HI GH PRECAST STADIUM AND ARENA · PDF filePrecast Stadium and Arena Systems from High...

HIGH PRECASTSTADIUM AND ARENA SYSTEMS

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From concept to completion,High helps deliver your project on scope, on spec, on time, and on budget.

Precast Stadium and Arena Systems from High Concrete 3

High Performance Stadiums and Arenas 4

Precast Is the Leader for Performance, Quality, and Versatility 5

The All-Precast Stadium 6

High Rises to the Challenge: Stairs and Stadium Risers 7

High Precast Components Go the Distance 8

Cladding Panels: Put Your Best Foot Forward 9

The Surprisingly Green, LEED-Friendly Building Material 10

High Concrete Accessories 11

Across the Spectrum: Colors, Textures, and Finishes 12

Appearance and Cost Guide 14

High Stadium and Arena Systems Detail Gallery 14–17

High Stadium and Arena Systems Project Gallery 18–19

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High Precast FacadePanels realize any designtreatment, from ultra-modern to historicallyaccurate.

Precast Stadium and Arena Systems from High Concrete Group LLC Whether for indoor or outdoor facilities, High precast stadium and arena systems scorebig with architects, owners, and fans alike. For half a century, High precast has providedexceptional aesthetic and structural versatility, speed of enclosure, and durability. Noother material provides the combination of range of shapes, colors, and textures, fire-resistance, acoustical insulation, weather-tightness, long-term durability, lowmaintenance, and rapid, IAQ-friendly enclosure. Now, the newest innovation in precast,CarbonCast® using C-GRID® carbon fiber grid in lieu of steel mesh, enables facadecladding to be lighter, better insulating, and more durable—making precast even moreideal for cladding or enclosing stadiums and arenas.

When it comes to stadiums and arenas, High Concrete is the clear first choice. Since 1957we’ve provided precast products for more than 5,000 buildings. High will give you ourundivided attention to the details that make the difference in the successful fulfillment ofyour design. It’s our attention to detail at every step that has won us, and the customerswe serve, numerous national awards from PCI, ACI, and AIA.

From concept to completion, High Concrete Group will provide extensive design and specification assistance, connection detailing, construction scheduling and erectionplanning, samples, mock-ups, assembly testing, field erection, field-finishing and caulking, as well as other services to ensure a streamlined, high quality installation. That’s the High Advantage.

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tadiums and arenas for the 21stcentury are more than just a placeto watch the event. These large and

impressive structures offer a total experi-ence for the fan and family alike.

Precast concrete components are integralto most of the major stadiums and arenas in the nation, providing durability,efficiency, comfort, and cost-effectiveness.Precast also offers a vast range of structural and architectural shapes forunmatched design flexibility.

Precast prestressed concrete is the overwhelming choice for stadiums andarenas because of itsn Unlimited design options

n High strength and impermeability

n Superior quality and durability

n Speedy, all-weather construction

n Lower cost than cast-in-place concrete

n Low maintenance requirements

Outstanding Performance

High precast stadium and arena systemsare extremely high performing, deliveringn Greater impermeability and strength•Concrete mixes with low

water/cement ratios are enabled byfactory-controlled batching and immediate placement of concrete toyield higher strength mixes—averaging7,000 psi or more

• Precisely controlled air entrainmentalso results in minimal expansion andcontraction and reduced cracking andsurface scaling

n Safety Inherently superior fire resistancen Security Excellent impact/blast resistance

and great structural strength/durabilityfrom reinforcing, pre-stressing, or post-tensioning

n Environmental friendliness High thermal efficiency; recyclable materials

n Economy Low maintenance and lifecycle costs

When corrosion-resistant CarbonCast®

products are used, performance can beenhanced even more.Superior Quality

High precast is manufactured under carefully controlled factory conditions that enable concrete mixes with higherstrengths, corrosion-inhibiting admixtures to protect steel reinforcing,and consistently high quality.n Consistent results Computerized

batching and enclosed PCI-certified factory fabrication under controlledconditions that exceed PCI’s PlantCertification requirements• Superior to cast-in-place or tilt-up

construction

Optimum Durability

Precast leads the way for durability andease of maintenance. Because it is soimpermeable and corrosion resistant, itretains its original appearance for manyyears with minimal maintenance.n Abuse resistant Superior resistance to

the ravages of man and nature such asimpact, chlorides, and dirt

n Mold and mildew resistant Weathertight enclosures form larger impermeablecomponents that have fewer joints to caulk

Faster and Lower-Cost Fast-TrackConstruction—In All Weather

Factory-cast and factory-cured compo-nents are manufactured year-round andinstalled in almost any weather, whichresults in fewer schedule delays and fasteroccupancy.

