DOC
MSH-2125-M16N
r.p.m.F
inch/minRATE Q
inch3/min
METALREMOVAL
DOC
4º
.94”
1,223
1,070
1,682
1,682
764
1,682
917
2,446
367
.05
.05
.03
.03
.03
.03
.03
.05
.03
193
169
226
181
48
181
74
385
14.4
9.0
7.9
6.4
5.1
1.4
5.1
2.1
18.1
0.4
Additional Cutting Data for Extended ReachModular Heads
~5” 70~80%70~80%70~80%
OVERALLRPM
FEEDD.O.C.
~3” 100%100%100%
Over 5” 50%50%50%
Extended Reach
High Feed Diemaster Modular Head ®
- 11 -
Note: All cutters are supplied without inserts.*May also use inserts for welds or hardened material (Figs. 5 & 6)
135613561356
Fig. 1 (Main blade) Fig. 5 (Main blade for welds or hardened steel)
Fig. 3 (Sub blade) Fig. 6 (Sub blade for welds or hardened steel)
Inserts
CATALOG NUMBER DIMENSIONSR
SWB2075HMSWB2075HSSWB2075MMWSWB2075MSWSWB2100HMSWB2100HSSWB225MMWSWB225MSWSWB2125HMSWB2125HSSWB2125MMWSWB2125MSW
.375
.375
.375
.375
.500
.500
.500
.500
.625
.625
.625
.625
A.625.765.625.765.728.936.728.936.9371.16.9371.16
B.372.307.372.307.487.413.487.413.630.549.630.549
T.150.150.150.150.150.150.150.150.217.217.217.217
FIG.COATED GRADES
JC5015 JC5040••••••••••••
••
••
••
T-10SD
T-15SD
A-20
SWB2075HM (1)*SWB2075HS (1)*SWB2100HM (1)*SWB2100HS (1)*SWB2125HM (1)*SWB2125HS (1)*
Specifications
CATALOG NUMBER DIMENSIONSD
MSW-2075-M10
MSW-2100-M12
MSW-2125-M16
.750
1.00
1.25
PARTSScrew Wrench
DSW-307H
DSW-4085
DSW-509
INSERTR
.375
.500
.625
L
1.18
1.38
1.69
Lo
.700
.860
1.10
D1
.728
.941
1.14
MD
M10
M12
M16
R
D
Lo
L
D1
MD
Swing Ball Modular Head®
Copy Milling Shoulder Milling Slotting
33.9
59
66.3
HEADTORQUE
lbs./ft
JC8015
Coming Soon
Gray Cast Iron(HB 160-260)
Nodular Cast Iron(HB 170-300)
Cast Steel(HB 150-255)
Mild Carbon Steel(HB 150-250)
Tool Steel(HB 150-255)
Die Steel(HRC 40-50)
Die Steel & Welding(HRC 55-63)
Stainless Steel(HRC 30-45)
JC5015
JC5015
JC5040
JC5040
JC5015
JC5015
JC5015
JC5015-SFJC5040-R
320052
.200/.160300044
.200/.160300036
.200/.160320040
.200/.160270032
.200/.160175016
.080/.120180010
.080/.120180014
.080/.120
320046
.200/-300039
.200/-300032
.200/-320035
.200/-270027
.200/-175014
.080/-1800
8.080/-180012
.080/-
280030
.625/.080270026
.625/.080270021
.625/.080286022
.625/.080240019
.625/.080
N/A
N/A
N/A
260045
.240/.200240040
.240/.200240034
.240/.200260035
.240/.200220027
.240/.200160016
.120/.160160012
.120/.1201600
16.120/.160
260040
.240/-240035
.240/-240030
.240/-260030
.240/-220024
.240/-160014
.120/-160010
.120/-160014
.120/-
230026
.800/.120220024
.800/.120220020
.800/.120230020
.800/.120190017
.800/.120
N/A
N/A
N/A
230055
.400/.240205045
.400/.240210036
.400/.240230040
.400/.240200032
.400/.240160020
.160/.200140014
.120/.200160020
.160/.200
230045
.400/-205035
.400/-210030
.400/-230035
.240/-200025
.240/-160016
.160/-140011
.120/-160016
.160/-
184025
1.10/.240165020
1.10/.240170017
1.10/.240180018
1.10/.240200016
1.10/.120
N/A
N/A
N/A
- 12 -
RPMIPMd / pRPMIPMd / pRPMIPMd / pRPMIPMd / pRPMIPMd / pRPMIPMd / pRPMIPMd / pRPMIPMd / p
