Help with choosing the right products...Help with choosing the right products Benefits key...

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Help with choosing the right products Benefits key HellermannTyton is one of the world’s leading suppliers of cable management products, offering a one stop solution for ‘everything around the cable’. This includes a comprehensive range of fastenings, fixings, enclosures, tools, insulation and identification & protection systems. HellermannTyton has a global presence with sales and manufacturing operations in 32 countries worldwide. When considering the use of the current products for a project, safety factors are paramount. Every area a cable management product is used, requires an element of health and safety consideration to protect against loss, damage or increased risk of fatalities. This information is very important as individuals are now held responsible for the wrong choice of products that could lead to injury or death. Since a number of high profile public accidents, there has been an increase in legal requirements for the products installed in all areas. This brochure is designed to help with making the right choices depending on the installation. These can range from making sure the right material, size and strength of cable fixing is used through to ensuring the correct identification products are installed. HellermannTyton uses its manufacturing capabilities and world-class technical leadership to offer its clients a unique product design and development service. Whatever the application, HellermannTyton can create a bespoke product solution using its in-house design team and will also appoint on-site staff to co-ordinate projects from concept to completion. Through its customer projects, HellermannTyton is able to work closely with industry leaders to shape the creation of future products and ensure its goods are relevant to the changing needs of the market. Safety Solutions Introduction 3 Safety Solutions 2 Introduction To help with quickly identifying the products in this brochure HellermannTyton has developed a simple graphical key. High Temperature Resistance The product can withstand high temperatures (usually 150C or above) over many hours of service. High Chemical Resistance The performance of the product is not reduced by strong chemicals (to ensure this is the case separate testing is always recommended). High Strength Has high strength under load. High Resistance to UV light When subjected to natural UV light, the product has a longer life span and continuous performance. Resistant to moisture With the introduction of increased moisture, the performance of the product is not affected. Low Smoke & Fumes (LSF) Product evolves low smoke and fume density in a fire situation. Limited Fire Hazard (LFH) All the elements that could affect the product in the event of a fire, which Hellerman define as: Toxic Fume Generation, Smoke Generation, Flammability, Flame Propagation. Toxic fume generation – A measure of the toxic fumes evolved on combustion of the material. Common terminology used is ‘halogen-free’. Smoke generation – A measure of the density of smoke evolved on combustion of the material. Common terminology used is ‘low smoke’. High Security The product has high protection against tampering, loss or can help with audit tracking. Application key Aerospace Construction Defence Electricty Gas Rail Automotive Telecommunications Utilities Water ZERO Flammability A measurement of a materials resistance to burning. Test methods include flame temperature index, glow wire and limiting oxygen index. Flame Propagation: A measure of a materials resistance to the spread of fire. Common terminology is self-extinguishing. High abrasion resistance Is able to withstand abrasion whilst the performance is unaffected. When choosing a product, please refer to the information included in each section. For example, when deciding on the correct cable tie that will be used refer to relevant areas of consideration, to help in specification of the correct products. Halogen Free from harmful halogens, such as fluorine, chloride etc. Metal detectable Includes metal additive that can be detected by control equipment. VO Has propertities of LFH, but also with very low flame propagation. Zero conductivity Will not conduct with electricity.

Transcript of Help with choosing the right products...Help with choosing the right products Benefits key...

Page 1: Help with choosing the right products...Help with choosing the right products Benefits key HellermannTyton is one of the world’s leading suppliers of cable management products, offering

Help with choosing the right products

Benefits key

HellermannTyton is one of the world’s

leading suppliers of cable management

products, offering a one stop solution for

‘everything around the cable’. This

includes a comprehensive range of

fastenings, fixings, enclosures, tools,

insulation and identification & protection

systems. HellermannTyton has a global

presence with sales and manufacturing

operations in 32 countries worldwide.

When considering the use of the current

products for a project, safety factors are

paramount. Every area a cable management

product is used, requires an element of

health and safety consideration to protect

against loss, damage or increased risk of

fatalities. This information is very important

as individuals are now held responsible for

the wrong choice of products that could

lead to injury or death.

Since a number of high profile public

accidents, there has been an increase in legal

requirements for the products installed in all

areas. This brochure is designed to help with

making the right choices depending on the

installation. These can range from making

sure the right material, size and strength of

cable fixing is used through to ensuring the

correct identification products are installed.

HellermannTyton uses its manufacturing

capabilities and world-class technical

leadership to offer its clients a unique

product design and development service.

Whatever the application, HellermannTyton

can create a bespoke product solution using

its in-house design team and will also appoint

on-site staff to co-ordinate projects from

concept to completion.

Through its customer projects, HellermannTyton

is able to work closely with industry leaders

to shape the creation of future products

and ensure its goods are relevant to the

changing needs of the market.

S a f e t y S o l u t i o n s

I n t roduc t ion

3

S a f e t y S o l u t i o n s

Cab le Tie s

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I n t roduc t ion

To help with quickly identifying the products

in this brochure HellermannTyton has

developed a simple graphical key.

High Temperature ResistanceThe product can withstand hightemperatures (usually 150C or above)over many hours of service.

High Chemical ResistanceThe performance of the product is notreduced by strong chemicals (to ensurethis is the case separate testing isalways recommended).

High StrengthHas high strength under load.

High Resistance to UV lightWhen subjected to natural UV light,the product has a longer life span andcontinuous performance.

Resistant to moistureWith the introduction of increasedmoisture, the performance of the productis not affected.

Low Smoke & Fumes (LSF)Product evolves low smoke and fumedensity in a fire situation.

Limited Fire Hazard (LFH)All the elements that could affect theproduct in the event of a fire, whichHellerman define as: Toxic FumeGeneration, Smoke Generation,Flammability, Flame Propagation.

Toxic fume generation – A measureof the toxic fumes evolved oncombustion of the material. Commonterminology used is ‘halogen-free’.