Construction costs may also be reduced byn Single-source fabrication and erection

• Means less on-site labor with its associated congestion, cost, andschedule delays, and fewer qualityproblems due to manpower shortages

• Eliminates the usual delays caused bymultiple trades

n Just-in-time delivery • Reduces site disruption by requiring

fewer trades on site and reducing on-site storage, and often allows erectionwithin the structure’s footprint

n Rapid installation•Allows simultaneous erection of

structural elements and enclosuren Use of MEGA-Tees for deck areas•Means fewer, larger components go

up faster with fewer joints

• Requires fewer columns and footingsn Earlier project delivery and occupancy• Reduces general conditions, construc-

tion financing, and other carrying costs

• Speeds realization of revenue

Unrestrained Design Freedom

Designing with precast gives you ultimatedesign freedom and smart ways to solveproblems. On a constrained site, forexample, you might choose a parkinggarage to address traffic flow and contribute to sustainable design. Precastsystems provide peace of mind you won’tfind with other construction options.

SHIGH PERFORMANCE STADIUMS AND ARENAS

Put the High design andperformance advantage to work for you.

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Whether you’re building for baseball,football, hockey, basketball, soccer, auto racing, horse racing, or any other entertainment, precast offers infiniteappearance options. High Concrete willwork with you to develop the structureand the details to bring your vision tolife, on time and on budget.

Precast Beats Cast-In-Place

Precast concrete exceeds cast-in-placewith more consistent results, greaterimpermeability and strength, and fasterand lower-cost fast-track construction.High-strength precast concrete is virtuallyimpermeable and it resists damagingmoisture penetration. Prestressingenables even more efficient structuraldesign by allowing smaller, higherstrength, and stronger members andkeeping concrete in constant compres-sion to reduce or prevent cracking.

Post-Tensioning for Exceptional Performance

Post-tensioning can allow precast to formcomplex cantilever arm and ring beamconstruction to support the roofs of arenas and stadiums. Post-tensioning can also reinforce cantilevered rakerbeams which carry seating and provideunobstructed views of the playing field.

Precast stadiums and arenas can bedesigned to achieve any code-requiredfire rating, depending on concretethickness and connection details.

n When no fire rating is required,thin-flanged tees and exposed steelbearing and connection details can be used

n Where two-hour ratings are required,thick-flanged tees and all-concrete bearing and grouted or concrete-covered connection details will be used

A new method to improve building stabilityand prevent collapse from wind or seismicforces involves casting plastic sleeves intoshear walls. Prestressed strand is then fedthrough the sleeves and post-tensioned.

Studies have shown this to be an effectiveway to increase structural stability—at acost lower than conventional methods.

Call 1.800.PRECAST for details.

Precast Takes the Heat

Precast stadiums and arenas can bedesigned to achieve any code-requiredfire rating, depending on concretethickness and connection details.n When no fire rating is required,

thin-flanged tees and exposed steelbearing and connection details can be used

n Where two-hour ratings are required,thick-flanged tees and all-concrete bearing and grouted or concrete-covered connection details will be used

High precast = peace of mind…with expertdesign assistance, rapid installation, earlyproject completion, and longer-long-termdurability. Guaranteed!

Small Stadium Construction Phases and Time Line

Precast BuildingSystem

3. Pour floor levelingcoat as required

2. Erect structure,decks, cladding, shafts, stairs (whichincludes passivefireproofing)

1. Foundations

Steel Frame and Brick Veneer

8. Enclose columns

7. Install stairs

6. Build shafts

5. Erect scaffold and lay brick veneer

4. Spray onfireproofing

3. Form and pourdecks

2. Erect steel frame

1. Foundations

CIP Structure and Precast Exterior

6. Erect precastcladding

5. Strip and dispose of forms

4.Wait for structure,decks, shafts andstairs to cure

3. Pour structure,decks, shafts and stairs

2. Scaffold and forstructure, decks,shafts and stairs

1. Foundations

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Length of construction in weeks

PRECAST IS THE LEADER FOR PERFORMANCE, QUALITY AND VERSATILITY


THE PRECAST STADIUM

igh Concrete offers a variety ofstandard features and options tosupport your design needs. Crowd-

pleasing, easy-to-use precast stadiumcomponents from High Concrete includen Risersn Teesn Vomitory wallsn Architectural facadesn Raker beamsn Stairs and elevator enclosuresn Columnsn Flooring systemsn Insulated wallsn Parking garages

Pedestrian ramps, concessions, restrooms, and dressing room areas can allbe framed and constructed with precastelements.

