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HEMPADUR MULTI-STRENGTH GF 35870 – because prevention is better than cure

Transcript of HEMPADUR MULTI-STRENGTH GF 35870paintlineltd.com/pdf/HEMPEL.pdf · HEMPADUR MULTI-STRENGTH GF 35870...

HEMPADUR MULTI-STRENGTH GF 35870– because prevention is better than cure

The Hempel Group’s Head Office

Hempel A/SLundtoftevej 150DK-2800 Kgs. LyngbyDenmark

Tel: +45 45 93 38 00Fax: +45 45 88 55 18E-mail: [email protected] E-mail: [email protected]://www.hempel.com

Product descriptionHEMPADUR MULTI-STRENGTH GF 35870 is an amine cured pure epoxy coating

reinforced with a high content of specially selected lamellar glass flakes. The product

provides excellent barrier properties and is highly impact and abrasion resistant.

Scanning electron microscopy of the HEMPADUR MULTI-STRENGTH GF 35870

coating shows the distribution of the lamellar glass flakes inside the coating. These

glass flakes not only increase the barrier properties of the coating, they also improve

the abrasion resistance properties of the product.

Features Benefits

Re-inforcement with high content of lamellar glass flakes Provides excellent corrosion protection through superior barrier effect.(more than 25% by weight of pigments and extenders).

Can be immersed only 6 hours after application Facilitates repair of structures in tidal zones. (20°C/68°F), as curing proceeds under water.

Resists rain only 4 hours after application. Structures coated in shop can be stored outdoors in humid conditions shortlyafter application has taken place.

High solids content (87%). High build properties ensuring high dry film thickness in just one or two coats.

Low volatile organic compound (180 g/litre). More health and safety friendly for applicators, in particular when applied in shop.

Tough, tougher …HEMPADUR MULTI-STRENGTH GF 35870

HEMPADUR MULTI-STRENGTH GF 35870

is highly resistant to impact and abrasion,

as experienced on the working decks of

FPSOs.

HEMPADUR MULTI-STRENGTH GF 35870

withstands the effects of some of the

most corrosive environments known, such

as splash zones on offshore installations.

HEMPADUR MULTI-STRENGTH GF 35870

has undergone thorough testing to

optimise its performance and has been

granted approval by the most accredited

certification institutes.

10

8

6

4

2

HEMPADUR MULTI-STRENGTH GF 35870 The simple solution for tough environments

Hempel always backs up practical field experience with documentation

from relevant controlled testing. HEMPADUR MULTI-STRENGTH GF

35870 has undergone thorough testing at every stage of the product’s

development process. All tests carried out are according to highly

accredited test methods that all simulate actual exposures as closely

as possible. Some of the main test results are listed below.

Test purpose Test method Test result

Abrasion resistance ASTM D 4060, Taber Abraser 220 mg loss per 1000 rotations (Load 1000 grams wheel CS-17).

Impact resistance ASTM D 2794, Erichsen Impact Tester No visible cracks at a frontal impact of 126

inchlbs on 1.5 mm panel.

Flexibility ISO 1519 Mandrel bend test No cracking with a 60 mm mandrel at a dry film

thickness of 400 µm, giving an elongation of

approximately 1%.

Coating system: 1 x 500 µm 35870Resistance to ageing ASTM 117-95, salt spray testing No blistering or red rust formation

after 5000 hours exposure.

Resistance to ageing ISO 6270, blister box No blistering and perfect adhesion after

6 months exposure.

Resistance to ageing ISO 20340, cyclic test – method A No blistering and perfect condition after 6 months

exposure. 8–10 mm rust from the scribe.

Coating system: 2 x 350 µm 35870Resistance to ageing ASTM 117-95, salt spray testing No blistering or red rust formation after

5000 hours exposure.

Resistance to ageing ISO 6270, blister box No blistering and perfect adhesion after

6 months exposure.

Resistance to ageing ISO 20340, cyclic test No blistering and perfect condition after 6 months

exposure. 6–10 mm rust from the scribe.

Coating system: 2 x 500 µm 35870Prequalified to NORSOK M501 – revision 4, system 7 including splash zone

Typical usesHEMPADUR MULTI-STRENGTH GF 35870 is designed to withstand the

severe conditions that prevail in the offshore industry. Use of this

product is not limited to application on offshore constructions, however.