Smoke generation – A measure of the density of smoke evolved oncombustion of the material. Commonterminology used is ‘low smoke’.

High SecurityThe product has high protectionagainst tampering, loss or can help with audit tracking.

Application key

Aerospace

Construction

Defence

Electricty

Gas

Rail

Automotive

Telecommunications

Utilities

Water

ZERO

FlammabilityA measurement of a materialsresistance to burning. Test methodsinclude flame temperature index,glow wire and limiting oxygen index.

Flame Propagation: A measure of a materials resistance to the spreadof fire. Common terminology is self-extinguishing.

High abrasion resistanceIs able to withstand abrasion whilstthe performance is unaffected. Whenchoosing a product, please refer tothe information included in eachsection. For example, when decidingon the correct cable tie that will beused refer to relevant areas ofconsideration, to help in specification of the correct products.

HalogenFree from harmful halogens, such as fluorine, chloride etc.

Metal detectableIncludes metal additive that can be detected by control equipment.

VOHas propertities of LFH, but also withvery low flame propagation.

Zero conductivityWill not conduct with electricity.

Page 2: Help with choosing the right products...Help with choosing the right products Benefits key HellermannTyton is one of the world’s leading suppliers of cable management products, offering

S a f e t y S o l u t i o n s

Cab le Mark ing Sy s tem

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S a f e t y S o l u t i o n s

I dent i f i ca t ion

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New TIPS24 identification print service

TIPS24 cross-linked polyolefin sleeves are

cold flow resistant, self-extinguishing, highly

flexible and have good mechanical strength.

TIPS24U is a Military Grade heatshrink

tubing which conforms to UL 224 VW-1

and CSA approval, whilst TIPS24C is a

Commercial Grade heatshrink tubing. Both

will cover a wide range of cable diameters.

New Premium TT4000 Printer Series

Material Polyolefin Compound unlinked (PO)

Flammability Limited Fire Hazard, low generation oftoxic gases and corrosive acid, lowsmoke generation, halogen free

Operating Temperature -40 °C to +90 °C continuous, (+160 °C for 200 h)

Certification London Underground RSE STD 013, BS-6425 part 1

Material Polyolefin, cross-linked (POX)

Colour White (WH), Yellow (YE)

Shrink Ratio 3:1

Longitudinal change aftershrinkage

-15% max.

Min. Shrink Temperature +90 °C

Dielectric Strength 19,7 kV/mm

Operating Temperature -55 °C to +135 °C , intermittent +225 °C

Certification TIPS24U - UL224 VW-1 and CSA TIPS24C - CSA

Article-No. Type

556-04008 TT4000-2-UK

556-04009 TT4000-2-UV

Material Data

Material Data

TIPS24 is a next day printing service for identification sleeves and route markers producing a professional, durable and clearly visible

standard of TIPS marker every time. Applications - The TIPS24 service is ideal if you don't have your own on-site printing system, or you

have infrequent, varied and complex marking requirements with the added bonus of no stock holding.

Designed for heavy duty industrial applications, the latest HellermannTyton thermal transfer

printer is capable of high definition printing of 2D barcodes as well as standard alphanumeric

characters and text at up to speeds of 250mm/s. Using specially formulated ribbons,

permanent abrasion resistant mark is produced on all HellermannTyton thermal identification

products. The TT4000-2-UV includes the addition of a fitted sensor enabling the printer to

process perforated tubing.

A comprehensive range of materials to cover all your identification needs are available, all of

which can be printed on the TT4000 printer series. Labelling design is made easy by using

our recommended software, TAGPRINT PRO. A selection of accessories for thermal transfer

printers are also available.

Other printers for special applications

are available on request.

Technical Table

For further information please contact us on:TIPS24 Hotline: 01752 761 204Email: [email protected]: 01752 761 251

TIPTAG-HF marking tags are made from LFH

Polyolefin compound which in a fire situation

will produce minimal toxic gases, corrosive

acid and low smoke generation. Featuring

perforated fastening slots for cable ties,

TIPTAGS are especially suited for marking

large diameter cable looms, conduits and

pipes.

(halogenfree)

Please note! Not every product listed

carries these approvals!

M-Boss stainless steel (S316) markers are

used to identify cables and pipes in all areas

where severe environmental, mechanical

or chemical conditions occur; e.g. offshore /

petrochemical industry, shipbuilding,

railways, and mining. The M-Boss Printer is

easy to install and run, and is both quiet

and clean. The electrically driven system can

operate from an ordinary office power

source; there is no need for an air supply.

The printer is able to work on offshore

platforms using a 60Hz power source. As

the markers are embossed, there is no metal

waste or metallic dust.

The 4mm high characters are marked with

a computer driven stainless steel embossing

machine with supplied software.

A range of 4 marker sizes is now available;

10 characters with 60 mm tags, 15

characters with 80 mm tags, 20 characters

with 100 mm tags. Also available is a

double line option to create a maximum of

40 characters with a wider 100 mm tag.

The supplied M-Boss Cassette of 10 markers

is palm sized. The cassette is used for

marker production and can then be taken

by installers to their place of work. The

marked strips can be “fanned out” from the

magazine so enabling the installer to quickly

identify which marker is needed.

Use HellermannTyton metal cable ties up to

8mm wide to attach the markers.

The M-Boss System.

Power Supply Electrical

Cycle Time 15 sec. for 20 character tag

Weight (kg) approx. 87kg

L x H x W 700 x 420 x 830

Material Stainless Steel Type SS316 (SS316)

Colour Metal (ML)

chem. material properties

Corrosion resistant, weather resistant, antimagnetic.Outstanding chemical resistance to aggressive chemicals,e.g.: industrial vapours, seawater, salt spray in onshore and offshore areas, inorganic acids, hydrochloric acid andhalogen salts.

