Heavy Mechanical Equipments

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    Prepared By:

    Bhaskar Pandey (ME 3rd Yr.)

    Arun Yadav (ME 3rd Yr.)

    IN PARTIAL FULFILMENT OF THE AWARD OFBACHELOR OF TECHNOLOGY, MECHANICAL ENGG.

    SKYLINE INSTITUTE OF ENGINEERING & TECHNOLOGY AFFILIATED TO UTTAR PRADESHTECHNICAL UNIVERSITY, LUCKNOW

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    General Introduction To Construction And

    Associated Work

    y Construction

    Mechanical Constrution

    Civil Construction

    y Installation

    Telecome

    Instrumentaion

    Electrical Connections

    y

    Software/System Automation Special Structure Software used during operations are PLC andSCADA.

    (Construction maybe combination of anynumber of above orindivisual.)

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    DEFINITIONy Heavymechanical engineering construction is that branch of

    construction technology that involves the activities related toplanning ,execution ,and control ofproject (of mechanical nature)to achive some desired goal.

    y

    Construction of such projects requires knowledge of engineering andmanagement principles and business procedures, economics, andhuman behavior.

    y Construction engineers engage in the design of temporarystructures,qualityassurance and qualitycontrol, building and site layout surveys,on site material testing, concrete mix design, cost estimating, planningand scheduling, safetyengineering, materials procurement, and costengineering and budgeting.

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    Man Power/ Organisational Structure

    ProjectDirector

    ProjectManager

    Construction

    Manager 1

    Construction

    Manager 2

    PlanningManager

    PlanningEngineer

    AssistantEngineer

    QA/QCManager

    QA/QCEngineer

    QA/QCAssistantEngineer

    Material/ProcurementManager

    Material/ProcurementEngineer

    Material/ProcurementAssistant

    ContractManager

    ContractEngineer

    ContractAssistant

    ExecutionManager

    ExecutionWelder

    ExecutionHelper

    Construction

    Manager 3

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    Mechanical Engineering ConstructionIn almost all the case of MEC, the project follows

    the concept that involve the following agencies :

    y Client or Owner of the project

    y Concept of Contractor

    y Contractor

    y PMC (Project Management Consultant)

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    Concept of Client

    y Client or Owner of the project

    It is the organization who proposes the Project. All the

    construction related payments is credited to theaccount of client and the project upon completion ishanded over to client for operation purpose. Theprojectproposes is generallyEPC(Engineering,

    Procurement & construction) & LSTK( LumpsumTurnkey) Type. Some of the famous clients in india areIOCL, HPCL, NTPC, BHEL, GAIL, SAIL, NHPC, theyoperates in their respective areas.

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    Concept of Contractor

    yContractorThe role of contractor is to carryout detailedengineering, project management, projectexecution & commissioning related activities.Contractor Organization have to be project based.The project is awarded byOwner to anycontractoror to consortium after carrying out normal

    tendering process, considering techno commercialviabilityof contractor for the project concerned.Some of the reputated contractors are L & T,Punjlloyd Ltd., DLF, Gammon.

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    Concept of PMC(ProjectManagement Consultant)

    yPMC (Project Management Consultant)The role of PMC is to give consultancyservices to Clientfor getting the project done. Some of the reputatedPMC's are EIL, Mecon Ltd etc. It depends upon theClient wheather he would employsome PMC's or not.

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    Concept of Consultants

    yEngineering Consultants

    It is solelyat the discretion of Contractor that hewould employsome other engineering consultantsto provide technical services to the contractor.

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    Concept of SubcontractorsySubcontractors

    The contractor maysubcontract the whole or inparts the various packages ofproject to variousother small subcontractors. a prior approval has tobe taken from owner for employing some other

    subcontractor.

