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HETERO DRUGS LIMITED, UNIT ‐ VI SURVEY NO. 150 (Part), 151/1, 151/2 (Part), 158/1, NALLAMATTIPALEM VILLAGE, NAKKAPALLI MANDAL,

VISAKHAPATNAM DISTRICT, ANDHRA PRADESH

UPDATED FORM I

Project No. 0815‐21‐01August 2015

Hetero Drugs Limited Hetero Corp Office, Sanath Nagar, Hyderabad – 500 018. Phone: 040 – 23704923/24/25 Fax: 040 ‐ 23704926 E‐mail: [email protected]

STUDIES AND DOCUMENTATION BYTEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666

SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS,

GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

Hetero Drugs Limited Unit‐IV

Form I Page 1

APPENDIX – I (See Paragraph – 6)

FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s Hetero Drugs Limited Unit‐IV 2 S. No in the Schedule 5 (f) – A category 3 Proposed capacity/area/length/tonnage to

be handled/command area/lease area/number of wells to be drilled

Area Existing: 80 Acres (For Hetero Drugs Limited (HDL) Unit‐VI) Existing Capacity: HDL Unit IV: 5400 TPA The present proposal is merging of HDL Unit IV to HLL Unit III Hetero Drugs Limited Unit IV (HDL Unit IV) File No. J‐11011/398/2010‐IA II (I) dated: 10.09.2012. Hetero Labs Limited Unit III (HLL Unit III) File No. J‐11011/396/2011‐IA II (I) dated: 10.09.2012.

4 New/Expansion/Modernization Merging of Existing EC 5 Existing Capacity/Area etc. Capacity: 5400TPA

Total Area: 80 Acres 6 Category of Project i.e 'A' or 'B' “A” 7 Does it attract the general condition? If

yes, please specify No

8 Does it attract the Specific condition? If yes, please specify.

No

9 Location Plot/Survey/Khasra No. Sy. No. 150 (Part), 151/1, 151/2 (Part), 158/1 Village Nallamattipalem Village Tehsil Nakkapalli Mandal District Visakhapatnam State Andhra Pradesh

10 Nearest railway station/airport along with distance in km.

Railway Station: Narsipatnam – 9 Km Airport : Visakhapatnam Airport – 70 Km

11 Nearest Town, City, District Headquarters along with distance in kms.

Town & District HQ – Visakhapatnam (70 Km)

12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given)

Sy.No. 150 (Part), 151/1, 151/2 (Part), 158/1, Nallamattipalem Village, Nakkapalli Mandal, Visakhapatnam District, Andhra Pradesh

13 Name of the Applicant C. Mohan Reddy 14 Registered Address Hetero Drugs Limited Unit‐IV

Sy.No. 150 (Part), 151/1, 151/2 (Part), 158/1, Nallamattipalem Village, Nakkapalli Mandal, Visakhapatnam District, Andhra Pradesh


Form I Page 2

15 Address for Correspondence: Name Sri. C. Mohan Reddy Designation(Owner/Partner/CEO) Director ‐ Operations Address Hetero Drugs Limited Unit‐IV

Hetero Corporate Office, 7‐2‐A2, Industrial estate, Sanathnagar, Hyderabad, TelanganPhone : 040‐23704923/24/25 Fax : 040‐23704926

Pin Code 500 018 E‐mail [email protected];

[email protected] Telephone Number Phone : 040‐23704923/24/25 Fax No. Fax : 040‐23704926

16 Details of alternative Sites examined, if any. Location of these sites should be shown on a topo sheet.

Not Applicable, the present proposal is for merging of HDL Unit VI in HLL Unit III.

17 Interlinked Projects Not applicable18 Whether separate application of

interlinked project has been submitted? Not applicable

19 If yes, date of submission Not applicable 20 If no, reason Not applicable 21 Whether the proposal involves

approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991?

