Heavy Forklift 18 to 25 ton Series - Complete Material Handling · 2020. 10. 22. · and maximal...
Transcript of Heavy Forklift 18 to 25 ton Series - Complete Material Handling · 2020. 10. 22. · and maximal...
7 Series ForkliftsHeavy Forklift 18 to 25 ton Series EPA Tier IV / Euro Stage IV
Lifting Your Dreams
About Doosan
Values that drive our future growth
Trust in people is the foundation on which Doosan has built its century of success
Doosan has always put ‘People’ first for the past 100 years, based on our management philosophies. - ‘Business is not meant to make profits, but to help people grow.’ (Late Too Pyung Park, First Chairman), and continues to spur corporate development with global competitiveness originated from human resources.
Doosan the oldest, but fastest growing company
Doosan has recorded the longest business history since its inauguration in 1896, but has grown at its most rapid pace for the past 10 years.
Doosan-the global Infrastructure Support Business (ISB) company
Doosan has created in excess of 90% of its sales within the ISB sector through vigorous reorganization of its business portfolio since 1998. In the past, 70% of our business was concentrated on consumer goods, but we have successfully transformed our business DNA to the infrastructure support business that constructs and reinforces social infrastructure.
Doosan, surging as a global company
Doosan has become the global ISB leader based on its world class products and services.In addition, as a true global company, Doosan’s overseas employees encompass 50% of its human resources, and overseas sales take more than over 60% of the total sales.
Doosan Industrial Vehicle
Major global player in the infrastructuresupport business with a proud heritage
With a proud history dating back to 1937, when we first started out as Chosun Machinery , Doosan Industrial Vehicle has grown into Korea's largest machinery manufacturer, playing a leading role in the development of the industry in korea.
Today, we are a global enterprise. we operate large-scale plants and sales subsidiaries both at home and overseas and maintain an operational network that spans continents.
Committed To Innovation
We remain committed to the advancement of new technologies and development of talented individuals, positioning us to respond effectively to the rapid changes taking place in the 21st century. Our mission is to strengthen our global position and become the industry leader well into the future.
Committed To Our Customers
We are committed to our customers, providing superior products and excellent services to go with them.
Our Promise
Doosan Industrial Vehicles will be the partner you can count on, always putting our commitment to you first.
Award-Winning Machines
Doosan currently holds a number of export, design & safety awards, including five Forklift Truck Association awards for Design Excellence.
Meets and exceeds the EPA Tier IV and Euro Stage IV emission regulations by Diesel Oxidation Catalyst(DOC) and Selective Catalyic Reduction(SCR). Superb Performance and high power output thanks to the new generation of Doosan's own Diesel Engines.Rugged Reliability has been a major part of Doosan's ethos for all of its products.A strong and rigid chassis frame along with more metal than plastic design and proven powertrain ensure that Doosan is the best choice for all applications.New Zeus Cabin provides wide front view and excellent comfort to operator. Reduced Maintenance - Extended service interval means increased uptime and Reduced servicing cost.
Comfortable & ConvenientOperator Compartment
Designed to provide greater rigidity and comfort, the Zeus Cabin offersan outstanding visibility, clear dashboard and high quality interior,along with excellent heating and air conditioning.
Meet Emission Regulation(Tier IV & Stage IV) with SCR + DOC SystemExtended SCR cleaning interval means increased uptime and reduced servicing cost.No Ash Cleaning or any changing needed.
7 Series Forklifts
Well proven and reliable Doosan DL08P engines and components
Doosan 7.6 litre engine is one of the most powerful and clean engine. DL08P engine provides high-end torque at low engine rpm, reduced fuel consumption and meets EPA Tier IV / Euro Stage IV emission regulations without Diesel Particular Filter(DPF). Combined with our signature semi-permanent heat treated oil cooled disc brakes, we are able to improve productivity and reduce the cost of maintenance.