OperatingTemperature

-80 °C to +538 °C

G

M-Boss System, printer and cassette

Article-No. TypeWidth

(W)Length

(L)Strap Width

max. (G) Pack Cont.

540-10000 M-Boss Printer –

540-10008 MBC 10X60 10 60 8 20 cassettes, 10 blank markers (200 total)

540-10009 MBC 10X80 10 80 8 20 cassettes, 10 blank markers (200 total)

540-10001 MBC 10X100 10 100 8 20 cassettes, 10 blank markers (200 total)

540-10010 MBC 14X100 14 100 8 20 cassettes, 10 blank markers (200 total)

All dimensions in mm. Subject to technical changes.

Material Data

Material Data

Technical Table

(Limited Fire Hazard)

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S a f e t y S o l u t i o n s

Fa s ten ing and F i x ing – Secur i t y & P r in ted Cab le Tie s

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S a f e t y S o l u t i o n s

Fa s ten ing and F i x ing – Secur i t y & P r in ted Cab le Tie s

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Printed Ties

In today’s ever changing environment there

is greater emphasis on having identification,

traceability and audit trail systems in place

to help operate your business both

effectively and efficiently.

HellermanTyton can now offer a range of

Printed Ties to meet these requirements,

whether you need to identify Pipes for

example with GAS or WATER or Cables,

with LIVE or NEUTRAL, we are able to

provide a simple cost effective solution.

Our most popular printed ties are those that

are sequentially numbered and are used to

provide traceability and an audit trail for

Fastening and Fixing – Security & Printed Cable Ties

Safety Considerations Icon

Is an audit trial essential / useful for your business?

Would added security on your products from ‘tampering’ avoid theft or liability?

Should your printed tie and tags have a life span / be high quality?

sealing bags that may contain anything from

waste paper that is waiting to be shredded,

to bags containing clinical waste in hospitals.

These ties can also be Custom Printed to

include a company name, location or

specific department.

We supply our products to clients in the

following areas, utility companies,

healthcare food processing, agriculture, hire

shops and companies carrying out servicing

and calibration.

Tamper Evident Security Seals

“S” Range of Pull Tight Security Seals.

HellermannTyton provide a range of Tamper

Evident security seals and Pluglok distribution

box seals, that are printed with a unique serial

number. This allows a secure audit trail to be

created and easily alerts users of the system

that a package or shipment has been

tampered with.

The range includes both fixed length and pull

tight seals, that provide tamper evidence for a

wide range of applications from sealing cash

and mail bags, to securing vehicle doors and

roll cages.

HellermannTyton will supply these products

un-printed, to be used as a simple but effective

closure, but we recommend that to achieve

the maximum level of security, all of these

products should be sequentially numbered.

Our Pluglok range of seals provide an effective

closure for a variety of plastic storage and

attached lid containers, that are now

commonly used in the retail industry for

transporting goods from distribution centres

to high street outlets.

The Pluglok range incorporate tabs that when

lifted and twisted, enable the top and bottom

sections to break away at specifically designed

points. This allows the seals to be removed

without the need for any cutting tools.

When the adjoining sections of the box lids

are closed, the seals are simply pushed into

the location holes. This offers a substantial

time saving when compared to using a

conventional Pull Tight Seal.

Min. Tensile

Type. Length Width Bundle Strength (N) Material Colour Printing OptionsT50R 200 4.6 50 225 PA66 Available in Plain text,

12 colours sequentially numbered or a

combination of both.LK2A 275 4.6 73 225 PA66 Available in Plain text,

8 colours sequentially numbered or a

combination of both.

Technical Table

D

AB

E

C

Type. A B C D ECut OffSection

GrippingSpikes

StandardColours

SB30 210 50 96 19 3.8 Yes Yes Yellow, Blue, Green

Applications – industries that use tamper

evident seals include airlines, banking,

healthcare, retail & distribution, postal

services, leisure and the police and prison

services.

Manufactured in Polypropylene. All seals

are supplied with a sequential serial number

as standard. Available in a wide range of

colours.

SB30 210 50 96 19 3.8 Yes No Yellow

SB30 235 109 54 24 3.8 No Yes Red

SB30 230 109 54 24 3.8 No No Yellow, Blue, Green

SB30 285 100 78 24 3.8 No Yes Yellow, Blue, Green

SB30 285 100 78 24 3.8 No No Red

Pluglok Seals

The range features include gripping spikes to

assist in sealing large bags, a tear off facility

allowing the seal to be removed without the

assistance of cutting tools, and a large tag

for customers who require a greater printing

area.

HellermannTyton’s Pluglok seals are made

to fit the majority of boxes from the main

attached lid container manufacturers;

Schoeller Arca Systems, Allibert Buckhorn,

Paxton and Linpac.

Moulded in high quality Polpropylene,

requiring no cutting tool for removal.

Quick and easy to apply.

Can be supplied plain for a simple and

effective closure or uniquely numbered

to provide evidence of tampering.

Type Standard Colours

PLS05 White

PLS06 Yellow, Red, Black

PLS10 Yellow, Red, Green

Technical Table

Applications – retail / chain stores,

distribution centres, archive storage.

PTSK Suitable for fire extinguishers,fire doors, safety deposit boxesand coin boxes

PTSK2 Suitable for postal bags, vehicledoors, waste disposal bags

PTSK3 Suitable for courier bags, postalbags, waste disposal bags,security containers

Pull Tight Security Seals

Technical Table

All dimensions are in mm. Subject to technical changes.

All dimensions are in mm. Subject to technical changes.

All dimensions are in mm. Subject to

technical changes.

Page 4: Help with choosing the right products...Help with choosing the right products Benefits key HellermannTyton is one of the world’s leading suppliers of cable management products, offering

S a f e t y S o l u t i o n s

High Spec i f i ca t ion Cab le Tie s

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S a f e t y S o l u t i o n s

High Spec i f i ca t ion Cab le Tie s

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The contoured head takes up less space, gives alow insertion force and offers high strength.

