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Transcript of HFCC-D-IOM-03
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UNT-SVN006-EN
Installation Manual
HFCC 400 - 1,200 CFM
HFCD 1,400 - 2,000 CFM
Chilled Water Fan Coil
June 2003
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2 UNT-SVN006-EN© American Standard Inc. 2000
General Information
General InformationThis Installation Manual is given as a
guide to good practice in theinstallation by the installer of
HFCC/HFCD chilled water fan coilin ceiling and ducted models.
Installation procedures should be
performed in the sequence that theyappear in this manual.
For installing the unit to operate
properly and reliably, it must be
installed in accordance with theseinstructions. Also, the services of a
qualified service technician should beemployed, through the maintenance
contract with a reputable service
company.
Read this Installation Manualcompletely before installing the
air conditioning system.
About This ManualCautions appear at appropriate places
in this Installation Manual. Yourpersonal safety and the proper
operation of this machine require that
you follow them carefully.The Trane Company assumes no
liability for installations or servicingperformed by unqualified personnel.
All phases of the installation of this air
conditioning system must conform toall national, provincial, state and local
codes.
About The UnitThese HFCC/HFCD units are
assembled, pressure tested,dehydrated and run tested before
shipment. The information containedin this manual applies to HFCC/HFCD
units are designed to operate in
cooling mode only.
Trane in ceiling and ducted modelsseries of chilled water fan coil offer
underceiling installation.
ReceptionOn arrival, inspect the unit before
signing the delivery note. Specify anydamage of the unit on the delivery
note, and send a registered letter of
protest to the last carrier of the goodswithin 72 hours of delivery. Notify the
dealer at the same time.
The unit should be totally inspected
within 7 days of delivery. If anyconcealed damage is discovered,
send a registered letter of protest tothe carrier within 7 days of delivery
and notify the dealer.
WarningWarnings are provided at appropriate
places in this manual to indicate toinstallers, operators and service
personnel of potentially hazardous
situations which, if not avoided,COULD result in death or serious
injury.
CautionCautions are provided at appropriate
places in this manual to indicate toinstallers, operators, and service
personnel of potentially hazardoussituations which, if not avoided, MAY
result in minor or moderate injury or
malfunction of the unit.
Your personal safety and the properoperation of this unit require that you
follow them carefully. The Trane
Company assumes no liability forinstallations or servicing performed by
unqualified personnel.
Warranty Warranty is based on the general
terms and conditions by country. Thewarranty is void if the equipment is
modified or repaired without thewritten approval of The Trane
Company, if the operating limits are
exceeded or if the control system orthe electrical wiring is modified.
Damage due to inappropriate
installation, lack of knowledge or
failure to comply with themanufacturer’s instructions, is not
covered by the warranty obligation.If the installation does not conform to
the rules described in Installation
Manual, it may entail cancellation ofwarranty and liabilities by The Trane
Company.
ImportantThis document is customer property
and is to remain with unit. Pleaseplace in service information pack upon
completion of work.These instructions do not cover all
variations in systems, nor do they
provide for every possible contingencyto be met in connection with
installation.Should further information be desired
or should particular problems arise
which are not covered sufficiently in
this manual, the matter should bereferred to your Trane Salesrepresentative.
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UNT-SVN006-EN 3
Contents
General Information 2
Unit Installation 4
Installation Checklist
Wiring Diagram
Dimensional Data
Maintenance 13
8
9
10
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4 UNT-SVN006-EN
Unit Installation
Installation ConsiderationsFor proper installation and operation,
check each of the following beforemounting the units:
1. Allow adequate space for the unitinstallation and service clearances.
For servicing and routine
maintenance, provide access tothe unit through removable panels
in the ceiling.2. Before installing any unit make
sure proper preparation has been
made at each unit location forpiping and electrical connections.
3. If adding external accessories tothe unit, additional clearance must
be considered for the overall space
needed.4. Check the supporting structure
(ceiling) should be strong enoughto support unit weights. All units
must be mounted level to assure
proper drainage and operation.
5. Ducting connected to units shouldnot exceed the external staticpressure rating of the unit.
6. Condensate protection for the
chilled water valves and pipingmust be provided by installer
should be located under the valvesor else the valves and piping
should be throughly insulated.
Note: The general location of the Fan
Coil Unit is normally selected by thearchitect, contractor, and/or buyer.
For proper installation, the following
items must be considered.
Installation ProcedureTo proper installation procedure, TraneHFCC/HFCD Chilled Water Fan Coil
follow these steps:
Coil ConnectionsCoil connection for HFCC model is 5/8
inch, HFCD model is 3/4 inch coppertube. To complete piping connections,
attach the water pipe to the coil
connection at header. The water inlet
is on lower tube and the water outlet ison upper tube of the header. Coilconnection size and coil connection
locations are given on dimensional
data. For coil connection, as shown inFigure 1.
