High flow - Cv of 1.2 to 49.5 multi-directional and 4/2 ...cdn.norgren.com/pdf/Prospector Series...

2

VALVES

VAL-224For further information www.norgren.com

FluidsFiltered and lubricated compressed air or vacuum. Prospector poppet valves with A1, AA, or A4 air operators or with C, D, F, or X series solenoid operators may be used with filtered, non-lubricated compressed air or vacuum, although tests indicate that service life will be reduced. Valves with other operators must not be used in non-lubricated service.

Seal CompatibilityProspector poppet valve seals are compatible with most good quality O-ring lubricants, including:

DC BR-2+ grease (Dow Corning) DC 44 grease (Dow Corning) Magnalube G (Saunders Industries) Non-detergent mineral based oil

such as Mobil DTE light oil.

Poppet valve seals are not compatible with WD-40 or commonly used deicer fluids. Consult factory to verify compatibility of lubricants or fluids not listed above.

Valve ExhaustThe valve exhaust port must not be restricted with anything more than a muffler or equal pipe size (most exhaust ports are larger than the inlet port). Back pressure on the exhaust side of the valve poppets can, under some conditions, result in failure to operate. If exhaust is to be piped away, piping should be installed horizontally ar oat a downward angle from the valve to provide drainage an minimize sludge formation.

Use of Speed ControlsSpeed controls may be installed in the exhuast port on Norgren 3-port/2-position multi-direction popped valves. Note: On all other poppet valves, speed controls should only be installed in the air line between the valve and the air-operated device and as close as possible to the device.

Vacuum ServiceValves that can be used in vacuum service are inentified by a “J" in the 6th position of the model number.For on-off application of vacuum, use a normally closed 2-port/2-position (2-way) valve. Connect the vacuum to the inlet port. When the valve is actuated, vacuum will be applied to the outlet port.For selecting alternately between vacuum and pressure, use a normally open 3-port/2-position (3-say) valve. Connect the vacuum to the exhaust port and vent the inlet port. When the valve is actuated, vacuum will be applied to the outlet port.

In addition, 4-port/2-position (4-way) valves can be connected the same way as 3-port/2-position (3-way) valves for selectin alternately between vacuum and pressure or vacuum and vent. That is, connect the vacuum to the exhuast port and pressure or vent to the inlet port. When the valve is actuated, the cylinder ports (outlets) will be alternately switched between vacuum and pressure or vacuum and vent.

Prospector Series Poppet Valves 1/4" to 2" Air Pilot Actuated 2/2, 3/2, & 4/2 Inline Valves

High flow - Cv of 1.2 to 49.5Durable, robust constructionTwo mounting styles: inline or subbase1/4" to 2" ports (BSPP or PTF threads)Wide range of Air Pilot Operators availableFour functional types: available in 2/2, 3/2, 3/2 multi-directional and 4/2 configurations

Technical data

Medium: Filtered and lubricated or non-lubricated compressed air or vacuum. Operation:Poppet valve air pilot actuated.

Mounting:Through-holes in valve body and subbase.Port Size:1/4" to 2" PTF, BSPPOperating Pressure:300 psig (Maximum 20.7 bar). For details see overleaf.

Flow Characteristics: Basic size Function Cv* 1/4" 3/2 & 4/2 1.2 - 1.8 1/2" 2/2, 3/2 & 4/2 3.2 - 5.8 1" 2/2, 3/2 & 4/2 10.3 - 17.72" 2/2 & 3/2 39.6 - 49.5*See VAL-12-58 for additional flow information.

Operating Temperature:-20°F to 175°F** (-29°C to 79°C)**Consult Technical Service for use below 35°F (+2°C).MaterialsBody: Aluminum alloy body, piston, poppets and subbase.Operators: Zinc or aluminum air pilot operators.Elastomers: Nitrile rubber seals. (Fluorocarbon seals are optional, contact Technical Services.)

VALVES

2


Use this chart as a product deconfigurator. It is not designed to “build" model numbers.