Water treatment facilities, sheet piling, pulp and paper mills and water

dams are just a few examples of land-based constructions that also

require proper protection against abrasion and corrosion.

The most common uses of the product is listed below.

Environment

Splash zones on offshore constructions

Typical constructions

Offshore wind turbine foundations

Splash zones on oil and gas

semi-submersibles, jack-up rigs

and process platforms

Environment

Areas exposed to severe abrasion

Typical constructions

Working decks on offshore constructions

Helidecks on vessels and offshore

constructions

Bridges

Penstocks in hydro-electric power plants

Environment

Areas exposed to tidal water or areas that

will be immersed shortly after application

Typical constructions

Jetties

Bridges

Environment

Areas exposed to chemicals spillage

Typical constructions

Chemical plants

Pulp and paper mills

Water treatment plants

Typical specificationsWith a volume solids as high as 87%, HEMPADUR MULTI-STRENGTH GF

35870 can be applied in dry film thicknesses as high as 350–500

micron, even on vertical surfaces. In addition, the product is self-

priming and can therefore provide structures with extremely good

corrosion protection in just a one-coat system.

The following specifications are Hempel recommendations.

Environment

Legs on offshore constructions, piles or other structures fully

immersed in seawater (ISO 12944-Im2)

Areas exposed to high abrasion in corrosive environments

(ISO 12944-C3-C4)

Coating system

HEMPADUR GF 35870 500 µm

(thorough inspection is recommended to

ensure uniformly high dry film thickness)

Environment

Splash zones on offshore constructions and structures exposed to

severely corrosive atmospheric environments (ISO 12944-Im2/C5M)

Areas exposed to severe abrasion in extremely corrosive

environments (ISO 12944-C5I)

Coating system

HEMPADUR GF 35870 350–500 µm

HEMPADUR GF 35870 350–500 µm

Environment

Areas exposed to high abrasion in corrosive environments, but

where excellent colour and gloss retention is required

(ISO 12944-C5I or C5M)

Coating system

HEMPAXANE 55000 100 µm

HEMPADUR GF 35870 500 µm

It’s tough to be a hard coatingHEMPADUR MULTI-STRENGTH GF 35870 provides excellent corrosion protection as well

as high resistance to both impact and abrasion. This product is thus tailor-made for the

severely corrosive atmospheric conditions faced by offshore oil and gas constructions.

Applying any form of paint or coating to such offshore constructions can be both

difficult and extremely costly. This is why the selection of long-term protection

solutions is of the utmost importance. HEMPADUR MULTI-STRENGTH GF 35870 is

designed to provide long-term protection of steel structures and thereby minimise

the high maintenance costs and great risk that result from premature refurbishment.

This is why prevention is better than cure.

NORSOK M-501 approvedThe performance provided by HEMPADUR MULTI-STRENGTH GF 35870 is documented

by certification in accordance with NORSOK M-501, revision 4, for system number

7. HEMPADUR MULTI-STRENGTH GF 35870 passed the tough requirements related

to both immersion and splash zones. This test includes both cathodic disbondment

testing according to ASTM G 8 and 4200 hours of cyclic QUV/salt spray test –

corresponding to a combination of ASTM G53 and ISO 7253.

35870

Steel

3587035870

Steel

3587055000

Steel

How to read the Radargram• The Hempel Radargram mapping tool provides customers with a considerable amount of crucial information about

epoxy coatings in a straightforward, easy-to-understand form. The Radargram displays a range of importantquantitative and qualitative product performance criteria.

• The Radargram uses a scale from 0 to 10, with 10 as the highest score. An average score of around 4 should bethe minimum for an epoxy coating, unless the product has specially designed features. These are difficult to showin a Radargram, which makes general comparisons between all types of epoxy coatings.

• The Radargram is intended as an overall indication of the characteristics and capabilities of the product. The leftside of the Radargram provides an indication of the general performance properties – the main focus for the end-user/owner. The right side gives an indication of the application properties, which are of prime interest for the applicator.

• A blue Radargram indicates that the product is intended for both submerged and dry areas. A red Radargram indicates that the product is intended for dry areas.