No

22 Whether there is any Government Order/Policy relevant/relating to the site?

No

23 Forest land involved (hectares) No 24 Whether there is any location pending

against the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.

No


Form I Page 3

(II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates,

wherever possible) with source of information data 1.1 Permanent or temporary change in

land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)

NO Total Existing Area: 80 acres

1.2 Clearance of existing land, vegetation and buildings?

NO Industrial

1.3 Creation of new land uses? NO Existing – industrial 1.4 Pre‐construction investigations e.g.

bore houses, soil testing? NO Existing unit

1.5 Construction works? NO Not Applicable 1.6 Demolition works? NO No structures for demolition 1.7 Temporary sites used for

construction works or housing of construction workers?

NO Existing Units

1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations

No Existing Units

1.9 Underground works including mining or tunneling?

NO No underground works like mining and tunneling.

1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing

processes? YES Enclosed in Annexure – I

1.14 Facilities for storage of goods or materials?

NO No additional facilities are proposed, the present proposal id for merging of HDL Unit VI in HLL Unit III.

1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

YES High TDS and low TDS effluents are treated with in the plant premises. Organic waste is sent to cement plants for co‐incineration. Solid waste generated from Multiple Effect evaporators sent to TSDF. Details of waste treatment facilities presented in Annexure II.

1.16 Facilities for long term housing of operational workers?

NO

1.17 New road, rail or sea traffic during construction or operation?

NO

1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and

NO


Form I Page 4

stations, ports, airports etc? 1.19 Closure or diversion of existing

transport routes or infrastructure leading to changes in traffic movements?

NO

1.20 New or diverted transmission lines or pipelines?

NO

1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

NO

1.22 Stream crossings? NO 1.23 Abstraction or transfers of water

form ground or surface waters? NO

1.24 Changes in water bodies or the land surface affecting drainage or run‐off?

NO

1.25 Transport of personnel or materials for construction, operation or decommissioning?

NO

1.26 Long‐term dismantling or decommissioning or restoration works?

NO

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

NO

1.28 Influx of people to an area in either temporarily or permanently?

NO Existing Units

1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic

diversity? NO No, the present proposal is combining of our existing

EC. 1.31 Any other actions? NO


Form I Page 5

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non‐renewable or in short supply): S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities /rates,

wherever possible) with source of information data 2.1 Land especially undeveloped or

agricultural land (ha) No Existing units

2.2 Water (expected source & competing users) unit: KLD

NO

2.3 Minerals (MT) NA 2.4 Construction material – stone,

aggregates, sand / soil (expected source – MT)

NO

2.5 Forests and timber (source – MT) NO 2.6 Energy including electricity and fuels

(source, competing users) Unit: fuel (MT), energy (MW)

NO No additional utilities are required for proposed merging of two units.

2.7 Any other natural resources (use appropriate standard units)

NA


Form I Page 6

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 3.1 Use of substances or materials, which

are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

YES Hazardous chemicals used for manufacturing of Synthetic Organic Chemicals and intermediates. MSIHC rules shall be followed during storage, transportation and handling of raw materials. Hazardous chemicals and solvent shall be stored and handled in closed systems.

3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases).

NO

3.3 Affect the welfare of people e.g. by changing living conditions?

No The present proposal is for merging of HDL Unit VI in HLL Unit III

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,

NO No sensitive receptors are present in the immediate vicinity of the site.

3.5 Any other causes NO

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or

commercial wastes) NO Wastes from canteen, other commercial wastes like

paper, empty containers etc. 4.3 Hazardous wastes (as per Hazardous

Waste Management Rules) YES Hazardous waste generation during construction shall

be limited to waste oils, batteries and containers of paints etc. The quantity of hazardous wastes generated during operation contain salts from evaporators, process residue, and solvent residues, ETP sludge and filtration media etc.