Reliable Automatic Transmission
Load Detection System
By detecting the presence of the load, we are able to channel additional power to the drivetrain to ensure a smooth and efficient operation. The Bosch-Rexroth piston pump with Closed Center Load Sensing(CCLS) technology is applied not only for energy saving, but also providing great comfort to operator while operating and increasing the durability of the engine and hydraulic systems.
Safety
OSS (Operator Sensing System)Truck will not move without an operator in the seat. Lift and Lower function disabled if the operator is not in the seat. Tilt function will be locked if no operator is in the seat. Alarm will sound if operator leaves the seat without applying parking brake. Seat belt war ning l ight on dashboard to remind operator to fasten seat belt.
7 Series Highlights..
18 to 25 Ton Series
The transmission is particularly smooth and the gear ratio are optimised for heavy lifting. There are no shocks, resulting in an appreciable level of comfort for the operator. The Traction force is optimum under all working conditions, thanks to CANbus information exchange technology. The combination of these characteristics enables the truck to maintain high speed under all conditions.
Powerful Doosan's DL08P electronic controlled engine which delivers excellent fuel efficiency is combined with proven automatic transmission and driveaxle. This combination provides great productivity and duarability to Doosan heavy forklifts.
Doosan's innovative technology using Diesel Oxydation Catalyst(DOC) and Selective Catalyic Reduction(SCR) ensures the most modern but reliable system is fitted to meet all the latest emission regulation.
Doosan guarantees the highest quality of engines and its components, because we use our own engines, which also means we guarantee the best supply of spare parts at the most competitive prices.
Robust chassis design and heavy duty build quality ensure Doosan's 7-series is tough enough for any application.
Maintenance-free Oil-cooled Disc Brake systemensures maximum up-time, less damage, no maintenance and zero costs for you.
Easy to access
Thanks to automatic tiltable Operator cell and wide rear hood opening. Operator can access to the key drivetrain components easily and safely.
LED Lights
LED lights give greater visibility in darker conditions and last much longer than conventional light bulbs.
Easy access Steeraxle grease inlet
The steeralxe grease-inlet hole is located in a central position, ensuring accessibility and ease of grease injection.
Reliable powertrain
Well-proven driveaxle, transmission system, brakes and other powertrain components are installed. The electronically controlled transmission delivers comfortable and powerful driving at all speeds as well as operating the lifting equipment with high precision.
Hydraulic Motor Driven Remote type Cooling Fan
A large capacity cooling fan driven by a remote hydraulic motor effectively manages operating temperatures, to minimize engine wear and maximal engine efficiency.
Fan speed changes according to acceleration, for maximum cooling capacity and minimum energy loss.
Anti Slip Step Plate
Increase safety when operator enters the forklift, especially in the snowy weather.
All-in-one electronic inch & brake pedal
The all-in-one pedal enables operator to manouever precisely while maintaining high engine revs for the hydraulic functions. The red button control means operator can seam lessly regulate the speed with the brake pedal while lifting at full power.
7 Series Forklifts18 to 25 Ton Series
Greater durability and easier maintenance.
Durable Steeraxle
The use of an I-beam structured steeraxle adds great strength, whilst bearings in the steeraxle increase rigidity, durability and stability.
High Powered, Fuel efficient performance.
Powerful and delivering excellent fuel efficiency, Doosan's DL08P electronic controlled engine, combined with already proven transmission and oil-cooled disc brakes(ODB) provide excellent levels of productivity, durability and value for money.
Aftertreatment System
- Diesel Oxidation Catalyst(DOC) : The primary functions are oxidation of CO, unburned hydrocarbons, and NO, while active hydrocarbon oxidation can also be used to generate exotherms required for downstream components. - Selective Catalyst Reduction(SCR) System : Technology that uses a Diesel Exhaust Fluid(DEF) and a catalytic converter to significantly reduce NOx emissions.* Need SCR cleaning process every 150 hrs / SCR Cleaning is available anytime with its switch operation.
