HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard...

28
HEGER DRY DOCK, INC Structural/Marine Engineers 531 Concord Street Holliston, MA 01746 Tel 508-429-1800 Fax 508-429-1811 Letter 16-87L Page 1 16‐87L December 7, 2016 Attention: Eddie Goldman, Senior Dockmaster ([email protected] ) Justin Gleaton, Dockmaster ([email protected] ) Re: Request for HEGER Certification of Dry Dock No. 2 located in BAE San Francisco, CA References: (1) HEGER Structural and Mechanical/Electrical Control Inspection Report for FDD No. 2, Aug 2016 (2) INTERNATIONAL INSPECTION Ultrasonic Gauging Survey Report for FDD No. 2, Jan 2016 (3) DRYDOCK #2 Facility Certification Report, December 1987 (4) BRUCE S. ROSENBLATT & ASSOCIATES DD No. 2 Finite Element Analysis, August 2016 Enclosures: (1) HEGER Drawing Package (2) TRITON Mooring Limitations Gentlemen: HEGER DRY DOCK, INC. has been asked to commercially certify Dry Dock No. 2 at BAE SYSTEMS’s San Francisco Shipyard in accordance with USGC SFLC STD SPEC 8634. The certification of the floating dry dock will be based on the material and operational inspection performed by Waleed Sayed and Michael Naylor, both engineers at Heger Dry Dock, on August 8 th through the 12 th , 2016. See Reference 1 for more information on survey results. In order to issue a commercial capacity certification for Dry Dock No. 2, Heger Dry Dock conducted a design review to establish operational limitations based on the dock’s current condition. The objective of this letter is to present the results of HEGER’s design review. The review outlines the dry dock’s limitations and notable structural deficiencies of the dock’s current condition. The design review includes: Transverse bending analysis / FEA review Longitudinal bending analysis Local strength calculations based on hydrostatic head pressure Intact stability calculations Review of BAE’s mooring calculations and limitations HEGER has compiled a history of the dock’s drawings for the purpose of evaluating and performing the design review. Refer to the following drawings of Enclosure 1 for more information: A‐001 GENERAL ARRANGEMENT S‐301 SECTION ‐ TYPICAL TRANSVERSE S‐302 SECTION ‐ TRANSVERSE NWT BULKHEAD S‐303 SECTION ‐ TRANSVERSE WT/NWT BULKHEAD

Transcript of HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard...

Page 1: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

HEGER DRY DOCK, INC Structural/Marine Engineers

531 Concord Street Holliston, MA 01746

Tel 508-429-1800 Fax 508-429-1811

Letter 16-87L Page 1

16‐87L December7,2016Attention: EddieGoldman,SeniorDockmaster([email protected]) JustinGleaton,Dockmaster([email protected])Re: RequestforHEGERCertificationofDryDockNo.2locatedinBAESanFrancisco,CAReferences:

(1) HEGERStructuralandMechanical/ElectricalControlInspectionReportforFDDNo.2,Aug2016(2) INTERNATIONALINSPECTIONUltrasonicGaugingSurveyReportforFDDNo.2,Jan2016(3) DRYDOCK#2FacilityCertificationReport,December1987(4) BRUCES.ROSENBLATT&ASSOCIATESDDNo.2FiniteElementAnalysis,August2016

Enclosures:

(1) HEGERDrawingPackage(2) TRITONMooringLimitations

Gentlemen: HEGERDRYDOCK,INC.hasbeenaskedtocommerciallycertifyDryDockNo.2atBAESYSTEMS’sSanFranciscoShipyardinaccordancewithUSGCSFLCSTDSPEC8634.ThecertificationofthefloatingdrydockwillbebasedonthematerialandoperationalinspectionperformedbyWaleedSayedandMichaelNaylor,bothengineersatHegerDryDock,onAugust8ththroughthe12th,2016.SeeReference1formoreinformationonsurveyresults.InordertoissueacommercialcapacitycertificationforDryDockNo.2,HegerDryDockconductedadesignreviewtoestablishoperationallimitationsbasedonthedock’scurrentcondition.TheobjectiveofthisletteristopresenttheresultsofHEGER’sdesignreview.Thereviewoutlinesthedrydock’slimitationsandnotablestructuraldeficienciesofthedock’scurrentcondition.Thedesignreviewincludes:

Transversebendinganalysis/FEAreview Longitudinalbendinganalysis Localstrengthcalculationsbasedonhydrostaticheadpressure Intactstabilitycalculations ReviewofBAE’smooringcalculationsandlimitations

HEGERhascompiledahistoryofthedock’sdrawingsforthepurposeofevaluatingandperformingthedesignreview.RefertothefollowingdrawingsofEnclosure1formoreinformation: A‐001 GENERALARRANGEMENT

S‐301 SECTION‐TYPICALTRANSVERSE S‐302 SECTION‐TRANSVERSENWTBULKHEADS‐303 SECTION‐TRANSVERSEWT/NWTBULKHEAD

Page 2: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 2

DescriptionofDockDryDockNo.2isaonepiecetypesteelfloatingdrydock.ThedrydockwasconstructedbytheBethlehemSteelCorporationattheirSanFranciscoYardin1970.ThedesignofthedrydockwasdonebyEarlandWright,ConsultingEngineersofSanFrancisco.Thedock’spontoonisdividedintoforty(40)ballasttanks;twenty(20)porttanksandtwenty(20)starboardtanks.Eachballasttankis40’‐0”longx84’‐0”wide.Eachballasttankisfloodedviaa20”diameterbutterflyvalveoperatedbyanelectricactuatorlocatedonthesafetydeck.Eachballasttankisdewateredbyasingle‐stagemixedflowverticalshaftpumpwithanapproximatecapacityof6,000GPM.Thepumpsandvalvesareoperatedremotelybypushbuttonsinthecontrolhouse.Thereisan18’‐0”widebuoyancychamberlocatedalongthedock’scenterline.Thebuoyancychamberisdividedintofive(5)compartmentsofvaryinglengthslongitudinally.

PRINCIPALCHARACTERISTICSOFTHEDOCK

AgeofDock.....................................................................46yearsLengthOverall...............................................................900’‐0”LengthofPontoon.......................................................800’‐0”BreadthOverall.............................................................186’‐0”BreadthbetweenWingwalls...................................150’‐0”HeightofWingwallAboveKeel..............................66’‐0”PontoonDepth..............................................................20’‐0”DesignCapacity(18”Freeboard)..........................59,600LTDesignKeelLoadLineRating.................................84LT/ft

RefertoEnclosure1foraGeneralArrangementdrawingofthedrydock.BuoyantCapacityHEGERhasreviewedthedrydock’sbuoyantliftcalculationsshownintheFCR(seeReference3).Thedockhadanoriginaldesignbuoyantliftcapacityof59,600LT.Thedock’sFacilityCertificationReportassumedthefollowingdocklightweightproperties:

DockLightweight(NoBallast)................................15,500LTVerticalCenterofGravity.........................................25.00ftabovebaseline

FreeboardmeasurementstakenonJanuary3,1986showedthedockwascapableofachievingalightdraftof4.48feet.Thisrepresentsadocklightweightof17,400LT(dockweight&residualballastof1,900LT).Thedockhasanoperatingfreeboardof18inches(equivalenttoadockdraftof18.50feet).Atthisoperatingfreeboardthedockhasadisplacementof77,170LT.Basedonthe1986freeboardmeasurements,thedockwouldhaveabout59,670LTofbuoyantcapacityavailabletoliftavesselandtrimmingwater.DuringHEGER’sinspectionofthedock(August2016),asignificantamountofmuddepositwasobservedintheballasttanks.Someareashadmuddepositsofapproximatelytwofeet.Therehasalsobeenextensivestructuralmodificationtothedocksuchastheadditionof1/2“doublerplatestothepontoondeck,newwingwallcranes,andsix(6)stabilitysponsons.Theconcernisthatthemuddepositsandstructuralmodificationsovertheyearshaveincreasedthedock’slightweightandthe1986buoyantcapacityisnolongerachievableatthe18”operatingfreeboard.