Recommended Cutting Conditions for Swing Ball
TOOL DIAMETERWORK
MATERIALINSERTGRADE
No. 1
RATE 0.75” (20 mm)TYPE OF CUTTING
No. 2 No. 3
1.00” (25mm) 1.25” (30mm)
No. 1 No. 2 No. 3No. 1 No. 2 No. 3
No. 1Shoulder Cutting
pd
No. 2Grooving
p
No. 3Shoulder Cutting (Deep)
pd
Swing Ball Modular Head ®
- 13 -
α
A
BT
R
.250
.312
.375
InsertsDIMENSIONS
BCOATED GRADES
JC5040
.409
.500
.625
JC5015•••••••••
A T
.134
.156
.187
R.015.031.031.063.078.015.031.063.078.118.126
70
110
110
ZCMT100304RZCMT100308RZPMT13T308RZPMT13T316RZPMT13T320RZPMT160404RZPMT160408RZPMT160416RZPMT160420R
ZPMT160430R**ZPMT160432R**
CATALOGNUMBER
D
LoL
MD
D1
Side Chipper Modular Head®
SlottingShoulder MillingFace Milling
T-08SDT-10SDT-08SDT-15SDT-10SDT-15SDT-15SD
.9001.181.181.381.381.691.69
.400
.500
.400
.600
.500
.600
.600
.591
.728
.728
.945
.9411.141.14
Specifications
CATALOG NUMBER DIMENSIONSD L D1Lo
MIC-2062-M8MIC-2075-M10MIC-3075-M10MIC-2100-M12MIC-3100-M12MIC-2125-M16MIC-3125-M16
.625
.750
.7501.001.001.251.25
PARTSScrew Wrench
ESW-206A2301-2364-1
ESW-206TSW-408
DSW-0307TSW-408TSW-408
INSERT
ZCMT1003..R (2)ZPMT13T3..R (2)ZCMT1003..R (3)ZPMT1604..R (2)ZPMT13T3..R (3)ZPMT1604..R (2)ZPMT1604..R (3)
M8M10M10M12M12M16M16
MD
Note: All cutters are supplied without inserts.
16.933.933.95959
66.366.3
HEADTORQUE
lbs./ft
α
A
BT
α
R
.250
.312
.375
Polished Inserts for Aluminum
DIMENSIONS
B
STOCK
.409
.500
.625
FZ15•••••••••
A T.134
.156
.187
R.031.031.063.078.031.063.078.118.126
70
110
110
ZCMT100308RPZPMT13T308RPZPMT13T316RPZPMT13T320RPZPMT160408RPZPMT160416RPZPMT160420RP
**ZPMT160430RP**ZPMT160432RP
CATALOGNUMBER
* *Note: Body must be modified to .059” radius or .047” chamfer at corner to use these inserts.
UNCOATEDα
* *Note: Body must be modified to .059” radius or .047” chamfer at corner to use these inserts.
JC8015
Coming Soon
•••••••••
- 14 -
Side Chipper Modular Head ®
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
3.25”
5.25”
7.25”
Gray Cast Iron(HB200 ~ 250)
Nodular CastIron
(HB180 ~ 250)
Carbon Steel(HB180 ~ 280)
Alloy Steel(HB180 ~ 280)
Pre-Hardened Steel
(HB180 ~ 255)
Tool & Die Steel(HB180 ~ 255)
Stainless Steel(HB150 ~ 250)
Aluminum Alloy(HB30 ~ 100)
JC5015JC5040
WORKMATERIAL
INSERTGRADE
MIC-2062-M8L1
total*
MIC-2075-M10 MIC-3075-M10 MIC-2100-M12
DOC Nrpm
Fipm
FZ15
L1total* DOC N
rpmF
ipmL1
total* DOC Nrpm
Fipm
L1total* DOC N
rpmF
ipm
JC5015JC5040
JC5040JC5015
JC5040JC5015
JC5040JC5015
JC5040JC5015
JC5015JC5040
Nominal Cutting Speed and Feed Values for MIC - with Carbide Holder
Notes:1. Speeds and Feeds should be adjusted according to the machine and work rigidity.2. If chattering occurs, reduce the DOC or RPM by 30% and keep the feed per tooth the same.3. In case of full slotting, it is recommended to reduce the RPM and IPM to 70% of the above.4. Ramping up to 3 degrees is recommended.5. Maximum width of cut not to exceed 60% of diameter.