Precast Plays Well with Others

Stadiums can be all-precast, precast withcast-in-place or precast/steel—or anycombination.

An all-precast exterior is the most economical choice because precast canserve a dual function—both structure and enclosure. But a precast stadium orarena can also be clad in whole or in part with other materials, such as glasscurtainwalls, stainless steel screened panels, aluminum louvers, and evenhand-laid brick veneers.

Often, exterior precast structural stairtowers are enclosed with materials suchas transparent glass or metal panels, foruser security and/or striking visual effect. With such a versatile construction material,the choice is yours.

We’ll Help You Find the Best Seat in the House

Mass-produced precast seating units canbe manufactured in a variety of config-urations and spans to provide quickinstallation and long-lasting service.

Based on overall seating height and thenumber of rows required, single, double,or triple riser units may be utilized. Triple riser units offer the fewest construction joints and pieces to erect,but single and double units are useful in transition areas.

Working with High from a design’sinception can help maximize use ofstandard forms to save money andexpedite construction.

High Is On Your Team

With High as a player on your designteam, you’ll have access to design andspecification help, connection detailing,and support from the initial planningphase of a project through construction.We’ll show you how to develop a projectto fit your budget.

In addition to coordination of componentsize, connections, schedules, and aesthetics,High will help you plan n Pedestrian traffic flown Span clearancesn Seating arrangementsn Drainage n Lightingn Maintenance schedules

As an active design-build partner, High caneven provide engineer-of-record servicesfor the structure above the foundation.

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Use of repetitivecomponents leadsto optimal costeffectiveness and constructionspeed.


HIGH RISES TO THE CHALLENGE: STAIRS AND STADIUM RISERS

irtually all stadiums designedtoday use precast concrete forseats and risers. Precast risers are

n Most cost-effectiven Quickest to erectn Most structurally soundn Best for longest spans

Risers can be single, double, or triple.Double and triple risers are the mostcommon because theyn Minimize crane picksn Reduce caulk jointsn Increase durability

Consult with High to determine which ofthe various riser options is best for yourproject.

Precast Helps Keep your Footing

Pedestrian safety is important in stadiums,where large numbers of people move inand out in a short time period. Othermaterials only offer a single walking surface finish. Precast offers a widerange of finishes to maximize safety andflexibilityn Smooth trowelledn Blastedn Light broomedn Form finishn In-laid treads

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Precast offers avariety of flooring finishesto create safewalkways forpedestrians.


HIGH PRECAST COMPONENTS GO THE DISTANCE

Decks, and Structural Floors Spandrels and Cladding Wall Panels andVomitory Walls

Column Stairs, Risers, andAccessories

Girders and RakerBeams

The Stadium and Arena “Kit of Parts”

Our easy-to-use precast concrete stadiumand arena components includen Teesn Spandrelsn Wall Panels n Girdersn Columnsn Stairs

Raker Beams

Raker beams are long, narrow steppedpieces, similar to stringers in staircases.

Raker beamsn Support seats and other piecesn Contribute to structural integrityn Can be manufactured to the unique

specification of your project

With High’s help in designing the optimumsized raker beams, you can significantlyincrease speed of construction. Oncedelivered and erected, raker beams create the template onto which othercomponents can be efficiently installed.

Spandrel Panels

These important structural elements maybe used as part of the stadium’s overallstability system.They can also add distinctivearchitectural flair. Available in customsizes and finishes, spandrel panels canhelp give a stadium an immediate, iconicvisual identity when seen from a distance.

Vomitory Panels

Vomitory panels are used to frame spectator entrances and exits. They can be load-bearing for seat sections.n Eliminating other supports to save on

material and structural costsn Contributing to speed of erection

Vomitory panels are available in a rangeof finishes.n Smoothn Textured broomn Custom architectural designs

MEGA-Tees and Double Tees

Double Tees create expansive, economical,durable floor systems for concourse areasand allow for fewer columns, more openplans, and brighter interiors, especially inparking garages n 15'-wide standard; 12'–16'-wide availablen Floor spans up to 75'n Roof spans up to 100'

n May have penetrations for MEPSC* systemsn Tee depths: 30"standard (18", 22", 24",

and 34"available)n Topping can be factory- or field-applied

Slabs/Hollowcore Planks

Precast slabs or hollowcore planks provide economical framing forn Vomitory floorsn Concourse floorsn Handicap-accessible platforms

They can help meet requirements for providing accessibility for the disabled,which often require non-typical framingin many areas of the structure. Solid slabs and hollowcore planks can easilyaccommodate framing requirements.

