Hepa Filter Machine manufacutrer

12
FEC R World Class Filter Testing Equipments An ISO 9001 Certified co. Hepa Filter Testing Equipments

Transcript of Hepa Filter Machine manufacutrer

Page 1: Hepa Filter Machine manufacutrer

FEC R

World Class Filter Testing EquipmentsAn ISO 9001 Certified co.

Hepa Filter Testing Equipments

Page 2: Hepa Filter Machine manufacutrer

1 www.fecproduct.com

Latest Air Filter Testing System Without / With Dust Particle System. Test rig upgrade according to EN 779 and As her 52.2. Schematic Diagram for air filter test system as per BS EN 779 S.S 304 Grade.

Flow rate : 600 to 6000Differential Pressure : DigitalTest aerosol : Salt TypeLoading dust : Ashrae test dust, ISO12103-A2 and ISO 12103-A4Filter samples : Pocket and cassette filters with max Dimensions 610x610mm (other filter also can be test)Flat sheet filter media : Also can be test as on per order requestAir supply : min. 5 barDust feeder : Special designed for dispense the dust

FEC offer the air filter test rig as per international standard various type of capacity 6,000 cfm other higher capacity is also available on customer demand we can test on this equipment life & efficiency test, dust holding capacity, Pressure restriction test, Pressure drop, flow etc as per EN 779 Test Standard.

Test object• Dust feed device• Mixer orifice• Perforated plate• Final filter• Measuring device for pressure loss•

Set up for determination of synthetic dust weight arrestance

Technical Specification

Measuring device for volume flow• Flow straightener• Fan• Timer• Volume tester meter• Temperature and relative humidity of test air•

Page 3: Hepa Filter Machine manufacutrer

2www.fecproduct.com

Part 2Set up for determination of atmospheric dust spot efficiency

Test object• Dust feed device• Mixer orifice• Perforated plate• Final filter• Measuring device for pressure loss• Measuring device for volume flow•

Filter test Duct will be made from S.S Grade with high capacity centrifugal blower and 610mm x 610mm size of test duct width housing for pre filter fine filter and test filter also attachment will be all type of filter for clean room filters, flow and pressure difference, particle upstream particle downstream, will be digitally display due to software through the control unit we some accessory recommended for palas gemany.

Test duct S.S. Suitable for air filter as required capacity• High capacity centrifugal blower with motor• Aerosol generator with drying system salt type •

Features

Flow straightener• Fan• Probe (sampling tube)• Timer• Volume tester meter• Vacuum pump• Temperature and relative humidity of test air•

The teat rig suitable for test the air filter test according to standard EN 779 and ASHRE 52.2 below men-tion parameters you can test

Flow rate V/S differential pressure• Dust holding capacity• Efficiency of filter and restriction pressure• The filter samples can be easily installed into the rotatable and movable filter housing• The test duct is divided info 6 duct sections and fabricated air proof. • Suction part duct side and blower outside• The pressure measuring facilities in duct section up stream and down stream digital sensor• Butter fly valve for set the desired flow and pressure• Flow measuring device imported digital sensor with digital will be attached in duct •

Page 4: Hepa Filter Machine manufacutrer

Filter test Duct will be made from S.S Grade with suitable capacity centrifugal blower and duct size 610 mm × 610 mm size of test duct with housing for Test Hepa filter also optional attachment will be all type of filter for clean room filters, measuring parameters - Flow and pressure difference, particle upstream particle downstream with three channel hand held imported particle counter will be digitally display with computer software. With operating panel

www.fecproduct.com3

Flow rate V/S Differential pressure• Over Pressure Aerosol Detection DOP / PAO Test • The filter samples can be easily installed into the movable filter housing.• The test duct is divided into 4 duct sections and fabricated air proof.• Suction part duct side and blower outside • Imported Differential pressure measuring on operating panel duct section up stream and down stream digital • sensorButter fly valve for set the desired flow and pressure• Flow measuring device imported digital sensor with display will be attached in duct •

The Test Rig suitable for test the air filter test according to your mention List

Standard Features : High resolution Graphical Display, Menu driven software function automatic Zero and rang-ing proven LED Light source (Light Chamber) Reference setting for multiple testing reagent retains reference setting when powered off display up-stream Ref. / Con-centration setting stable at low concentration of aerosol. Probe selectable audible visual, Vibrating Alarm plug and play suitable length USB Interface with light weight heavy duty aluminum case accept world wide voltage.