• Read more about the Radargram in the Hempel Epoxy Encyclopaedia, in the Hempel Radargram Illustrator or atwww.hempel.com.

Test results, certifications and approvals

HEMPADUR MULTI-STRENGTH GF 35870

is highly resistant to impact and abrasion,

as experienced on the working decks of

FPSOs.

HEMPADUR MULTI-STRENGTH GF 35870

withstands the effects of some of the

most corrosive environments known, such

as splash zones on offshore installations.

HEMPADUR MULTI-STRENGTH GF 35870

has undergone thorough testing to

optimise its performance and has been

granted approval by the most accredited

certification institutes.

10

8

6

4

2

HEMPADUR MULTI-STRENGTH GF 35870 The simple solution for tough environments

Hempel always backs up practical field experience with documentation

from relevant controlled testing. HEMPADUR MULTI-STRENGTH GF

35870 has undergone thorough testing at every stage of the product’s

development process. All tests carried out are according to highly

accredited test methods that all simulate actual exposures as closely

as possible. Some of the main test results are listed below.

Test purpose Test method Test result

Abrasion resistance ASTM D 4060, Taber Abraser 220 mg loss per 1000 rotations (Load 1000 grams wheel CS-17).

Impact resistance ASTM D 2794, Erichsen Impact Tester No visible cracks at a frontal impact of 126

inchlbs on 1.5 mm panel.

Flexibility ISO 1519 Mandrel bend test No cracking with a 60 mm mandrel at a dry film

thickness of 400 µm, giving an elongation of

approximately 1%.

Coating system: 1 x 500 µm 35870Resistance to ageing ASTM 117-95, salt spray testing No blistering or red rust formation

after 5000 hours exposure.

Resistance to ageing ISO 6270, blister box No blistering and perfect adhesion after

6 months exposure.

Resistance to ageing ISO 20340, cyclic test – method A No blistering and perfect condition after 6 months

exposure. 8–10 mm rust from the scribe.

Coating system: 2 x 350 µm 35870Resistance to ageing ASTM 117-95, salt spray testing No blistering or red rust formation after

5000 hours exposure.

Resistance to ageing ISO 6270, blister box No blistering and perfect adhesion after

6 months exposure.

Resistance to ageing ISO 20340, cyclic test No blistering and perfect condition after 6 months

exposure. 6–10 mm rust from the scribe.

Coating system: 2 x 500 µm 35870Prequalified to NORSOK M501 – revision 4, system 7 including splash zone

Typical usesHEMPADUR MULTI-STRENGTH GF 35870 is designed to withstand the

severe conditions that prevail in the offshore industry. Use of this

product is not limited to application on offshore constructions, however.

Water treatment facilities, sheet piling, pulp and paper mills and water

dams are just a few examples of land-based constructions that also

require proper protection against abrasion and corrosion.

The most common uses of the product is listed below.

Environment

Splash zones on offshore constructions

Typical constructions

Offshore wind turbine foundations

Splash zones on oil and gas

semi-submersibles, jack-up rigs

and process platforms

Environment

Areas exposed to severe abrasion

Typical constructions

Working decks on offshore constructions

Helidecks on vessels and offshore

constructions

Bridges

Penstocks in hydro-electric power plants

Environment

Areas exposed to tidal water or areas that

will be immersed shortly after application

Typical constructions

Jetties

Bridges

Environment

Areas exposed to chemicals spillage

Typical constructions

Chemical plants

Pulp and paper mills

Water treatment plants

Typical specificationsWith a volume solids as high as 87%, HEMPADUR MULTI-STRENGTH GF

35870 can be applied in dry film thicknesses as high as 350–500

micron, even on vertical surfaces. In addition, the product is self-

priming and can therefore provide structures with extremely good

corrosion protection in just a one-coat system.

The following specifications are Hempel recommendations.