* L1 Total (Overhang) = Modular Head length “L” + Modular Head Holder “L1”
3.0”
5.0”
7.0”
3.0”
5.0”
7.0”
3.0”
5.0”
7.0”
3.0”
5.0”
7.0”
3.0”
5.0”
7.0”
3.0”
5.0”
7.0”
3.0”
5.0”
7.0”
3.0”
5.0”
7.0”
.020
.020
.010
.020
.020
.010
.020
.020
.010
.020
.020
.010
.020
.010
N/A
.020
.020
.010
.020
.020
.010
.040
.040
.020
3,000
3,000
2,500
3,000
3,000
2,500
3,500
3,200
2,900
2,500
2,500
2,500
1,400
1,200
N/A
3,200
3,200
3,000
3,200
3,200
3,000
3,200
3,200
3,000
71
65
48
70
65
48
86
63
55
50
50
35
14
12
NA/
63
63
60
63
62
60
75
75
60
.030
.020
.010
.030
.020
.010
.030
.020
.010
.030
.020
.010
.020
.020
N/A
.030
.020
.010
.030
.020
.010
.040
.040
.020
2,400
2,400
2,200
2,400
2,400
2,400
2,900
2,900
2,500
2,500
2,500
2,500
1,000
1,000
N/A
2,500
2,500
25
2,600
2,600
2,500
3,000
3,000
3,000
55
55
60
55
55
60
55
55
45
45
45
50
11
10
N/A
45
45
50
45
45
45
50
50
55
2,400
2,400
2,000
2,400
2,400
2,000
2,900
2,500
2,400
2,500
2,500
2,400
1,100
950
N/A
2,500
2,500
2,400
2,600
2,400
2,400
3,000
3,000
2,800
63
62
55
63
63
55
75
65
61
60
60
60
16
13
N/A
60
60
60
60
55
55
65
65
55
.030
.020
.010
.030
.030
.010
.030
.020
.010
.030
.020
.010
.020
.012
N/A
.030
.020
.010
.030
.020
.008
.040
.040
.020
1,800
1,800
1,600
N/A
1,800
1,800
1,600
N/A
2,100
2,100
1,800
1,600
1,900
1,900
1,800
1,600
825
700
N/A
N/A
1,900
1,900
1,800
1,600
1,900
1,800
1,800
N/A
1,800
1,800
1,800
1,600
42
42
37
N/A
42
42
37
N/A
42
42
35
20
33
33
31
20
10
8
N/A
N/A
33
33
31
22
33
31
31
N/A
50
50
45
35
.040
.020
.010
N/A
.040
.020
.010
N/A
.040
.020
.010
.010
.040
.020
.010
.010
.030
.020
N/A
N/A
.040
.020
.010
.010
.040
.020
.010
N/A
.060
.040
.030
.020
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
3.50”
5.50”
7.50”
9.50”
.040
.020
.020
.020
.040
.020
.020
.020
.040
.020
.010
.010
.040
.020
.010
.010
.030
.015
N/A
N/A
.040
.020
.010
.010
.040
.020
.010
N/A
.060
.040
.020
.010
1,900
1,900
1,600
1,400
1,900
1,900
1,600
1,400
2,300
2,300
1,900
1,800
2,000
2,000
1,900
1,700
890
765
N/A
N/A
2,000
2,000
1,900
1,700
2,000
1,900
1,900
N/A
2,200
2,200
1,900
1,900
32
30
40
35
32
30
40
40
60
60
48
45
48
48
45
45
13
10
N/A
N/A
48
48
44
35
48
44
40
N/A
45
45
40
40
- 15 -
Side Chipper Modular Head®
Gray Cast Iron(HB200 ~ 250)
Nodular CastIron
(HB180 ~ 250)
Carbon Steel(HB180 ~ 280)
Alloy Steel(HB180 ~ 280)
Pre-Hardened Steel
(HB180 ~ 255)
Tool & Die Steel(HB180 ~ 255)
Stainless Steel(HB150 ~ 250)
Aluminum Alloy(HB30 ~ 100)
JC5015JC5040
WORKMATERIAL
INSERTGRADE
MIC-3100-M12L1
total*
MIC-2125-M16 MIC-3125-M16
DOC Nrpm
Fipm
FZ15
L1total* DOC N
rpmF
ipmL1
total* DOC Nrpm
Fipm
JC5015JC5040
JC5040JC5015
JC5040JC5015
JC5040JC5015
JC5040JC5015
JC5015JC5040
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
Nominal Cutting Speed and Feed Values for MIC - with Carbide Holder
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
3.75”
5.75”
7.75”
9.75”
Notes:1. Speeds and Feeds should be adjusted according to the machine and work rigidity.2. If chattering occurs, reduce the DOC or RPM by 30% and keep the feed per tooth the same.3. In case of full slotting, it is recommended to reduce the RPM and IPM to 70% of the above.4. Ramping up to 3 degrees is recommended.5. Maximum width of cut not to exceed 60% of diameter.