7 & 8 Air OperatorsA1 = Single, PTF ThreadsAA = Single, BSPP Threads

Position in Model Number

1 2 3 4 5 6 - 7 8 Valve Body Operator

1 Valve Type

A = 2-Port/2-Position, Normally Closed.

B = 2-Port/2-Position, Normally Open.

C = 3-Port/2-Position, Multi-Directional.

D = 3-Port/2-Position, Normally Closed.

E = 3-Port/2-Position, Normally Open.

F = 4-Port/2-Position (4-way).

2 Mounting Style

1 = Inline, PTF Threads

A = Inline, BSPP Threads

3 & 4 Basic Size

01 = 1/4" Basic, (Valve Types D, E, F)

1/2" Basic, (Valve Types A, B, C)

02 = 1/2" Basic, (Valve Types C, D, E, F, G)

1" Basic, (Valve Types A, B)

03 = 1" Basic, (Valve Types C, D, E, F, G)

2" Basic, (Valve Type A)

04 = 1" Basic, (Valve Types D, E)

2" Basic, (Valve Type C)

5 Port Size PTF

2 = 1/4" Ports

3 = 3/8" Ports

4 = 1/2" Ports

5 = 3/4" Ports

6 = 1" Ports

7 = 1-1/4" Ports

8 = 1-1/2" Ports

9 = 2" Ports

6 Internal Variation

H = External Pilot Supply.

J = Vacuum Service. Has an external pilot supply with heavy spring.


2

VALVES



2/2 Normally Closed air to operate/spring return

Model Port Size Cv Port A to B Pilot Port Size Operating Pressure* Pilot Pressure* Repair Kit

B1012H-A1 1/4" PTF 2.3 1/8" PTF 30-150 psig 30 psig or greater than supply pressure 53474-03

BA012H-AA 1/4" BSPP 2.3 1/8" BSPP 30-150 psig 30 psig or greater than supply pressure 53474-03









B1026H-A1 1" PTF 15.4 1/8" PTF 30-150 psig 30 psig or greater than supply pressure 53475-01

BA026H-AA 1" BSPP 15.4 1/8" BSPP 30-150 psig 30 psig or greater than supply pressure 53475-01

B1027H-A1 1-1/4" PTF 17.9 1/8" PTF 30-150 psig 30 psig or greater than supply pressure 53475-01

BA027H-AA 1-1/4" BSPP 17.9 1/8" BSPP 30-150 psig 30 psig or greater than supply pressure 53475-01

* Vacuum service replace the 6 digit “H” with a “J”, this will then allow the operating pressure down to 29" Hg, with a pilot pressure of 30-150 psig

Air Pilot Version

2/2 Normally Closed air to operate/spring return

Model Port Size Cv Port A to B Pilot Port Size Operating Pressure* Pilot Pressure* Repair Kit

A1012H-A1 1/4" PTF 2.1 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53474-03

AA012H-AA 1/4" BSPP 2.1 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53474-03









A1026H-A1 1" PTF 13.5 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

AA026H-AA 1" BSPP 13.5 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01

A1027H-A1 1-1/4" PTF 16.3 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

AA027H-AA 1-1/4" BSPP 16.3 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01

A1038H-A1 1-1/2" PTF 34 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53822-01

AA038H-AA 1-1/2" BSPP 34 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53822-01

A1039H-A1 2" PTF 39.6 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53822-01

AA039H-AA 2" BSPP 39.6 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53822-01


OUTB

AIN

Normally Open

OUTB

AIN

Normally Closed

VALVES

2



Air Pilot Version

3/2 Normally Closed air pilot to operate/spring return Model Port Size Cv

In to Out portCv Out to Exh port

Pilot Port Size

Operating Pressure*

Pilot Pressure* Repair Kit

D1012H-A1 1/4" PTF 1.5 1.8 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53473-05

DA012H-AA 1/4" BSPP 1.5 1.8 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53473-05













D1036H-A1 1" PTF 13.2 14.6 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

DA036H-AA 1" BSPP 13.2 14.6 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01

D1047H-A1 1-1/4" PTF 16.6 18.4 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

DA047H-AA 1-1/4" BSPP 16.6 18.4 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01


