HERC RENTALS

34
8/7/2018 HERC RENTALS 2018 FLEET 120 TON SKID MOUNT & CAGE AHU COATED HOUSING, GALV. SKID & CAGE, 4" DIXON CONN. VFD NO HEATER 17F0871 PAHH120TC0NN0NN5E5P2VG2CEUP 460V/3PH/60HZ GENERAL PURPOSE 8/7/2018 INSTALLATION & OPERATION MANUAL BOOK ASSEMBLED BY: JONATHAN O'MALLEY DATE:

Transcript of HERC RENTALS

Page 1: HERC RENTALS

8/7/2018

HERC RENTALS

2018 FLEET

120 TON SKID MOUNT & CAGE AHU

COATED HOUSING, GALV. SKID & CAGE, 4" DIXON CONN.

VFD ‐ NO HEATER

17F‐0871

PAHH‐120TC‐0NN0NN‐5E5‐P2‐VG2CEUP

460V/3PH/60HZ

GENERAL PURPOSE

8/7/2018

INSTALLATION & OPERATION MANUAL

BOOK ASSEMBLED BY: JONATHAN O'MALLEY

DATE:

Page 2: HERC RENTALS

5

4

3

ELECTRICAL DRAWINGS

MECHANICAL DRAWINGS

SPARE PARTS LIST

Table

Of

Contents

17F‐0871

2

1

6

JOB SCOPE

FAN & MOTOR SUBMITTAL

COIL SUBMITTALS

Page 3: HERC RENTALS

01

JOB SCOPE

SECTION

Page 4: HERC RENTALS

Custom Air Products & Services, Inc.

Quote No: DW17-11-08-22

Quote Date: 11-08-2017 Project Type: (12) 120 Ton Industrial Air Handling

Unit

Drawing Delivery: 2 weeks after receipt of order

Equipment Delivery: 12-14 weeks After Receipt of Approved Drawings (ARAD)

Freight Terms: FOB HERC

Payment Terms: Net 45 *100% upon completion

Item Qty Description

1. 12 CAPS Model # PAHH-120TC-0NN0NN-5E5-P2-VG2CEUP

Unit shall consist of the following components: • The skid shall be fabricated from 3/16” thick, 6” X 4” rectangular steel

tube. The skid size is length and width plus piping headers so that no part of the unit is outside of the rack. The fork truck lifting slots are 4” X 10” X 3/16” and made of the same material and are incorporated into the design on 48” centers apart. The skid components are continuously welded at all joints. All tubing ends are capped and continuously welded. The skid incorporates 4” X 4” tie-down holes in each corner of the tubing and is welded solid. All unit serial numbers and weight tags shall be cutout on a steel plate and attached to the skid at diagonal corner locations. Center of gravity will be clearly marked on the upper and lower portion of the skid / frame assembly.

• The lifting frame material shall be 4” X 4” square steel tubing. This frameis designed for overhead lifting and stacking of the units. All tubing endsare capped and continuously welded. The tubing is cut and fit to theheight, width, and length of the unit. All corners have a 45 degree, 3/8"steel plate gusset. The top of the frame has a 3/8” steel plate supermangusset welded to the horizontal tubing and incorporates a 1½ inch holethat aligns with the drag eye to secure stacking of units.

• The entire skid and lifting / stacking frame shall be provided with a hotdipped galvanized coating for increased corrosion protection.

• The exterior skin of the unit shall be formed from 16 gauge galvanealedsteel. The double wall interior liner shall be formed from 20 gaugegalvanized steel.

• The units shall be insulated with 1” Thermax foam board insulation.

Page 5: HERC RENTALS

Custom Air Products & Services, Inc.

Item Qty Description

• Unit doors to be double-wall construction using 16 gauge, galvanealedsteel on the outer wall and 20 gauge, galvanized steel on the inner wall.All corners shall be continuously welded.

• The hardware shall be non-corrosive material to include: Tek-screws,door hinges, and positive acting door latches

• The drain pan shall be formed and continuously welded using T-304stainless steel. The coil hat sections shall be formed and welded using T-304 stainless steel and designed to allow for easy coil removal. All coildrain lines and pee traps shall be fitted from 1 ½” stainless steel fittings.Dual drain connections are provided.

• Filters shall be mounted in a 2” track installed on the inlet airside of theunit. The filters shall be slip in, 2” - 30% pleats. Blank-offs shall be sealedand caulked.

• Each unit shall have (4) discharge collars, sized 19.75" round and arewelded to the exterior wall. Each collar shall have a damper fabricatedfrom ½” stainless steel rod welded to a 14 stainless steel damper. Aseven (7)-position steel quadrant is welded in place for CFM adjustment.Each duct collar will be provided with friction type duct clamps.

• Each unit shall have (6) return collars, sized 19.75" round and are weldedto the exterior wall. Each collar shall have a damper fabricated from ½”stainless steel rod welded to a 14 gauge stainless steel damper. A seven(7)-position steel quadrant is welded in place for CFM adjustment. Eachduct collar will be provided with friction type duct clamps.

• The fan shall be an ACF Class II, Arrangement 3, belt-drive, plenum fan.The fan wheel shall be aluminum and the shaft shall be all steel. The fanbearings are warranted under original manufacturer's warranty. Thedrive shall be a belt system rated for a 1.3 service factor.

• The fan motor shall be T.E.F.C. 460/3/60 and rated for VFD operation.

• All coils shall be provided to meet the scheduled performance. All coilperformance shall be certified in accordance with ARI Standard 410. Allcoils shall be tested at 315 psig air pressure.

• All coils shall have 5/8” OD seamless copper tubes mechanicallyexpanded into fins to ensure high thermal performance with lower totalflow and pumping requirements. Minimum tube wall thickness shall be0.020 inches.

• Aluminum plate fins with belled collars are standard.

• Aluminum-finned coils shall be supplied with die formed casing and tubesheets of mill galvanized steel.

• The evaporator coil shall have corrosion resistant coating “EnergyGuard”applied the exterior surfaces. The evaporator coil shall have a low waterlevel drain vale installed with exterior access for winterization purposes.

Page 6: HERC RENTALS

Custom Air Products & Services, Inc.

Item Qty Description

• The coil connections shall have flanged butterfly isolation valves and 4”Dixon brass quick connects.

• Provided chilled water temperature and pressure taps at coilconnections

• The evaporator coil piping header shall have a tubing connected to thevent and drain for draining and venting air.

• The electrical controls shall include a NEMA 4 disconnect box equippedwith a circuit breaker, magnetic starter, pilot lights for phase incorrectand power, and a unit OFF/AUTO two position switch.

• Provide and install VFD for variable airflow operation using apotentiometer.

• 4/0 cam-lock terminals will be provided for power hookup.

• The unit shall be manufactured in accordance with NEC codes, ETLrequirements and labeled with the appropriate 3rd party NRTL asrequested.