* L1 Total (Overhang) = Modular Head length “L” + Modular Head Holder “L1”
.060
.040
.020
.010
.060
.040
.020
.010
.060
.040
.020
.010
.060
.040
.020
.010
.030
.020
.010
.001
.060
.040
.020
.010
.060
.040
.020
.010
.060
.060
.040
.020
1,500
1,500
1,250
1,250
1,500
1,500
1,250
1,250
1,800
1,800
1,500
1,500
1,600
1,600
1,500
1,400
700
600
600
600
1,600
1,600
1,500
1,400
1,600
1,500
1,500
1,400
1,500
1,500
1,250
1,250
35
35
30
35
35
35
30
35
35
35
30
35
28
28
26
30
8
7
7
9
28
28
26
30
28
26
26
25
40
40
30
35
.060
.040
.020
.010
.060
.040
.020
.010
.060
.040
.020
.010
.060
.040
.020
.010
.040
.020
.010
N/A
.060
.040
.020
.010
.060
.040
.020
N/A
.060
.040
.020
.010
1,500
1,500
1,250
1,200
1,500
1,500
1,250
1,250
1,800
1,800
1,500
1,400
1,600
1,600
1,500
1,400
700
600
600
N/A
1,600
1,600
1,500
1,400
1,600
1,500
1,500
N/A
1,600
1,600
1,600
1,500
43
43
37
40
43
43
37
40
42
38
38
40
34
34
35
38
10
9
9
N/A
33
33
34
35
33
33
34
N/A
50
50
45
50
Super End-Chipper Modular Head ®
- 16 -
Pocket MillingShoulder Milling Slotting Copy Milling Helical Interpolation Drilling
.300
.400
.500
.600
TSW-2250
ESW-206
DSW-0307
TSW-408
M8
M10
M12
M16
CATALOG NUMBER DIMENSIONSD MD
MEC-2062-M8
MEC-2075-M10
MEC-2100-M12
MEC-2125-M16
.625
.750
1.00
1.25
PARTSScrew
NOSE INSERTPERIPHERY INSERT
ZDMT08T208L(1)ZPMT09T208R(1)ZDMT090308L(1)ZCMT100308R(1)ZDMT13T3..L(1)ZPMT13T3..R(1)ZPMT1604..L(1)ZPMT1604..R(1)
L
.900
1.18
1.38
1.69
D1
.591
.728
.945
1.14
T-07SD
T-08SD
T-10SD
T-15SD
Wrench
SpecificationsHEAD
TORQUElbs.ft
16.9
33.9
59
66.3
Note: All cutters are supplied without inserts.