Material Polyetheretherketone (PEEK)

OperatingTemperature

-55 °C to +260 °C

Flammability UL94 V0

Article-No. TypeLength

(L)Width

(W)Bundle Ø

min.Bundle Ø

max.Min. TensileStrength (N) Colour

118-00032 PT2A 145 3.4 1.6 35 230 Grey (GY)

All dimensions in mm. Subject to technical changes.

PEEK

PEEK Ties will withstand temperatures from

-55° C up to +260° C. Their chemical

resistance, even against acid and gamma

radiation is excellent. Furthermore they

have good abraison resistance. With as

little as 4.5mm≈ strap cross-section it holds

a tensile strength of 230N, but needs only

6N insertion force. The design offers a

good ratio weight to tensile strength.

The contoured head takes up less space

therefore usage in areas with space

restrictions are ideal. Due to the outside

serrations, PEEK Ties minimise any indentation

or damage to cable insulation.

Fixing and Fastening - Cable Ties

Safety Considerations Icon

Should the ties be resistant to flames?

What is the average highest temperature?

Will chemicals be evident?

Will the ties be installed where there is sunlight?

Is there high / low moisture?

Are the fixed parts going to move or vibrate?

The PEEK Tie has been designed for the

Ministry of Defence and Aircraft industry in

co-operation with leading companies, being

ideal for high temperature applications.

Its performance will be well suited to

the drilling industry, railway, offshore or

automotive industry.

The PEEK Tie is an extraordinary product,

combinining the mechanical performance

and resistance to environmental influence

of a metal tie, with the ease of use of a

polyamide cable tie.

Material Data

Technical Table

V0 rated ties are available in further

sizes and also in outside serrated versions

to avoid bundle damage to cables.

V0 Rated Ties

Applications - Most critically used within

public sector areas, where the loss of life is

higher- particularly in the rail, construction

and defence industries.

Commonly used in high risk areas where

the loss of life through fume inhalation is a

greater threat. V0 rated cable ties conform

to both UL94 V0 requirements relating to

low smoke generation, evolution of toxic

gases and corrosive acids in the event of a

fire.

Tefzel Ties

Tefzel ties provide excellent protection

against radiation, ultraviolet light and a

wide range of chemicals. They are also

rated for low gassing applications.

The ties come in a standard colour blue,

for easy identification.

Material Ethylenterafluorineethylen - Tefzel (E/TFE)

OperatingTemperature

-80 °C to +150 °C

Flammability UL94 V0

Article-No. TypeLength

(L)Width

(W)Bundle Ø

max.Min. TensileStrength (N) Material Colour

Polyamide 6.6. V0 rated

111-91819 T18R 100 2.5 22 80 PA66V0 White (WH)

111-02043 T18L 205 2.5 55 80 PA66V0 White (WH)

111-93019 T30R 150 3.6 35 135 PA66V0 White (WH)

111-95019 T50R 200 4.6 50 225 PA66V0 White (WH)

111-00317 T50I 300 4.6 85 225 PA66V0 White (WH)

111-91210 T120R(E) 380 7.6 100 535 PA66V0 White (WH)

All dimensions in mm. Subject to technical changes.

Technical Table

Article-No. TypeLength

(L)Width

(W)Bundle Ø

max.Min. TensileStrength (N) Material Colour

TEFZEL/ETFE

111-01923 T18R(U) 100 2.5 22 40 E/TFE Blue (BU)

111-03343 T30L 198 3.6 50 66.7 E/TFE Blue (BU)

111-05026 T50R(U) 200 4.6 50 158 E/TFE Blue (BU)

111-12026 T120R 380 7.6 100 311 E/TFE Blue (BU)

All dimensions in mm. Subject to technical changes.

Technical Table

(Limited Fire Hazard)

Material Data

Material Polyamide 6.6 V0 (PA66V0)

OperatingTemperature

-40 °C to +85 °C continuous, (+105 °C for 500 h)

Flammability UL94 V0

Material Data

(Limited Fire Hazard)

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S a f e t y S o l u t i o n s

High Spec i f i ca t ion Cab le Tie s

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S a f e t y S o l u t i o n s

High Spec i f i ca t ion Cab le Tie s

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Material Polyamide 4.6 (PA46)

OperatingTemperature

-40 °C to +150 °C for 5000 h, (+195 °C for 500 h)

Flammability UL94 V2

Article-No. TypeLength

(L)Width

(W)Bundle Ø

max.Min. TensileStrength (N) Material Colour

Polyamide 4.6

114-03379 T30R 150 3.5 35 135 PA46 Natural (NA)

114-04979 T50R 200 4.6 50 225 PA46 Natural (NA)

111-05220 T50I 300 4.6 85 225 PA46 Natural (NA)

114-05779 T50L 390 4.6 110 225 PA46 Natural (NA)

111-00311 T120R 380 7.6 100 535 PA46 Natural (NA)

111-12401 T120L 760 7.6 225 535 PA46 Black (BK)

All dimensions in mm. Subject to technical changes.

Heat Resistant Cable Ties

Offering improved performance in high

temperature applications (opposed to

standard PA66 cable ties), Heat Resistant

Cable Ties are produced in PA46. With the

ability to operate for 10,000 hours at 150°C

and have a continuous working temperature

of 135°C, the products are ideal for heat

risk environments.

Common applications are in the electronics,

rail, process machinery and military markets

where high ambient temperatures are

apparent.

Material Data

Technical Table

The contoured head needs less installationspace, provides low insertion force and offershigh strength.