3/2 Normally Open air pilot to operate/spring return

Model Port Size Cv In to Out port

Cv Out to Exh port

Pilot Port Size

Operating Pressure

Pilot Pressure Repair Kit

E1012H-A1 1/4" PTF 1.5 1.8 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53473-05

EA013H-A1 3/8" PTF 1.7 1.8 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53473-05


EA024H-AA 1/2" BSPP 4.6 5.8 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53474-03


EA025H-AA 3/4" BSPP 5.4 6.2 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53474-03

E1036H-A1 1" PTF 13.2 14.6 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

EA036H-AA 1" BSPP 13.2 14.6 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01

E1047H-A1 1-1/4" PTF 16.6 18.4 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

EA047H-AA 1-1/4" BSPP 16.6 18.4 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01

EXH IN

OUT

EXH IN

OUTNormally Closed

Normally Open

EXH IN

OUTNormally Open

2

VALVES


Air Pilot Version

3/2 Multi-directional air pilot to operate/spring return

Model Port Size Cv A to C port

Cv A to B port

Pilot Port Size

Operating Pressure*

Pilot Pressure* Repair Kit

C1012H-A1 1/4" PTF 2.50 2.00 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53474-03

CA012H-AA 1/4" BSPP 2.50 2.00 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53474-03









C1036H-A1 1" PTF 17.70 13.20 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

CA036H-AA 1" BSPP 17.70 13.20 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01

C1037H-A1 1-1/4" PTF 18.30 14.00 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-01

CA037H-AA 1-1/4" BSPP 18.30 14.00 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-01

C1048H-A1 1-1/2" PTF 44.80 33.10 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53822-01

CA048H-AA 1-1/2" BSPP 44.80 33.10 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53822-01

C1049H-A1 2" PTF 49.50 40.00 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53822-01

CA049H-AA 2" BSPP 49.50 40.00 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53822-01

4/2 air pilot to operate/spring return

Model Port Size Cv In to CY2

Cv CY1 to Exh

Cv In to CY1

Cv CY2 to Exh

Pilot Port Size

Operating Pressure

Pilot Pressure Repair Kit

F1012H-A1 1/4" PTF 1.2 1.6 1.2 1.6 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53473-05

FA012H-AA 1/4" BSPP 1.2 1.6 1.2 1.6 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53473-05

F1013H-A1 3/8" PTF 1.4 1.6 1.4 1.6 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53473-05

FA013H-AA 3/8" BSPP 1.4 1.6 1.4 1.6 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53473-05

F1023H-A1 3/8" PTF 3 4.5 3.1 4.3 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53474-06

FA023H-AA 3/8" BSPP 3 4.5 3.1 4.3 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53474-06

F1024H-A1 1/2" PTF 4 5.4 4.1 5.1 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53474-06

FA024H-AA 1/2" BSPP 4 5.4 4.1 5.1 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53474-06

F1025H-A1 3/4" PTF 4.8 5.8 5 5.4 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53474-06

FA025H-AA 3/4" BSPP 4.8 5.8 5 5.4 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53474-06

F1035H-A1 3/4" PTF 10.3 13.1 11 12.5 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-06

FA035H-AA 3/4" BSPP 10.3 13.1 11 12.5 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-06

F1036H-A1 1" PTF 11.3 14.3 12.9 13.4 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-06

FA036H-AA 1" BSPP 11.3 14.3 12.9 13.4 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-06

F1037H-A1 1-1/4" PTF 11.6 14.5 14.3 13.7 1/8" PTF 0-150 psig 30 psig or greater than supply pressure 53475-06

FA037H-AA 1-1/4" BSPP 11.6 14.5 14.3 13.7 1/8" BSPP 0-150 psig 30 psig or greater than supply pressure 53475-06


OUT2 OUT1

AIN

B C

Distributor

IN2 IN1

OUTA

B C

Selector

EXH IN

OUTA

C B

Normally Closed

EXH IN

OUTA

B C

Normally Open

CYL2 CYL1

IN EXH

VALVES

2


1.50(38.1)3.00 (76.2)

3.06

(77.

7)1.

56 (3

9.6)

3/8", 1/2", 3/4", 3/4"1/4", 3/8", 1/2", 3/4"

3.89

(98.