Page 3: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 3

MorerecentFEAreport(seeReference4)indicatesthedock’scurrentlightweighthasincreasedby3,750LTto:

DockLightweight(NoBallast)...............................................19,250LTVerticalCenterofGravity.........................................................26.22ftabovebaseline

Inordertogainadditionalliftcapacitythathasbeencompensatedbytheabove‐mentionedaddedweight,HEGERsuggestscertificationofthedock’sliftcapacityatalower12”ofpontoondeckfreeboard.Thereducedoperatingfreeboardwouldgain2,159LTofliftcapacity.Basedonthemostcurrentdocklightweightinformation,thedockwouldhaveabuoyantcapacityof58,000LTat12”ofoperatingfreeboardand55,800LTat18”ofoperatingfreeboard.Ifadditionalliftcapacityisdesired,ballasttankswouldhavetobemucked.Itisimportanttonotethatalthough12”ofoperatingfreeboardispermittedbyABSrules,MIL‐STDrulesmandatean18”operatingfreeboardforthiscapacitydock.HEGERwillneedtofieldverifyDryDockNo.2’scurrentdockweightandliftcapacitywithfieldmeasurementsatthenextsurveypriortoissuingacommercialcertification.IntactStabilityoftheDryDockDryDockNo.2wasrenovatedin2008byaddingsix(6)40’x12’sponsonsinordertoincreaseitstransverseintactstabilityfordockingphases3and4.HEGERhasdevelopedanallowableKGversusvesselweightcurveforthefloatingdrydockforaminimumGMof3.28feetasrequiredbyABS.ThestabilitycurveisshownFigure1below.Plottedpointsthatfallonorbelowthislineareacceptable,pointsaboveareunacceptable.

FIGURE1–IntactStabilityCurve

Page 4: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 4

MaximumSubmergenceDraftsDryDockNo.2’scurrentsubmergenceberthlimitsthedock’smaximumpossiblesubmergenceto59’‐6”,witha6‐fttide(accordingtoBAE).AllowableHeadPressuresBasedonthemaximumachievabledraftandthecorrespondinginternalballasttankwaterlevels,HEGERhascalculatedthemaximumallowableheadpressuretobeabout28‐ft,duringadockingevolutionofacapacityvessel,providedanengineeredpumpingplanisfollowed.Anemptydockorunloadedtankexperiencesahydrostaticheadpressureofabout10‐ft,duringasubmergenceevolutionprovidedanengineeredpumpingplanisfollowed.ExternalShellThedesignofthedock’sexternalshellthicknessrequirementistypicallygovernedbythestrengthrequiredtoresisthydrostaticheadpressuresexperiencedduringadockingevolution.HEGERhascalculatedtheallowablehydrostaticheadpressuretheexternalshellcansafelyresistforagivencorrodedplatethicknessusingthedock’sdesignedstiffenerspacing(typically25”).Theoriginaldesignthicknessofthewingwallsideshellplatingwas7/16”or0.44inches.TheallowableheadpressureisbasedonbasedonABSRulesforBuilding&ClassingSteelFloatingDryDocks2009.TheresultsareasfollowsandareshowninFigure2:

PlateThickness Corrosion AllowableHeadPressure

0.35inches 20% 28.2feet 0.30inches 31% 18.4feet 0.25inches 43% 10.7feet

FIGURE2–AllowableHeadPressurevs.PlateThicknessCurve

10.0

15.0

20.0

25.0

30.0

35.0

40.0

0.24 0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40

Allo

wab

le Head

 Pressure (ft)

Plate Thickness (in)

mbell
Highlight
tmin[in] = (spacing[in] x sqrt(head[ft]))/511 + 0.09 inches Matches the chart below exactly. This simple formula is not as detailed as an FEA analysis. Also assumes a max stress of 22,600 psi per ABS rules, with no consideration for actual material yield strength. This is about 60% of A36 yield.
Page 5: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 5