Material Polyamide 6.6 heatstabilised(PA66HS)

OperatingTemperature

-40 °C to +105 °C continuous,(+145 °C for 500 h)

Flammability UL94 V2

Material Polyamide 6.6 with metal particles

Colour Blue (BU)

OperatingTemperature

-40 °C to +85 °C continuous, (+105 °C for 500 h)

Article-No. TypeLength

(L)Width

(W)BundleØ min.

BundleØ max.

Min. TensileStrength (N)

Polyamide 6.6. Heat Stabilised

118-04700 T18ROS 100 2.5 1.6 20 80

118-04800 T30ROS 145 3.4 1.6 35 135

118-04900 T30LOS 200 3.4 1.6 50 135

118-05050 T50ROS 200 4.6 1.6 50 225

118-05850 T50SOS 150 4.6 1.6 35 225

118-00018 T50MOS 245 4.6 1.6 66 225

118-00066 T120ROS 385 7.6 5.0 105 535

All dimensions in mm. Subject to technical changes.

All OS ties are available in black as standard, other colours are available upon request.

Other materials available on request.

Article-No. TypeLength

(L)Width

(W)Bundle Ø

max.Min. TensileStrength (N)

111-00829 MCT30R 150 3.5 35 135

111-00831 MCT50L 390 4.6 110 225

111-00830 MCT50R 200 4.6 50 225

All dimensions in mm. Subject to technical changes.

The ever increasing demands for tighter

bundles in cable installations has led to

problems with the conventional inside

serrated cable tie design, causing damage

to cable insulation, particularly in vibration

environments.

The Outside Serrated range of ties over-

comes these problems offering high tensile

strengths, low insertion forces and a smooth

surface to the insulation minimising

indentation. The curved head allows the tie

to follow the contours of the cable and take

up less space than other cable tie designs.

Applications - These ties are used in many

areas where thin - walled or soft insulation

wires and cable are being installed e.g. mass

transit, data installations and electronics.

Metal Content Ties

The HellermanTyton Metal Content Tie is

a cable tie specifically designed for use in

the food and pharmaceutical processing

industries.

A unique manufacturing process, involving

the inclusion of a metallic pigment, enables

the tie to be detected more readily than a

standard cable tie (through metal detection

process control equipment).

Applications – Ideally suited for electrical

cabling both on plant and within areas

adjacent to manufacturing process. Can be

part of the Hazardous Analysis of Critical

Control Point (HACCP), a pro-active process

control system by which food quality is

ensured, greatly reducing the risk of

contamination leading to loss and liability.

A safe and un-contaminated production process with MCT.

Outside Serrated Ties

Material Data

Technical Table

Material Data

Technical Table

(Limited Fire Hazard)

(halogenfree)

(halogenfree)

Page 6: Help with choosing the right products...Help with choosing the right products Benefits key HellermannTyton is one of the world’s leading suppliers of cable management products, offering

S a f e t y S o l u t i o n s

High Spec i f i ca t ion Cab le Tie s

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S a f e t y S o l u t i o n s

High Spec i f i ca t ion Cab le Tie s

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Material Stainless Steel Type SS316 (SS316)

Operating Temperature -80 °C to +538 °C

chem. materialproperties

salt spray resistantcorrosion resistantweather resistantoutstanding chemical resistanceantimagnetic

Article-No. TypeLength

(L)Width

(W)Bundle Ø

max.Min. Tensile Strength

(N) Material

MBT semi coated

111-93059 MBT5S 127 4.6 25 670 SS316

111-93089 MBT8S 201 4.6 50 670 SS316

111-93149 MBT14S 362 4.6 102 670 SS316

111-93209 MBT20S 521 4.6 152 670 SS316

111-93279 MBT27S 681 4.6 203 670 SS316

111-93339 MBT33S 838 4.6 254 670 SS316

111-94089 MBT8H 201 7.9 50 1115 SS316

111-94149 MBT14H 362 7.9 102 1115 SS316

111-94209 MBT20H 521 7.9 152 1115 SS316

111-94279 MBT27H 681 7.9 203 1115 SS316

111-94339 MBT33H 838 7.9 254 1115 SS316

111-95149 MBT14XH 362 12.3 102 2225 SS316

111-95209 MBT20XH 521 12.3 152 2225 SS316

111-95279 MBT27XH 681 12.3 203 2225 SS316

111-95339 MBT33XH 838 12.3 254 2225 SS316

All dimensions in mm. Subject to technical changes.

MBT Ties (Metal Ball Ties)

For Polyester (SP) coated version

please add FC to part number,

eg.MBT8SFC

MBT8HFC

MBT14XHFC

Safety Considerations Icon

Is the complete resistance to fire essential?

Does the lifetime of the product have to be very long?

Will the conditions be extremely arduous with maximum strength and security required?

Stainless Steel Ties

Used in the most arduous of conditions or

where additional strength, security and fire

resistance is required. MBT ties have a

non-release locking mechanism that offers

infinite adjustment along the length of the

tie. These ties are available in both 316 and

304 grades of Stainless Steel.

Application: Mass Transit, Ship Building, Oil

Rigs, Mining. In the event of a fire cables

will remain securely held in place and will

not fall to block emergency exits.

Also available are a range of installation

tools.

MBTS, MBTH

Technical Table

Material Data

Cable tie MBTXH with LFPC Protective Channel.

Material Polyolefin

Colour Black (BK)

OperatingTemperature

-40 °C to +90 °C

Flammability Limited Fire Hazard, low generation of toxic gasesand corrosive acid, low smoke generation

Certification London Underground RSE STD 013, DEF STAN 61-12 (Part 31)

Article-No. Type Length (L) Width (W) Bundle Ø max. Material

MLT Uncoated

111-94080 MLT8SS5 230 5 60 SS316

111-94120 MLT12SS5 330 5 90 SS316

111-94160 MLT16SS5 430 5 120 SS316

111-91400 MLT24SS5 630 5 180 SS316

111-95080 MLT8SS10 230 10 60 SS316

111-95120 MLT12SS10 330 10 90 SS316

111-95160 MLT16SS10 430 10 120 SS316

111-95241 MLT24SS10 630 10 180 SS316

All dimensions in mm. Subject to technical changes.LFPC Protective ChannelManufactured from Polyolefin, this channel

is halogen free and flame retardant. The

LFPC is a protective channel specifically

designed for use with Stainless Steel ties

where limited fire hazard materials are

required. When used in conjunction with

the range of stainless steel ties, gives

protection against chafing, vibration and

shock.