• All painting of these components to be Herc specified color.

• CAPS will provide and install the Herc decal package as per providedlayout drawing by Herc.

• Unit to be tested and verified for proper operation at Custom AirProducts & Services prior to shipment.

• Herc Representatives will also have full access to schedules andproduction progress as units are being manufactured.

AHU CFM TSP MOTOR HP AHU-1 15,000 5.00 20

COOLING COIL

AHU FPM EAT: DB / WB

LAT: DB / WB MBH TOTAL

AHU-1 481 95.0 / 80.0 52.9 / 52.8 1,462.0

MBH SENSIBLE ROW(S) / FPI EWT LWT GPM

690.6 8 / 11 45 55.2 287.0

• Unit Dimensions: 102” L x 147 ½“ W x 63 ¼” H

• Unit Weight: 5,200 LBS

Page 7: HERC RENTALS

Custom Air Products & Services, Inc.

Item Qty Description

EXCLUSIONS

• Installation, Equipment and Start-up Commissioning by others• Sales tax not included• Freight not included• Overtime not included• Proposal valid for 30 days• Any items not listed in the above scope of work to be performed

Page 8: HERC RENTALS

SECTION

02

FAN & MOTOR SUBMITTAL

Page 9: HERC RENTALS

Performance

Quantity 1Volume (CFM) 15,000

External SP (in. wg) 5.75Total SP (in. wg) 5.75

Operating Power (hp) 19.22Start-Up Power (hp) 19.22

Fan RPM 1511Max Fan RPM 1,702

Oper. Frequency (Hz) 60Elevation (ft) 105

Start-up Temp.(F) 70Operating Temp.(F) 70

Fan Configuration

Size 30Class II

Arrangement 3Rotation CW

Orientation Horizontal

Equipment Weights

Fan (LMD)(lb) 490Motor/Drive (lb) 319Accessories (lb) 45

Misc Fan Data

Outlet Velocity (ft/min) 2,190Static Efficiency (%) 73

Tip Speed (ft/min) 11,869Corner Weight A (lb) 141Corner Weight B (lb) 248Corner Weight C (lb) 169Corner Weight D (lb) 297

Motor and Drives

Motor Supplier GreenheckSize (hp) 20

RPM 1725Enclosure TEFC

Voltage 460Cycle 60

Phase 3Frame Size 256T

Max Frame Size 286Location Right Side

Pulley Type ConstantDrive Loss (%) 3.3

NEC FLA* (Amps) 27

Model: 30-APH-3-II-200Plenum Fan

Operating Performance

Sound Power by Octave Band

Sound Data 62.5 125 250 500 1000 2000 4000 8000 LwA dBA Sones

Inlet 85 90 92 89 82 79 76 74 90 79 30

Outlet 92 94 94 94 90 84 80 78 95 84 41*FLA - based on tables 150 or 148 of National Electrical Code 2002. Actual motor FLA may vary, for sizing thermal overload, consultfactory.LwA - A weighted sound power level, based on ANSI S1.4dBA - A weighted sound pressure level, based on 11.5 dB attenuation per octave band at 5 ft- dBA levels are not licensed by AMCA InternationalSones - calculated using AMCA 301 at 5 ft

2/6/2016Printed Date: CAPS - 120 Ton AHU - 1-8-2016Job:

AHUMark:

CAPS 4.19.1791 Y:\CAPS Equipment\CAPS AHU\120 Ton AHU\Component Selection\CAPS - 120 Ton AHU - 1-8-2016.gfcj Page 1 of 3

Page 10: HERC RENTALS

Plenum Fan

Standard Construction Features:

HOUSING: Heavy gauge, welded steel mounting frame with die formed flanges - Inlet panel is heavygauge steel with die formed flanges with welded corners - Steel components are phosphatized and coated- Corrosion resistant fasteners BEARINGS, SHAFT, AND WHEEL: Heavy duty, concentric locking, self-aligning ball or roller pillow block bearings - Polished, solid steel shafts - Welded, aluminum centrifugalwheel - 12 bladed construction- Airfoil blade profile

Selected Options & Accessories:

Motor PN - 304932, Baldor Motor Model Number - EM2334TNEMA Premium Efficient Motor - meets NEMA Table 12-12Motor VFD Rated without Shaft Grounding ProtectionMotor with Minimum 40 Degree C Ambient TemperatureMotor with Class B InsulationFan Class - IIMotor Position - RightSideBearings - L(10) Life of 80,000 Hours, L(50) avg. life 400,000 HoursCoating - Permatector, Concrete Gray-RAL 7023, Fan and Attached Accessories, Mill Finish onAluminum WheelNylon Extended Lube Lines - Factory MountedFan Orientation - HorizontalDirect Mount Isolators, Isolator-Spring, Free Standing, 1 InchProtective Cage - Totally Enclosed, coated w/Safety yellow finishFactory Vibration Test, 0.15 in/sec, peak, filter-in as measured at the fan RPMMotor Slide BaseUnit Warranty: 1 Yr (Standard)

2/6/2016Printed Date: CAPS - 120 Ton AHU - 1-8-2016Job:

AHUMark:

CAPS 4.19.1791 Y:\CAPS Equipment\CAPS AHU\120 Ton AHU\Component Selection\CAPS - 120 Ton AHU - 1-8-2016.gfcj Page 2 of 3

Page 11: HERC RENTALS

SHAFT DIA. 1.69KEYWAY

3 X 0.38 X 0.19

A141 lbs

B248 lbs

HOLES FORISOLATOR MOUNTING

Ø 0.44INLET ENDC

169 lbsD297 lbs

21.00

42.00

1.50

39.37

34.75

56.91

27.75

5.50

42.00

54.16

Model: 30-APH-3-II-200 Plenum Fan

Notes: All dimensions shown are in units of in.Drawings are not to scale. Drawings are of standard unit and do not include

dimensions for accessories or design modifications.

2/6/2016Printed Date: CAPS - 120 Ton AHU - 1-8-2016Job:

AHUMark:

CAPS 4.19.1791 Y:\CAPS Equipment\CAPS AHU\120 Ton AHU\Component Selection\CAPS - 120 Ton AHU - 1-8-2016.gfcj Page 3 of 3

Page 12: HERC RENTALS

03

COIL SUBMITTALS

SECTION

Page 13: HERC RENTALS

Copyright 2003 Luvata Grenada LLC Confidential and Proprietary. This design is for the exclusive and confidential use of Luvata Grenada LLC and its client. Any duplication made for the purpose of disclosing this design or any part of the design to a competitor of Luvata Grenada LLC is in direct violation of this confidentiality. Any duplication must be approved in writing by Luvata Grenada LLC.