Square Test Duct S.S suitable for air filter as above mention required capacity• High Capacity Centrifugal Blower with motor• Aerosol Generator• Imported hand held particle counter• Photometer for hepa filter Integrity DOP / PAO test •

Aerosol Detection

Page 5: Hepa Filter Machine manufacutrer

www.fecproduct.com

Size : 355 x 255 x 230• Weight Approx : 8.0 Kg• Compressed air 5.5 to 11 cfm@ 20 PSI• Capacity maximum 5 Ltr• Testing range 50 to 5400 cfm Aerosol Generation 2 or 4 Laskin nozzle adjustable• Aerosol O/P @ 540 cfm : 100 mg/m3 or microgel/l mg/m3 or microgel/l•

Features : DOP/PAO Aerosol Generator

4

DOP/PAO testing is a very quick process that tests the integrity of the HEPA (High Efficiency Particulate Air) filter using DOP or PAO solutions in their operational conditions.These solutions gen- erate a gas type smoke and then generate gas particles that will be greater than .03 microns. The test will certify the HEPA filter is fully functioning and there is no leakage or damage.

Meaning of DOPDOP (Dispersed Oil Particulate) is a dispersed aerosol used to test the integrity of HEPA filters.Meaning of PAOPAO (Poly Alpha Olefin) is a non-carcinogen liquid which is a most common replacement for DOP.

DOP TestAny equipment that has a HEPA filter should be tested every time the equipment is moved or going to be used on a new project (every four weeks if on same project). For the best results testing should be done on-site to ensure that the units have not been damaged due to transportation or daily activities at the work site. Also rough handling of the equipment can cause the filter seals to become loose from around the HEPA filter therefore causing leakage and making them unsafe for workers who are counting on them while working in hazardous con-ditions. HEPA filters are composed of usually fiberglass fibers randomly arranged. To qualify as HEPA the air filter must remove at least 99.97% of all airborne particles greater than 0.3 micrometers in diameter from the air that passes through it.

Page 6: Hepa Filter Machine manufacutrer

www.fecproduct.com5

The Handheld Particle Counter offers the most features and flexibility for customers interested in a low cost and versatile handheld particle counter. The Model 9303 features a sturdy yet lightweight high-impact injection-mold-ed plastic design for easy handling. The instrument is easy to configure using an intuitive keypad. The internal memory can store up to 1,500 sample records of particle count data which can be conveniently viewed on screen or download using a USB port to ite Secure Software.

The instrument reports up to three particle size simultaneously. The middle channel is user selectable for 0.5, 1.0, 2.0, or 2.5 µm. The model 9303 complies with all the stringent requirements set forth in ISO 21501-4. It is calibrated with NIST traceable PSL spheres using world-class Classifier and Condensation Particle Counters, the recognized standard for particle measurements.

0.3 to 25 µm size range• 0.1 CFM (2.83 L/min) flow rate• Up to three channels of simultaneous data• ISO 21501-4 compliant• USB serial output• Compatible with TrakPro Lite Secure• 1,500 sample record storage• 250 location labels• Large 3.2-inch (8.1-cm) display• On screen data review• User selectable middle size channel• Removable Li-ion battery• Intuitive keypad menus• High impact injection molded plastic•

Features and Benefits:

Handheld Particle Counter - Three Channel

Page 7: Hepa Filter Machine manufacutrer

www.fecproduct.com 6

The Handheld Particle Counter offers the most features and flexibility for customers interested in versatile hand-held particle contamination monitoring. The features an ergonomic handle with thumb controls, for easy one-hand operation. The 3.6 inch (9.1-cm) color touch screen interface makes it easy to configure and operate. The Model 9306 can generate pass/fail reports for ISO 14644-1, EU GMP Annex 1, and FS209E. Particle count data can be conveniently viewed on screen, downloading using Lite Secure Software, or printed directly to an optional external printer.

