Heritage Products, Inc.


Conveniently Located in the mid-west automotive hub.


195,000 square feet with room to grow.

Company Profile

Address:2000 Smith Ave.Crawfordsville, IN 47933Phone (765) 364-9002FAX (765) 362-0536Email [email protected]

Established: October 1988

Ownership: Hiruta Kogyo Co., LTD (100%)

Facilities: Land: 22 acresBuilding: 195,000 square feet

Quality Policy: Our commitment to quality at Heritage Products is to produce only the highest quality products at a competitive cost through continuous improvement.


mailto:[email protected]



History

1985 Established sales office in Ann Arbor, MI as Hiruta U.S.A. Inc. 1988 Purchased 10 acres of ground. Established Heritage Products, Inc. 1989 Completed the original 45,000 square foot building. 1990 Purchased an additional 12 acres of ground. 1991 Completed phase II plant expansion of 45,000 square feet of manufacturing

space. 1992 Completed phase III plant expansion of 16,000 square feet of manufacturing

space. 1994 Completed phase IV plant expansion of 36,000 square feet of manufacturing

space. 1995 Completed phase V office expansion of 6,000 square feet. 1997 ISO 9002 Certification 1999 QS 9000 Certification 2002 ISO 14001 Certification Completed phase VI plant expansion of 46,600 square feet of manufacturing space. 2003 Completed installation of 2000 Ton Transfer Press 2004 TS 16949 Certification 2005 First shipments to Ford Motor Company and Mitsubishi Australia, Ltd. 2007 Ford Q1 Certification


Certifications

Quality & Environmental

Ford Q1 June 2007 TS 16949 September 2004 ISO 14001 February 2002 QS 9000 March 1999 ISO 9002 August 1997


Customers

Tier 1 Mitsubishi Motors North America, Inc.

Endeavor, Galant, Eclipse, Spyder Auto Alliance International, Inc.

Mazda6 Ford Motor Company

Ford Fusion, Mercury Milan, Lincoln MKZ Mitsubishi Motors Australia, Ltd.

Mitsubishi 380


Aisin U.S.A. MFG., Inc. Aisin Drivetrain, Inc. Aisin Brake & Chassis, Inc. Aisin Manufacturing Illinois, LLC Bridgestone APM Co. DTR Industries, Inc.

Eagle Wing Industries, Inc. FCC Indiana, Inc. INTAT Precision, Inc. Yorozu Automotive YUSA Corporation Hitachi Metals America

Tier 2 Customers

Sales & Growth

0

10

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89 90 91 92 93 94 95 96 97 98 99 '00 '01 '02 '03 '04 '05 '06 '07 '08

Year

$ M

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0

50

100

150

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Tea

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$ Sales Team Members


FO

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R yo h e i K a za h a yaA cco un tin g M g r.

R o n W illisM a n ufa c tu rin g M g r.

K e v in M a cIsa acM a te ria ls M g r.

R ick H a w k in sH R M an a g er

R o g e r T a rte rM a in te n an ce M g r.

L a rry M cC o llo u ghE n g ine e rin g M g r.

T o yo m i M ika m iG e n e ra l M g r.E n g in e ering

K a zu sh i T ag u ch iS a le s C o o rd in a to r

J im H ow e rtonS a le s M a na g er

T su n eh iro . Ya b u kiQ C A d v isor

M ike l M a n ionQ C M an a g er

D a ve L an cas te rP la n t M a na g er

Norihide M oriyaP re sid e n t

Organization Chart

Processes

Press

Welding

Machining

Painting

Assembly

2000 Ton Transfer 2000 Ton Transfer PressPress

2 - 800 Ton Transfer 2 - 800 Ton Transfer PressesPresses

Robot Transfer Robot Transfer LinesLines

MIG Welding MIG Welding RobotsRobots


Blanking Presses Size Material(mm) Bed Size Shut Height

Stroke 500 Ton (#1) 2.6 to 6.0 1064 X 2134 660 254 500Ton (#2) 0.5 to 8.0 1150 X 2150 700 250 300 Ton 0.5 to 4.5 1000 X 2150 700 200 200 Ton 0.6 to 6.0 840 X 1800 445 150 150 Ton 0.3 to 3.2 760 X 1170 445 130

Forming & Transfer Presses

Size Type Bed Size Shut Height Stroke

2000 Ton Transfer Press 1900 X 6100 1220 750 2 - 800 Ton Transfer Presses 1524 X 3048 1220 610 4 - 200 Ton Gap Presses 840 X 1390 395 250 16 - 150 Ton Gap Presses 760 X 1170 395 200 2 - Robot Transfer Lines


Welding & Assembly Equipment 172 - MIG Welding Robots 38 - Spot / Projection Welding Machines 3 - TIG Welding Robots 2 - Automatic Arc Welding Machines 1 - Training Robot

30 - Miscellaneous Assembly Machines 2 - CNC Cutting Machines 1 - CNC Pipe Bending Machine

1- Electrodeposition Coating Equipment



Suspension Related Parts

Rear Lower Arm

Rear Toe Control Arm

Front Upper Arm AssemblyRear Lower Arm

Connecting Rod Assembly

Rear Upper arm

Front Cross Member AssemblyFront Lower Arm Assembly


Engine Mounts / Anti Vibration

Engine Mount

Rack & Pinion Bracket

Torque Rod Bracket

Eye Stay Assembly

Engine Mount

Engine Mount

Engine Mount


Clutch, Brake, and Accelerator Pedal Assemblies

10” Pressure Plate

Parking Brake Lever AssemblyParking Brake Bracket

Parking Brake pedal

12” Backing Plate

Parking Brake Bracket

Brake Components

Heritage Products, Inc. Seat and Chassis

Door Panel

Rear Seat Back Lock

Rear Seat Spring Bracket

Seat Release Lock Lever

Seat Release Lock Lever

Product Mix2008 2009 FY

Suspension components

52%

Misc. Parts4%

Brake Components14%

Anti Vibration18%

Seat Components12%


Customer Sales2008 2009 FY

MMNA18%

Aisin Group26%

Ford20%

AAI10%

MMAL5%

Bridgestone3%

DTR15%

Other3%


Design

Software supported

CATIA CATIA - CAE Nastran Micro-Cadam IDEAS

Policies for Design

Design using 3D CAD Encourage Concurrent

Engineering Promote CAE Develop parts and modular

design

CAE Analysis Static Strength


Research and Development Team Members 15 - Team Members in the development section 8 - Team Members in the Testing section

Testing Methods Fatigue and strength machines Durability test machines Static Linear Analysis Vibration Analysis (Eigin value, Frequency response) Thermal stress and Heat transfer analysis Eddy - Current type electric Dynamometer FREC Dynamometer Thermostatic Chamber


Hiruta Kogyo Co. Ltd, R & D Center

Thailand Bangkok Eagle Wings

Japan United StatesHeritage Products

Incorporated

Research and Development

SupportHeritage Products, Inc.

Plant LayoutHeritage Products, Inc.

Press Area

Welding Area

Assembly Area

Ship

pin

g

Warehouse

Paint Line

Coil

Rece

ivin

g

Heritage Products, Inc.

Documents

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