Heavy Mechanical Equipments
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Transcript of Heavy Mechanical Equipments
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Prepared By:
Bhaskar Pandey (ME 3rd Yr.)
Arun Yadav (ME 3rd Yr.)
IN PARTIAL FULFILMENT OF THE AWARD OFBACHELOR OF TECHNOLOGY, MECHANICAL ENGG.
SKYLINE INSTITUTE OF ENGINEERING & TECHNOLOGY AFFILIATED TO UTTAR PRADESHTECHNICAL UNIVERSITY, LUCKNOW
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General Introduction To Construction And
Associated Work
y Construction
Mechanical Constrution
Civil Construction
y Installation
Telecome
Instrumentaion
Electrical Connections
y
Software/System Automation Special Structure Software used during operations are PLC andSCADA.
(Construction maybe combination of anynumber of above orindivisual.)
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DEFINITIONy Heavymechanical engineering construction is that branch of
construction technology that involves the activities related toplanning ,execution ,and control ofproject (of mechanical nature)to achive some desired goal.
y
Construction of such projects requires knowledge of engineering andmanagement principles and business procedures, economics, andhuman behavior.
y Construction engineers engage in the design of temporarystructures,qualityassurance and qualitycontrol, building and site layout surveys,on site material testing, concrete mix design, cost estimating, planningand scheduling, safetyengineering, materials procurement, and costengineering and budgeting.
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Man Power/ Organisational Structure
ProjectDirector
ProjectManager
Construction
Manager 1
Construction
Manager 2
PlanningManager
PlanningEngineer
AssistantEngineer
QA/QCManager
QA/QCEngineer
QA/QCAssistantEngineer
Material/ProcurementManager
Material/ProcurementEngineer
Material/ProcurementAssistant
ContractManager
ContractEngineer
ContractAssistant
ExecutionManager
ExecutionWelder
ExecutionHelper
Construction
Manager 3
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Mechanical Engineering ConstructionIn almost all the case of MEC, the project follows
the concept that involve the following agencies :
y Client or Owner of the project
y Concept of Contractor
y Contractor
y PMC (Project Management Consultant)
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Concept of Client
y Client or Owner of the project
It is the organization who proposes the Project. All the
construction related payments is credited to theaccount of client and the project upon completion ishanded over to client for operation purpose. Theprojectproposes is generallyEPC(Engineering,
Procurement & construction) & LSTK( LumpsumTurnkey) Type. Some of the famous clients in india areIOCL, HPCL, NTPC, BHEL, GAIL, SAIL, NHPC, theyoperates in their respective areas.
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Concept of Contractor
yContractorThe role of contractor is to carryout detailedengineering, project management, projectexecution & commissioning related activities.Contractor Organization have to be project based.The project is awarded byOwner to anycontractoror to consortium after carrying out normal
tendering process, considering techno commercialviabilityof contractor for the project concerned.Some of the reputated contractors are L & T,Punjlloyd Ltd., DLF, Gammon.
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Concept of PMC(ProjectManagement Consultant)
yPMC (Project Management Consultant)The role of PMC is to give consultancyservices to Clientfor getting the project done. Some of the reputatedPMC's are EIL, Mecon Ltd etc. It depends upon theClient wheather he would employsome PMC's or not.
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Concept of Consultants
yEngineering Consultants
It is solelyat the discretion of Contractor that hewould employsome other engineering consultantsto provide technical services to the contractor.
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Concept of SubcontractorsySubcontractors
The contractor maysubcontract the whole or inparts the various packages ofproject to variousother small subcontractors. a prior approval has tobe taken from owner for employing some other
subcontractor.
