HFCC-D-IOM-03

16
7/23/2019 HFCC-D-IOM-03 http://slidepdf.com/reader/full/hfcc-d-iom-03 1/16 UNT-SVN006-EN Installation Manual HFCC 400 - 1,200 CFM HFCD 1,400 - 2,000 CFM Chilled Water Fan Coil June 2003

Transcript of HFCC-D-IOM-03

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UNT-SVN006-EN

Installation Manual

HFCC 400 - 1,200 CFM

HFCD 1,400 - 2,000 CFM

Chilled Water Fan Coil

June 2003

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2 UNT-SVN006-EN© American Standard Inc. 2000

General Information

General InformationThis Installation Manual is given as a

guide to good practice in theinstallation by the installer of

HFCC/HFCD chilled water fan coilin ceiling and ducted models.

Installation procedures should be

performed in the sequence that theyappear in this manual.

For installing the unit to operate

properly and reliably, it must be

installed in accordance with theseinstructions. Also, the services of a

qualified service technician should beemployed, through the maintenance

contract with a reputable service

company.

Read this Installation Manualcompletely before installing the

air conditioning system.

 About This ManualCautions appear at appropriate places

in this Installation Manual. Yourpersonal safety and the proper

operation of this machine require that

you follow them carefully.The Trane Company assumes no

liability for installations or servicingperformed by unqualified personnel.

 All phases of the installation of this air

conditioning system must conform toall national, provincial, state and local

codes.

 About The UnitThese HFCC/HFCD units are

assembled, pressure tested,dehydrated and run tested before

shipment. The information containedin this manual applies to HFCC/HFCD

units are designed to operate in

cooling mode only.

Trane in ceiling and ducted modelsseries of chilled water fan coil offer

underceiling installation.

ReceptionOn arrival, inspect the unit before

signing the delivery note. Specify anydamage of the unit on the delivery

note, and send a registered letter of

protest to the last carrier of the goodswithin 72 hours of delivery. Notify the

dealer at the same time.

The unit should be totally inspected

within 7 days of delivery. If anyconcealed damage is discovered,

send a registered letter of protest tothe carrier within 7 days of delivery

and notify the dealer.

WarningWarnings are provided at appropriate

places in this manual to indicate toinstallers, operators and service

personnel of potentially hazardous

situations which, if not avoided,COULD result in death or serious

injury.

CautionCautions are provided at appropriate

places in this manual to indicate toinstallers, operators, and service

personnel of potentially hazardoussituations which, if not avoided, MAY

result in minor or moderate injury or

malfunction of the unit.

Your personal safety and the properoperation of this unit require that you

follow them carefully. The Trane

Company assumes no liability forinstallations or servicing performed by

unqualified personnel.

Warranty Warranty is based on the general

terms and conditions by country. Thewarranty is void if the equipment is

modified or repaired without thewritten approval of The Trane

Company, if the operating limits are

exceeded or if the control system orthe electrical wiring is modified.

Damage due to inappropriate

installation, lack of knowledge or

failure to comply with themanufacturer’s instructions, is not

covered by the warranty obligation.If the installation does not conform to

the rules described in Installation

Manual, it may entail cancellation ofwarranty and liabilities by The Trane

Company.

ImportantThis document is customer property

and is to remain with unit. Pleaseplace in service information pack upon

completion of work.These instructions do not cover all

variations in systems, nor do they

provide for every possible contingencyto be met in connection with

installation.Should further information be desired

or should particular problems arise

which are not covered sufficiently in

this manual, the matter should bereferred to your Trane Salesrepresentative.

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UNT-SVN006-EN 3

Contents

General Information 2

Unit Installation 4

Installation Checklist

Wiring Diagram

Dimensional Data

Maintenance 13

8

9

10

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4 UNT-SVN006-EN

Unit Installation

Installation ConsiderationsFor proper installation and operation,

check each of the following beforemounting the units:

1. Allow adequate space for the unitinstallation and service clearances.

For servicing and routine

maintenance, provide access tothe unit through removable panels

in the ceiling.2. Before installing any unit make

sure proper preparation has been

made at each unit location forpiping and electrical connections.