TocreatethechartinFigure2,theassumptionisthattheanglestiffenersweldedtotheshellplatehave15%corrosionorless.HEGERhasreviewedthedock’smostrecentUTsurveyconductedbyInternationalInspectioninJanuary2016inordertoevaluatethedock’scurrentcondition,after45yearsofservice,withtheintentofdetermininganallowableheadpressureonatankbytankbasis.Allowableheadpressureisbasedonremainingmaterialthicknessoftheshellplate.TheUTsurveyresultsofthedock’sexternalshellplatingindicateareasofsignificantmetalthicknessloss.AreasofextensivecorrosionwereconfirmedbyHEGER’sAugust2016visualinspectionwithnumerousobservedholesintheplating.Themostnotableareasofcorrosionare:

OutboardShellPlating,specificallyinwayofthesplashzone(2‐ftbelowthepontoondeckto10‐

ftabovethepontoondeck)

Connectionoftheinboardwingwallsandthepontoondeck

Therehavebeenongoingrepaireffortstothedock’soriginalexternalplatingtofixareasofextensivecorrosionandholed‐throughplating.Somelocationshavebeenrepairedbyinstallingdoublerplatesoverlocalizedholes.Otherareasoftheexternalshellhavebeenrepairedbycroppingandreplacing40‐ftx10‐ftstiffenedplatepanels.Thethicknessofthenewplatepanelshasbeenincreasedto1/2”fromtheoriginal7/16”.ThemajorityoftheexternalshellrepairshavebeenmadetotheEastandWestoutboardshellswithabout20%ofthedock’soriginalplatepanelsbeingreplaced.NOTE:Theamountofvesselloadplacedoveratankgroupwilldirectlycorrelatetotheamountofheadpressurethattankgroupexperiencesinadockingevolution.Therefore,theamountofvesselloadthatcanbepositionedoveraspecifictankgroupwillbelimitedbytheminimummeasuredUltrasonicThickness(UT)measurementsurveyedinthattankgroup.

Page 6: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 6

PontoonDeck&TransverseBendingStrengthThedock’soriginalpontoondeckisseverelycorrodedasreflectedinthemostrecentultrasonicthickness(UT)measurementssurveyedbyInternationalInspectioninJanuary2016(seeReference2).UTmeasurementsweretakeninternallyandmeasuredthethicknessoftheoriginaldeckplateonly.Doublerplateshavebeeninstalledonthetopsideofthedrydock’soriginalpontoondeckplateoverabout65%ofthesurfacewithaconcentrationtowardsthedock’scenterline.Thedoublerplatesare1/2”inthicknessandareconnectedtothedock’soriginalpontoondeckplatevia2”x6”slotweldslocatedalongtransverseandlongitudinalstructure.Theseslotsweldsareconsideredessentialastheyprovidethedoublerplateswithrequiredbucklingcapacity.Thehalf‐inchdoublerplateswereinstalledtofortifytheoriginaldeckplateasanalternativetoremovingandreplacingthecorrodedplatingandstiffeners.HEGERhasanalyzedthedrydock’spontoondeckforbothlocalhydrostaticpressureandtransversestrengthrequirementswhenliftingakeellineloadingatthedock’scenterline.Hydrostaticpressurethicknessrequirementsaresimilartothoseoutlinedintheexternalshellsectionofthisletterasthestiffenerspacingissimilar.Anallowableheadpressureratingof28feetisrecommendedataminimum.Thetransversebendingcalculationswereanalyzedusingaloadingof68LT/fttoverifythelocalstructuralcapacitysuggestedbythedock’smostrecentFEAreport(seeReference4).IntheFEAreport,thedock’stransversecapacityisgovernedbyaconservativeremainingthicknessassumptionofthepontoonbottomplating.Thelatest2016UTmeasurementsshow20%corrosioninthemostsuspectplaces;theFEAanalysismodeledportionsofthebottomat50%toallowforfuturecorrosion.Belowisthepontoondeckthicknessrequirementstosupport68LT/FTbasedonlocationoffofdockcenterlinefromtheanalysis.

*Controlledbyhydrostaticheadpressureof28feet. Areviewofallowablepontoondeckvehiculartrafficlimitationswasnotconductedaspartofthisdesignreviewasitdoesnotinfluencethesafetyofthevesselindrydock.