Environment

Legs on offshore constructions, piles or other structures fully

immersed in seawater (ISO 12944-Im2)

Areas exposed to high abrasion in corrosive environments

(ISO 12944-C3-C4)

Coating system

HEMPADUR GF 35870 500 µm

(thorough inspection is recommended to

ensure uniformly high dry film thickness)

Environment

Splash zones on offshore constructions and structures exposed to

severely corrosive atmospheric environments (ISO 12944-Im2/C5M)

Areas exposed to severe abrasion in extremely corrosive

environments (ISO 12944-C5I)

Coating system

HEMPADUR GF 35870 350–500 µm

HEMPADUR GF 35870 350–500 µm

Environment

Areas exposed to high abrasion in corrosive environments, but

where excellent colour and gloss retention is required

(ISO 12944-C5I or C5M)

Coating system

HEMPAXANE 55000 100 µm

HEMPADUR GF 35870 500 µm

It’s tough to be a hard coatingHEMPADUR MULTI-STRENGTH GF 35870 provides excellent corrosion protection as well

as high resistance to both impact and abrasion. This product is thus tailor-made for the

severely corrosive atmospheric conditions faced by offshore oil and gas constructions.

Applying any form of paint or coating to such offshore constructions can be both

difficult and extremely costly. This is why the selection of long-term protection

solutions is of the utmost importance. HEMPADUR MULTI-STRENGTH GF 35870 is

designed to provide long-term protection of steel structures and thereby minimise

the high maintenance costs and great risk that result from premature refurbishment.

This is why prevention is better than cure.

NORSOK M-501 approvedThe performance provided by HEMPADUR MULTI-STRENGTH GF 35870 is documented

by certification in accordance with NORSOK M-501, revision 4, for system number

7. HEMPADUR MULTI-STRENGTH GF 35870 passed the tough requirements related

to both immersion and splash zones. This test includes both cathodic disbondment

testing according to ASTM G 8 and 4200 hours of cyclic QUV/salt spray test –

corresponding to a combination of ASTM G53 and ISO 7253.

35870

Steel

3587035870

Steel

3587055000

Steel

How to read the Radargram• The Hempel Radargram mapping tool provides customers with a considerable amount of crucial information about

epoxy coatings in a straightforward, easy-to-understand form. The Radargram displays a range of importantquantitative and qualitative product performance criteria.

• The Radargram uses a scale from 0 to 10, with 10 as the highest score. An average score of around 4 should bethe minimum for an epoxy coating, unless the product has specially designed features. These are difficult to showin a Radargram, which makes general comparisons between all types of epoxy coatings.

• The Radargram is intended as an overall indication of the characteristics and capabilities of the product. The leftside of the Radargram provides an indication of the general performance properties – the main focus for the end-user/owner. The right side gives an indication of the application properties, which are of prime interest for the applicator.

• A blue Radargram indicates that the product is intended for both submerged and dry areas. A red Radargram indicates that the product is intended for dry areas.

• Read more about the Radargram in the Hempel Epoxy Encyclopaedia, in the Hempel Radargram Illustrator or atwww.hempel.com.

Test results, certifications and approvals

HEMPADUR MULTI-STRENGTH GF 35870

is highly resistant to impact and abrasion,

as experienced on the working decks of

FPSOs.

HEMPADUR MULTI-STRENGTH GF 35870

withstands the effects of some of the

most corrosive environments known, such

as splash zones on offshore installations.

HEMPADUR MULTI-STRENGTH GF 35870

has undergone thorough testing to

optimise its performance and has been

granted approval by the most accredited

certification institutes.

10

8

6

4

2

HEMPADUR MULTI-STRENGTH GF 35870 The simple solution for tough environments

Hempel always backs up practical field experience with documentation

from relevant controlled testing. HEMPADUR MULTI-STRENGTH GF

35870 has undergone thorough testing at every stage of the product’s

development process. All tests carried out are according to highly

accredited test methods that all simulate actual exposures as closely

as possible. Some of the main test results are listed below.

Test purpose Test method Test result

Abrasion resistance ASTM D 4060, Taber Abraser 220 mg loss per 1000 rotations (Load 1000 grams wheel CS-17).

Impact resistance ASTM D 2794, Erichsen Impact Tester No visible cracks at a frontal impact of 126

inchlbs on 1.5 mm panel.

Flexibility ISO 1519 Mandrel bend test No cracking with a 60 mm mandrel at a dry film

thickness of 400 µm, giving an elongation of

approximately 1%.

Coating system: 1 x 500 µm 35870Resistance to ageing ASTM 117-95, salt spray testing No blistering or red rust formation

after 5000 hours exposure.