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Common MECs Projects :yThermal Power Plant
yGas Based Power Plant
yConstruction of Pipeline
yConstruction of Piping & plumbing
y
Construction of RefineriesyPre -Engineered Buildings
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Thermal Power Plantsy Rankine cycle based steam power plants are the major source ofpower
generation.
y In a thermal power plant, the chemical energystored in fossil fuels such as coal,
fuel oil etc is converted successivelyinto thermal energy, mechanical energyand finallyelectrical energyfor continuous use and distribution across a widegeographic area. In the Rankine cycle, high pressure and high temperaturesteam raised in a boiler is expanded through a steam turbine that drives anelectric generator.
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Examples :y Singrauli Madhya Pradesh 2,000y Korba Chhattisgarh 2,100y Ramagundam Andhra Pradesh 2,600y Farakka West Bengal 1,600y Vindhyachal Uttar Pradesh 3,260y Rihand Uttar Pradesh 2,000y Kahalgaon Bihar 2,340y NTPC, Dadri Uttar Pradesh 840y TalcherKaniha Orissa 3,000y Unchahar Uttar Pradesh 1,050
y TalcherThermal Orissa 460y Simhadri Andhra Pradesh 1,000y Tanda Uttar Pradesh 440y Badarpur Delhi 705y Sipat-II Chhattisgarh 1,000 Total 24,395
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Gas Based Power Planty The gas based power plant used combustor in place ofboiler( boiler is used in case of thermal fossil fuel basedpower plant).
y Examples :
y Anta Rajasthan 413
y Auraiya Uttar Pradesh 652
y Kawas Gujarat 645
y
Dadri Uttar Pradesh 1307y Jhanor Gujarat 648
y Rajiv Gandhi Kerala 350
y Faridabad Haryana 430 Total 4445
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Construction of Pipeline
y Oil & Gas Pipeline involves the construction of undergroundpipeline to facilitate the transportation of oil & gas from onelocation to another desire location. The pipeline maybe for citygas distribution, for cross countrytransportation purpose, for
water transportation or for transportation of some special desireproduct.HSAWpipes of varying dia range maybe used and
welded together along the route ofpipeline and finallyloweredin the excavated earth.
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Construction of Pipingy Piping is done at the pipeline stations to alter theproperties of f lowing fluid.
yThe components used in piping are : Flanges
Valves
Weldolets/Sockolets
T joints Small Pipe
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Construction of Plumbingy Plumbing is same as piping but done for all thepurposes other that oil & gas & realated fluids.
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Wind Power Plant
A wind farm is a group ofwind turbines in the
same location used for production ofelectric
power. Individual turbines areinterconnected
with a medium voltage (usually 34.5 kV)
power collectionsystem and communications
network. At a substation, this medium-voltage
electrical current isincreasedinvoltage with a
transformerfor connection to the high voltage
transmissionsystem.. A wind farm may be located off-shore to take
advantage ofstrong winds blowing over the
surface of an ocean or lake.
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Hydroelectricity PlantHydroelectricity iselectricity generated by
hydropower,i.e., the production ofelectrical
power through the use of the gravitational
force of falling or flowing water. It is the most
widely used form ofrenewableenergy. Oncea hydroelectric complexis constructed, the
project producesno direct waste, and has a
considerably lower output level of the
greenhouse gas carbondioxide (CO2
) than
fossil fuel poweredenergy plants.. This was
approximately 20% of the world'selectricity,
and accounted for about 88% ofelectricity
from renewablesources.
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Heavy Equipments Used In Construtional Field
y Dozers
y Excavators
y Motor Graders
y
Scrapersy Tractor/ Loaders/ Backhoes
y Track Loaders
y Wheel Loaders
y Other Earthmoving Equipments
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y Heavy equipment refers to heavy-dutyvehicles, specially
designed for executing constructions tasks, mostfrequently, ones involving earth moving. Theyare alsoknown as construction equipment, earth movers,engineering vehicles, or just plain equipment. Through themechanical advantage of a simple machine, the ratiobetween input force applied and force exerted ismultiplied. Currentlymost equipment use hydraulics as aprimarysource of transferring power.
Heavy Equipments