Connecting the unit with brazing
procedureTo braze the copper tube, use acoupling between the copper tube of
Fan Coil Unit and water pipe as
shown in Figure 2.
Note: Before brazing a copper tube toa solder coupling or a copper tube to
an expanded tube, do not forget tokeep them tight.
Condensate Drain Connections1/2 inch PVC pipe (or flexible pipe)
connection can be used as a drainline. Attach the drain line to the drain
connection with tape-sealant to
prevent leakage. To conveniently drainthe system, the drain piping must slant
downward, with a slope of at least
drain system. Avoid putting the end of
the drain pipe in water and the drainpipe should run straight down the wall
to a level where the run off will not
stain the wall.
Note: When the drain pipe is placed inthe room, should insulate the pipe with
foam polyethylene to avoid damage tothe ceiling or furniture.
MountingThe Trane model HFCC/HFCD unitsare designed to be suspended from
the ceiling on threaded rods furnished
by the installer. Holes are provided atthe top of the units, see dimensional
data for cutout dimensions andlocations.
1. Install the suspension rods or other
suspension devices that must beprovided by installer.
2. Put the upper W 3/8" nuts and W3/8" lock washers on suspension
rods to prevent unit from upward
tilting during unit operation or duct
Typical Installation.3. Hoist the unit into position. See
dimensional data for unit weights.
4. Put on the lower W 3/8" lockwashers and then 3/8" nuts to
secure the unit, as shown in
5. Level the unit casing to avoid poor
condensate drainage by adjusting
lower nuts up/down, and thentighten the upon nuts.
Caution: Level the unit by checking
on the unit casing. Do not use the coilor drain pan for leveling as they are
pitched to provide proper drainage.
Figure 1
C O M M E T 3
Torch
Copper Tube
Solder Coupling
Water Pipe
Solder Rod
Figure 2
1:50 to prevent leakage.
installation, as shown in Figure 5
Figure 5, Typical Installation.
There should be has water traps in the
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J
K
F
E
H
G C
D
K
Min.750 Min. 800 100 150 50 200 Min. 100 Min. 50Min. 200 Min. 300 Min. 300
I JHA B C D E F G
DISTANCE (M.M.)
CELING
WALL
DRAIN PIPE
DRAIN PIPE
RETURN PLENUM
WITH FILTERDETAIL "X"
FLEXIBLE CONNECTER
CHAMBER
CHAMBER
FILTER
FILTER
RETURN AIR GRILLE
SLANT 1 : 50
SUPPLYDUCT
SUPPLY DUCT
5
FIGURE 3 (SIDE VIEW)
FIGURE 4 (TOP VIEW)
Unit Installation
UNT-SVN006-EN
NOTE: FOR DUCT LENGTH PLEASE SEE PAGE 10, 11 AND 12
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Unit Installation
UNT-SVN006-EN6
Duct ConnectionsMinimum 24 gauge galvanized sheet
meta l duct (supp lied by the insta ller)
ca n be attac hed to duct collars
provided at the unit air outlet and
inlet, s ee Figures 6 for duct c ollar
dimensions . To a tta ch, s lip the duc t
over the outlet c ollar a nd fa sten the
duct and collar together with screws.
Field-supplied transition fittingsshould be used in installations
where unit duct c ollars d o not ma tch
discharge air-grille collars.
Two approa ches c an be us ed to
attach an air supply chamber and
flexible ducts. One approach is to
remove the unit outlet collar, slip the
collar into flexible duct and then
attach the duct and collar by fastening
the sc rew s on tw o vertica l sides of
Work - A.
The othe r a pproac h is to slip the duc tover the unit outlet collar and then
fasten the duct and collar together
with screws o r rivets, a s s how n in
A return duct c an b e a ttac hed to the
return a ir colla r provided a t the unit. To
attach, slip the return duct over the
return air collar and fasten the duct
and co llar together with screws.
Note: All ductwork should be properly
insulated to prevent condens ation
insta lla tion s ite.
Electrical ConnectionsChec k the unit nam eplate for
electrica l ra ting. B e s ure w iring is
done ac cording to loca l codes and
wiring diag rams and ava ilab le pow er
supply must a gree with electrica l
data on component nameplate.
Available power supply must be
co mpatible w ith electrica l
cha rac teristics s pecified o ncomponent nameplates.
For wiring a nd insta llat ion, refer to the
wiring d iag ram dec al on ea ch unit.
Caution: Use only copper conductors
for wiring c onnec tions. Unit terminals
are not designed to a cc ept other
types of w iring. Aluminum o r other
conductors ma y c ause overheating
and unit dama ge.
Note: The ma nufac turer will ac ce pt no
responsibility for problems caused byunauthorized cha nges in the internal
wiring.