Resistance to ageing ISO 6270, blister box No blistering and perfect adhesion after

6 months exposure.

Resistance to ageing ISO 20340, cyclic test – method A No blistering and perfect condition after 6 months

exposure. 8–10 mm rust from the scribe.

Coating system: 2 x 350 µm 35870Resistance to ageing ASTM 117-95, salt spray testing No blistering or red rust formation after

5000 hours exposure.

Resistance to ageing ISO 6270, blister box No blistering and perfect adhesion after

6 months exposure.

Resistance to ageing ISO 20340, cyclic test No blistering and perfect condition after 6 months

exposure. 6–10 mm rust from the scribe.

Coating system: 2 x 500 µm 35870Prequalified to NORSOK M501 – revision 4, system 7 including splash zone

Typical usesHEMPADUR MULTI-STRENGTH GF 35870 is designed to withstand the

severe conditions that prevail in the offshore industry. Use of this

product is not limited to application on offshore constructions, however.

Water treatment facilities, sheet piling, pulp and paper mills and water

dams are just a few examples of land-based constructions that also

require proper protection against abrasion and corrosion.

The most common uses of the product is listed below.

Environment

Splash zones on offshore constructions

Typical constructions

Offshore wind turbine foundations

Splash zones on oil and gas

semi-submersibles, jack-up rigs

and process platforms

Environment

Areas exposed to severe abrasion

Typical constructions

Working decks on offshore constructions

Helidecks on vessels and offshore

constructions

Bridges

Penstocks in hydro-electric power plants

Environment

Areas exposed to tidal water or areas that

will be immersed shortly after application

Typical constructions

Jetties

Bridges

Environment

Areas exposed to chemicals spillage

Typical constructions

Chemical plants

Pulp and paper mills

Water treatment plants

Typical specificationsWith a volume solids as high as 87%, HEMPADUR MULTI-STRENGTH GF

35870 can be applied in dry film thicknesses as high as 350–500

micron, even on vertical surfaces. In addition, the product is self-

priming and can therefore provide structures with extremely good

corrosion protection in just a one-coat system.

The following specifications are Hempel recommendations.

Environment

Legs on offshore constructions, piles or other structures fully

immersed in seawater (ISO 12944-Im2)

Areas exposed to high abrasion in corrosive environments

(ISO 12944-C3-C4)

Coating system

HEMPADUR GF 35870 500 µm

(thorough inspection is recommended to

ensure uniformly high dry film thickness)

Environment

Splash zones on offshore constructions and structures exposed to

severely corrosive atmospheric environments (ISO 12944-Im2/C5M)

Areas exposed to severe abrasion in extremely corrosive

environments (ISO 12944-C5I)

Coating system

HEMPADUR GF 35870 350–500 µm

HEMPADUR GF 35870 350–500 µm

Environment

Areas exposed to high abrasion in corrosive environments, but

where excellent colour and gloss retention is required

(ISO 12944-C5I or C5M)

Coating system

HEMPAXANE 55000 100 µm

HEMPADUR GF 35870 500 µm

It’s tough to be a hard coatingHEMPADUR MULTI-STRENGTH GF 35870 provides excellent corrosion protection as well

as high resistance to both impact and abrasion. This product is thus tailor-made for the

severely corrosive atmospheric conditions faced by offshore oil and gas constructions.

Applying any form of paint or coating to such offshore constructions can be both

difficult and extremely costly. This is why the selection of long-term protection

solutions is of the utmost importance. HEMPADUR MULTI-STRENGTH GF 35870 is

designed to provide long-term protection of steel structures and thereby minimise

the high maintenance costs and great risk that result from premature refurbishment.

This is why prevention is better than cure.

NORSOK M-501 approvedThe performance provided by HEMPADUR MULTI-STRENGTH GF 35870 is documented

by certification in accordance with NORSOK M-501, revision 4, for system number

7. HEMPADUR MULTI-STRENGTH GF 35870 passed the tough requirements related

to both immersion and splash zones. This test includes both cathodic disbondment

testing according to ASTM G 8 and 4200 hours of cyclic QUV/salt spray test –

corresponding to a combination of ASTM G53 and ISO 7253.