Lo
L
Lo
D D1
MD
JC5015
•••••••••••••••••••••
Inserts
Fig. 1
Fig. 2
.236
.213
.250
.250
.312
.312
.312
.312
.375
.375
.375
.375
.375
.375
.375
.375
.375
.375
.433
.433
.433
.311
.354
.389
.409
.508
.508
.523
.523
.647
.647
.647
.647
.647
.625
.625
.625
.625
.625
.669
.708
.768
.109
.109
.134
.134
.156
.156
.156
.156
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.219
.219
.219
•••••••••••••••••••••
15º11º15º7º
15º15º11º11º11º11º11º11º11º11º11º11º11º11º11º11º11º
121211221111122222211
ZDMT08T208LZDMT09T208RZDMT090308LZCMT100308RZDMT13T308LZDMT13T320LZPMT13T308RZPMT13T320RZPMT160408LZPMT160416LZPMT160420L*ZPMT160430L*ZPMT160432LZPMT160408RZPMT160416RZPMT160420R*ZPMT160430R*ZPMT160432RZPMT170508RZPMT180508LZPMT190508L
DIMENSIONS
A B T αFIG. COATED
JC5040
STOCKCATALOGNUMBER
R
.031
.031
.031
.031
.031
.078
.031
.078
.031
.062
.078
.118
.126
.031
.062
.078
.118
.126
.031
.031
.031
*Note: Body must be modified to .059” radius or .047” chamfer at corner to use these inserts.
A
BTα
R
JC8015
Coming Soon
A
BTα
R
Super End-Chipper Modular Head®
- 17 -
Pocket MillingShoulder Milling Slotting Copy Milling Helical Interpolation Drilling
Polished Inserts For Aluminum
Fig. 1
.236
.213
.250
.250
.312
.312
.312
.312
.375
.375
.375
.375
.375
.375
.375
.375
.375
.375
.311
.354
.389
.409
.508
.508
.523
.523
.647
.647
.647
.647
.647
.625
.625
.625
.625
.625
.109
.109
.134
.134
.156
.156
.156
.156
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
15º
11º
15º
7º
15º
15º
11º
11º
11º
11º
11º
11º
11º
11º
11º
11º
11º
11º
1
2
1
2
1
1
2
2
1
1
1
1
1
2
2
2
2
2
ZDMT08T208LP
ZDMT09T208RP
ZDMT090308LP
ZCMT100308RP
ZDMT13T308LP
ZDMT13T320LP
ZPMT13T308RP
ZPMT13T320RP
ZPMT160408LP
ZPMT160416LP
ZPMT160420LP
*ZPMT160430LP
*ZPMT160432LP
ZPMT160408RP
ZPMT160416RP
ZPMT160420RP
*ZPMT160430RP
*ZPMT160432RP
DIMENSIONS
A B T αFIG. UNCOATED
FZ15
STOCKCATALOGNUMBER
R
.031
.031
.031
.031
.031
.078
.031
.078
.031
.062
.078
.118
.126
.031
.062
.078
.118
.126
*Note: Body must be modified to .059” radius or .047” chamfer at corner to use these inserts.
A
BTα
R
Fig. 2
R
A
BTα
Super End-Chipper Modular Head ®
- 18 -
Notes:1. Speeds and Feeds should be adjusted according to the machine and work rigidity.2. If chattering occurs, reduce the DOC or RPM by 30% and keep the feed per tooth the same.3. In case of full slotting, it is recommended to reduce the RPM and IPM to 70% of the above.4. Ramping up to 3 degrees is recommended.