3. If adding external accessories tothe unit, additional clearance must

be considered for the overall space

needed.4. Check the supporting structure

(ceiling) should be strong enoughto support unit weights. All units

must be mounted level to assure

proper drainage and operation.

5. Ducting connected to units shouldnot exceed the external staticpressure rating of the unit.

6. Condensate protection for the

chilled water valves and pipingmust be provided by installer

should be located under the valvesor else the valves and piping

should be throughly insulated.

Note: The general location of the Fan

Coil Unit is normally selected by thearchitect, contractor, and/or buyer.

For proper installation, the following

items must be considered.

Installation ProcedureTo proper installation procedure, TraneHFCC/HFCD Chilled Water Fan Coil

follow these steps:

Coil ConnectionsCoil connection for HFCC model is 5/8

inch, HFCD model is 3/4 inch coppertube. To complete piping connections,

attach the water pipe to the coil

connection at header. The water inlet

is on lower tube and the water outlet ison upper tube of the header. Coilconnection size and coil connection

locations are given on dimensional

data. For coil connection, as shown inFigure 1.

Connecting the unit with brazing

procedureTo braze the copper tube, use acoupling between the copper tube of

Fan Coil Unit and water pipe as

shown in Figure 2.

Note: Before brazing a copper tube toa solder coupling or a copper tube to

an expanded tube, do not forget tokeep them tight.

Condensate Drain Connections1/2 inch PVC pipe (or flexible pipe)

connection can be used as a drainline. Attach the drain line to the drain

connection with tape-sealant to

prevent leakage. To conveniently drainthe system, the drain piping must slant

downward, with a slope of at least

drain system. Avoid putting the end of

the drain pipe in water and the drainpipe should run straight down the wall

to a level where the run off will not

stain the wall.

Note: When the drain pipe is placed inthe room, should insulate the pipe with

foam polyethylene to avoid damage tothe ceiling or furniture.

MountingThe Trane model HFCC/HFCD unitsare designed to be suspended from

the ceiling on threaded rods furnished

by the installer. Holes are provided atthe top of the units, see dimensional

data for cutout dimensions andlocations.

1. Install the suspension rods or other

suspension devices that must beprovided by installer.

2. Put the upper W 3/8" nuts and W3/8" lock washers on suspension

rods to prevent unit from upward

tilting during unit operation or duct

Typical Installation.3. Hoist the unit into position. See

dimensional data for unit weights.

4. Put on the lower W 3/8" lockwashers and then 3/8" nuts to

secure the unit, as shown in

5. Level the unit casing to avoid poor

condensate drainage by adjusting

lower nuts up/down, and thentighten the upon nuts.

Caution: Level the unit by checking

on the unit casing. Do not use the coilor drain pan for leveling as they are

pitched to provide proper drainage.

Figure 1

C O M  M  E  T   3 

Torch

Copper Tube

Solder Coupling

Water Pipe

Solder Rod

Figure 2

1:50 to prevent leakage.

installation, as shown in Figure 5

Figure 5, Typical Installation.

There should be has water traps in the

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J

K

F

E

H

G C

D

 

K

Min.750 Min. 800 100 150 50 200 Min. 100 Min. 50Min. 200 Min. 300 Min. 300

I JHA B C D E F G

DISTANCE (M.M.)