Tools required for installation(not supplied)1. S tandard screwdriver
2. P hillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Level
6. Hole saw or keyhole saw
7. Drill
8. Adjustable wrench9. Torque wrench
10. Ancho r bolts for ce iling mounting
Caution: Chec k loc al electrica l codes
and regulation before buying any wire.
Also che ck for a ny s pec ific w iring
instructions or limitations.
collar, as shown in Figure 6, Duct
Figure 6, Duc t Work - B .
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Detail B
Width 3/8 Inch Expansion
Width 3/8 Inch Suspension Rod
Width 3/8 Inch Lock WasherWidth 3/8 Inch Nut
Unit
B ASupply Air Chamber
Chamber
B ScrewTopPanel
B Rivet
Supply AirChamber
Outlet Collar
A UnitTopPanel
7
Figure 5
Figure 6
Unit Installation
Detail X
UNT-SVN006-EN
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UNT-SVN006-EN8
Installation Checklist
The fo llow ing che cklist is provided a s
an a bbreviated guide to the deta iled
insta llation proced ures given in this
manua l. C omplete this c hecklist o nce,
the unit is insta lled to verify tha t a ll
recommended procedures have been
ac co mplished b efore the sys tem is
started.
Caution: Verify tha t the unit elec trica lpower is disconnected.
• Inspect all fields w iring connections.
All connection should be clean and
tight.
• Inspect unit ground connection.
G round must co mply with all
applica ble codes .
• Unit casing is level. Remove any
tools or debris found in or near
the unit.
• Inspect duct outlets . Ductwork
connections are completed and
outlets must be open andunrestricted.
• Coil connections are completed
and tight.
• Condensa te dra in pan connect ions
must be tight a nd drain
unrestricted.
• Inspect fan assembly to insure all
moving parts move freely.
• Inspect unit for proper filters,
se curely insta lled. All ca binet
panels must be secured.
Caution: Disc onnect electrica l pow er
sources and secure in disconnectedpos ition before servicing the unit.
Failure to do so may result in personal
injury or dea th from electrica l shoc k.
Coil VentingWhen w a ter is first introd uced into a
coil, air is sometime trapped in the
co il tube. This t rappe d a ir has a
tendency to co llect a t the highes t
point in the co il. When there a ppea rs
to b e a ir tra pped in the co il, res ulting
in “bubbling” or “clanking” noises
within the unit. Therefore, a ma nua l a ir
vent is installed at the highest point of
To relea se a ir from t he ma nua l a ir vent
by rota ting the knob . A pair of pliers
ca n be used if the knob is too tight to
turn by ha nd. Turn knob co unter
clockwise 1-2 turns and allow air to
flow out of the air vent until a steady
strea m of w ater a ppea rs. Then
retighten knob.
the head er as show n in Figure 7.
Figure 7
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UNT-SVN006-EN 9
Wiring Diagram
CHILLED WATER FAN COIL
HFCC 04-12HFCD 14-20
replace with EXTRA HI-BLK wire when
hi speed/cfm is required in the field.
EXTRA-HIBLK
FAN
MOTOR
HI BR
MED BL
LOW RD
COM WH
1
2
3
4 LOWHI
MED
3 SPEED SWITCH
CHILLED WATERCONTROL VALVE
THERMOSTAT
POWER SUPPLY220-240V/1PH/50HzNOTES :
1. Power wiring and grounding of equipmentmust comply with local codes.
2. Ensure that power supply agrees withequipment nameplate.
3. Use only copper conductors.
FIELD WIRING
FACTORY WIRING
LEGEND :
Remove HI-BR wire from TB-1 and
L2 L1
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UNT-SVN006-EN10
Dimensional Data
CHILLED WATER FAN COIL
HFCC 04-12
External Dimensions (mm.) Conn. Sizes Number of
A B C Inlet Outlet Fan(s) Motor(s)
HFCC 04 762(30”) 882(34 3/4) 946(37 1/4) 15.88(5/8”) 15.88(5/8”) 2 1
HFCC 06 762(30”) 882(34 3/4) 946(37 1/4) 15.88(5/8”) 15.88(5/8”) 2 1
HFCC 08 762(30”) 882(34 3/4) 946(37 1/4) 15.88(5/8”) 15.88(5/8”) 2 1
HFCC 10 914(36”) 1034(40 1/4) 1098(43 1/4) 15.88(5/8”) 15.88(5/8”) 2 1
1067(42”) 1087(42 7/8) 1251(49 1/4) 15.88(5/8”) 15.88(5/8”) 2 1
HANGER HOLES - X4SEE VIEW “A”
VIEW “A”
ø 1 6
32 1 1 1
1 2 7
6 3 5
A
B
C284
252
2 5 4
1 6 6
17440
DRAIN CONN ø22.5 MPT
External Dimensions And Weights DIM - HFCC02
Model No.