Application- Naval, aerospace, offshore,

railway and construction industries as a

protection where shock or vibration are

experienced. – 40oC to +90oC, Vo rated,

160oC for 200hrs.

MLT Range of Stainless SteelCable Ties

HellermannTyton MLT range of Stainless

Steel cable ties incorporate a ‘buckle’ type

locking mechanism. They are a heavy duty

type of tie but they can be opened and

re-used if required.

The MLT product range is available in both

coated and un-coated versions. They are

simple to install either by hand or with a

tensioning tool and once installed they offer

an extremely secure method of cable

bundling. Manufactured from 316 Stainless

Steel they are tough and corrosion resistant.

These ties can be used in a wide range

temperature range from -80° C to +538° C.

For Polyester (SP) coated version

please add FC to part number,

eg.MLT8SSC5

MLT8SSC10

These Metal ties are availiable with and withoutcoating.

Article-No. Type For Ties Width (W)

111-93000 LFPC70 MBTS 7.0

111-94000 LFPC103 MBTH 10.3

111-95000 LFPC150 MBTXH 15.0

All dimensions in mm. Subject to technical changes.

Technical Table

Technical Table

Material Data

(Limited Fire Hazard)

Please note! Not every product listed

carries these approvals!

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Other coloursavailable on request.

Please contact us!

S a f e t y S o l u t i o n s

L im i ted F i re Harza rd In su la t ion

15

S a f e t y S o l u t i o n s

L im i ted F i re Hazard In su la t ion

14

Material Polyolefin, cross-linked (POX)

Colour Black (BK)

Shrink Ratio 2:1

Operating Temperature -40 °C to +105 °C

Min. Shrink Temperature

+115 °C

Flammability Limited Fire Hazard, halogen free, lowgeneration of toxic gases and corrosiveacid, low smoke generation

Longitudinal changeafter shrinkage

+5%/-10% max.

Dielectric Strength 15 kV/mm according to IEC 684 P2

Certification DEF STAN 59-97/3, LUL EngineeringStandard E1042:A6

Article-No. TypeSuppliedØ D min.

Recov. Ø dmax.

Wall (WT)nom.

Length (L) (m)

315-50320 TR27-3.2/1.6 3.2 1.6 0.51 150

315-50480 TR27-4.8/2.4 4.8 2.4 0.51 60

315-50640 TR27-6.4/3.2 6.4 3.2 0.64 60

315-50950 TR27-9.5/4.8 9.5 4.8 0.64 60

315-51270 TR27-12.7/6.4 12.7 6.4 0.64 60

315-51900 TR27-19.1/9.5 19.1 9.5 0.76 60

315-52540 TR27-25.4/12.7 25.4 12.7 0.89 60

315-53810 TR27-38.1/19.1 38.1 19.1 1.02 60

315-55100 TR27-50.8/25.4 50.8 25.4 1.14 60

All dimensions in mm. Subject to technical changes.

TR27 / SR27

TR27 is a thin-walled, halogen free tubing

which is self-extinguishing with flame

retardant properties. This tubing is available

in adhesive lined and unlined. TR27 is used

in applications where toxic emissions during

a fire must be kept low, e.g. for heavily

populated buildings or high security areas

such as tunnels, hospitals, schools, theatres,

mass transit vehicles and computer centres.

A thick-walled version called SR27 is available.

It has a low smoke index and excellent flame

retartdant properties. SR27 is ideal for

smoke sensitive areas such as underground

railway, marine, offshore and aerospace.

TR27 is ideal for high security areas.

Technical Table

Material Polyolefin

OperatingTemperature

-40 °C to +90 °C, intermittent +120 °C

Flammability material rated UL94 V0 at 3mm thickness

Certification RSE STD 013 London Underground,IEC 684-3-165

Article-No. Type Colour Ø DWall (WT)

nom.Reel Length

(m)

179-00009 LFPT10 Black (BK) 1.0 0.40 100

179-00018 LFPT15 Black (BK) 1.5 0.50 100

179-00027 LFPT20 Black (BK) 2.0 0.50 100

179-00004 LFPT30 Black (BK) 3.0 0.50 100

179-00036 LFPT40 Black (BK) 4.0 0.50 100

179-00041 LFPT50 Black (BK) 5.0 0.50 100

179-00046 LFPT60 Black (BK) 6.0 0.50 100

179-00055 LFPT80 Black (BK) 8.0 0.70 100

179-00001 LFPT100 Black (BK) 10.0 0.85 100

179-00002 LFPT150 Black (BK) 15.0 0.85 100

All dimensions in mm. Subject to technical changes.

Other colours are available.

LFH tubing LFPT

LFPT has been designed for use where

limited fire hazard or zero halogen

insulations are required

These limited fire hazard (LFH) sleeves are

zero halogen, making them ideal for

protecting wire and cable in areas where

smoke and fume emissions must be

minimised. They are supplied as continous

tubing on reels.

The tubing is available in new phase

colours.

LFH tubing LFPT.

Technical Table

Material Data

Material Data

(Limited Fire Hazard)

(Limited Fire Hazard)

HellermannTyton also offer a range of heatshrinkable shapes in LFH Polyolefin.

Please contact us for moredetails.

Please note! Not every product listed

carries these approvals!