LUVATA HEATCRAFT FLUID SELECTION 7.00.07.999

Customer: Date: 4/18/2013

Contact: From:

Telephone: Company:

Cell: Return Tel:

Fax: Return Fax:

Job: 120 Ton AHU

Quote #:

Construction Air Side

Item: 120 Ton AHU Air Flow (Sft^3/min) 15,000

Coils Per Bank: 1 Altitude FT: .00

Allow Opp. End: No Ent. Air DB/WB °F: 95.00 / 80.00

Tube OD IN: 5/8 Lvg. Air DB/WB °F: .00 / .00

Coil Duty: Cool-Standard Total / Sensible MBH: 1,440 / .00

Fins Per Inch: Optimize Max Air PD "H2O: .00

Rows: Optimize

Fin Surface: Optimize ABC Fluid Side

Fin Height (IN): 42.00 Fluid Type: Water

Finned Length (IN): 107.0 Ent. Fluid : 45.00

Tubing Mat. (IN): 0.020 Copper Lvg. Fluid : 55.00

TurboSpirals: No Fluid Flow gal/min: .00

Fin Mat. (IN): 0.0075 Aluminum Max FPD FT H2O: .00

Conn Qty/Size (IN): 1 / 4.00

Circuiting: Optimize

O U T P U T D A T A O P T I O N S

Model Number: 5WD1108B Casing Material: Galvanized

Air Velocity: (Sft/min) 480.6 Casing Type: Flanged

Total Capacity: MBH 1,462 Hand: Right

Sens. Capacity: MBH 690.6 Connection Material: Carbon Steel

Lvg. Air DB: °F 52.90 Connection Type: MPT

Lvg. Air WB: °F 52.75 Vent/Drain: .50 FPT on Side

Standard APD "H2O .95 Label Kit: No

Lvg. Fluid: °F 55.15 Coating: None

Fluid Flow: gal/min 287.0 Mounting Holes: No

Fluid PD: FT H2O 14.17 Drain Headers: No

Fluid Vel.: ft/s 5.47 Boxed Headers: No

Conn Size: IN (1) 4.000

Internal Volume: in^3 8,358

Weight (Dry): lbm 764.0

Weight (w/Fluid): lbm 1,085

Notes: AIL

Notes:A) ARI Certified And Rated In Accordance With ARI 410. L) Coil rating valid for Heatcraft coils only.I) Header Pressure Drop Exceeds 30% of Total Fluid Pressure Drop.

Page 1

Page 14: HERC RENTALS

INSTALLATIONOPERATION

ANDMAINTENANCE

FLUID COIL

Commercial ProductsPO Box 1457 / 1000 Heatcraft Drive, Grenada, MS 38902-1457

Tel: 800-225-4328 / 662-229-4000 Fax: 662-229-4212Email: [email protected]

Web Site: www.heatcraft.com

Page 15: HERC RENTALS

FLUID IOM

1

Guidelines for the installation, operation and maintenance of Heatcraft’s cooling and heating coilshave been provided to help insure the proper performance of the coils and their longevity. These aregeneral guidelines that may have to be tailored to meet the specific requirements of any one job. Asalways, the installation and maintenance of any coil should be performed by a qualified party orindividual. Protective equipment such as safety glasses, steel toe boots and gloves are recommendedduring the installation and routine maintenance of the coil.

Receiving Instructions1. All Heatcraft coils are factory tested, inspected and carefully packaged.

2. Damage to the coils can occur after they have left the factory. Therefore, the coilsshould be inspected for shipping damage upon receipt. The freight bill should also bechecked against items received for complete delivery.

3. Damaged and/or missing items should be noted on the carrier’s freight bill and signed bythe driver.

4. For additional assistance, contact your local Heatcraft representative.

Nomenclature 5 W S 14 06 C 24.00 x 144.00

Tube O.D. Finned Length (inches)3=3/8”4=1/2” Fin Height (inches)5=5/8”Coil Type Fin DesignW Standard Water A - flat (Al, Cu)M Splayed Headers B - corrugated (Al, Cu)B Booster C - sine wave (Al, Cu)K Cleanable Both Ends F - flat (SS, CS)P Cleanable Supply End G - corrugated (SS, CS)Q Cleanable Opp. Supply End H - sine wave (SS, CS, Al, Cu)

Circuiting Rows DeepQ - 1/4 serp M - 1 1/2 serpH - 1/2 serp D - 2 serpL - 3/4 serp T - 3 serp Fins Per InchS - 1 serp B - skip tube

BoosterS - 1 circuit B - skip tubeD - 2 circuits

Page 16: HERC RENTALS

FLUID IOM

2

Mounting

1. All Heatcraft water and glycol coils are designed to be fully drainable when properly mounted.

2. Vertical air-flow is not recommended for dehumidifying coils.

Coil TypesStandard Fluid Coils

HEATCRAFT’s fluid coils are specifically designed for your particular application. Flexibility isbuilt into our manufacturing processes, offering variations in fin type, fin density, circuitry ar-rangement, coil casing and materials of construction. Standard fluid type “W” coils utilize acollection header for one and two row applications and return bends for applications that requirethree or more rows. Type “M” coils are used for one and two row applications that require sameend connections. For type “M” coils the supply and return headers are offset or “splayed.” Thisorientation allows for the supply and return headers to be placed side by side. Booster coils, type“B,” are also available for one and two row applications.

Page 17: HERC RENTALS

FLUID IOM

3

Installation1. Carefully remove the coil from the shipping package to avoid damage to the finned surface area.

Damaged fins can be straightened using an appropriate fin comb. If a mist eliminator waspurchased, remove it before installation.

2. For coils with removable heads, check the torque on the nuts before installing. Refer to Main-tenance on Page 6 for recommended torque values.

3. Heatcraft recommends cleaning the coil with a commercially available coil cleaner prior toinstallation. Refer to Maintenance on Page 6 for cleaning recommendations.

4. Check the coil hand designation to insure that it matches the system. Water and glycol coils aregenerally plumbed with the supply connection located on the bottom of the leaving air-side of thecoil and the return connection at the top of the entering air-side of the coil (Figure 2 - ConnectionDiagram). This arrangement provides counter flow heat exchange and positive coil drainage. Ifa universal coil is supplied, cap off the two unused connections.

5. Standard coils must be mounted level to insure drainability. Refer to Mounting on page 2 forleveling requirements. Coils with intermediate headers and coils with removable box style head-ers can be pitched 1/8” per foot of coil finned length towards the coil’s header/connection end.

6. Proper clearance should be maintained between the coil and other structures such as the fan,filter racks, transition areas, etc..

Cleanable Fluid Coils

Heatcraft also offers cleanable fluid coils for applications where mechanical cleaning of the internalsurface of the tubes are required. Our cleanable coils utilize a box-style head in lieu of cylindricalheaders. The head contains baffles for circuiting and is removable for easy access to coil tubes.Type “P” coils are cleanable from the supply end of the coil. Type “Q” coils are cleanable from theend opposite the supply. Type “K” coils are cleanable from both ends of the coil.