LocationoffDockCenterline(ft)

PlateThicknessRequired(in)

0‐1.5 0.431.5‐3.5 0.383.5‐9 0.369‐27 0.4027‐32 0.35*32‐44 0.35*44‐50 0.35*50‐54 0.35*54‐67 0.35*

Page 7: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 7

MooringInordertomeetHEGERcertificationrequirements,adrydockneedstobeadequatelymooredtothepier.InMayof2016,TroyGillum,PEofTritonEngineering,Inc.conductedanengineeringanalysisofDryDockNo.2’smooringtodeterminetheoperationalwindspeedrestrictions,basedonafewdifferentvesseltypesondrydockandthedirectionofthewind.SeeEnclosure2formoreinformation.ToobtainandmaintainHEGERcertification,BAEwillberequiredtoadheretothesewindspeedrestrictionstomaintainasafeoperationofthedrydock.Thismayprecludedockinglargervesselsuntilthemooringisstrengthened.Inaddition,ifavessel’ssailarealimitstheallowablewindspeedfromanydirectiontobelow65knots,basedonmooringstrength,itshouldnotbedocked.Ifwindeventsareforecastedthatmayexceedtheallowedwindspeedforaparticularvessel’ssailarea,proceduresneedtobeinplacetoundockthatvesselbeforethepredictedeventoccurs.The65knotlimitationisbasedona10yearmeanrateofoccurrencefortheSanFranciscolocationaccordingtotheAppliedTechnologyCouncil.HEGERrecommendsthatBAEbeginexploringmethodsofstrengtheningtheirmooringdolphinsinordertoincreasethemaximumallowablewindspeedstomeetcurrentASCEcriterion.LongitudinalStrengthHEGERhasreviewedthedrydock’slongitudinalbendingcalculationsshownintheFCR(seeReference3).Thedock’soriginaldeflectionlimitwas+/‐3inches.HEGERhasperformedcorrespondinglongitudinalstrengthcalculationtoverifythedockhasadequatelongitudinalstrength.BasedonUTreports,wehaveassumedalldockstructureiscorroded15%oforiginalthicknesswiththeexceptionofthepontoondeckwhichwehaveassumedtobe50%corroded.HEGERhasconcludedthedockhasadequatelongitudinalstrengthforthecurrent+/‐3inchesdeflectionlimit.Thedock’slongitudinaldeflectionshouldbemonitoredduringalldockoperationstoensurethelimitationsarenotexceeded.Anengineeredpumpingplanshouldbedevelopedfordockingandundockingevolutionstominimizelongitudinalstressanddeflection.ConclusionandRequiredRepairsforHEGERCertificationHEGER’sprimaryconcernwiththedock’scurrentstructuralconditionistheseverelycorrodedshellplating,withnumberofholed‐throughareas.Theholes,locatedthroughoutthedock,impedethewatertightintegrityofnumerousballasttanksandraisethefollowingconcerns:

1. Thedockcannotholddraftwithoutoperatingpumpstooffsettheleakingofballasttanks.ThiswasconfirmedandobservedinHEGER’ssubmergencetestconductedinthe2016controlinspection.

2. Theholed‐throughplatingcreateslocalhydrostaticstrengthdeficiencieswhichputcorrodedareasofthedockatriskoffailure.Duetolackofmaterialstrength,thereisthepotentialfortheseholestoenlargesignificantlyduringadockingevolution,toapointwheretheamountofexternalleakagecannotbeoffsetbythedock’spumps.Itshouldalsobenotedthatthedockdoesnothaveemergencycross‐connectvaluesintheevent