C
2 1 0
2 3 4
Note: From the experience of our Trane technician, base on the design condition, at velocity at supply air grille of 300ft/min for bedroom and 400 ft/min for office (base on free face area), the lenght of the air duct should be more
than 3 meters.
HFCC 12
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UNT-SVN006-EN 11
CHILLED WATER FAN COIL
HFCC 04-12
Dimensional Data
HANGER HOLES - X4SEE VIEW “A”
ø 1 6
32
DRAIN CONN ø22.5 MPT
VIEW “A”
625
490
2 5 4
1 6 5
17440
2 6 6
3 0 0
C
A
B
C
E
D
ø20
6
3 . 5
1 1 1
1 2 7
External Dimensions (mm.) Conn. Sizes Number of
A B C D E Inlet Outlet Fan (s) Motor (s)
HFCC 04 762(30”) 882(34 3/4”) 946(37 1/4”) 762(30”) 862(33 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1
HFCC 06 762(30”) 882(34 3/4”) 946(37 1/4”) 762(30”) 862(33 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1
HFCC 08 762(30”) 882(34 3/4”) 946(37 1/4”) 762(30”) 862(33 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1
HFCC 10 914(36”) 1034(40 1/4”) 1098(43 1/4”) 914(38”) 1014(39 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1
1067(42”) 1087(42 7/8”) 1251(49 1/4”) 1067(42”) 1167(45 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1
DIM - HFCC01
Model No.
External Dimensions And Weights with Plenum.
Note: From the experience of our Trane technician, base on the design condition, at velocity at supply air grille of 300 ft/minfor bedroom and 400 ft/min for office (base on free face area), the lenght of the air duct should be more than 3 meters.
HFCC 12
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UNT-SVN006-EN12
Dimensional Data
CHILLED WATER FAN COIL
HFCD 14-20
A
B
C
D
E
HANGER HOLES x 6
SEE VIEW “A”
ø20
7 5
1 1 1
1 3 9
VIEW “A”
ø 1 6 32
DRAIN CONN. ø21 MPT
HEADER
INLET ASS'Y
HEADER
OUTLET ASS'Y.
4 0 8
3 9 4
3 5 4
3 5 2
759
615
30
180
External Dimensions (Return Air Plenum Is Standard)
ModelAll External Dimensions are in inch (mm) Conn. Sizes Number of Inlet
A B C D E Inlet Outlet Fan(s) Motor(s)
HFCD 14-16 38.06”(916) 40.70”(1034) 43.58”(1107) 35.70”(907) 39.88”(1013) 3/4”(19.05) 3/4”(19.05) 2 1
HFCD 18-20 42.08”(1069) 48.73”(1187) 49.21”(1250) 41.73”(1060) 45.90”(1166) 3/4”(19.05) 3/4”(19.05) 2 1
DIM-HFCD14-20
C
Note: From the experience of our Trane technician, base on the design condition, at velocity at supply air grille of 300 ft/minfor bedroom and 400 ft/min for office (base on free face area), the lenght of the air duct should be more than 3 meters.
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Regular MaintenanceBe sure to disconnect the power
before inspection or maintenance of
air conditioner.
1. Cleaning the air filter
Air flow is reduced and cooling
efficiency impaired if the filter is
clogged. Be sure to clean the filter
every two weeks during the coolingseason.
1.1 How to remove the air filters
- Loose screws located under
the filter in return air plenum
set.
- Remove air filter frame from
return air plenum set.
1.2 How to clean the air filter.
- Wash away dust from the air
filter with clean water or
vacuum it with an electric
vacuum cleaner.
Note: Once the air filter is washed,
dry it completely before returning it to
its original position.
After cleaning be sure to return it to its
original position.
Cautions - Do not wash the air filter in water
that is over 40ºC or it may shrink.
- Do not expose the air filter to fire. - Do not expose the air filter to direct
sunlight for a long time.
- Clean the air filter more frequently
Maintenance
Figure 8
when the air is very dirty.
13UNT-SVN006-EN
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Notes
UNT-SVN006-EN14
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Notes
UNT-SVN006-EN 15
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Since The Trane Company has a policy of continuous product and product data improvement,
it reserves the right to change design and specifications without notice.
Literature Order Number:
Supersedes: CFH-IOM-2T
Stocking Location: Bangkok, Thailand
Trane Thailand
7th Floor, Ploench it Center Building
2 Sukhumvit Road, Klongtoey
Bangkok 10110 Amair Limited
35 Mu 8, Poochaosamingprai Road
Samrong Tai, Samutp rakarn 10130
An American Standard Company
http://www.tranethailand.com
UNT-SVN006-EN 0603