7. Once installed, the coil should be pressurized to 100 psig with dry nitrogen or other suitable gas.The coil should be left pressurized for a minimum of 10 minutes. If the coil holds the pressure,the hook-up can be considered leak free. If the pressure drops by 5 psig or less re-pressurize thecoil and wait another 10 minutes. If the pressure drops again, there is more than likely one or

Page 18: HERC RENTALS

FLUID IOM

4

more small leaks which should be located and repaired. Pressure losses greater than 5 psigwould indicate a larger leak that should be isolated and repaired. If the coil itself is found to beleaking, contact your local Heatcraft representative. Unauthorized repair to the coil may voidthe coil’s warranty (see Heatcraft’s warranty policy on back cover).

8. All field brazing and welding should be performed using high quality materials and an inert gaspurge (such as nitrogen) to reduce oxidation of the internal surface of the coil.

9. All field piping must be self supporting. System piping should be flexible enough to allow forthermal expansion and contraction of the coil.

10. General piping diagrams can be found in Figure 1 - Horizontal Airflow and Figure 3 - VerticalAirflow.

11. (If a mist eliminator was purchased) With the coil installed, place the mist eliminator into itsbrackets. Make sure the mesh is aligned with the coil face area (finned area).

Figure 2 - Coil Diagram

Figure 1 - Horizontal Airflow Diagram

Page 19: HERC RENTALS

FLUID IOM

5

OperationInitial Start-Up

1. Open all air vents so that air is eliminated from within the coil circuitry and headers.Verify that all vents and drains are not obstructed and do discharge a stream of water.

2. Fill the coil with water then close all vents.

3. Perform an initial hydrostatic leak test of all brazed, threaded or flanged joints, valvesand interconnecting piping. Recheck the coil level and correct if necessary. When thesetup is found to be leak free, discharge and discard initial water charge. It is importantthat all grease, oil, flux and sealing compounds present from the installation be removed.

Figure 3 - Vertical Airflow Diagram

Figure 4 - Mist Eliminator Installation

Page 20: HERC RENTALS

FLUID IOM

MaintenanceGeneral

1. Filters and mist eliminators should be inspected on a regular basis and changed as needed.Maintaining clean filters and mist eliminators is a cost effective way to help maintain maximumcoil performance and service life.

2. Periodic inspection of the coil for signs of corrosion and/or leaks is recommended. Re-pair and replacement of the coil and the connecting piping, valves, etc., should be per-formed as needed by a qualified individual(s).

3. Should the coil surface need cleaning, caution should be exercised in selecting the clean-ing solution as well as the cleaning equipment. Improper selection can result in damageto the coil and/or health hazards. Clean the coil from the leaving air-side so that foreignmaterial will be washed out of the coil rather than pushed further in. Be sure to carefullyread and follow the manufacturer’s recommendations before using any cleaning fluid.

4. Maintain the circulated fluid free of sediment, corrosive products and biological con-taminants. Periodic testing of the fluid followed by any necessary corrective measuresalong with maintaining adequate fluid velocities and proper filtering of the fluid will helpto satisfy this goal.

5. If automatic air vents are not utilized, periodic venting of the coil is recommended toremove accumulated air. Caution should be exercised to avoid injury. High pressureand/or high temperature fluids can cause serious personal injury.

6

Table 2a Table 2b

General

1. Proper air distribution is vital to coil performance. Air flow anywhere on the coil faceshould not vary by more than 20%.

2. The drain pan and associated piping (drain line and trap) should be installed so that thereis no standing water in the drain pan and that no blow-through occurs.

3. Fluid and air velocities should be maintained within Heatcraft’s recommended values.

6. Heatcraft’s cleanable coils with removable box headers should be cleaned using a suitablebrush or its equivalent. Dislodged debris should be flushed from the coil and drain pan. Besure that debris does not clog the drain. After the coil has been cleaned, the old gaskets shouldbe discarded and replaced with new ones (contact your local Heatcraft representative forreplacement gaskets). The box header should then be reinstalled. The recommended instal-

Fluid Velocity

Water 1 to 8 fps

Glycol 1 to 6 fps

Page 21: HERC RENTALS

FLUID IOM

Blowing-Out Coils

1. Isolate the coil from the rest of the system by closing the valves on both the supply andreturn lines (gate valves in Figure 1 - Horizontal Airflow and Figure 3 - Vertical Air-flow).

2. Drain the coil by opening all drain valves and/or the drain plug. Remove the vent plug toaid the draining process.

3. Once the coil has been fully drained, the blower can be hooked-up. Caps installed in thepiping on straight runs going to the supply and return connections are ideal points tohook-up the blower. The air vent and drain plug are not suitable locations for hooking-up the blower. Caution should be exercised when installing the blower. The bloweroperator must take precautions to insure that water does not come into contact with any

7

a. Nuts and weld studs should be coated with thread lubricant.

b. Tighten all nuts per Figure 5 - Torque Pattern, to 35 ft-lb torque. After the initial torque hasbeen applied retorque them to 50 ft-lb, again using the pattern shown in Figure 5. The permis-sible range of final torque values are as follows:

maximum torque: 53 ft-lb

design torque: 50 ft-lb

minimum torque: 47 ft-lb

c. Pressure test coils per the installation instructions.

d. After the coil has been leak tested and found to be free from leaks, let it sit for 24 hours.Retorque to 50 ft-lb per Figure 5 - Torque Pattern.

e. Refill the coil per the operation instructions.

Figure 5 - Torque Pattern

Freeze ProtectionDuring the winter, chilled water coils need to be protected against freezing. The twopredominant protective measures are covered below.

lation procedure is as follows.

Page 22: HERC RENTALS

FLUID IOM

Flushing Coils

1. Heatcraft recommends the use of inhibited glycol designed for HVAC applications forcorrosion protection. The use of uninhibited glycol has produced formicary corrosion incopper tubing. The complete filling of water coils with an inhibited glycol solution forfreeze protection can be expensive. In some instances, it is more cost effective to flushthe coils with an appropriate concentration of inhibited glycol solution. Residual fluidcan be left in the coil without the threat of freeze damage provided the correct concen-tration of inhibited glycol was used. The recovered fluid can then be used to flush othercoils. Select an inhibited glycol solution that will protect the coil from the lowest pos-sible temperatures that can occur at the particular coil’s locality. The following tableshave been provided for your convenience.

8

2. Estimate the volume of the coil in gallons.For 5/8” tubes (1.5” face tube spacing)(finned height in inches)x(finned length in inches)x(# of rows)x 0.0011 = gallonsFor ½” tubes (1.25” face tube spacing)(finned height in inches)x(finned length in inches)x(# of rows)x 0.00083 = gallons

3. Isolate the coil from the rest of the system by closing the valves on both the supply andreturn lines (gate valves in Figure 1 - Horizontal Airflow and Figure 3 - Vertical Air-flow).

of the electrical components of the blower. Failure to do so may result in damage to theequipment and serious injury.

