High-Efficiency Full-Bridgeless PFC Power Supply Circuit Noriyuki Oiwa, Shogo … · 2019-08-18 ·...

1
High-Efficiency Full-Bridgeless PFC Power Supply Circuit Noriyuki Oiwa, Shogo Katayama,Yasunori Kobori, Anna Kuwana, Haruo Kobayash (Gunma University) 1.Objective [1] Y. Kobori, L. Xing, G. Hong, T. Shishime, M. Ohshima, H. Kobayashi, N. Takai, K. Niitsu, “Novel AC-DC Direct Converter Design with PFC”, International Conference on Power Electronics and Power Engineering, Phuket, Thailand (Dec. 2011). [email protected] Reference 6.Conclusion 3.Proposed Circuit 4.Simulation Result 5.Relation Vlim AC-DC converter improvement Efficiency Decreasing Conduction loss Diode brede MOSFETs 2.Background AC-CD converter usage Decreasing switching loss and conduction Loss Goal Good! Bad! Very good! Change module in Bridge Diodes MOSFETs Efficiency increases 5.0% Optimal Vlim choice Causes efficiency downDiode Bridge Generating reverse current Problem Easier use Low cost Good point Constant Loss (conduction voltage 1V ) Bad point -100 50 -6 2 473 476 500 505 510 515 520 525 530 535 540 910 916 Time(ms) Vin (V) Vo (V) Io (mA) Iin (A) 4A 3V 4mA 142V -100 50 -6 2 401 405 409 500 505 510 515 520 525 530 535 540 1.21 1.225 Vin (V) Vo (V) Io (mA) Iin (A) Time(ms) 4A 4V 10μA 142V Conventional PFC Half-Bridgeless PFC -100 50 -6 2 390 398 65 70 75 80 85 90 95 100 1.3 1.325 Time(ms) Vin (V) Vo (V) Io (mA) Iin (A) 4A 8V 25μA 142V Full-Bridgeless PFC Efficiency 94.2 % 97.2 % 99.6 % 98.9 99 99.1 99.2 99.3 99.4 99.5 99.6 99.7 40 50 60 70 80 90 100 110 120 efficiency VLim Vin=AC100 (V) Vin=AC85 (V) (%) (V) Vlim smaller generate reverse current Vlim larger Nearly Half-Bridgeless operation Not Boost Voltage! Efficiency Down! [2] H. Kobayashi, T. Nabeshima (Editors), Handbook of Power Management Circuit, Pan Stanford Publisher (2016). [3] N. Miki, N. Tsukiji, K.Asaishi, Y. Kobori, N. Takai, H. Kobayashi, “EMI Reduction Technique With Noise Spread Spectrum Using Swept Frequency Modulation for Hysteretic DC-DC Converters”, IEEE International Symposium on Intelligent Signal Processing and Communication Systems, Xiamen, China (Nov. 2017) Vin PFC circuit sw1 sw2 sw3 sw4 Rout V Lim Controler Limit switching operation (Vlim) 0 1 2 3 4 5 25 30 35 40 45 0 1 2 3 4 Time(ms) 40 35 30 25 20 45 5 0 5 5 5 0 0 0 Switching Pulse at sw1 Switching Pulse at sw2 Switching Pulse at sw3 Switching Pulse at sw4 (V) (V) (V) (V) (V) Limit Switching Switching limits by Vin value Add safety time Best point : Vlim 40~50V PFC circuit sw1 sw2 sw3 sw4 Rout Vin Only normal switching Not Boost Because reverse current generate! As replaced by MOSFETs, efficiency is increased. Full-Bridgeless PFC PFC: Power Factor Correction 2B-08 Output increases gradually

Transcript of High-Efficiency Full-Bridgeless PFC Power Supply Circuit Noriyuki Oiwa, Shogo … · 2019-08-18 ·...