Page 8: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 8

anindividualtank’spumpislost,thuslosingtheabilitytooffsetexternalleakage.InorderforHEGERtocertifythisdock,BAEwillberequiredtorepairthestructurallydeficientareasoftheexternalshellandmakerepairstoholesintheexternalshelltore‐establishthedock’swatertightintegrityandensuresafedockoperations.BasedonHEGER’sknowledgeofthedock’sdesignreview,visualconditionsurvey,andmostrecentUTsurvey,areasofthedock’sstructuraldeficiencieshavebeenmappedoutontheinboardandoutboardwingshellsandthepontoondeckinthedrawingslistedbelow.HEGERhasassignedaPriority1or2totheareasofmoststructuralconcern.Priority1areaswillneedtoberepairedpriortoHEGERcertification.Theseareasareeitherheavilycorrodedasindicatedbythedock’sUTsurveyorcontainholesorotherdeficienciesnotedinthe2016controlinspection.ThesquarefootageofPriority1areasisapproximately21,600sqft.Priority2areaswillneedtoberepairedbeforethesubsequentHEGERre‐certification.Theseareasalsoshowsignsofsignificantcorrosion.Untilthepriority2areasarerepaired,therewillneedtobeoperationalrestrictionsregardingallowedheadpressureintheseareas.ThesquarefootageofPriority2areasisapproximately41,400sqft.Inthedrawingslistedbelow,allareasaregenerallymappedoutonatankbytankbasis.Itisrecommendedtheexternalshellintheseareasbecroppedoutandreplacedwithafabricatedinsertplatetoproperlyrepairthearea.Intheeventofsmallisolatedholes,adoublerplatemaybeinstalledasatemporaryfix.SeethefollowingdrawingsinEnclosure1formoreinformationonUTmeasurementsandPriority1or2repairareas:

A‐002 PONTOONDECK‐1OF2A‐003 PONTOONDECK‐2OF2A‐004 WESTOUTBOARDWINGWALLA‐005 EASTOUTBOARDWINGWALLA‐006 WESTINBOARDWINGWALLA‐007 EASTINBOARDWINGWALLA‐008 PONTOONBOTTOM‐1OF2A‐009 PONTOONBOTTOM‐2OF2

Themajorityofthepontoondeckhasbeencoveredwitha1/2"doublerplate.Thisisnotaviablelongtermsolutionforthedock.HEGERrecommendsamaintenanceplanbedevelopedtoproperlyreplacethecorrodeddeckpanelswithinsertplates.Notethatthedockwasoriginallydesignedwith1/2”highstrengthsteel(yieldpointof50ksi).HEGERrecommendsanypontoondeckreplacementsbe3/4"highstrengthsteel.Notethatthismaycorrespondtoasmallreductionintheliftcapacityofthedockduetoanincreaseindockweight,butwillbuildinadditionalcorrosionallowance.SeeSection4.1ofHegerDryDock’s2016controlinspectionreport(Reference3)foratankbytanklistofnoteddeficiencies.Allrepairsrecommendedtobeaccomplishedassoonaspossibleinsection6ofthereportshouldbeconsideredPriority1andaddressedpriortoHEGERcertification.

Page 9: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

Heger Dry Dock, Inc. BAE Systems Ship Repair Holliston, MA San Francisco, CA

Letter 16-87L Page 9

OncePriority1repairshavebeenaccomplished,HEGERwillfieldverifytheconditionofthedockandtakelightdockfreeboardsinordertocertifythedockinaccordancewithUSGCSFLCSTDSPEC8634iftheconditionsowarrants.Basedontheresultsofthisdesignreviewthedockisexpectedtohavethefollowingoperationallimitations:

LiftCapacity(18”Freeboard).................................................55,800LTLiftCapacity(12”Freeboard).................................................58,000LTMaxKeelLineLoad.....................................................................68LT/ft ExternalWaterDifferential.....................................................varies,max28feet InternalWaterDifferential......................................................20ftMaxSubmergenceDraft(on6’tide)....................................59’‐6”LongitudinalDeflection.............................................................+/‐3inchesMaxTrim.........................................................................................2ftper100ftMaxList............................................................................................2degreesAllowedWindSpeed..................................................................variesbyship,65knotsmin.required