4. Close the vent or drain plug on the header which the blower is connected and open thedrain valve or cap on the other header.

5. Operate the blower for 45 minutes and then check the coil to see if it is dry. A mirrorplaced in the discharge will become fogged if moisture is present. Repeat this procedureuntil the coil is dry.

6. Let the coil stand for several minutes then blow it out again. If water comes out, repeatthe blowing operation.

7. Leave all plugs out and drains open until the threat of freezing has passed.

1Freeze points may vary from product to product.

Page 23: HERC RENTALS

FLUID IOM

9

4. Drain the coil by opening all drain valves and/or the drain plug. Remove the vent plug toaid the draining process.

5. Close the drain valve(s) and drain plug.

6. Connect the flushing system to the coil. A typical system is shown in Figure 6 - FlushingSystem Diagram.

7. With the throttling valve closed, start the pump and operate until the air is vented fromthe coil. Next, close the air vent.

8. Open the throttling valve about half-way and circulate the fluid through the coil for 15minutes. Check the strength of the fluid. A hydrometer or test kit from the fluid manu-facturer is suitable for this application.

9. Adjust the solution strength as needed and circulate the fluid for another 15 minutes.

10. Repeat steps 8 and 9 until the desired concentration is reached.

11. Shut the pump down and drain the inhibited glycol from the coil.

12. The recaptured fluid can be used to flush other coils.

Note: Be sure to follow the manufactures’ recommendations before utilizing any glycol based anti-freeze solution. Additional fluid will be required for the pump, connected piping and fluidreservoir. Formulae are for estimation purposes only.

Figure 6 - Flushing System Diagram

Page 24: HERC RENTALS

Heatcraft , hereinafter referred to as the “Company”, warrants that it will provide free suitable repair or replace-ment of coils in the event any coil of its manufacture used in the United States proves defective in material orworkmanship within twelve (12) months from the date shipped by the Company.

THIS WARRANTY CONSTITUTES THE BUYER’S SOLE REMEDY. IT IS GIVEN IN LIEU OF ALL OTHERWARRANTIES. THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR-TICULAR PURPOSE. IN NO EVENT AND UNDER NO CIRCUMSTANCE SHALL THE COMPANY BE LIABLEFOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER THE THEORY BE BREACH OF THIS ORANY OTHER WARRANTY, NEGLIGENCE, OR STRICT TORT.

This warranty extends only to the original purchaser. Of course, abuse, misuse, or alteration of the product inany manner voids the Company’s warranty obligation.

This warranty does not obligate the Company to pay any labor or service costs for removing or replacing parts,or any shipping charges.

No person (including any agent or salesman) has authority to expand the Company’s obligation beyond theterms of this express warranty, or to state that the performance of the coil is other than that published by theHeat Transfer Division of Heatcraft.

COMMERCIAL PRODUCTS WARRANTY

HEATCRAFTPO Box 1457 / 1000 Heatcraft Drive, Grenada, MS 38902-1457

Tel: 800-225-4328 / 662-229-4000 Fax: 662-229-4212Email: [email protected]

Web Site: www.heatcraft.com Printed in U.S.A.

May 2006

Page 25: HERC RENTALS

SECTION

04

ELECTRICAL DRAWINGS

Page 26: HERC RENTALS

AHU FAN MOTOR

T1

T3

T2

U

V

W

OL

9596

C3-OL

C1

L1

L3

L2

C1

460/3/60

SYSTEM SWITCH

OFF

BYP VFD

L1

L2

L3

VFD

C2

C3

2122

C3 AUX

C2

1314

C1 AUX

G

2122

C2 AUX

C3

G

PM

R

MONITOR

PHASE

L3

L2

L1

INCORRECT

PHASE

VFD RUN

BYPASS RUN

6/10A

6/10A

(1-0-0)

(0-0-1)

G

POWER ON

2A

20 HP

FU1 FU2

FU3

60A 10AWG

24 FLA

CIRCUIT BREAKER

50A

50A

50A

FU4

FU5

FU6

1 2

TIMER

(set to

minimum)

VFD CONTACTOR2

VFD CONTACTOR1

BYPASS CONTACTOR

G

CAM-LOKS

35 MCA

60 MOCP

WIRING NOTES

208/120VAC 480/277VAC 24VDC

PHASE A - BLACK PHASE A - BROWN POSITIVE - DARK BLUE

PHASE B - RED PHASE B - ORANGE NEGATIVE - GRAY

PHASE C - BLUE PHASE C - YELLOW

NEUTRAL - WHITE NEUTRAL - GRAY 24VAC

GROUND - GREEN GROUND - GREEN PHASE A - RED

NEUTRAL - BROWN

INTRINSICALLY SAFE WIRING 18AWG LIGHT BLUE AND MUST BE

SEPARATED FROM OTHER WIRING BY MINIMUM OF 2". IF CABLE USED

IT MUST BE SHIELDED.

IF VAC WIRING GAUGE NOT SPECIFIED USE 18 AWG

IF VDC WIRING GAUGE NOT SPECIFIED USE 18 AWG

MF

MUFFIN FAN

POT

+V ACA1

S1

SC

JUMPER

1411

12

A2A1

A2A1

NL

A2A1

1

2

1/4A

1/4A

1/4A

FU7

FU8

FU9

1

2

3

1

3

0

Ω

2

2

3

1

1765 RPM

- CIRCUIT BREAKER

- FUSE

CB

FU

LEGEND

MF

XFMR

VFD

PM

T1

C1

- MUFFIN FAN

- CONTROL CIRCUIT TRANSFORMER

- VARIABLE FREQUENCY DRIVE

- PHASE MONITOR

- TIMER

- VFD CONTACTOR

C2 - VFD CONTACTOR 2

C3 - BYPASS CONTACTOR

OL - OVERLOAD

T1

2/0 DLO L1 (8GA BRN)

L2 (8GA ORG)

L3 (8GA YEL)

L1 (14GA BRN)

L2 (14GA ORG)

L3 (14GA YEL)

5L1 (14GA BRN)

5L2 (14GA ORG)

5L3 (14GA YEL)

L1 (10GA BRN)

L2 (10GA ORG)

L3 (10GA YEL)

1L1 (8GA BRN)

1L2 (8GA ORG)

1L3 (8GA YEL)

2L1 (8GA BRN)

2L2 (8GA ORG)

2L3 (8GA YEL)

3L1 (10GA BRN)

3L2 (10GA ORG)

3L3 (10GA YEL)

4L1 (10GA BRN)

4L2 (10GA ORG)

4L3 (10GA YEL)

L1 (14GA BRN)

L2 (14GA ORG)

6L1 (14GA BRN)

6L2 (14GA ORG)