 

CELING

WALL

DRAIN PIPE

DRAIN PIPE

RETURN PLENUM

WITH FILTERDETAIL "X"

FLEXIBLE CONNECTER

CHAMBER

CHAMBER

FILTER

FILTER

RETURN AIR GRILLE

SLANT 1 : 50

SUPPLYDUCT

SUPPLY DUCT

5

FIGURE 3 (SIDE VIEW)

FIGURE 4 (TOP VIEW)

Unit Installation

UNT-SVN006-EN

NOTE: FOR DUCT LENGTH PLEASE SEE PAGE 10, 11 AND 12

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Unit Installation

UNT-SVN006-EN6

Duct ConnectionsMinimum 24 gauge galvanized sheet

meta l duct (supp lied by the insta ller)

ca n be attac hed to duct collars

provided at the unit air outlet and

inlet, s ee Figures 6 for duct c ollar

dimensions . To a tta ch, s lip the duc t

over the outlet c ollar a nd fa sten the

duct and collar together with screws.

Field-supplied transition fittingsshould be used in installations

where unit duct c ollars d o not ma tch

discharge air-grille collars.

Two approa ches c an be us ed to

attach an air supply chamber and

flexible ducts. One approach is to

remove the unit outlet collar, slip the

collar into flexible duct and then

attach the duct and collar by fastening

the sc rew s on tw o vertica l sides of

Work - A.

The othe r a pproac h is to slip the duc tover the unit outlet collar and then

fasten the duct and collar together

with screws o r rivets, a s s how n in

A return duct c an b e a ttac hed to the

return a ir colla r provided a t the unit. To

attach, slip the return duct over the

return air collar and fasten the duct

and co llar together with screws.

Note: All ductwork should be properly

insulated to prevent condens ation

insta lla tion s ite.

Electrical ConnectionsChec k the unit nam eplate for

electrica l ra ting. B e s ure w iring is

done ac cording to loca l codes and

wiring diag rams and ava ilab le pow er

supply must a gree with electrica l

data on component nameplate.

Available power supply must be

co mpatible w ith electrica l

cha rac teristics s pecified o ncomponent nameplates.

For wiring a nd insta llat ion, refer to the

wiring d iag ram dec al on ea ch unit.

Caution: Use only copper conductors

for wiring c onnec tions. Unit terminals

are not designed to a cc ept other

types of w iring. Aluminum o r other

conductors ma y c ause overheating

and unit dama ge.

Note: The ma nufac turer will ac ce pt no

responsibility for problems caused byunauthorized cha nges in the internal

wiring.

Tools required for installation(not supplied)1. S tandard screwdriver

2. P hillips head screwdriver

3. Knife or wire stripper

4. Tape measure

5. Level

6. Hole saw or keyhole saw 

7. Drill

8. Adjustable wrench9. Torque wrench

10. Ancho r bolts for ce iling mounting

Caution: Chec k loc al electrica l codes

and regulation before buying any wire.

Also che ck for a ny s pec ific w iring

instructions or limitations.

collar, as shown in Figure 6, Duct

Figure 6, Duc t Work - B .

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Detail B

Width 3/8 Inch Expansion

Width 3/8 Inch Suspension Rod

Width 3/8 Inch Lock WasherWidth 3/8 Inch Nut

Unit

B ASupply Air Chamber

Chamber

B ScrewTopPanel

B Rivet

Supply AirChamber

Outlet Collar

A UnitTopPanel

7

Figure 5

Figure 6

Unit Installation

Detail X 

UNT-SVN006-EN

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UNT-SVN006-EN8

Installation Checklist

The fo llow ing che cklist is provided a s

an a bbreviated guide to the deta iled

insta llation proced ures given in this

manua l. C omplete this c hecklist o nce,

the unit is insta lled to verify tha t a ll

recommended procedures have been

ac co mplished b efore the sys tem is

started.

Caution: Verify tha t the unit elec trica lpower is disconnected.

• Inspect all fields w iring connections.

All connection should be clean and

tight.

• Inspect unit ground connection.

G round must co mply with all

applica ble codes .

• Unit casing is level. Remove any

tools or debris found in or near

the unit.

• Inspect duct outlets . Ductwork

connections are completed and

outlets must be open andunrestricted.

• Coil connections are completed

and tight.

• Condensa te dra in pan connect ions

must be tight a nd drain

unrestricted.

• Inspect fan assembly to insure all

moving parts move freely.