3.25”5.25”7.25”
3.25”5.25”7.25”
3.25”5.25”7.25”
3.25”5.25”7.25”
3.25”5.25”7.25”
3.25”5.25”7.25”
3.25”5.25”7.25”
3.25”5.25”7.25”
3.50”5.50”7.50”9.50”3.50”5.50”7.50”9.50”3.50”5.50”7.50”9.50”3.50”5.50”7.50”9.50”3.50”5.50”7.50”9.50”3.50”5.50”7.50”9.50”3.50”5.50”7.50”9.50”3.50”5.50”7.50”9.50”
3.0”5.0”7.0”
3.0”5.0”7.0”
3.0”5.0”7.0”
3.0”5.0”7.0”
3.0”5.0”7.0”
3.0”5.0”7.0”
3.0”5.0”7.0”
3.0”5.0”7.0”
JC5015JC5040
WORKMATERIAL
INSERTGRADE
MEC-2062L1
total*
MEC-2075 MEC-2100 MEC-2125
DOC Nrpm
Fipm
FZ15
L1total* DOC N
rpmF
ipmL1
total* DOC Nrpm
Fipm
L1total* DOC N
rpmF
ipm
JC5015JC5040
JC5040JC5015
JC5040JC5015
JC5040JC5015
JC5040JC5015
JC5015JC5040
Nominal Cutting Speed and Feed Values
Gray Cast Iron(HB200 ~ 250)
Nodular CastIron
(HB180 ~ 250)
Carbon Steel(HB180 ~ 280)
Alloy Steel(HB180 ~ 280)
Pre-Hardened Steel
(HB180 ~ 255)
Tool & Die Steel(HB180 ~ 255)
Stainless Steel(HB150 ~ 250)
Aluminum Alloy(HB30 ~ 100)
3.75”5.75”7.75”9.75”3.75”5.75”7.75”9.75”3.75”5.75”7.75”9.75”3.75”5.75”7.75”9.75”3.75”5.75”7.75”9.75”3.75”5.75”7.75”9.75”3.75”5.75”7.75”9.75”3.75”5.75”7.75”9.75”
.023
.020
.010
.020
.020
.010
.023
.019
.010
.020
.020
.010
.015
.010na
.030
.020
.010
.020
.020
.010
.040
.040
.020
3,0003,0002,500
3,0003,0002,500
3,5803,1803,000
3,2003,2002,000
1,4001,200
na
3,2003,2003,000
3,2002,9002,900
3,0003,0002,500
706555
706555
846260
626250
1410na
626260
625860
706550
.020
.015
.010
.020
.020
.010
.020
.010
.010
.020
.020
.010
.020
.010na
.030
.020
.010
.030
.020
.010
.040
.040
.020
2,4002,4002,000
2,4002,4002,000
2,8002,8002,400
2,5002,5002,400
1,100950na
2,5002,5002,400
2,6002,4002,400
2,4002,4002,000
555545
555545
555548
454545
1110na
454545
454040
555545
.040
.020
.010
.010
.040
.020
.010
.010
.040
.020
.020
.010
.040
.025
.010
.010
.030
.015nana
.040
.025
.010na
.040
.020
.010na
.060
.040
.020na
1,9001,9001,6001,4001,9001,9001,600400
2,3002,3002,4001,6002,0002,0002,0001,600900750nana
2,0002,0001,900
na2,0001,9001,900
na1,9001,9001,600
na
45453818454538184545482036363020109
nana363633na363333na454538na
.060
.040
.020
.010
.060
.040
.020
.010
.060
.040
.020
.010
.060
.040
.020
.010
.030
.020nana
.060
.040
.030na
.060
.040
.020na
.125
.124
.060na
1,5001,5001,3001,4001,5001,5001,3001,4001,8001,8001,6001,4001,6001,6001,6001,500700600nana
1,6001,6001,500
na1,6001,5001,500
na1,5001,5001,400
na
3535302235353022353525182828251887
nana282825na282625na353532na
* L1 Total (Overhang) = Modular Head length “L” + Modular Head Holder “L1”
Diemaster Modular Head®
- 19 -
CSW-3570CSW-3575
CSW-4510
M10M12
M16
CATALOG NUMBER DIMENSIONSD MD
MDH-2075AR-M10MDH-2100AR-M12
MDH-2125AR-M16
.7501.00
1.25
PARTSClamp Screw
-CB3540
CW-11
INSERT
RDHX3712MO... (2)RDHX5015MO.. (2)RDHX6218MO.. (2)RDMT6218MOT (2)
R.187.250
.312
L1.181.38
1.69
D1.728.945
1.14
T-15T-15
A-20
Wrench
Note: All cutters are supplied without inserts.