2/0 DLO

2/0 DLO

X2X1

X2X1

X2X1

X2X1

T3

L3

T2

L2

T1

L1

L3

L2

L1

T3

T2

T1

L3

L2

L1

T3

T2

T1

L3

L2

L1

T3

T2

T1

POT

BLK

BLK

BLK

GRN

GND

PE

120VAC

480V

150VA

XFMR

H4H1 H3 H2

X4X1 X3 X2

GND

11

21

12

22

GND

101

102 103 104 105

1

2

2

2

2

2

2

2

2

106 107

108 109

110 111 112

113

SCR

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

CHECKER: DATE:

APPROVER: DATE:

CERTIFIED AS-BUILT

ELECTRICAL WIRING DIAGRAM

AE1

1

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

HERC RENTALS

120 TON CHILLED WATER AIR HANDLER UNIT

GALV SKID, GALV CAGE, COATED HOUSING

DUCTED RETURN, 460V/3Ø/60Hz, NEMA 4 CONSTRUCTION

ELECTRICAL DESIGN

TRUNG TRAN 12/12/2017

DAVID NGUYEN 04/27/2018

LARRY NOVAK04/27/2018

4

17F-0871

1

0 12/12/2017 TRUNG TRAN ISSUE FOR CONSTRUCTION

1 04/27/2018 B. LANDRY AS-BUILT

Page 27: HERC RENTALS

1 2 2

22.50"

24.00"

11.07"

1.50"

1.50"

FRONT VIEW R.H. SIDE VIEW MOUNTING PLATE

TERMINALS

PHASE

MONITOR

FU7 0.25A

FU8 0.25A

FU9 0.25A

60A

H3 H2H1 H4

X2 X3X4 X1

XFMR

150VA

OL1

FU1 0.6A

FU2 0.6A

FU3 2A

1 2

T1 T2 T3

BYP OFF VFD

SYSTEM SWITCH

MIN MAX

VFD CONTROL

R

BYPASS ON

INCORRECT

PHASE

G

VFD ON

POWER ON

G G

L.H. SIDE VIEW

BOTTOM VIEW

0.00"

5.25"

0.00"

11.75"

0.00"

12.00"

1.50"

1.25"

BLK BLK BLK GRN

KA31U

3/8-16X7/8

W/LOCK

13.25" TALL DIN RAIL

(3)10-32X1/2TT

9.75" TALL DIN RAIL

(2)10-32X1/2TT

8-32 HARDWARE

PROVIDED W/BREAKER

(4)10-32X1/2TT

W/FLAT

(4)8-32X1/2TT

W/FLAT

T1 T2 T3

TERMINAL BLOCK CHART

TERMINALP/N

END STOP

3022276

1

2004-1201

2

2004-1207

GND

2004-1207

END SECTION

2004-1291

T1-T3

2010-1201

GND

2010-1207

END SECTION

2010-1291

END STOP

3022276

5.25"

1.00"

- CIRCUIT BREAKER

- FUSE

CB

FU

LEGEND

NOTES:

1. TERMINAL MARKER FOR TERMINALS MARKED "SP" WILL BE BLANK.

2. EACH DEVICE TO HAVE (2) LABELS. ONE ON DEVICE, ONE ON

PANEL BEHIND DEVICE.

3. ALL DIN RAIL AND WIRE DUCT MOUNTED WITH 10-32X1/2 TT

TERMINAL DETAIL

MF

XFMR

VFD

PM

T1

C1

- MUFFIN FAN

- CONTROL CIRCUIT TRANSFORMER

- VARIABLE FREQUENCY DRIVE

- PHASE MONITOR

- TIMER

- VFD CONTACTOR

C2 - VFD CONTACTOR 2

C3 - BYPASS CONTACTOR

NC-EMC012-P005

C1 C3C2

OL - OVERLOAD

PM

T1

VFD

XFMR

CB

SYSTEM SWITCH

SIDE 2

(KA3)

SIDE 1

(KA3)

L1 L2 L3 G

GND

T3

1 2 T1 T2 T3

TB 1

GND

GND

GND

32A 32A 32A

23-32A

40 X 80, 14.55" LONG

WIRE DUCT, 40 X 80, 14.60" LONG

4.60" LONG

INSTALL:

MESH GUARD WMG172-45

& RETAINER WMG172M

W/ FILTER GRM172-45

INSTALLED

(2) 8-32X1.00 THRU HDWR

INSTALL:

OA172AP-11-11TB

FAN FILTER KIT

W/ MESH GUARD WMG172-45

& RETAINER WMG172M

INSTALLED

(2) 8-32X3.00" THRU HDWR

(BLOWING OUT)

30.00"

8.25"

9.13"

15.00"

10.25"

17.75"

18.75"

25X80, 4.50"

25 X 80, 8.50" LONG

COMPONENT

COMPRESSOR

HEATER

CONDENSER

AHU FAN MOTOR

QTY HP VAC RPM RLAFLA LRA DRIVEPH

PAHH-120TC-ONN0NN-5E5-P2-VG2CEUP

16F-0620-001

02/01/2017

35 AMP

460V/3PH/60HZ

60 AMP

(713) 460-9009 OR (866) 464-4274

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DRIVE

HOUSTON, TEXAS 77047

MODEL NO:

SERIAL NO:

BUILD DATE:

ELECTRICAL RATING:

MOCP:

MINIMUM CIRCUIT AMPACITY:

WWW.CUSTOMAIRPRODUCTS.COM

DESIGN PRESSURE:

EXTERIOR RATING: GENERAL PURPOSE

INTERIOR RATING:

T AMB:

TEMP. CLASS:

SCCR RATING:

MAX. OUTLET:STATIC PRESSURE:

FILTERS:

(10) 24" X 24" X 2"

SUITABLE FOR OUTDOOR USE.

GENERAL PURPOSE

- - - - -

5KA

200°F5" W.C. MAX

N/A

REFRIGERANT:

UNIT/SECTION:

CIRCUIT 1:

CIRCUIT 2:

SECTION WT:

UNIT WEIGHT:

N/A

N/A

5600 LBS

CFM TSPVACQTY HP RPM FLA DRIVE

--

PH

-

MOP

-

COMPONENTS

N/A

N/A

-

1 20 3 1765 24 (3) BX90460 - -

- - - - - -- - -

- - - - - -- - -

- - - - - -- - -

N/A

1 OF 1

N/A

PRESSURIZATION

- - - - - --- - - -

CONFORMS TO:

UL STD 1995

CERTIFIED TO

CAN/CSA STD

C22.2 NO. 236-05

WARNING: RISK OF ELECTRICAL SHOCK. CAN

CAUSE INJURY OR DEATH. DISCONNECT ALL

REMOTE ELECTRICAL POWER SUPPLIES

BEFORE SERVICING.

AVERTISSEMENT: RISQUW DE CHOCS

ELECTRIQUES, PEUT CAUSER DES

BLESSURES ET MEME ENTRAINER LA MORT.

COUPER LES SOURCES D'ALIMENTATION A

DISTANCE AVANTE LE DEPANNAGE.