Duetotheextentoftheexternalshellplatecorrosion,thedockwillhavemaximumexternalheadpressurerestrictiononatankbytankbasis.Themaximumheadpressurethatcanbeappliedtoatankwillbegovernedbytheleastmaterialthicknessmeasurementofthattank.Theexternalheadpressurelimitationswilldirectlyaffecttheamountofvesselloadthatcanbeappliedtothetank.Anemptydockseesapproximately10‐ftofheadpressure.Asmorevesselloadisappliedtothetank,theheadpressureincreases.Eachdockingwillhavetobecarefullylookedattoensurethatatank’soperationalrestrictionisnotexceeded.Duetothevariousoperationalrestrictionspresentedinthisreview,thecertificationissuedbyHEGERwillincludeaclausethatdockingplansandcalculationsforanyvesselexceeding60%ofthedock’sratedliftcapacitywillneedtobereviewedandapprovedbyaHEGERengineerpriortoitsdocking(untilPriority2repairsarecomplete).Pleasecontactmeifyouhaveanyquestionsorcommentsregardingthisletter.

Sincerely,HEGERDRYDOCK,Inc.MichaelNaylorEngineer

Page 10: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

ENCLOSURE1HEGERDrawingPackage

Page 11: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

BAE SYSTEMS SHIP REPAIR

SAN FRANCISCO, CA.

COMMERCIAL CERTIFICATION OF FLOATING DRY DOCK #2

DRYDOCK #2 OPERATIONAL LIMITSGENERAL DRAWING INDEX

G-001

Page 12: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

PLAN VIEW B1

MIDSHIP SECTION A1

DOCK CHARACTERISTICS

PLAN - TYPICAL BALLAST TANK CONFIGURATION A4

A-001

Page 13: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

PLAN - PONTOON DECK - UT MEASUREMENTS A1

SYMBOLS KEYA-002

Page 14: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

PLAN - PONTOON DECK - UT MEASUREMENTS A1

SYMBOLS KEYA-003

Page 15: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

ELEVATION - WEST OUTBOARD WINGWALL - UT MEASUREMENTS C1

ELEVATION - WEST OUTBOARD WINGWALL - UT MEASUREMENTS A1

SYMBOLS KEY

A-004

Page 16: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

ELEVATION - EAST OUTBOARD WINGWALL - UT MEASUREMENTS C1

ELEVATION - EAST OUTBOARD WINGWALL - UT MEASUREMENTS A1

A-005

SYMBOLS KEY

Page 17: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

ELEVATION - WEST INBOARD WINGWALL - UT MEASUREMENTS C1

ELEVATION - WEST INBOARD WINGWALL - UT MEASUREMENTS A1

A-006

SYMBOLS KEY

Page 18: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

ELEVATION - EAST INBOARD WINGWALL - UT MEASUREMENTS C1

ELEVATION - EAST INBOARD WINGWALL - UT MEASUREMENTS A1

A-007

SYMBOLS KEY

Page 19: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

PLAN - PONTOON BOTTOM - UT MEASUREMENTS A1

A-008

Page 20: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

PLAN - PONTOON BOTTOM - UT MEASUREMENTS A1

A-009

Page 21: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

S-301

SECTION - TYP TRANSVERSE A1

SECTION C1

SECTION C3

Page 22: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

S-302

DETAIL C1

SECTION - TRANSVERSE NWT BHD A1

DETAIL - KEEL GIRDER 1'-4 5/8" OFF CENTERLINE D3

Page 23: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

SECTION - TRANSVERSE WT/NWT BHD A1

R

G

H

E E

DRY DOCK, Inc.

HEGER

DESIGN, INSPECTION AND CERTIFICATION

DRY DOCK ENGINEERS

531 CONCORD STREET

HOLLISTON, MA 01746

(508) 429-1800

BAE

SYST

EMS

S-303

DETAIL C1

DETAIL C4

Page 24: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

ENCLOSURE2TRITONMooringLimitations

Page 25: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing

PROJECT:

FOR:

CLIENT:

DRY DOCK NO. 2 WIND STUDY

BAE Systems, Inc. San Francisco Ship Repair

BAE SYSTEMS, INC.

Contact: Justin Gleaton, Dockmaster

6-30-16

May 27, 2016

Troy E. Gillum, P.E.

Page 26: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing
Page 27: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing
Page 28: HEGER DRY DOCK, INC - Port of San Franciscosfport.com/sites/default/files/Maritime/Docs/Shipyard RFP/Drydocks... · head pressure is based on based on ABS Rules for Building & Classing