Doosan 7.6 litre Diesel Engine
Doosan 7.6 litre Diesel Engine offers high power output and Max. torque, moreover maintains the highest level of performance for the most challenging conditions in the most challenging applications. - Advanced fuel injection system : The advanced fuel injection system enables accurate fuel injection control thanks to its high pressure of the common rail. This unique technology of Doosan 7.6 litre Diesel Engine improves performance and fuel efficiency, while reducing emissions, noise and vibration. - Variable Geometry Turbocharger : Designed to allow the effective aspect ratio of the turbo to be altered as conditions change. By altering the geometry of the turbine housing as the engine accelerates, the turbo's aspect ratio can be maintained at its optimum. Because of this, VGT have a minimal amount of lag, have a low boost threshold, and are very efficient at higher engine speeds.
7 Series Forklifts
DOC + SCR
18 to 25 Ton Series
Category Unit DoosanModel - DV180S-7 DV250S-7Engine - Doosan DL08P
Rated Output kW/rpm 183.7 / 2,100 213.3 / 2,100Max. Torque Nm/rpm 1,157 / 1,300 1,236 / 1,300
No. of Cylinders - 6No. of Cycle - 4
Displacement cc 7,638
Eco-Friendly and more…
Doosan's unique and innovative Ultra-Low Particulate Matter Combustion system using Selective Catalytic Reduction(SCR) and Diesel Oxidation Catalyst (DOC) is the most modern and reliable system to comply to all emission regulations.
No Diesel Particulate Filter(DPF) and fully extended SCR cleaning interval means maximum up-time and minimum maintenance cost.
Doosan implements the regulations and emissions standards to protect the environment for the future of the earth.
What is the EEA & EPA?
- EEA : European Environment Agency- EPA : Environment Protection Agency
The EEA and EPA are the department of the European Union and the United States that is responsible for writing and enforcing regulations based on laws to protect human health and the environment.Directive 1999/94/EC requires the reduction of emissions, especially Particulate Matter(PM) and Nitrogen Oxides(NOx), in non-road diesel engine vehicles. The different stages of the directive are based on engine power and are designed to phase in the new levels of requirements
Diesel Off-Highway Emissions Evolution
EPA Tier IV & EU Stage IV come in to effect from 2014 for over 130kW engineFor the implementation of regulations PM and NOx should be reduced by 90% compare to EPA Tier III / EU Stage IIIA.
7 Series Forklifts18 to 25 Ton Series
DOC
SCR
DEF
Doosan’s green technology to meet Tier IV(Stage IV) emissions regulations
Exhaust Gas Reduction (EGR)Diesel Oxidation Catalysts (DOC) : Oxidizing HC, CO, SOF and Converting NO into NO2Selective Catalyst Reduction (SCR) : Reducing NoxDiesel Exhaust Fluid(DEF) : Helping reduce Ammonia
2008 2009 2010 2011 2012 2013 2014 2015
NorthAmerica
19≤kW<37 Tier IV Interim [7.5]/0.3Tier IV [4.7]/0.03
37≤kW<56Tier III [4.7]/0.4
Tier IV Interim [4.7]/0.3
56≤kW<75Tier IV Interim 3.4/0.19/0.02 Tier IV
0.40/0.19/0.0275≤kW<130 Tier III [4.7]/0.3
130≤kW<560 Tier III [4.7]/0.2 Tier IV Interim 2.0/0.19/0.02
Europe
19≤kW<37 Stage IIIA [7.5]/0.637≤kW<56
Stage IIIA [4.7]/0.4Stage IIIB [4.7]/0.025
56≤kW<75Stage IIIB 3.3/0.19/0.025 Stage IV
0.4/0.19/0.2575≤kW<130 Stage IIIA [4.0]/0.3
130≤kW<560 Stage IIIA [4.0]/0.2 Stage IIIB [2.0]/0.025
[NOx+HC] PMNOx/HC/PM
P/I : Phase InP/O : Phase Out
7 Series Forklifts18 to 25 Ton Series
5” Full Color LCD Display
DEF warning, DEF level gauge, SCR cleaning request, SCR cleaning inhibit, Engine RPM and Engine check lamp keeps operator aware of machine’s operating and maintenance conditions.