WARNING:

UPON START UP, UNIT

WILL HAVE (1) MINUTE

DELAY BEFORE

OPERATION BEGINS.

DANGER

HIGH

VOLTAGE

460V/3PH/60HZ

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

CHECKER: DATE:

APPROVER: DATE:

CERTIFIED AS-BUILT

PANEL LAYOUT

AE2

2

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

HERC RENTALS

120 TON CHILLED WATER AIR HANDLER UNIT

GALV SKID, GALV CAGE, COATED HOUSING

DUCTED RETURN, 460V/3Ø/60Hz, NEMA 4 CONSTRUCTION

ELECTRICAL DESIGN

TRUNG TRAN 12/12/2017

DAVID NGUYEN 04/27/2018

LARRY NOVAK04/27/2018

4

17F-0871

1

0 12/12/2017 TRUNG TRAN ISSUE FOR CONSTRUCTION

1 04/27/2018 B. LANDRY AS-BUILT

AutoCAD SHX Text
FU4
AutoCAD SHX Text
FU5
AutoCAD SHX Text
FU6
AutoCAD SHX Text
50A
AutoCAD SHX Text
50A
AutoCAD SHX Text
50A
Page 28: HERC RENTALS

FEMALE DIXON

FITTING

MALE DIXON

FITTING

BUTTERFLY

VALVE

BUTTERFLY

VALVE

HEATCRAFT

COIL

LOW POINT DRAIN

ON HEADER INSIDE

UNIT

BALL VALVE

AIR VENT

PETES PLUG

DRAIN

PETES PLUG

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

CHECKER: DATE:

APPROVER: DATE:

CERTIFIED AS-BUILT

P&ID

AE3

3

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

HERC RENTALS

120 TON CHILLED WATER AIR HANDLER UNIT

GALV SKID, GALV CAGE, COATED HOUSING

DUCTED RETURN, 460V/3Ø/60Hz, NEMA 4 CONSTRUCTION

ELECTRICAL DESIGN

TRUNG TRAN 12/12/2017

DAVID NGUYEN 04/27/2018

LARRY NOVAK04/27/2018

4

17F-0871

1

0 12/12/2017 TRUNG TRAN ISSUE FOR CONSTRUCTION

1 04/27/2018 B. LANDRY AS-BUILT

Page 29: HERC RENTALS

R

G

G

G

SEQUENCE OF OPERATION

The system is placed into initial operation as follows:

· Turn System Switch to “OFF”

· Turn Circuit Breaker "ON"

- If the "Phase Incorrect" light is on, turn off the circuit

breaker; reverse two (2) phases of incoming power for

proper phase sequencing then check the incoming power

source to be sure the unit has a good power source -

460V/3P/60HZ

- If the "Power On" light is on and the "Phase Incorrect"

light is off, the unit is ready for operation

· Turn System Switch to position that you desire

1- Bypass: The evaporator fan will bypass the VFD and runs at

full speed. The "Bypass On" light will turn on

2- VFD: "VFD On" light will turn on. The evaporator fan will

controlled by the VFD. Use the POT switch to

adjust evaporator fan speed.

· Only use System Switch to turn of the unit

NOTE: UNIT DOES NOT HAVE A THERMOSTAT

COMPONENT

COMPRESSOR

HEATER

CONDENSER

AHU FAN MOTOR

QTY HP VAC RPM RLAFLA LRA DRIVEPH

PAHH-120TC-ONN0NN-5E5-P2-VG2CEUP

16F-0620-001

02/01/2017

35 AMP

460V/3PH/60HZ

60 AMP

(713) 460-9009 OR (866) 464-4274

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DRIVE

HOUSTON, TEXAS 77047

MODEL NO:

SERIAL NO:

BUILD DATE:

ELECTRICAL RATING:

MOCP:

MINIMUM CIRCUIT AMPACITY:

WWW.CUSTOMAIRPRODUCTS.COM

DESIGN PRESSURE:

EXTERIOR RATING: GENERAL PURPOSE

INTERIOR RATING:

T AMB:

TEMP. CLASS:

SCCR RATING:

MAX. OUTLET:STATIC PRESSURE:

FILTERS:

(10) 24" X 24" X 2"

SUITABLE FOR OUTDOOR USE.

GENERAL PURPOSE

- - - - -

5KA

200°F5" W.C. MAX

N/A

REFRIGERANT:

UNIT/SECTION:

CIRCUIT 1:

CIRCUIT 2:

SECTION WT:

UNIT WEIGHT:

N/A

N/A

5600 LBS

CFM TSPVACQTY HP RPM FLA DRIVE

--

PH

-

MOP

-

COMPONENTS

N/A

N/A

-

1 20 3 1765 24 (3) BX90460 - -

- - - - - -- - -

- - - - - -- - -

- - - - - -- - -

N/A

1 OF 1

N/A

PRESSURIZATION

-

- - - - --- - - -

CONFORMS TO:

UL STD 1995

CERTIFIED TO

CAN/CSA STD

C22.2 NO. 236-05

WARNING: RISK OF ELECTRICAL SHOCK. CAN

CAUSE INJURY OR DEATH. DISCONNECT ALL

REMOTE ELECTRICAL POWER SUPPLIES

BEFORE SERVICING.

AVERTISSEMENT: RISQUW DE CHOCS

ELECTRIQUES, PEUT CAUSER DES

BLESSURES ET MEME ENTRAINER LA MORT.

COUPER LES SOURCES D'ALIMENTATION A

DISTANCE AVANTE LE DEPANNAGE.

WARNING:

UPON START UP, UNIT

WILL HAVE (1) MINUTE

DELAY BEFORE

OPERATION BEGINS.

DANGER

HIGH

VOLTAGE

460V/3PH/60HZ

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

CHECKER: DATE:

APPROVER: DATE:

CERTIFIED AS-BUILT

SEQUENCE OF OPERATION

AE4

4

CUSTOMER:DRAWING:

OF

DATE:

DRAWN BY:

CHECKED BY:

DATE:

APPROVED BY:

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREIN

CONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCE

UPON THE UNDERSTANDING AND CONDITION THAT ALL

PERSONS, FIRMS OR CORPORATIONS RECEIVING SUCH

DRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKE

NO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT AS

EXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSE

OF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST.