35870

Steel

3587035870

Steel

3587055000

Steel

How to read the Radargram• The Hempel Radargram mapping tool provides customers with a considerable amount of crucial information about

epoxy coatings in a straightforward, easy-to-understand form. The Radargram displays a range of importantquantitative and qualitative product performance criteria.

• The Radargram uses a scale from 0 to 10, with 10 as the highest score. An average score of around 4 should bethe minimum for an epoxy coating, unless the product has specially designed features. These are difficult to showin a Radargram, which makes general comparisons between all types of epoxy coatings.

• The Radargram is intended as an overall indication of the characteristics and capabilities of the product. The leftside of the Radargram provides an indication of the general performance properties – the main focus for the end-user/owner. The right side gives an indication of the application properties, which are of prime interest for the applicator.

• A blue Radargram indicates that the product is intended for both submerged and dry areas. A red Radargram indicates that the product is intended for dry areas.

• Read more about the Radargram in the Hempel Epoxy Encyclopaedia, in the Hempel Radargram Illustrator or atwww.hempel.com.

Test results, certifications and approvals

HEMPADUR MULTI-STRENGTH GF 35870– because prevention is better than cure

The Hempel Group’s Head Office

Hempel A/SLundtoftevej 150DK-2800 Kgs. LyngbyDenmark

Tel: +45 45 93 38 00Fax: +45 45 88 55 18E-mail: [email protected] E-mail: [email protected]://www.hempel.com

Product descriptionHEMPADUR MULTI-STRENGTH GF 35870 is an amine cured pure epoxy coating

reinforced with a high content of specially selected lamellar glass flakes. The product

provides excellent barrier properties and is highly impact and abrasion resistant.

Scanning electron microscopy of the HEMPADUR MULTI-STRENGTH GF 35870

coating shows the distribution of the lamellar glass flakes inside the coating. These

glass flakes not only increase the barrier properties of the coating, they also improve

the abrasion resistance properties of the product.

Features Benefits

Re-inforcement with high content of lamellar glass flakes Provides excellent corrosion protection through superior barrier effect.(more than 25% by weight of pigments and extenders).

Can be immersed only 6 hours after application Facilitates repair of structures in tidal zones. (20°C/68°F), as curing proceeds under water.

Resists rain only 4 hours after application. Structures coated in shop can be stored outdoors in humid conditions shortlyafter application has taken place.

High solids content (87%). High build properties ensuring high dry film thickness in just one or two coats.

Low volatile organic compound (180 g/litre). More health and safety friendly for applicators, in particular when applied in shop.

Tough, tougher …HEMPADUR MULTI-STRENGTH GF 35870

HEMPADUR MULTI-STRENGTH GF 35870– because prevention is better than cure

The Hempel Group’s Head Office

Hempel A/SLundtoftevej 150DK-2800 Kgs. LyngbyDenmark

Tel: +45 45 93 38 00Fax: +45 45 88 55 18E-mail: [email protected] E-mail: [email protected]://www.hempel.com

Product descriptionHEMPADUR MULTI-STRENGTH GF 35870 is an amine cured pure epoxy coating

reinforced with a high content of specially selected lamellar glass flakes. The product

provides excellent barrier properties and is highly impact and abrasion resistant.

Scanning electron microscopy of the HEMPADUR MULTI-STRENGTH GF 35870

coating shows the distribution of the lamellar glass flakes inside the coating. These

glass flakes not only increase the barrier properties of the coating, they also improve

the abrasion resistance properties of the product.

Features Benefits

Re-inforcement with high content of lamellar glass flakes Provides excellent corrosion protection through superior barrier effect.(more than 25% by weight of pigments and extenders).

Can be immersed only 6 hours after application Facilitates repair of structures in tidal zones. (20°C/68°F), as curing proceeds under water.

Resists rain only 4 hours after application. Structures coated in shop can be stored outdoors in humid conditions shortlyafter application has taken place.

High solids content (87%). High build properties ensuring high dry film thickness in just one or two coats.

Low volatile organic compound (180 g/litre). More health and safety friendly for applicators, in particular when applied in shop.

Tough, tougher …HEMPADUR MULTI-STRENGTH GF 35870