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S a f e t y S o l u t i o n s

Cab le P ro tec t ion

17

S a f e t y S o l u t i o n s

Cab le P ro tec t ion

16

Material Polyamide 6 V0 (PA6V0)

OperatingTemperature

-40 °C to +90 °C, intermittent +120 °C

Flammability UL94 V0

Technical Table

Article-No. Type Material Colour Bundle Ø max. Wall (WT)Application

Tool

HWPA-V0 25 m lengths

161-63101 HWPAV08 PA6V0 Black (BK) 9 0.75 HAT8

161-63201 HWPAV016 PA6V0 Black (BK) 16 0.85 HAT16

161-63301 HWPAV020 PA6V0 Black (BK) 21 0.95 HAT20

161-63401 HWPAV025 PA6V0 Black (BK) 27 1.05 HAT25

161-63501 HWPAV030 PA6V0 Black (BK) 32 1.30 HAT30

All dimensions in mm. Subject to technical changes.

Safety Considerations Icon

Should the product be flame retardant?

What is the fire risk; is low toxicity, low smoke/fume emission required?

What is the average and highest service temperature?

Will chemicals be present?

Will vibration or movement cause cable jackets to be abraded?

HELAWRAP HWPP/HWPA-VO

The Helawrap cable management system is

the ideal solution for bundling, protecting

and fixing cables and wires in industrial as

well as in home or office environments.

Thanks to its special profile and handy

applicator tool, Helawrap can be applied

rapidly and effortlessly. The unique design

allows the user to branch off cable at any

point along the cover with ease. Helawrap

can also be removed and reapplied as often

as required.

Using the Helawrap accessory set, Helawrap

can be fixed flexibly and firmly to virtually

any surface.

Helawrap is available in several colours, a

large range of sizes covering most standard

applications and two durable materials.

A handy applicator tool is always included.

Ideal for bundling and protecting cables and

wires can be removed and reapplied easily.

Due to its excellent flame-retardant

properties Helawrap Polyamide 6 VO is used

wherever fire protection is essential.

Cables can be branched off at any point for better,more flexible protection.

Cable Protection

Material Data

Material Polyamide 6 V0 (PA6V0)

OperatingTemperature

-60 °C to +95 °C, intermittent +130 °C

Flammability UL94 V0

Material Polytetrafluoroethylene (PTFE)

OperatingTemperature

-60 °C to +260 °C, intermittent +350 °C

Flammability UL94 V0

Material Polyester (PET)

Colour Black (BK)

OperatingTemperature

-50 °C to +150 °C, intermittent +200 °C

Melting Point +250 °C

Oxygen Index 34 % (NF G 07-128)

Article-No. Type Ø DWall (WT)

Pitch(P) Bundle Ø min. Bundle Ø max. Material Colour

PackCont.

SBPAV0

161-44000 SBPAV01.5 1.5 0.4 6.0 1.6 8.0 PA6V0 Black (BK) 30 m

161-44100 SBPAV04 4.0 0.6 7.8 5.0 20.0 PA6V0 Black (BK) 30 m

161-44200 SBPAV09 9.0 1.0 12.5 10.0 100.0 PA6V0 Black (BK) 30 m

161-44300 SBPAV016 16.0 1.2 16.0 20.0 150.0 PA6V0 Black (BK) 30 m

SBPTFE

161-45000 SBPTFE1.5 1.5 0.5 6.0 1.6 8.0 PTFE Natural (NA) 5 m

161-45100 SBPTFE4 4.0 0.7 7.8 5.0 20.0 PTFE Natural (NA) 5 m

161-45200 SBPTFE9 9.0 1.0 12.5 10.0 100.0 PTFE Natural (NA) 5 m

All dimensions in mm. Subject to technical changes.

Article-No. Type Ø DBundleØ min.

BundleØ max.

PackCont.

170-80150 HLB15 15 5 21 10

170-80250 HLB25 25 10 30 10

170-80350 HLB35 35 18 54 10

All dimensions in mm. Subject to technical changes.

Spiral Binding SBPAV0 and SBPTFE

A versatile way of protecting and tidying

wires, cables and tubes, wires can easily be

broken out at any point.

Spiral binding is used to route and bind

cables that need high mechanical protection,

for instance in the automobile industry as

well as in control panels and cabinets.

It is also used in electrical installation, where

safety is a primary consideration. Spiral

binding provides a tidy solution for many

applications.

Spiral binding SBPE.

Helagaine Braided Sleeving

Helagaine Braided Sleevings are strong yet

light-weight and can be expanded to cover

a wide range of applications. Large

differences in diameter, for example when

covering cable jacks and connectors, can

easily be accommodated. HLB is a specially

packaged PET braided sleeve in practical

10m boxes.

The braided sleeving range is suitable to

protect many types of wiring installations.

Helagaine is available in three main

versions;HEGPA66 (PA66), HEGP (PET) and

HEGPV0 (PBT). These have been widely used

in mass transit, plant construction and

aerospace industries.Helagaine HLB covers a wide range of applicationswith only three sizes.

Technical Table

Material DataMaterial Data

Technical Table

Material Data

(halogenfree)

(halogenfree)

(halogenfree)

Available in flame retardant PA6 (SBPAV0)

and high performance PTFE (SBPTFE).

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S a f e t y S o l u t i o n s

Enc lo su re s

19

S a f e t y S o l u t i o n s

Enc lo su re s

18

IP66 Wall Mounted Steel Enclosures

Wall Mounted Steel enclosures are made from

a continuous length of sheet steel double-

folded at the front, which gives the enclosure

strength as well as minimising water ingress

entry points.

The enclosures are finished in RAL-7032 epoxy

resin paint both internally and externally which

aids in protecting the enclosure from corrosion.

All our standard single door Wall Mounted

enclosures have a IP66 rating, which is achieved

through a foamed in polyurethane door gasket.