8( (S

td))

4.15

(105

.4) (

Indi

cato

r)

1.03 (26.2)

1.03

(26.

2)

1.94

(49.

3)

2.75

(69.

8)

2.31 (58.7)2.00 (50.8)

1.00 (25.4)

.28

(7.1

) Dia

.(1 P

lcs)

.87 (22.1)

1/4", 3/8", 1/2", 3/4"

3.06 (77.7)

2.50 (63.5)

1.13 (

28.7)

3/8", 3/8"

.53 (13.5)

2.69

(68.

3)

.88

(22.

4)

.53 (13.5)

1.56

(39.

6)

3.00

(76.

2)

3.56

(90.

4)

.28 (7.1) TYP

.22 (5.6) Dia. (2 Plcs)

1/4", 3/8"1/4", 3/8"

3/2 Inline Bodies

Basic 1/4-Inch Body D101*B & E101*B(3-Port/2-Position Pilot Operated Valve)

Basic 1/2 - Inch Body D102*C & E102*C(3/2 Pilot Operated Valve)

INDICATOR PINOPTION

3.89

(98.

8(St

d))

.125 (3.2) Travel

Dimensions in inches (mm)


2

VALVES


2.00 (50.8)

4.00 (101.6)

4.06

(103

.1)

2.06

(52.

3)

3/4", 1",1-1/4" 1", 1-1/4", 1-1/4"

2.75 (69.9)1.38 (34.9)3.13 (79.5)

16.6

(156

.6) (

Std)

6.20

(157

.5) (

Indi

cato

r ) 1.90

(48.

3)

2.02

(51.

3)

3.40

(86.

4)

1.25

(31.

8)

4.65

(118

.1)

.41

(10.

4) D

ia. (

2 Pl

cs)

3/4", 1", 1-1/4"


Basic 1 - Inch Body D103*C, D104*C, E103*C & E104*C(3/2 Pilot Operated Valve)

6.16

(156

.6) S

td6.

20 (1

57.5

) Ind

icat

or

.20 (5.1) Travel

INDICATOR PINOPTION


Basic 1/2 - Inch Body C101*C, C102*C, C105*C & C106*C(3/2 Multi-Directional Pilot Operated Valve)

AC

B

1.00 (25.4)

.28 (7.1) �Dia. (2 plcs)

2.13 (54.1)

1.44

(36.

6)

3.20

(81.

3)�

1/4"

, 3/8

", 1

/2"

Port

s

1.66

(42.

2)

.84

(21.

3)

1.50 (38.1)3.00 (76.2)

3.06

(77.

7)1.

56 (3

9.6)

2.50

(63.

5)1.44

(36.

6)

1/4", 3/8", 1/2", 3/4"

�

1/4", 3/8", 1/2", 3/4"�

�

1/4", 3/8", 1/2", 3/4"

�

3/2 Multi-Directional Inline Bodies

BOTTOM VIEW

VALVES

2


Basic 1 - Inch Body C103*C(3/2 Multi-Directional Pilot Operated Valve)

Basic 2 - Inch Body C104*C & C108*C(3/2 Multi-Directional Pilot Operated Valve)

2.88 (73.2)

3.14

(79.

8)

5.49

(139

.4) 1.

77 (4

5.0)

3.14

(79.

8)

2.38

(60.

5)

.16 (4.1)

4.62 (117.3)

2.31 (58.7)

3.31

(84.

1)

4.10

(104

.1)

2.06

(52.

3)

3/4", 1", 1-1/4"

1.13 (28.7)

3/4", 1", 1-1/4"

�

3/4", 1", 1-1/4"

6.31 (160.3)3.16 (80.2)

9.35

(237

.5)

4.31

(109

.5)

4.31

(109

.5)

5.03 (127.8)2.52 (64.0)

�

1-1/2", 2"

1-1/2", 2"1-1/2", 2" BOTTOM VIEW

OPERATOR



2

VALVES


1.50 (38.1)

3.00 (76.2)

3.75 (95.3)2.00 (50.8)

A

1.69

(42.