*MEPSC: Mechanical, Electrical, Plumbing, Security & Communication


Any precast structure can bebuilt from the same basic “kit of parts.”

CLADDING PANELS: COST EFFICIENT, EASY TO MAINTAIN, AND SAFE

Precast Wall Panels: Cost-Effective and Efficient

Precast panels from High can be the mostefficient way to clad your stadium orarena. Panel shapes that can be replicatedmany times will cut costs and expedite theconstruction process. And ultra-thin, ultra-light, ultra-corrosion resisting, and ultrainsulating CarbonCast® panels can maximizethe benefits of precast panels even moreand lighten superstructures to reduce cost.

Durable, high quality precast panels can cre-ate a variety of looks including thin brick ata fraction of the cost of masonry.

High precast panels can also be used inhigh-seismic zones, where other types ofmasonry design would be problematic.And precast panels can be designed in avariety of finishes, to blend smoothly withexisting neighborhoods, including usingdifferent finishes on different sides of thestadium. Precast can also be used to visually decrease the mass of a stadium.

The Next Generation: Carbon FiberReinforced Precast Panels Outperformthe Rest

CarbonCast® technology can reduce theweight of architectural cladding panels byup to 66 percent, offering improved dura-bility and insulation values up to steady-state R-30 for wall panels. CarbonCastarchitectural panels and structurally com-posite high-performance sandwich wallpanels weigh less and are more thermallyefficient than conventional precast andmany other wall assemblies, offering:

Keep in Shape with Proper Maintenance

Precast concrete requires very little maintenance—a major plus for structures such as municipal stadiums which may rely on city crews with limited budgets to keepthem repaired.

However, a regular and systematic maintenance regimen such as provided by HighConcrete’s StructureCareTM program will extend the life and good looks of your stadium. This consists of periodic inspections and attention to three types of maintenancen Housekeeping e.g. cleaning, restriping, and fixture maintenancen Preventive Maintenance including twice-yearly washdowns and maintenance

of sealants/caulking and roofingn Repairs such as patching cracks and spalls

Accessories Integrate Building withEnvironment

High Concrete offers a full line of accessories that seamlessly integrate with our precast systems

Screen wallsn Hide any unsightly view on the ground

or on the roofBollardsn For traffic control and security or

decorationn Can be made ready for lights

Benches and plantersn To further beautify the structure and

add comfort to its surroundingsSculpted wallsn For aesthetic reliefs not available with

other materialsn Signs,

n Lower weight n Superior resistance to the effects of the

environment; termite resistance n Reduced structural and foundation costs

due to lighter weight or structural capacity

n Reduced shipping and erection costsn Low environmental impact; LEED®

certification contribution

For more information about theCarbonCast line of products, visit www.altusprecast.com

CarbonCast® carbon fibermesh reinforced precast islighter—perfect for stadiumcladding panels. Because it’scorrosion-resistant, it’s alsoideal for adjacent parking structures.


oncrete is a key solution to modernconcerns about energy efficiency, protecting the environment and using

our resources wisely with many environmen-tal advantages throughout its manufactureand use. And because old concrete can bereused, the energy savings accrue indefinite-ly, making concrete one of the oldest andmost environmentally-friendly constructionmaterials currently available.

Natural and Recycled Materials

Some building materials rely on scarce ornonrenewable resources. In contrast, concrete is made from three commonlyavailable ingredients

n Watern Aggregate (stone, sand, and gravel)n Portland cement (a fine gray powder)

A growing list of recycled materials cancomplement these basic ingredients.Aggregates may contain safe industrial by-products, such as steelmaking’s slag.Portland cement can be supplemented bymaterials such as fly ash, a discard of coalburning power plants. Even cement’s manu-facturing process uses recycled materials.Each year, a single cement kiln can safelyburn one million old tires, conserving fossilfuels and reducing landfill.

Stronger, Lasts Longer

Since precast concrete is strong, virtuallyimpermeable, and resists fire, water, andweather, it has a longer service life than otherconstruction materials. Concrete’s durabilityreduces maintenance and reconstruction, conserving resources. Use of CarbonCast®

with C-GRID® carbon fiber grid reinforcing in double tees increases the longevity of a deckor parking structure even more, especially inareas where salt can exacerbate corrosion.And at the end of its service life, crushed con-crete can be reused as aggregate for pipes,foundation and road beds (more on page 13).

LEEDpoints with Precast

Precast can help supply LEED® credit infive of the six LEED categories. For example,choice of color in precast can affect bothlight reflectivity and thermal performance.Light colors help reduce the heat islandeffect and keep rooms comfortable.Albedo ratings of .3, with ratings up to ahighly reflective .7 are possible with manycommon mix designs, and especially thosethat employ white cement.