4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO4.6 Sewage sludge or other sludge from

effluent treatment YES Sludge from Effluent treatment plant and evaporation

salts shall be sent to TSDF. 4.7 Construction or demolition wastes NO 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO Structures of all waste treatment facilities are made of

concrete and also above ground to eliminate the possibility of any contamination due to seepage and for ease of maintenance.

4.10 Agricultural wastes NO4.11 Other solid wastes YES Enclosed at Annexure IV


Form I Page 7

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 5.1 Emissions from combustion of fossil

fuels from stationary or mobile sourcesYES Pulverized coal is used as fuel. Quantity of fuel and

emissions details are enclosed in Annexure V 5.2 Emissions from production processes YES Gaseous emissions from process are Hydrogen

Chloride, Hydrogen Bromide, Carbon dioxide and Hydrogen. HCL & HBr gases are scrubbed in two stage scrubbers. Water is used as scrubbing media in primary scrubbers and caustic in secondary scrubbers. Sodium Chloride, Sodium bromide solutions are sent to ETP. Hydrogen and carbon dioxide gases are let out into atmosphere by following standard operating procedure.

5.3 Emissions from materials handling including storage or transport

NO Material transfer takes place in closed pipeline systems using pumps with mechanical seals.

5.4 Emissions from construction activities including plant and equipment

YES Dust may rise during transport of material and construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises.

5.5 Dust or odors from handling of materials including construction materials, sewage and waste

NO Effluent from domestic usage will be treated in Sewage treatment Plant and treated wastewater reused for gardening.

5.6 Emissions from incineration of waste NO 5.7 Emissions from burning of waste in

open air (e.g. slash materials, construction debris)

NO

5.8 Emissions from any other sources NO


Form I Page 8

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data with source of information data

6.1 From operation of equipment e.g. engines, ventilation plant, crushers

YES Material transport and construction equipment shall be source of noise, while transfer pumps, vacuum systems, DG sets are the sources of noise during operation.

6.2 From industrial or similar processes YES DG sets controlled by providing Acoustic Enclosures. DG sets will be used in case of power failure from APTRANSCO.

6.3 From construction or demolition YES Noise during construction shall be due to construction equipment and emergency DG sets.

6.4 From blasting or piling NO 6.5 From construction or operational

traffic NO The increased traffic shall not have any significant

impact. 6.6 From lighting or cooling systems NO6.7 From any other sources NO

7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 7.1 From handling, storage, use or

spillage of hazardous materials NO All the hazardous materials will be stored in MS/HDPE

drums, in a covered shed and no contamination of soil is expected.

7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

NO All the waste from domestic operations sent to Effluent Treatment Plant. Treated effluent will be recycled to cooling towers.

7.3 By deposition of pollutants emitted to air into the land or into water

NO All the emissions from process are controlled by providing control equipment like scrubbers, Bag filters.

7.4 From any other sources NO 7.5 Is there a risk of long term build up

of pollutants in environment from these sources?

NO


Form I Page 9

8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances

YES All Inbuilt Safety precautions will be adopted and there will not be any damage to environment or human health

8.2 From any other causes NA 8.3 Could the project be affected by natural disasters

causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)?

NO

9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities/rates, wherever possible) with source of information data

9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) • housing development • extractive industries • supply industries • other

YES The project shall enhance the socio economic status of the area, improving the employment. There are no major support industries required for this plant.

9.2 Lead to after‐use of the site, which could haven impact on the environment

NO

9.3 Set a precedent for later developments NO

9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects

NO The baseline environmental status of the surrounding areas is within the prescribed limits as observed from the Secondary data.


Form I Page 10

(III) Environmental Sensitivity S.No. Areas Name/

Identity Aerial distance (within 15 km.) Proposed project location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

NA

2 Areas which are important or sensitive for ecological reasons ‐ Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

YES Vempadu RF – 5 km – S Payakaraopeta RF – 6.2 km ‐ NW

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration.