• Inspect unit for proper filters,

se curely insta lled. All ca binet

panels must be secured.

Caution: Disc onnect electrica l pow er

sources and secure in disconnectedpos ition before servicing the unit.

Failure to do so may result in personal

injury or dea th from electrica l shoc k.

Coil VentingWhen w a ter is first introd uced into a

coil, air is sometime trapped in the

co il tube. This t rappe d a ir has a

tendency to co llect a t the highes t

point in the co il. When there a ppea rs

to b e a ir tra pped in the co il, res ulting

in “bubbling” or “clanking” noises

within the unit. Therefore, a ma nua l a ir

vent is installed at the highest point of

To relea se a ir from t he ma nua l a ir vent

by rota ting the knob . A pair of pliers

ca n be used if the knob is too tight to

turn by ha nd. Turn knob co unter

clockwise 1-2 turns and allow air to

flow out of the air vent until a steady

strea m of w ater a ppea rs. Then

retighten knob.

the head er as show n in Figure 7.

Figure 7

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UNT-SVN006-EN 9

Wiring Diagram

CHILLED WATER FAN COIL

HFCC 04-12HFCD 14-20

replace with EXTRA HI-BLK wire when

hi speed/cfm is required in the field.

EXTRA-HIBLK

FAN

MOTOR

HI BR

MED BL

LOW RD

COM WH

1

2

3

4 LOWHI

MED

3 SPEED SWITCH

CHILLED WATERCONTROL VALVE

THERMOSTAT

POWER SUPPLY220-240V/1PH/50HzNOTES :

1. Power wiring and grounding of equipmentmust comply with local codes.

2. Ensure that power supply agrees withequipment nameplate.

3. Use only copper conductors.

FIELD WIRING

FACTORY WIRING

LEGEND :

Remove HI-BR wire from TB-1 and

L2 L1

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UNT-SVN006-EN10

Dimensional Data

CHILLED WATER FAN COIL

HFCC 04-12

  External Dimensions (mm.) Conn. Sizes Number of

A B C Inlet Outlet Fan(s) Motor(s)

HFCC 04 762(30”) 882(34 3/4) 946(37 1/4) 15.88(5/8”) 15.88(5/8”) 2 1

HFCC 06 762(30”) 882(34 3/4) 946(37 1/4) 15.88(5/8”) 15.88(5/8”) 2 1

HFCC 08 762(30”) 882(34 3/4) 946(37 1/4) 15.88(5/8”) 15.88(5/8”) 2 1

HFCC 10 914(36”) 1034(40 1/4) 1098(43 1/4) 15.88(5/8”) 15.88(5/8”) 2 1

1067(42”) 1087(42 7/8) 1251(49 1/4) 15.88(5/8”) 15.88(5/8”) 2 1

HANGER HOLES - X4SEE VIEW “A”

VIEW “A”

       ø         1         6

32   1        1        1

        1        2       7

        6        3       5

A

B

C284

252

        2       5        4

        1        6        6

17440

DRAIN CONN ø22.5 MPT

External Dimensions And Weights DIM - HFCC02

Model No.

C

        2        1        0

        2        3        4

Note: From the experience of our Trane technician, base on the design condition, at velocity at supply air grille of 300ft/min for bedroom and 400 ft/min for office (base on free face area), the lenght of the air duct should be more

than 3 meters.

HFCC 12

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UNT-SVN006-EN 11

CHILLED WATER FAN COIL

HFCC 04-12

Dimensional Data

HANGER HOLES - X4SEE VIEW “A”

       ø         1         6

32

DRAIN CONN ø22.5 MPT

VIEW “A”

625

490

        2       5        4

        1        6       5

17440

        2        6        6

        3        0        0

C

A

B

C

E

D

ø20

        6

        3  .        5

        1        1        1

        1        2       7

  External Dimensions (mm.) Conn. Sizes Number of

A B C D E Inlet Outlet Fan (s) Motor (s)