Year-Round Energy Efficiency in MixedUse Applications

Use of precast for the non-parking sec-tions of a mixed-use design will result inyear-round energy savings because thethermal mass of a concrete buildingreduces temperature swings. A concretebuilding n Requires cooling mainly during off-peak

times, when power is produced moreefficiently

n Can cost less to heat than a comparablestructure made of different materials

Using precast panels allows you to designeach facade differently to help manage thesolar gain or heat loss conditions unique toeach orientation. For instance, thick panels,panels designed for deep window recess-es, or integrally cast shading devices can beused on the south to manage solar heatgain, while on the north side, shallowrecesses can be used to maximize daylight-ing. Insulation values can also be variedwhen CarbonCast panels are used.

CTHE SURPRISINGLY GREEN, LEED-FRIENDLY, BUILDING MATERIAL

LEED Category Credit or Prerequisite Title Points Available LEED NCv2.2 LEED 2009

Sustainable SS Credit 5.1: Site Development: Sites Protect or Restore Habitat 1 1

SS Credit 7.1: Heat Island Effect: Non-Roof 1 1

SS Subtotal 2 2

Energy EA Prerequisite 2: Minimum Energy Performance Required Requiredand Atmosphere EA Credit 1: Optimize Energy Performance 1–10 1–19

EA Subtotal 10 19

Materials MR Credit 2.1: Construction Waste Management:and Resources Divert 50% From Disposal 1 1

MR Credit 2.2: Construction Waste Management:Divert 75% From Disposal 1 1

MR Credit 4.1: Recycled Content: 10% (post-consumer + pre-consumer) 1 1

MR Credit 4.2: Recycled Content: 20% (post-consumer + pre-consumer) 1 (1)

MR Credit 5.1: Regional Materials: 10% Extracted, Processed, & Manufactured Region 1 1

MR Credit 5.2: Regional Materials:20% Extracted, Processed, & Manufactured Region 1 1

MR Subtotal 6 6

Indoor EQ Credit 3.1: Construction Indoor Air Quality Environmental Management Plan: During Construction 1 1

EQ Subtotal 1 1Innovation ID Credit 1.1: Innovation & Design: Provide Specific Title 1* 1

ID Credit 1.2: Innovation & Design: Provide Specific Title 1* 1*



ID Credit 1.5: Innovation & Design: Provide Specific Title – 1*

ID Credit 2: LEED® Accredited Professional 1 1

ID Subtotal 1 2

Project Totals 20 29

LEED® PROJECT CHECKLIST: PRECAST CONCRETE POTENTIAL POINTS

*Up to 4 additional points can be earned, must be submitted and approved (not included in total).LEED NCv2.2: LEED Certified = 26 points LEED 2009: LEED Certified = 40 points( ) Current calculations insufficient, obtained in ID.

and DesignProcess

Quality


LEED-friendly attributes available from High:n Lightweight CarbonCast® products

• Less weight means less mass, less embodied energy,and reduced superstructure mass and cost

n Recycled materials

• EcoMixTM uses recycled water* and pozzolans madefrom waste products (e.g. slag, silica fume, and flyash), which reduces cement content in concrete

*Structural products only

HIGH CONCRETE ACCESSORIES

igh Concrete Accessories are engineered to eliminate make-shift embedments cobbled together from scrap materials.Noncorrosive and nonreactive, these components install

quickly, easily, and securely in any weather,and eliminate grouting,to save time and moneyn Double Tee Stem Blockouts provide through openings for

conduits in double tee stems or legsn Spandrel Sleeves are designed to facilitate through-bolted

connections between spandrels and columns on the inboard side

n Wide Shoulder Sleeves facilitate through-bolted connectionsbetween columns and spandrels on the inboard side

n Column Sleeves are appropriate for through-bolted connectionsbetween columns and spandrels on the outboard side

n Girder Sleeves are used for anti-roll connections between pre-cast column haunches and precast girders

n Grouted Connection Tubes facilitate panel-to-panel connections or connections to cast-in-place foundations andalso riser to riser connections

n Swift-Lift® Covers cover round lifting devices used on precastcomponents

n Burke Lift® Covers are designed to fit oval-shaped holes madeby Burke Lifters

High Concrete Accessories is always innovating and expandingits line. Visit www.highconcreteaccessories.com for new product updates.

Estimate how much you can save on your next job using HighConcrete Accessories by visitingwww.highconcreteaccessories.comand clicking on the SavingsCalculator.