Multiple particle counters configurations can be conveniently stored and uploaded as needed using the TrakPro Lite Secure data download and reporting software supplied as standard. The Model 9306 complies with all the stringent requirements set forth in ISO 21501-4. These particle counters are calibrated with NIST traceable PSL spheres using world-class Classifier and Condensation Particle Counters, the recognized standard for particle measurements. Features and Benefits:

Complies with all requirements of ISO 21501-4• 0.1 CFM (2.83 L/min) flow rate• Measures up to six channels of simultaneous data• Model 9306-V2 provides unique variable binning option• Mass Concentration option (density parameter is user-configurable)• Integrated handle for one hand operation• Removable, rechargeable Li-ion battery• Compatible with TrakPro™ Lite Secure and FMS 5 software packages• USB Cable, USB Storage Device and Ethernet data transfer• Data Storage: 250 zones, 999 locations, and 10,000 samples• Provides pass/fail reporting on ISO 14644-1, EU GMP, and FS209E• External reporting of ISO 14644-1, EU GMP, and FS209E via TrakPro™ Lite Secure• Optional Temperature/ RH sensor available•

Handheld Particle Counter - Six Channel

Page 8: Hepa Filter Machine manufacutrer

www.fecproduct.com7

Leaking Tester For Hepa FilterFEC is the high class heap filter leakage tester high-efficiency cleaning air filtration system. The manufacturer must test each hepa filter before packaging and delivery. So far, the most popular test methods for hepa filter are photometer scanning and counter scanning. These two methods are popular, but high labor-consuming and in-efficient. Besides, filter in certain structure such as W-type can’t be tested. Under this condition, the market call on an easy-operation, high-efficiency and reliable tester for leaking.

II. Technical ParameterRated voltage 220V/380V 50HZRated power 3.56KWOil barrel capacity 2.5LWeight of machine 350kgStandard size of inside Chamber Max. 1000x1000x1000mm also as per customer requirement : size of filter 1200x700x300mmMin. size of filter 300x300mmMax. wind pressure of leak testing 1210PaMax. mist output 210m3/min

III. Performance CharacteristicsFuming particle diameter is between 0.3 ~ 0.5 um, particle arranged even-ly, and in line with the dust particle size of the counting scanning method, able to meet the requirements of HEPA filters leaking test.For a wide range of various types of HEPA filters with and without sepa-rators to detect.High detection efficiency, only two seconds for single filter detection, cut detection time short, and reduce the cost of production.Meet environmental requirements, the device emitted mist without any harm to the operator. The detection process has no mist emission out-wards, no impact on the surrounding environment.Electrical control system , easy to operate with high reliability. Cheap raw material consumables, negligible testing cost. It is currently

the most cost-effective HEPA filter tester in domestic.

IV. Operation InstructionCheck all the power supply and make sure all of them are comply with the instruction before starting up the • machine and tidy up all the sundries on the platform.Adding pure water in the water channel of the air leak tester, making the liquid level be about 2mm lower • than the mist outlet. Adding tap water into the water tank, making sure the liquid level be in the range of the mark.Turn on the air switch inside of the electrical cabinet. When the “Power” sign lights up, it means the power is • already on.

Page 9: Hepa Filter Machine manufacutrer

www.fecproduct.com 8

This tester is used for testing the compression strength testing for big size box up to less then 1 mtr cube . With, it’s also available to test the column compress strength of the corrugated box, plastic container, tin container etc . It is equipped with a precise ball screw, which drives the compression platen steadily along the guide track to com-press the specimen. A high accurate load cell detects the compression signal via the analyses of test program to display the test results on the indicator.

Hepa Filter Box Compression Tester

FEC Shipper Carton Transport Testing – This is testing of one or two complete shipper cartons of product that includes vibration (the item is put on a vibrating platform for a length of time) and also drop testing (the car- ton is dropped from varying heights at vary-ing angles). After the testing is complete the product and packaging inside the cartons is inspected and damage recorded. FEC Shipper Carton Conditioning Testing – This is testing of one or two complete shipper cartons of product where the carton is exposed to high temperature, high tempera-ture with high humidity, and low temperature, each extreme condition for 24 hours. After all three days of testing the packaging and product inside is evaluated.

Hepa Filter Drop Test

FEC Carton Bursting Strength Testing – One key determinant of the strength of a carton is the bursting strength. The bursting strength is a measure of how much pressure is needed on one square inch of carton to cause a break in the material. The bursting strength of a carton is generally reported in pounds per square inch. A high-quality shipper or master carton should test at a minimum of 150lbs/sq inch. A high quality color box or inner box should test at at least 90lbs/sq inch.

Hepa Filter Bursting Strength Testing

Carton Edge Crush Testing (ECT or ECR) – This is another common test performed on a carton or color box to determine its strength. This test is used to determine the force that will crush a standard size of board standing on an edge.

These five tests are not the end-all be-all for testing your packaging. More to come in regard to testing other packaging materials besides cartons and boxes, and also how to check these materials when you’re in the factory.