NA

4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access to

recreation or other tourist, pilgrim areas NO

7 Defense installations NO 8 Densely populated or built‐up area YES Nallamattipalem – 1 Km

Buchurajupeta – 1.5 Km Upamaka ‐ 3 Km

9 Areas occupied by sensitive man‐made land uses (hospitals, schools, places of worship, community facilities)

NA 1 Km from the site

10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

YES Bay of Bengal – 1.2 km – SE Varaha River – 13 km ‐ N

11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

NO

12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

NO


Form I Page 11

(IV) Proposed Terms of Reference for EIA studies Scope of Work of EIA “...The EIA shall cover the following: Description of the proposed project: The first task:” Description of the proposed project” forms a vital component of the Environmental Impact Assessment (EIA) as it provides the basis for evaluating the likely causes of Environmental Impacts.

Existing Environment and Baseline Conditions: The baseline assessment will be carried out to identify potentially sensitive and critical areas that may be affected by the project in an area of 10 km surrounding the project location. The critical and sensitive targets shall be plotted on land use map of project impact area. The existing environment and baseline conditions should be established from:‐ Analysis of existing information published and secondary data. ‐Consultation with relevant statutory authorities, and Field visits for supplementation of missing gaps.

The key subject areas which the EIA shall address include Ecology and Nature conservation, Air quality, surface and water quality in project impact area, soil quality, cultural heritage, landscape, land use, noise quality, etc. Natural habitats like national parks, wildlife reserves, sanctuaries, sacred grove, protected areas, forests, wetlands, major rivers and waterways if any, shall also be identified and marked.

Assessment of Environmental Impacts: Based upon the results from the review of existing information, field visits, site data collection and consultation, for each component of environment (physical, biological and socio economic) the positive, negative, direct and indirect, temporary and permanent impacts will be evaluated along with an indication of the degree of impact, i.e., whether the impact is significant, moderate, minor or negligible. The degree of impact shall also be quantified by using state of the art air quality impact prediction models based on ISCST3 algorithms.

Environment Management Plan And Mitigation Plan: For each significant negative impact identified, specialist shall work closely with the engineering team/technical consultants to suggest practicable measures to avoid or mitigate the impact. The mitigation of environmental impacts will be by three mechanisms. =>Introduction of mitigation features through the engineering practices. =>Implementation of environmental controls during construction and operation. =>Legislative control involving compliance with Indian environmental laws. The Environmental management plan shall include an estimate of capital and recurring costs of mitigation measures and will identify the institutional framework for implementation.

Monitoring Plan: Having identified the significant environmental impact that is likely to arise as a result of the project, the project team shall specify what monitoring is required during the various phases of the project cycle. The monitoring plan will identify parameters and frequency of monitoring and responsible organization.


Form I Page 12

I hereby give the undertaking that data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost.

Date: Place: Hyderabad Signature of the applicant

With Name and Full Address(Project Proponent/Authorized Signatory)

C. Mohan Reddy

Director‐Operation Hetero Labs Limited Unit‐III

Sy.No. 150 (Part), 151/1, 151/2 (Part), 158/1, Nallamattipalem Village, Nakkapalli Mandal,

Visakhapatnam District, Andhra Pradesh



ANNEXURES

Project No. 0815‐21‐01August 2015

Hetero Drugs Limited Hetero Corp Office, Sanath Nagar, Hyderabad – 500 018. Phone: 040 – 23704923/24/25 Fax: 040 ‐ 23704926 E‐mail: [email protected]

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666

SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS,

GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

Hetero Drugs Limited Unit IV

Team Labs and consultants

Fig 1.1 Location of M/s. Hetero Drugs Limited Unit VI

Hetero Drugs Limited Unit VI Environmental Impact Assessment Report

Team Labs and consultants 1-1

HANUM AN STATUE

PRODUCTION BLOCK

79.

520

14

72x20

PRODUCTION BLOCK

72x20

72x20

HYD/LITH.