HFCC 04 762(30”) 882(34 3/4”) 946(37 1/4”) 762(30”) 862(33 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1

HFCC 06 762(30”) 882(34 3/4”) 946(37 1/4”) 762(30”) 862(33 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1

HFCC 08 762(30”) 882(34 3/4”) 946(37 1/4”) 762(30”) 862(33 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1

HFCC 10 914(36”) 1034(40 1/4”) 1098(43 1/4”) 914(38”) 1014(39 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1

1067(42”) 1087(42 7/8”) 1251(49 1/4”) 1067(42”) 1167(45 15/16”) 15.88(5/8”) 15.88(5/8”) 2 1

DIM - HFCC01

Model No.

External Dimensions And Weights with Plenum.

Note: From the experience of our Trane technician, base on the design condition, at velocity at supply air grille of 300 ft/minfor bedroom and 400 ft/min for office (base on free face area), the lenght of the air duct should be more than 3 meters.

HFCC 12

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UNT-SVN006-EN12

Dimensional Data

CHILLED WATER FAN COIL

HFCD 14-20

A

B

C

D

E

HANGER HOLES x 6

SEE VIEW “A”

ø20

       7       5

       1       1       1

       1       3       9

VIEW “A”

      ø       1       6 32

DRAIN CONN. ø21 MPT

HEADER

INLET ASS'Y

HEADER

OUTLET ASS'Y.

       4       0       8

       3       9       4

       3       5       4

       3       5       2

759

615

30

180

External Dimensions (Return Air Plenum Is Standard)

ModelAll External Dimensions are in inch (mm) Conn. Sizes Number of Inlet

A B C D E Inlet Outlet Fan(s) Motor(s)

HFCD 14-16 38.06”(916) 40.70”(1034) 43.58”(1107) 35.70”(907) 39.88”(1013) 3/4”(19.05) 3/4”(19.05) 2 1

HFCD 18-20 42.08”(1069) 48.73”(1187) 49.21”(1250) 41.73”(1060) 45.90”(1166) 3/4”(19.05) 3/4”(19.05) 2 1

DIM-HFCD14-20

C

Note: From the experience of our Trane technician, base on the design condition, at velocity at supply air grille of 300 ft/minfor bedroom and 400 ft/min for office (base on free face area), the lenght of the air duct should be more than 3 meters.

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Regular MaintenanceBe sure to disconnect the power

before inspection or maintenance of

air conditioner.

1. Cleaning the air filter

 Air flow is reduced and cooling

efficiency impaired if the filter is

clogged. Be sure to clean the filter

every two weeks during the coolingseason.

1.1 How to remove the air filters

- Loose screws located under

the filter in return air plenum

set.

- Remove air filter frame from

return air plenum set.

1.2 How to clean the air filter.

- Wash away dust from the air

filter with clean water or

vacuum it with an electric

vacuum cleaner.

Note: Once the air filter is washed,

dry it completely before returning it to

its original position.

 After cleaning be sure to return it to its

original position.

Cautions - Do not wash the air filter in water

that is over 40ºC or it may shrink.

 - Do not expose the air filter to fire. - Do not expose the air filter to direct

sunlight for a long time.

 - Clean the air filter more frequently

Maintenance

Figure 8

when the air is very dirty.

13UNT-SVN006-EN

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Notes

UNT-SVN006-EN14

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Notes

UNT-SVN006-EN 15

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Since The Trane Company has a policy of continuous product and product data improvement,

it reserves the right to change design and specifications without notice.

Literature Order Number:

Supersedes: CFH-IOM-2T

Stocking Location: Bangkok, Thailand

Trane Thailand 

7th Floor, Ploench it Center Building 

2 Sukhumvit Road, Klongtoey 

Bangkok 10110 Amair Limited 

35 Mu 8, Poochaosamingprai Road 

Samrong Tai, Samutp rakarn 10130 

An American Standard Company 

http://www.tranethailand.com 

UNT-SVN006-EN 0603