B

REV# DATE DESIGNER DESCRIPTION

HERC RENTALS

120 TON CHILLED WATER AIR HANDLER UNIT

GALV SKID, GALV CAGE, COATED HOUSING

DUCTED RETURN, 460V/3Ø/60Hz, NEMA 4 CONSTRUCTION

ELECTRICAL DESIGN

TRUNG TRAN 12/12/2017

DAVID NGUYEN 04/27/2018

LARRY NOVAK04/27/2018

4

17F-0871

1

0 12/12/2017 TRUNG TRAN ISSUE FOR CONSTRUCTION

1 04/27/2018 B. LANDRY AS-BUILT

AutoCAD SHX Text
PHASE INCORRECT
AutoCAD SHX Text
BYP OFF VFD
AutoCAD SHX Text
SYSTEM SWITCH
AutoCAD SHX Text
BYPASS ON
AutoCAD SHX Text
POWER ON
AutoCAD SHX Text
VFD ON
AutoCAD SHX Text
MIN MAX
AutoCAD SHX Text
VFD CONTROL
Page 30: HERC RENTALS

MECHANICAL DRAWINGS

SECTION

05

Page 31: HERC RENTALS

CUSTOMER:DRAWING:

OF

DESIGNER:

CHECKER:

APPROVER:

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREINCONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCEUPON THE UNDERSTANDING AND CONDITION THAT ALLPERSONS, FIRMS OR CORPORATIONS RECEIVING SUCHDRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKENO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT ASEXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSEOF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST. B

HERC

120 TON SKID MOUNTED AND CAGED AHUCOATED HOUSING, GALV. SKID, 4" DIXON CONNECTIONS

460V/3PH/60HZ GENERAL PURPOSE CONSTRUCTIONPROJECT INFORMATION

COVER SHEET

17F-0871 J.REYNOLDS 9/15/2016

DAVID POTTS 11/22/2016

JOHN PHAN 11/22/2016

1 2

120T-AHU-000

0

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

DATE:

DATE:

HERC120 TON SKID MOUNTED AND CAGED AHU

COATED HOUSING, GALV. SKID, 4" DIXON CONNECTIONS 460V/3PH/60HZ GENERAL PURPOSE CONSTRUCTION

17F-0871

CHECKER:

APPROVER:

DATE:

DATE:

CERTIFIED AS BUILT

Page 32: HERC RENTALS

RETURN SIDE ELEVATIONSCALE 1 / 32

PLAN VIEWSCALE 1 / 32

HOSE CONNECTION END ELEVATIONSCALE 1 / 32

CUSTOMER:DRAWING:

OF

DESIGNER:

CHECKER:

APPROVER:

CAPS NO.:

SHEET:

REV: DATE:SIZE:

CUST. PO#:

THIS DRAWING AND THE INFORMATION HEREINCONTAINED ARE THE PROPERTY OF CUSTOM AIR

PRODUCTS, WHICH HAS FURNISHED THEM IN CONFIDENCEUPON THE UNDERSTANDING AND CONDITION THAT ALLPERSONS, FIRMS OR CORPORATIONS RECEIVING SUCHDRAWINGS AND INFORMATION SHALL BY THE ACT OF

RECEIVING THEM BE DEEMED TO HAVE AGREED: TO MAKENO COPY, DUPLICATION, DISCLOSURE OR USE

WHATSOEVER OF ALL OR ANY PART THEREOF EXCEPT ASEXPRESSLY AUTHORIZED IN WRITING BY CUSTOM AIR

PRODUCTS: NOT TO GIVE, LEND OR OTHERWISE DISPOSEOF THIS DRAWING: AND TO RETURN THIS DRAWING

PROMPTLY UPON REQUEST. B

HERC

120 TON SKID MOUNTED AND CAGED AHUCOATED HOUSING, GALV. SKID, 4" DIXON CONNECTIONS

460V/3PH/60HZ GENERAL PURPOSE CONSTRUCTIONGENERAL DESIGN

UNIT LAYOUT

17F-0871 J.REYNOLDS 9/15/2016

DAVID POTTS 11/22/2016

JOHN PHAN 11/22/2016

2 2

120T-AHU-000

0

CUSTOM AIR PRODUCTS & SERVICES, INC.

35 SOUTHBELT INDUSTRIAL DR., HOUSTON, TX. 77047PHONE: (713) 460-9009 FAX: (713) 460-9499

TEXAS BOARD OF PROFESSIONAL ENGINEERSFIRM NUMBER F-14008

DATE:

DATE:

144

46 1/8 48

63 1/4

100 1/2

6

410

14 11/16

52 9/16

FILTER ACCESSDOOR

151 1/2

102 1/2

151 1/2

100 1/2

101

101 1/4

WINTERIZATION DRAIN VALVE LOCATED BEHIND THIS ACCESS DOOR

UNIT WEIGHT: 5,200 LBS.

49 3/4

CHECKER:

APPROVER:

DATE:

DATE:

CERTIFIED AS BUILT

Page 33: HERC RENTALS

SECTION

06

SPARE PARTS LIST

Page 34: HERC RENTALS

JOB #: REVISION #: 0CUSTOMER

PROJECT

ITEM # DESIGNATION BRAND MODEL/PART # DESCRIPTION QTY CAPS#1 EVAPORATOR FAN GREENHECK 30-APH-3-II-200 FAN-15000CFM-5" SP, 460VAC-3Ø-60HZ-20HP 1

2 VFD YASKAWA CIMR-VU4A0031FAA 20 HP FREQUENCY INVERTER 460-3-60 1

3 POTENTIOMETER C3 CONTROLS POTO5k-TBW 5,000 OHM POTENTIOMETER, NEMA 4X 1

4 FU1,2 MERSEN ATQR6/10 6/10A TIME DELAY CLASS CC FUSE 1

5 FU3 MERSEN ATQR2 2A TIME DELAY CLASS CC FUSE 1

6 FU4,5,6 MERSEN AJT50 50A TIME DELAY CLASS J FUSES 1

7 FU7,8,9 MERSEN ATQR1/4 1/4A TIME DELAY CLASS CC FUSE 1

8 TIMER ICM ICM102 DELAY ON MAKE TIMER 1

9 FAN ORION OA172AP-11-1TB ENCLOSURE MUFFIN FAN 1

10 FILTER ORION GRM172-45 ENCLOSURE FILTER 1

11 C1,2,3 SQUARE D LC1D32G7 20HP CONTACTOR 120VAC COIL 1

12 CIRCUIT BREAKER SQUARE D BDL36060 CIRCUIT BREAKER, 600V, 60A 1

13 CONTACT SQUARE D 9001KA3 NC STANDARD CONTACT BLOCK 1

14 LIGHT SQUARE D 9001KP1G31 PILOT LIGHT, 120VAC, TRANS, GRN, 6V, 30MM 1

15 LIGHT SQUARE D 9001KP1R31 PILOT LIGHT, 120VAC, TRANS, RED 6V, 30MM 1

16 OVERLOAD SQUARE D LRD32 OVERLOAD RELAY 23-32A 1

17 SYSTEM SWITCH SQUARE D 9001KS42B 3 POSITION SELECTOR SWITCH 1

18 TRANSFORMER SQUARE D SP150MQMJ CCT, 150VA, 240/480 X 120/240V 1

19 PHASE MONITOR SQUARE D RM17TU00 PHASE MONITOR 1

SUGGESTED SPARE PARTS17F‐0871HERC RENTALS2018 FLEET