72x20 72x20

72x20BOILER

PRODUCTION BLOCK - H

35X15.5UTILITY

PRODUCTION BLOCK

CYLINDER SHED

A-BLOCK

PRODUCTION BLOCK

D-BLOCK - HYD

CYLINDERS

E-BLOCK

72x20BLOCK

40x20

14X12Engineering

11.5

10 12

FABRICATION SHEDEQUIPMENT

Columns

P reprocessR eactors

59

29.03

22X15.5PCC ROOM

100.6 100.2

R2

2

A BOV E-G ROU ND SOLVEN T TANK FARM

UNL

OADI

NG P

LATF

ORM

36

12 Nos Ve rt ical T anks - 60KL each.Insulat ed T anks with C.Coil

12

10

13.2

513

.25

13.99

104.18

Block-1

104.59

166.

93

Plan

t Wate

rF ir e

Wa te

r Sum

p

Pumphouse

4X15

M

1 2 X 15M

Staircase13. 9X5M

HDL Water Sumps150M3

450M3

20

16

Electrical PCC 11.5

DCB UTILITY BLOCK

35 27

15

11.7

5

5.96

7

10

10.5

3

1010

5.96

25

126.5

5

TFH

6.46

HVRs

6

3

Toilets

1

NO

N-E

XPL

OSI

VE

YA

RD5x

38.5

12

Efflu en t Pit

Tran sformer

41.08

24 21

QA, QC AND PHARMA72x20

R1.5

1.7

25

10

25

1.7 10

27

6 5 MTRR AILTEL TOWER

PRODUCTION BLOCK

79.

520

14

72x20

PRODUCTION BLOCK

72x20

72x20

HYD/LITH.

72x20 72x20

72x20PRODUCTION BLOCK

BOILER35X15.5UTILITY

PRODUCTION BLOCK

B-BLOCK

PRODUCTION BLOCK

CYLINDERS

72x20

SYMED PRODUCTION

WAREHOUSE

14X12Engineering

40x20WAREHOUSE-3

11.5

10 12

FABRICATION SHEDEQUIPMENT

Columns

P reprocessR eactors

59

29.03

22X15.5PCC ROOM

100.6 100.2

R2

2

A BOV E-G ROU ND SOLVEN T TANK FARM

UNL

OADI

NG P

LATF

ORM

36

12 Nos Ve rt ical T anks - 60KL each.Insulat ed T anks with C.Coil

12

10

13.2

513

.25

13.99

104.18

Block-1

104.59

166.

93

Plan

t Wate

rF ir e

Wa te

r Sum

p

Pumphouse

4X15

M

1 2 X 15M

Staircase13. 9X5M

HDL Water Sumps150M3

450M3

20

16

Electrical PCC 11.5

DCB UTILITY BLOCK

35 27

15

11.7

5

5.96

7

10

10.5

3

1010

5.96

25

126.5

5

TFH

6.46

HVRs

6

3

Toilets

1

NO

N-E

XPL

OSI

VE

YA

RD5x

38.5

12

Efflu en t Pit

Tran sformer

41.08

24 21

72x20

R1.5

1.7

25

10

25

1.7 10

27

6 5 MTRR AILTEL TOWER

G- BLOCK

MISCELLANEOUS BLOCK72x20

H E T E R O

D R U

G S L T D

, UN

IT -VI

H- BLOCK

PROPOSED PILOT

72x20

OPEN SPACE

100.2100.2

MISCELLANEOUS BLOCK72x20

15KL 15KL 15KL15KL 15KL 15KL 15KL 15KL 15KL 15KL

DRUM SHED

DRUM SHED

WAREHOUSE-172x20

WAREHOUSE-172x20

WAREHOUSE-272x20

LIN STORAGE

72x2072x20WARE HOUSE-4 SYMED

PRODUCTION BLOCK

C.C.PLATFORM

DRUM YARD

DRUM YARD

C.C.PLATFORM

C.C.PLATFORM

C.C.PLATFORM

Fig 1.2 Plant Layout of M/s. Hetero Drugs Limited Unit VI

ANNEXURE – I

M/s. Hetero Drugs Limited Unit-VI obtained Environmental Clearance from Ministry of