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DoubleTee Stem Blockout

SpandrelSleeves &Caps

Column Sleeves &Caps

GroutedConnectionTubes

Swift-Lift®

CoversWide ShoulderSleeves & Caps

GirderSleeves

Dollars Per Piece

Cost Comparison Per Piece50

40

30

20

10

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Burke Lift®

CoversGroutedConnection Tubes/Weep

Short WideShoulder Sleeves & Caps

n High Concrete Accessoriesn Alternative


he plain, functional sports arena isa thing of the past. Today. sportscomplexes are designed to reflect

the character of the surrounding com-munity and to offer a complete recre-ational experience for the whole family.Precast gives you the aesthetic flexibilityto create an attractive venue.

A stadium built by High Concrete can bedesigned using an almost limitlesspalette of natural colors and finishes thatcan blend into any environment—whether modern or historic, formal orrustic—in addition to a variety of con-crete mix designs to match the perform-ance requirements of your project. Withsuch a versatile, visually rich material,you can choose color, form, and textureto express a unique and particulardesign vision by choosing from a variety ofn Aggregates n Finishesn Pigments n Veneersn Mixes n Shapes and Reveals

High Concrete will work with you fromthe beginning of a project to choose thefinish with the aesthetic and functionalattributes you need. And all componentswill be manufactured by High under factory-controlled conditions to ensure uniformhigh quality.

Precast concrete is also a great interiorfinish option—especially in large publicspaces like stadiums, gymnasiums, andnatatoriums—or in buildings such asschools, warehouses, manufacturingfacilities, and dormitories where impact-resistance and low-maintenance durabilityare required.

Color in Concrete

Color is achieved through a combinationof white or gray cement, coloringagents, or pigments, and fine or coarseaggregates added to the mix. High isexpert in matching color to existingbuildings. Matching caulk colors, stains,and paint are also available.

Mix Designs for Beauty and Strength

Environmentally friendly “green”mixdesign, including High’s innovativeEcoMixTM— concrete reinforced withpozollans made from waste products—can improve initial appearance and long-term performance by reducing shrinkageand temperature-induced cracking. Mixes that incorporate these recycledmaterials can improve concrete’s propertiesincluding resistance to moisture andimpact, load-carrying capacity, and evencomponent size.

Consult High Concrete to design a mixand finish that fits your budget whilemaintaining optimum strength anddurability and giving the visual appear-ance you desire.

To Seal or Not To Seal

Breathable sealers are used to keep afinish clean and reduce rain or dew-induced shadowing by resisting or preventing liquid moisture penetration.While sealers are not required to“waterproof” high-strength precastconcrete, they n Prevent streaking caused by runoff

from glazing systemsn Resist surface mold growth

Sealers can also guard against corrosionin steel mesh-reinforced double teesand other components exposed to chlo-rides. Sealers can be integral to the con-crete mix or surface-applied. The two

basic kinds of surface-applied sealersare penetrating sealers and face-fillingfilm sealers. Face filling film sealers prevent moisture absorption but needto be reapplied at regular intervals.Some sealers may affect color or finishappearance; integral sealers affect mixdesign.

Color-Matched Caulks Protect Against Moisture

A wide array of color matched siliconeor polyurethane joint sealants—alsoknown as caulks—are available. Siliconesealers usually have the highest initialcost, but are resistant to ultraviolet rays,and break down more slowly thanpolyurethane sealants. Polyurethanesealants bond well to concrete, alu-minum, etc. and have additives toimprove their resistance to breakdownscaused by ultraviolet rays. Both types ofsealants can be obtained with 5- and10-year warranties

Two-part polyurethane or silicone for-mulated for adhesion to concrete is recommended, along with an appropriateprimer.

Aggregates

Many color and texture options are possible by varying aggregate type andcolor, size, finishing process, and depth ofexposure. Combining color and textureaccentuates the natural beauty of aggregates.

Aggregate colors range from white topastel to red, black, and green.

Pigmented architectural precast Thin brick Light gray architectural precast Gray precast with with light sandblast form finish

ACROSS THE SPECTRUM: COLORS, TEXTURES, AND FINISHES

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The industry’s widest selection of additives,mixes, colors, and finishes offers total design flexibility.