Page 1: High-Efficiency Full-Bridgeless PFC Power Supply Circuit Noriyuki Oiwa, Shogo … · 2019-08-18 · High-Efficiency Full-Bridgeless PFC Power Supply Circuit Noriyuki Oiwa, Shogo Katayama,Yasunori

High-Efficiency Full-Bridgeless PFC Power Supply Circuit

Noriyuki Oiwa, Shogo Katayama,Yasunori Kobori, Anna Kuwana, Haruo Kobayash

(Gunma University)

1.Objective

[1] Y. Kobori, L. Xing, G. Hong, T. Shishime, M. Ohshima, H. Kobayashi, N. Takai, K. Niitsu, “Novel AC-DC Direct Converter

Design with PFC”, International Conference on Power Electronics and Power Engineering, Phuket, Thailand (Dec. 2011).

[email protected]

Reference

6.Conclusion

3.Proposed Circuit

4.Simulation Result

5.Relation Vlim

AC-DC converter improvement

➾ Efficiency

Decreasing Conduction loss

Diode brede → MOSFETs

2.Background

AC-CD converter usage

・ Decreasing switching loss

and conduction Loss

Goal

Good!Bad!Very good!

● Change module in Bridge

Diodes → MOSFETs

Efficiency increases 5.0%

● Optimal Vlim choice

Causes efficiency down!

Diode Bridge

Generating reverse current

Problem

• Easier use• Low cost

Good point

• Constant Loss(conduction voltage 1V )

Bad point

Vin

/ V

-100

50

Iin /

A

-6

2

Vo /

V

473

476

time/mSecs 5mSecs/div

500 505 510 515 520 525 530 535 540

Io /

mA

910

916

Time(ms)

Vin

(V

)V

o (

V)

Io (

mA

)Ii

n(A

)

4A

3V

4mA

142V

Vin

/ V

-100

50

Iin

/ A

-6

2

Vo2 / V

401

405

409

time/mSecs 5mSecs/div

500 505 510 515 520 525 530 535 540

Iout / A

1.21

1.225

Vin

(V

)V

o (

V)

Io (

mA

)Ii

n(A

)

Time(ms)

4A

4V

10μA

142V

Conventional PFC Half-Bridgeless PFC

Vin

/ V

-100

50

Iin /

A

-6

2

Vo /

V

390

398

time/mSecs 5mSecs/div

65 70 75 80 85 90 95 100

Iout

/ A

1.3

1.325

Time(ms)

Vin

(V

)V

o (

V)

Io (

mA

)Ii

n(A

) 4A

8V

25μA

142V

Full-Bridgeless PFC

Efficiency 94.2% 97.2% 99.6%

98.9

99

99.1

99.2

99.3

99.4

99.5

99.6

99.7

40 50 60 70 80 90 100 110 120

eff

icie

ncy

VLimVin=AC100 (V) Vin=AC85 (V)

(%)

(V)

Vlim smaller

→ generate reverse current

Vlim larger

→Nearly Half-Bridgeless operation

Not Boost Voltage!

Efficiency Down!

[2] H. Kobayashi, T. Nabeshima (Editors), Handbook of Power Management Circuit, Pan Stanford Publisher (2016).

[3] N. Miki, N. Tsukiji, K. Asaishi, Y. Kobori, N. Takai, H. Kobayashi, “EMI Reduction Technique With Noise Spread Spectrum Using Swept Frequency

Modulation for Hysteretic DC-DC Converters”, IEEE International Symposium on Intelligent Signal Processing and Communication Systems, Xiamen,

China (Nov. 2017)

Vin

PFCcircuit

sw1

sw2

sw3

sw4

Rout

VLim

Controler

Limit switching operation (Vlim)

U6-O

UT

/ V

0

1

2

3

4

5

time/mSecs 5mSecs/div

25 30 35 40 45

U32-O

UT

/ V

0

1

2

3

4

Time(ms)4035302520 45

5

0

5

5

5

0

0

0

SwitchingPulse at sw1

SwitchingPulse at sw2

SwitchingPulse at sw3

SwitchingPulse at sw4

(V)

(V)

(V)

(V)

(V)

Limit Switching

Switching limits by Vin value

➡ Add safety time

Best point : Vlim 40~50V

PFCcircuit

sw1

sw2

sw3

sw4

RoutVin

Only normal switching

→ Not Boost

Because reverse current generate!

As replaced by MOSFETs, efficiency is increased.

Full-Bridgeless PFC

PFC: Power Factor Correction

2B-08

Output increases gradually