Environment and Forests (MoEF) vide letter no. F. No. J-11011/398/2010-IA II (I) dated:

10.09.2012. at Sy.nos. 150(part),151/1,151/2(part),158/1, Nallamattipalem Village,

Nakkapalli Mandal, Visakhapatnam District, Andhra Pradesh It is proposed to

Combining merge Hetero Drugs Limited Unit IV Environmental Clearance in Hetero

Labs Limited Unit III (File F. No. J-11011/396/2011-IA II (I) dated: 10.09.2012). The

manufacturing capacity of HDL Unit IV is presented in Table A-1

Table A-1 Manufacturing Capacity of Hetero Drugs Limited Unit-VI REGULAR PRODUCTS S.

No. Product Name No. of Stages

Production (TPM)

Production (TPD)

1 Atorvastatin calcium 3 50 1.64 2 Cefditorine pivoxil 3 50 1.64 3 Cefidenir 2 25 0.82 4 Cefixime 2 30 0.99 5 Ceforoxime Axetil 1 30 0.99 6 Cefoxitin Sodium 2 35 1.15 7 Cefpodoxime proxetil 3 50 1.64 8 Citalopram hydro bromide 2 60 1.97 9 Lamivudine 3 60 1.97 10 Ritanovir 3 50 1.64 11 Rosiglitazone Maleate 3 35 1.15 12 Venlafaxine 2 50 1.64

Worst case scenario- Production (A) 440 14.466

9 products wil be manufactured at any point of time out of total 12 Regular products

Campaign Products S.

No. Product Name No. of Stages

Production (TPM)

Production (TPD)

1 Acyclovir 1 1 0.033 2 Agomelatine 1 0.5 0.016 3 Alfuzosin HCl 1 1 0.033 4 Amlodipine Besylate 1 0.75 0.025 5 Clopidogrel Hydrogen sulfate 2 1 0.033 6 Dapoxetine HCl 1 0.75 0.025 7 Dorzolamide HCl 1 0.15 0.005 8 Duloxitine HCl 1 0.75 0.025 9 Eprosartan Mesylate 1 0.5 0.016

10 Esomeprazole Magnesium 1 1 0.033 11 Famcyclovir 1 1 0.033 12 Fosinopril Sodium 1 1 0.033 13 Glimepiride 1 1 0.033 14 Itraconazole 1 0.75 0.025 15 Lansoprazole 1 1 0.033 16 Leofloxacin 1 0.75 0.025 17 Lisinopril dihydrate 1 1 0.033 18 Montelukast sodium 1 1 0.033 19 Moxifloxacin 1 1 0.033 20 Nebivolol HCl 1 0.75 0.025 21 Olanzapine 1 1 0.033 22 Omeprazole 1 1 0.033 23 Pantoprazole Sodium 1 0.75 0.025 24 Rabeprazole Sodium 2 0.75 0.025 25 Ranolazin diHCl 1 0.5 0.016 26 Rufinamide 1 0.5 0.016 27 Sertraline Hcl 1 1 0.033 28 Sildenafil citrate 1 1 0.033 29 Topiramate 1 1 0.033 30 Valacyclovir 2 2 0.066

Worst case scenario- Production (B) 10 0.329

9 products wil be manufactured at any point of time out of total 30 Compaign products

Worst case scenario - Total Production : (A + B) 450 15

ANNEXURE – II: Wastewater Treatment Facilities

The effluent generated from two units mainly from process, washings, scrubbers, cooling

towers & boiler blow downs and domestic effluent. It is proposed to treat all HTDS

effluent in stripper followed by MEE and ATFD. All LTDS effluent shall be treated in