9)

1.75 (44.5)

1.94

(49.

3)

.88

(22.

4)

.75

(19.

1)

2.75

(69.

9)

1.63 (41.4)

3.00 (76.2)

.34 (8.6) Dia. (2 plcs)

3.94

(100

.1)

.38

(9.7

) TYP

3/8", 1/2", 3/4"1/2", 3/4", 3/4"

.88 (22.4)

3/8", 1/2", 3/4"

Basic 1/4 - Inch Body F101*C(4/2 Pilot Operated Valve)

1.75 (44.5).69 (17.5)

3.13

(79.

5)1.

56 (3

9.6)

3.00 (76.2)1.50 (38.1)

1.22

(31.

1)

.66 (16.8) .84 (21.3)

1.15

(29.

1)

1.84

(46.

7)

.46 (11.7)

2.73

(69.

3)

1/4", 3/8"

.59

(15.

0)

1/4", 3/8"

3/8", 3/8"

Basic 1/2 - Inch Body F102*C(4/2 Pilot Operated Valve)

Basic 1 - Inch Body F103*C(4/2 Pilot Operated Valve)

TOP VIEW

TOP VIEW

4/2 Inline Bodies



2.25 (57.2)

4.00 (101.6)

4.50 (114.3)

2.50

(63.

5)

.38

(9.7

) TYP

5.00

(127

.0)

1.25 (31.8)2.50 (63.5)

3.49

(88.

6)

6.23

(158

.2)

1.75 (44.5)

3.50 (88.9)

1.44

(36.

6)

.41 (10.4) Dia. (2 plcs)

3.49

(88.

6)

2.24

(56.

9)2.

50 (6

3.5)

3/4", 1", 1-1/4"3/4", 1", 1-1/4"1", 1-1/4", 1-1/4"

VALVES

2


Valve Body Operator with Standard Cable Grip Connector

CC CE, CF, CY

* Gasket 0.03 (0.8) thick included in dimensions.

Optional C Series Conduit HousingC0, C1

1.59 (40.4)

Conduit Port 1/2" NPT

.32 (7.9)

Manual Override Locking

External Pilot Port 1/8" NPTF

3.00

(76.

2)2.

06 (5

2.3)

3.09

(78.

5)*

.34 (8.6)

Optional P Series

.94

(23.

9)

3.00 (76.2) Dia.

External Pilot Port 1/8" NPTF

.62

(15.

7)

Aux. Outlet - 1/8" NPTF (Can be used for operating additional remote valve.)

1.87

(47.

5)

4.03

(102

.4) A

C O

per.

.36 (9.1)

Conduit Port1/2" NPSM

Exhaust Port1/8" NPTF

(Do Not Restrict)

P1

Valve body operator with optional X Series - Hazardous LocationX1

1.66 (42.2)


3.00

(76.

2)

.31 (7.9)Manual Override

- Locking

External Pilot Port1/8" NPTF

Exhaust Port1/4" NPT

4.22

(107

.2)

2.36

(59.

9)

.34

(8.6

)*

1.66 (42.2)


3.00

(76.

2)

.31 (7.9)Manual Override

- Locking

External Pilot Port1/8" NPTF

Exhaust Port1/4" NPT

4.22

(107

.2)

2.36

(59.

9)

.34

(8.6

)*

Solenoid housings can be rotated 360°




NCA4-p37A

1/4"

0.67

(17)

*3.

00 (7

6)

A1 and AA single


3.00 (76) Dia.2.93 (74)

3.18

(81)

*

Manual Override

1/8" - 27 NPT External Pilot Port

1/8" Solenoid Exhaust

1.29

(33)4.41 (112)


3.00 (76) Dia.

3.30

(84)

*

Exhaust Diffuser

Manual Override

1/8" NPT ExternalPilot Port

0.79

(20)

1.97 (50)

High flow - Cv of 1.2 to 49.5 multi-directional and 4/2 ...cdn.norgren.com/pdf/Prospector Series...

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Transcript of High flow - Cv of 1.2 to 49.5 multi-directional and 4/2 ...cdn.norgren.com/pdf/Prospector Series...