Finishes

Precast concrete is cast in forms made ofwood, steel, concrete, or rubber. Asmooth form finish highlights the naturalmottled look of concrete as well as anyimperfections in the form. As a result, it’susually desirable to use an applied finishto achieve a more uniform appearanceand to bring out the full color, texture, andnatural beauty of the aggregates. Finishoptions includen Acid etch Reveals a smooth, sand-

textured surface resembling natural stonen Water washed Brings out the color and

texture of natural stonen Blasted Creates light, medium, or heavy

exposure of aggregaten Exposed aggregate Creates a near-full

exposure of the aggregates nearest thesurface

n Honed or Polished Yields a finish resembling granite or limestone

n Form-liner finishes and reliefs Usemolds to create textures and patterns

n Form finish Exposes natural color variations and surface imperfections intact

n Field paint or stain Can be applied foreconomical visual impact, although on-going maintenance is required

Veneers

Brick and stone veneers set in precastachieve the look of hand-laid masonry or stone cladding with greater constructionefficiency, safety, and water tightness.Veneers includen Thin brickn Half brickn Standard brickn Oversized brickn Honed or polished concrete blockn Tile (ceramic and terra cotta)n Stone (granite, limestone, and marble)

Limestone, marble, and granite veneers(e.g., 11⁄2"– 2" thick) can be drilled, fittedwith stainless steel pins, and cast into rigidprecast backers to provide large, full- orpartially-veneered panels. Stone-veneeredprecast panels can be an efficient way toclad high-rise buildings. For economy, natural stone veneers are often used onlower levels of buildings with matching custom-mixed all-precast panels on theupper levels.

These veneers also eliminate the fireproof-ing required to protect steel-framed curtainwall assemblies. To ensure best quality, and to speed installation, sealingbetween stone joints can be done in the

factory, leaving only the sealing betweenpanels to be completed in the field.

Form-Lined Shapes

Using plaster, rubber, grained wood, ropeor other material as a liner in the castingform can offer finishes, reliefs, textures,shapes, and patterns limited only by yourimagination.

Finishing Stadium StructuralComponents

All components are finished to PCICommercial Grade standards. Pigments,aggregates, and textures can all be usedto achieve a dramatic appearance on wallsand cladding (see page14). Structural components in fully enclosed spaces typi-cally receive a finely textured trowel finish.A light broom finish is used on surfaces subject to foot traffic.

For more detailed information about color,texture, and finish in concrete, see High’sPrecast Concrete Colors and Finishes Guide.

Thin brick is highly imperviouscompared to full or half-bricksdue to its molding process andbecause an impervious precastpanel backer replaces traditionalpervious “mortar” joints. Waterwill not get behind a thin brick-veneered precast panel andcause bricks to pop off. Thinbricks are modular and coursedimensions are fixed, so designsshould take this into account toavoid excessive cutting toachieve the desired look.

Cast-in thin brick replicates the look of full-depth brick but is more impervious and economical than full-depth depth brick veneers.


Thin brick keyways help lock into precast concrete. No repointingrequired.

Stadium and Arena System Components 15–16

Spandrels and Slabs 17

Project Gallery 18–19

Following are schematic details. Many applications require custom details. High Concrete will do all the final shop drawingsand engineer all precast concrete connections. Get standard or custom CAD details by calling us at 1.800.PRECAST. For schematic details for Parking Garages, see the High Precast Parking Systems brochure.

HIGH STADIUM AND ARENA SYSTEMS DETAIL GALLERY

Shape, Size, Accent, and Finish Options—Appearance and Cost Guide

NOTE: Concrete is made from natural materials which vary in the colors they yield over time. Samples will represent a color in the range of colors produced by a mix design.Older samples should only be used as a guide for initial color and finish selection. Fresh 12" x 12" samples should always be used to make near-final color and finish selec-tions. As with natural stone, mock-ups, produced near to the time of actual production, should be used for final color and finish selections. For samples, call 1.800.PRECASTand ask for the name of the sales representative nearest you.

n Low n Medium n High

Appearance Relative Appearance RelativeUniformity Cost Uniformity Cost

ShapesPerimeter–4 sides n $Perimeter–5 or more sides n $$–$$$$Non-Rectangular n $$–$$$Curved Shapes/Surfaces n $$$$$Punched Shapes (openings) n $$Returns n $$$SizesSmall Pieces n $$$$$Large Pieces n $

Thick Panels (up to 2 hour rated) n $ColorsStandard Mixes (where available) n $Custom Mixes n $–$$Grey Cement n $White Cement n $$Light Pigments n $$Dark Pigments–high dosage n $$$–$$$$Locally-Sourced Aggregates n $Quartz & Marble Aggregates n $$–$$$$Granite Aggregates (non local) n $$–$$$$Two Mix Colors per Piece n $$$–$$$$

AccentsPlain (no reveals) n $Shallow Reveals (3/4" or less) n $$Deep Reveals n $$$Reliefs (repetitive) n $$$Precast Trims and Projections n $$$$$