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    Common MECs Projects :yThermal Power Plant

    yGas Based Power Plant

    yConstruction of Pipeline

    yConstruction of Piping & plumbing

    y

    Construction of RefineriesyPre -Engineered Buildings

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    Thermal Power Plantsy Rankine cycle based steam power plants are the major source ofpower

    generation.

    y In a thermal power plant, the chemical energystored in fossil fuels such as coal,

    fuel oil etc is converted successivelyinto thermal energy, mechanical energyand finallyelectrical energyfor continuous use and distribution across a widegeographic area. In the Rankine cycle, high pressure and high temperaturesteam raised in a boiler is expanded through a steam turbine that drives anelectric generator.

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    Examples :y Singrauli Madhya Pradesh 2,000y Korba Chhattisgarh 2,100y Ramagundam Andhra Pradesh 2,600y Farakka West Bengal 1,600y Vindhyachal Uttar Pradesh 3,260y Rihand Uttar Pradesh 2,000y Kahalgaon Bihar 2,340y NTPC, Dadri Uttar Pradesh 840y TalcherKaniha Orissa 3,000y Unchahar Uttar Pradesh 1,050

    y TalcherThermal Orissa 460y Simhadri Andhra Pradesh 1,000y Tanda Uttar Pradesh 440y Badarpur Delhi 705y Sipat-II Chhattisgarh 1,000 Total 24,395

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    Gas Based Power Planty The gas based power plant used combustor in place ofboiler( boiler is used in case of thermal fossil fuel basedpower plant).

    y Examples :

    y Anta Rajasthan 413

    y Auraiya Uttar Pradesh 652

    y Kawas Gujarat 645

    y

    Dadri Uttar Pradesh 1307y Jhanor Gujarat 648

    y Rajiv Gandhi Kerala 350

    y Faridabad Haryana 430 Total 4445

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    Construction of Pipeline

    y Oil & Gas Pipeline involves the construction of undergroundpipeline to facilitate the transportation of oil & gas from onelocation to another desire location. The pipeline maybe for citygas distribution, for cross countrytransportation purpose, for

    water transportation or for transportation of some special desireproduct.HSAWpipes of varying dia range maybe used and

    welded together along the route ofpipeline and finallyloweredin the excavated earth.

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    Construction of Pipingy Piping is done at the pipeline stations to alter theproperties of f lowing fluid.

    yThe components used in piping are : Flanges

    Valves

    Weldolets/Sockolets

    T joints Small Pipe

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    Construction of Plumbingy Plumbing is same as piping but done for all thepurposes other that oil & gas & realated fluids.

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    Wind Power Plant

    A wind farm is a group ofwind turbines in the

    same location used for production ofelectric

    power. Individual turbines areinterconnected

    with a medium voltage (usually 34.5 kV)

    power collectionsystem and communications

    network. At a substation, this medium-voltage

    electrical current isincreasedinvoltage with a

    transformerfor connection to the high voltage

    transmissionsystem.. A wind farm may be located off-shore to take

    advantage ofstrong winds blowing over the

    surface of an ocean or lake.

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    Hydroelectricity PlantHydroelectricity iselectricity generated by

    hydropower,i.e., the production ofelectrical

    power through the use of the gravitational

    force of falling or flowing water. It is the most

    widely used form ofrenewableenergy. Oncea hydroelectric complexis constructed, the

    project producesno direct waste, and has a

    considerably lower output level of the

    greenhouse gas carbondioxide (CO2

    ) than

    fossil fuel poweredenergy plants.. This was

    approximately 20% of the world'selectricity,

    and accounted for about 88% ofelectricity

    from renewablesources.

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    Heavy Equipments Used In Construtional Field

    y Dozers

    y Excavators

    y Motor Graders

    y

    Scrapersy Tractor/ Loaders/ Backhoes

    y Track Loaders

    y Wheel Loaders

    y Other Earthmoving Equipments

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    y Heavy equipment refers to heavy-dutyvehicles, specially

    designed for executing constructions tasks, mostfrequently, ones involving earth moving. Theyare alsoknown as construction equipment, earth movers,engineering vehicles, or just plain equipment. Through themechanical advantage of a simple machine, the ratiobetween input force applied and force exerted ismultiplied. Currentlymost equipment use hydraulics as aprimarysource of transferring power.

    Heavy Equipments