Hepa Filter Unde transportation vibration Test

Page 10: Hepa Filter Machine manufacutrer

www.fecproduct.com9

Flat Sheet Media 200 cm2 Before Test

Flat Sheet Media After Dust Loading Test

Non woren flat sheet media with dust loading capacity test

FEC Flat Sheet MediaIs Important for both the development and optimization of filter materials, as well as for quality assurance during the production process. The most interesting features for the characterization of cleanable filter media are:Curve of pressure drop Curve of residual Pressure dropGravimetric separation efficiencyLoading capacity of the filter

This test is conducted in accordance with VDI 3926 and ISO 11057. The continuous dust loading of the test filter leads to a steadily increasing pres-sure drop. When a defined pressure difference across the test filter is reached the filter cake is cleaned periodically with a pressure pulse. The pressure drop falls down to a residual pressure loss value, which is due to irreversibly stored or deposited particles. During the cleaning process the particles con-centration in clean gas increases for a short time.

Test of Cleanable Filter

ApplicationsFilter testes for cleanable filter media according to ISO 1057 and VDI 3926• Filter test based on other standards• Air filters for air conditioning systems according to EN 779• Air filters for motor vehicles according to DIN 71460-1 / ISO / TS 1115-1• Motor in take filters according to ISO 5011 • Quality in production •

FEC has developed its filter testing system of model FEC - 111A for the determina-tion of this standardized performance parameters. This test equipment allows testing of specific filter media fr cleanable filters for dust removal from industrial flue gases and the recovery of valuable materials (bag / tube filters, cartridge filters or pocket filters) in accordance with international standards. These test rigs can also implement a custom-ized filter media check with individual test and configurable work flows. It ensures easy operation of the test rig implementation of accurate, repeatable and traceable testing.

Flat Sheet Media HolderThe test filter medium is clamped into a special filter holder which ensures and tight fit of the filter medium during testing. With a few simple steps, the filter holder is removed from the test channel to change the filter medium and to determine its mass. A supporting grid prevents severe deformation of the filter medium at high flow rates. Also, the filter (absolute filter) which is downstream of the test filter medium can easily be installed and removed for weighing.

Page 11: Hepa Filter Machine manufacutrer

FEC Filtration Media Testing Equipment 1. Digital Pore Determination Test Rig

Direct digital reading on Screen like Air Resistance, Air per-• meability, Max Pore and Mean Pore. Computer Attachment also available optional attachment.• There is no required for calculation.• This equipment five in one.•

Air Resistance, Air Porosity, Max Pore, Mean Pore, Mocron Rat-ing n Calculation.

2. Digital Bursting MachineFitted With thin Rubber diaphragm to test materials of lower test values like paper etc.Imported Features

It is completely micro processor Based with original Chip• Digital indicator with Auto Tare facility• Pacak hold facility for keeping the maximum value n • memoryBright LED Diplay•

3. Digital Mini Tensile Testing :LThis equipment made according to National and • International standerdtest methodComplete micro processor chip based• Peak hold facility : when sample will be brake • maximum load will be keep in peak holdMaximum load capacity 100 Kg• Maximum length for testing 100, 200, 300, 400, • 500, 600 mm

4 Lab Hot Air OvenSide electric panel for increase the life of Electronic parts. We have different size of hot air oven also at-tached with computer as per customer requirement.Features

Side panel for give the extra long life for digital • electronic device and easy to maintenanceInner chamber made from S.S outer chamber • made from G.I duly power coatedTwo nose adjustable shelves, Fan For circulation • for uniform air

5. GSM TesterPrecise and accurate reading. With air shield cover.• Back lite LED Display for easy viewing.• Simple battery operation. Specially designed for Labora-• tory & Research use.Chemical Resistance weighing pan. Air shield cover is • some different transparent.

6. Micro Media Thickness TesterSeni deluxe model (manual controlled)• Digital display (lydt type)• Digital thickness micro meter is used for rapid and accurate measure • ment of thickness of paper, media, board and plasticlowering speed of the measuring spindle•

R

www.fecproduct.com 10

Page 12: Hepa Filter Machine manufacutrer

Some Our Valued Customers

Sales Office: 9A, Gurudwara Road, Hari Vihar (Kakraula), Opp. Metro Poll No. 816, New Delhi 110043 (INDIA)

Correspondence Address : Plot No. 35, K-1 Extn., Bank Wali Gali Gurudwara Road, Mohan Garden, Uttam Nager, Delhi-110059

Cell - 9811478874, 9811938703, 9212912990E-Mail : [email protected] / [email protected] : www.fecproduct.com