FinishesForm Finish n $Paint/Stain/Stucco n $$Light Blast n $$$Medium or Heavy Blast n $$Acid Etched n $$Retarded (exposed aggregate) n $$$Surface Sealer (optional) $ $Standard High-Repetition Form Liner (ribs, molded brick, stone, etc.) n $$$Custom or Low Repetition Form Liner n $$$–$$$$$Acrylic Brick (where available) n $$$–$$$$Thin Brick or Tile n $$$$–$$$$$Stone Veneer (stone by others) n $$$Honed or Polished (where available) n $$$$$Form-Finished Edges n $Other Edge Finishes n $$


STADIUM AND ARENA SYSTEMS COMPONENTS

Grandstand Layout

Riser Section

Typical Grandstand Section—Type B

Grandstand Layout

Typical Grandstand Section – Type A

Radial Grandstand Layout

Vomitory Concrete Wall to Slab

Raker Beam to Column


STADIUM AND ARENA SYSTEMS COMPONENTS

Grandstand to Grandstand

Column Anchor Bolt Detail

Bottom of Stair Connection

ADA Slab to Triple Seat

Top of Stair Connection

Grandstand to CIP Wall Connection

Raker Beam to Column Connection

Stadia Triple Tread


End Spandrel to Landing

SPANDRELS AND SLABS

Slab to Slab Connection at Support Slab to Wall Connection


PROJECT GALLERY



Opposite page:Lucas Oil Stadium,Indianapolis, In.This page top:Citi Field, New York, NYCenter and Bottom:Prudential CenterNewark, NJ

Adam Pantozzi for Prudential Center

Eric Okurowski

Meet High—We provide Concrete Innovations & Answers®

See us in Sweets in section 03450/HIGAltusGroup® and CarbonCast® are registered trademarks of AltusGroup, Inc. C-GRID® is a registered trademark of Chomarat North America.Concrete Innovations & Answers®, SpeciFacts®,StructureCare®, Eco-MixTM, Swift-Lift®, Burke Lift®, Mega-TEE®, High® and the lower case “h” logo are trademarks of High Concrete Group LLC.LEED® is a registered trademark of the US Green Building Council.All other trademarks are the property of their respective owners.©2009 High Concrete Group LLCPrinted in the United States of America. 01-09

The High Advantage: State-of-the-Art Technical Expertise; Unsurpassed PrecastConstruction Experience

igh Concrete Group combines innovation, proven technology, more than three-quarters of a century’s experience as a building products company, and more than 50years as a precaster to give you the first-rate service, technical support, and precast

products you need to bring your designs to life. We provide the Concrete Innovations &Answers® you need at every stage of your project, together with the high-quality, high-value precast concrete solutions to meet your specific design, cost, schedule, and lifecycle performancerequirements.

Our precast products, including the CarbonCast® line of C-GRID® carbon fiber reinforced precast, are manufactured at PCI-certified precasting facilities that serve Southern New England,the Mid-Atlantic, the Ohio Valley, and the Midwest. Our full line provides the exceptional designflexibility required—and superior durability and value—to meet the diverse challenges you face.

We are a leading producer of architectural and structural wall panels, and the nation’s largestproducer of precast concrete parking structures. We’ve provided structure and enclosuresystems, components, and accessories for virtually every kind of project including corporate, cultural, government,educational, institutional, and multi-unit residential buildings, sports stadiumsand arenas, retail, industrial, correctional facilities, and warehouse structures—includingsome exceptionally complex buildings you’d never imagine could be done with precast.

We are your single source for the highest quality precast components, systems, and service thatkeeps your projects on time, on spec, and on budget. We are at your service whenever youneed us. Call toll-free 1.800.PRECAST or email [email protected]. Visit us online atwww.highconcrete.com to download technical information, guide specifications, and details,including CAD drawing files.

Simply put, High Concrete is your best resource for Concrete Innovations & Answers.

H

High Concrete Group LLCwww.highconcrete.com1.800.PRECAST (800.773.2278)[email protected]

125 Denver RoadDenver, PA 17517717.336.9300717 336.9301 (fax)

344 Pancoast Mill RoadBuena, NJ 08310

95 Mound Park DriveSpringboro, OH 45066

100 Technology LanePaxton, IL 60957

Need more information? Ask your sales representative about these brochures:

• High All-Precast Building Systems• High Architectural Facade Systems• High Precast Parking Systems• High Hollowcore Plank• High Performance Wall Systems

A complete list of information products including brochures, specifications, details, project profiles, and CAD drawings is available online at www.highconcrete.com.

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