Recommended Cutting Conditions
RDHX3712MOSRDHX3712MOTRDHX5015MOSRDHX5015MOTRDHX6218MOSRDHX6218MOTRDMT6218MOT
.125
.125
.156
.156
.187
.187
.187
1111112
•
•
•
•
•
• •
•
•
•
•
•
••
CATALOG NUMBER DIMENSIONSA T
FIG. COATED GRADESJC5003 JC5015 JC5025 JC5030 JC5040
.375
.375
.500
.500
.625
.625
.625
Fig. 2
A 150
T
Fig. 1A 150
T
LR
D D1
MD
Specifications
Inserts
Low Carbon Steel(125-180HB)
Medium Carbon Steel(170-220HB)
Alloy Steel(200-260HB)
Tool Steel, Die Steel(280-370HB)
Stainless Steel(150-270HB)
Grey Cast Iron(200-250HB)
Nodular Cast Iron(180-250HB)
JC5030JC5040JC5030JC5040
JC5030, JC5015JC5003
JC5030, JC5040,JC5015, JC5003
JC5015JC5003JC5030JC5015JC5030JC5015
4,000
3,500
2,500
2,200
2,800
3,000
2,400
WORKMATERIAL
INSERTGRADE
N (rpm)
.750”TOOL DIAMETER
1.00” 1.25”
F (ipm)
110
95
70
60
70
100
80
.080”MAX D.O.C.
.100” .120”N (rpm) F (ipm) N (rpm) F (ipm)
3,100
2,700
2,200
1,900
2,200
2,400
1,900
85
75
55
50
55
80
65
2,450
2,200
1,700
1,500
1,700
1,900
1,500
70
60
45
40
45
60
50
Face Milling Shoulder Milling Pocket Milling Copy Milling Helical Interpolation
MSN-M6-1.0-S050C
MSN-M6-2.0-S050C
MSN-M6-3.0-S050C
MSN-M8-2.0-S062C
MSN-M8-4.0-S062C
MSN-M8-6.0-S062C
MSN-M10-2.0-S075C
MSN-M10-4.0-S075C
MSN-M10-6.0-S075C
MSN-M12-2.0-S100C
MSN-M12-4.0-S100C
MSN-M12-6.0-S100C
MSN-M12-8.0-S100C
MSN-M16-2.0-S125C
MSN-M16-4.0-S125C
MSN-M16-6.0-S125C
MSN-M16-8.0-S125C
.452
.452
.452
.591
.591
.591
.728
.728
.728
.945
.945
.945
9.45
1.14
1.14
1.14
1.14
1.00
2.00
3.00
2.00
4.00
6.00
2.00
4.00
6.00
2.00
4.00
6.00
8.00
2.00
4.00
6.00
8.00
3.15
3.93
5.12
5.00
7.00
9.00
5.00
7.00
9.00
5.00
7.00
9.00
11.00
5.00
7.00
9.00
11.00
.500
.500
.500
.625
.625
.625
.750
.750
.750
1.00
1.00
1.00
1.00
1.25
1.25
1.25
1.25
M6
M6
M6
M8
M8
M8
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
Phone800-74-DIJET734-454-9100
Fax734-454-9395
Dijet Incorporated45807 Helm StreetPlymouth, MI 48170 U.S.A.
No part of this catalog may be printed, copied or reproduced without the expressed written permission of DIJET, Inc.
®
Modular Head Holders
Carbide Holder with Coolant Hole
®
Specifications
CATALOG NUMBER DIMENSIONSD MD APPLICABLE HOLDERS
MBN-120-M6, MRN-120-M6
MIC-2062-M8, MBN-160-M8, MRN-160-M8
MSH-2062-M8, MEC-2062-M8
MSW-2075-M10, MSH-2075-M10, MIC-2075-M10,
MIC-3075-M10, MBN-200-M10, MRN-2075-M10,
MRN-200-M10, MDH-2075-M10, MEC-2075-M10
MSW-2100-M12, MSH-2100-M12, MIC-2100-M12,
MIC-3100-M12, MBN-250-M12, MRN-250-M12,
MDH-2100-M12, MEC-2100-M12
MSW-2125-M16, MSH-2125-M16, MIC-2125-M16,
MIC-3125-M16, MBN-300-M16, MRN-300-M16,
MRN-320-M16, MDH-2125-M16, MEC-2125-M16
l1 L d
D
l1
d
L
MD
Coming Soon
![[For High-Precision Parts and Die/Mold Applications]bulmakmetal.com/wp-content/uploads/2016/10/MP-46V... · 1 2 Vertical Machining Center [For High-Precision Parts and Die/Mold Applications]](https://static.fdocuments.in/doc/165x107/5ab19b517f8b9ac3348ca748/for-high-precision-parts-and-diemold-applications-2-vertical-machining-center.jpg)