Internally the enclosure comes complete with

welded studs at the rear which allow for a

quick easy fixing of the mounting plate.

Enclosures

Safety Considerations Icon

Does the enclosure need to withstand weather elements?

Is protection against dust and water ingress important?

Will the enclosure be located where security is a concern?

In addition its mounting plate supports are

depth adjustable allowing various different

types of equipment to be accommodated

easily.

The door of the enclosure has been cleverly

designed with the needs of the installer in

mind. The door can be opened to a 120º

angle, which provides good access to the

enclosure for mounting large equipment

without the need to remove the doors. It is

very quick and easy to the reverse the doors

on the CRN range which allows installations to

be undertaken in the most awkward

installations. A glazed door model is also

available which features tempered glass.

The Benefits of GRP (Glass-fibre Reinforced Polyester)

Halogen Free

No toxic fumes

Waterproof

IP66 Rating for wall mounting, IP65 for

floor standing

Easy to Machine

Much easier to cut out panels for switches,

fans, etc

Self-Extinguishing

Fireproof additives enables the enclosure to

self extinguishThe rear of the door also features

reinforcement pillars, which allows equipment

and controls to be mounted directly onto the

door without affecting the enclosures rigidity.

The new shortened latch improves resistance

to bending whilst also improving security.

All Wall Mounted Steel enclosures feature a

cable entry gland as standard for easy cable

induction.

Technical Table

Type Height Width DepthMounting

Plate

CRN2520/150 250 200 150 MM2520

CRN3025/150 300 250 150 MM3025

CRN3025/200 300 250 200 MM3025

CRN33/150 300 300 150 MM33

CRN33/200 300 300 200 MM33

CRN34/200 300 400 200 MM34

CRN43/150 400 300 150 MM43

CRN43/200 400 300 200 MM43

CRN44/200 400 400 200 MM44

CRN46/250 400 600 250 MM46

CRN46/300 400 600 300 MM46

CRN54/150 500 400 150 MM54

CRN54/200 500 400 200 MM54

CRN54/250 500 400 250 MM54

CRN55/250 500 500 250 MM55

CRN64/150 600 400 150 MM64

CRN64/200 600 400 200 MM64

CRN64/250 600 400 250 MM64

CRN65/150 600 500 150 MM65

CRN65/200 600 500 200 MM65

CRN65/250 600 500 250 MM65

CRN65/250 600 600 250 MM66

CRN66/250 600 600 250 MM66

Reference Height Width DepthMounting

Plate

CRN66/300 600 600 300

CRN68/300 600 800 300 MM66

CRN75/200 700 500 200 MM68

CRN75/250 700 500 250 MM75

CRN86/200 800 600 200 MM75

CRN86/250 800 600 250 MM86

CRN86/300 800 600 300 MM86

CRN86/400 800 600 400 MM86

CRN88/200 800 800 200 MM86

CRN88/300 800 800 300 MM88

CRN810/300** 800 1000 300 MM88

CRN106/250 1000 600 250 MM810

CRN106/300 1000 600 300 MM106

CRN108/250 1000 800 250 MM106

CRN108/300 1000 800 300 MM108

CRN108/400 1000 800 400 MM108

CRN1010/300** 1000 1000 300 MM108

CRN1012/300** 1000 1200 300 MM1010

CRN128/300** 1200 800 400 MM1012

CRN128/400 1200 800 300 MM128

CRN1210/300** 1200 1000 300 MM1210

CRN1210/400** 1200 1000 400 MM1210

** IP55 Two door enclosure

All dimensions are in mm. Subject to technical changes.

Also available within the Steel Range:IP55 Floor Standing Steel Enclosures

IP66 Stainless Steel Enclosures

Weather Proof

High resistance to sun radiation makes GRP

excellent for outdoor applications. Also GRP

is non-corrosive.

Lightness

Up to 25 to 45% lighter than Mild Steel

enclosures

Impact Rating

High resistance to mechanical Impacts

Approvals

• Prepared for double insulated boards in

accordance with ICE 439-1 (EN 60.439.1)

standard.

• High resistance to mechanical impacts

IK-10 (20 J) in accordance with EN 50.102.

• UL approval in accordance with UL 50,

grades Nema 4X and 12

• IMQ type approval in accordance with

IEC. 431 for extreme operating

temperatures (–25 to + 60ºC)

Type Height Width DepthMounting

Plate

PLM32* 310 215 160 MM32

PLM3025 308 255 160 MM3025

PLM43 430 330 200 MM43

PLM54 530 430 200 MM54

PLM64 647 436 250 MM64

PLM75 747 536 300 MM75

PLM86 847 636 300 MM86

PLM108 1056 852 350 MM108

* Model PLM32 in Polycarbonate

All dimensions are in mm. Subject to technical changes.

Also available within the GRP RAnge

IP65 Floor Standing GRP Enclosures

IP66 Wall Mounted GRP Enclosures

The hot pressed glass-fibre reinforced

polyester enclosures are manufactured as a

single piece molded monobloc construction.

Finished in RAL 7032. With the added

benefits of being corrosion, UV resistant

and highly resistant to chemicals and

atmospheric agents these enclosures are

excellent for external applications.

Designed with safety in mind the GRP

enclosures can operate in temperatures

between –50 to +150ºC and along with

the ability to self-extinguish they offer piece

of mind over the more ‘traditional’

manufactured enclosures on the market.

These enclosures also have a wide range of

functionality with accessories that allow for

their use in distribution control and

measurement panels for industrial and

recreational installations.

Technical Table

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HellermannTyton

Sharston Green Business Park

1 Robeson Way

Altrincham Road, Wythenshawe

Manchester, M22 4TY

Tel: + 44 (0) 161 945 4181

Fax: + 44 (0) 161 945 3708

Bu i ld ing a sa fe r fu tu re together

S a f e t y S o l u t i o n s