Biological treatment followed by guard ponds & marine outfall. Domestic effluents will be

treated in Sewage treatment plant (STP) & reuse for online irrigation for the development of green

belt. Total Effluent generated and mode of treatment is presented in Table A-2

Table A-2 Quantity of Effluent Generated and Mode of Treatment

Description Quantity (KLD)

Mode of Treatment

HTDS Process 381.8 Stripper followed by MEE, ATFD and Biological

Treatment, guard ponds, marine outfall. Washings 28.2 Scrubber Effluent 35.0 Total - I 445.0 LTDS Cooling Tower Blow downs

30 After primary treatment, sent to guard ponds & marine outfall

RO Reject 175 Domestic 45 Treated in Sewage treatment plant (STP), online

irrigation for green belt development Total - II 250.0 Grand Total (I+II) 695.0

ANNEXURE – III: Water Balance

The total water requirement will be 935 KLD 5 and same will be met by the Desalination

plant water supply. Water balance is presented in Table A-3.

Table A-6 Total Water Balance

S.No Input Quantity (KLD)

Output Quantity (KLD)

1 Process & washings 410 Process & washings Effluent 410 3 Boiler 100 Boiler Blow down-Scrubber effluents 35.0

Loss 65 4 Cooling Tower 200 Blow down 30

loss 170 5 Domestic 50 Domestic Effluent 45

Loss 5 6 RO 175 RO Reject 175

Total 935 Total 935.0

ANNEXURE – IV: Solid Waste Generation and Mode of Disposal

Solid wastes are generated from the process shall be sent to TSDF/ Cement Industries for

Co-incineration. Stripper distillate shall send to TSDF/ Cement Industries for Co-

incineration. Evaporation salts from MEE and ATFD and ETP Sludge shall be sent to

TSDF. The total solid waste generated and mode of disposal is presented in Table A-7.

Table A-7 Solid Waste Details S.No Description Quantity

(Kgs/day) Mode of Disposal/Treatment

Process 1 Organic residue 13475.7 Sent to Cement Industries/TSDF 2 Spent Carbon 2309.2 3 Evaporation salts 4039.5 Sent to TSDF 4 Process Inorganic 3812.5 Sent to TSDF

Other Solid waste 5 ETP & STP Sludge (Kgs/day) 500 Sent to TSDF 6 Detoxified Containers & Container

liners of HW and hazardous chemicals (No.s/Month)

3000 Empty drums After detoxification shall be disposed to outside agencies

7 Used oil/Waste lubricating Oil (L /Month)

300 Sent to Authorized Recyclers

8 Used Lead acid Batteries (No.s/Year)

60 To be returned to the manufacturers / dealers on buy back basis

ANNEXURE – V: Stack Emissions Details

The sources of air pollution from the plant are 20 TPH & 25 TPH Coal Fired boilers and

3x1165 KVA, 2x 1010 , 1x500 & 1x320 KVA DG Set capacity. The emissions from the boiler

are passed through a Bag Filters before letting out through a chimney. The emission rates

of SPM, SO2, NOx and SPM from each stack are presented in Table A-8.

Table A-8 Stack Emission Details

S. No

Stack Connected to Stack Ht (m)

Dia of stack at top(m)

Temp. of exhaust

gases (0C)

Exit Velocity (m/sec)

Pollutant Emission Rate (g/sec)

PM SO2 NOx

Boilers 1 20 TPH 40 1.2 468 24.6 0.67 6.88 2.96 2 25 TPH 42 1.25 475 28.7 0.86 8.6 3.76 DG Sets 1 1x320 KVA 4 0.1 440 4.8 0.006 0.43 0.51 2 1x500 KVA 6 0.15 443 7.5 0.01 0.67 0.8 3 2x1010 KVA 9 0.2 454 8.3 0.1 0.28 1.49 4 3x1165 KVA 10 0.2 456 8.5 0.02 1.28 1.51



STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A‐1, S.No.25. (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B‐115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/616, Telefax: 040‐23748666 Email: [email protected]

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