Convenience Package
Deck mounted control valve levers simplify hydraulic actuation. Convenience tray keeps paperwork and supplies organized and handy.
Spacious Leg Room andOperator Comfort
The neat and wide-open floorboard provides operator with plenty of leg space to make entry and exit a breeze. Low Noise Level and Low Vibration Level.Telescopic Steering Column : Infinitely adjusts to a wide range for operators of all sizes.
New Zeus Cabin,Great Comfort and Productivity
The New Zeus Cabin provides to operator not only great comfort, but also higher productivity with ergonomically design features.Doosan guarantees the highest quality of Cabin and its components.
Wide Visibility
Centered seat for better visibility. Wide visibility without distortion.
Other Features
HeaterAir ConditionerPanoramic MirrorCD or MP3 PlayerFront & Rear View CameraDefrost FanRear Grab Bar with HornSiren & MicrophoneAir Compressor
Ergonomic Design
All switches are positioned for optimal operator’s convenience.Extremely comfortable suspension seat.Ergonomic parking lever position at the left side of seat. (Left side of seat)
Safety Standard OptionDirection Lever Function ⊙
Operation Sensing System ⊙
Anti Cinching Type Orange Seat Belt ⊙
Autoshift Controller ⊙
Emergency Switch ⊙
Panoramic Rear View Mirror ⊙
Combination Lamps ⊙
Tilt Forward 6° Warning Alarm ⊙
Back-up buzzer ⊙
Side Mirrors with Heat rays ⊙
Weight Scale(Load Cell type) ⊙
Siren and Microphone ⊙
2 Front 1 Rear View Camera ⊙
Rear View Camera(w/ Steer tire angle) ⊙
Strobe Light(Amber / Red, LED) ⊙
Ground Speed Control ⊙
Productivity Standard OptionElectric Controlled TCI(Turbo Charged Intercooler) Doosan Engines ⊙
Pedal Location(Accelerator, Brake and Inching) ⊙
All in one electronic Brake and Inching Pedal ⊙
Rear Grab Bar(w/ Horn) ⊙
2 Front LED Lights on Mast(DV180S-7 only) ⊙
4 Front LED Lights on Mast(DV250S-7 only) ⊙
2 Rear Lights on Counterweight ⊙
Comfort Standard OptionTelescopinc Steering column ⊙
Integrated Instrument Panel ⊙
Seat - Suspension w/ Heat Rays ⊙
Easy to Service ⊙
- Integrated Electric Components(Relays and Fuses) - Automatic Tiltable OPC - Wide Hood Open RangeFull Cabin(ZEUS) ⊙
- Wide Front and Rear View - Low noise & Low Vibration Level - Automatic Tiltable - Front, Rear & Top Wiper - CD & MP3 Player - Sun VisorHeater ⊙
Air Conditioner ⊙
Steering Knob ⊙
Sound Suppression(Only for DV180S-7) ⊙
Air Compressor ⊙
Durability Standard OptionUse waterproof connectors ⊙
Dual Element Air Cleaner ⊙
Pre-Cleaner ⊙
Rigid Driveaxle(w/ ODB) ⊙
Full Autoshift Transmission ⊙
Environment Standard OptionEmission Regulation(Tier IV and Stage IV) ⊙
ISO 9001 / ISO 14001 ⊙
Homologation Standard OptionUL ⊙
CE ⊙
Proven Quality, Service and A Reliable Partner.
Standard features and Option Availability
* Other options are also available. Please ask your local Doosan representative for more details.
You will receive the best after-sales service from your authorized local or national factory-trained dealer, backed by Doosan's own customer service center.
And Doosan provides 100% parts inventory, to insure downtime is kept to a strict minimum.
When you own a Doosan forklift, our high quality, responsive customer support team comes with it.
The Doosan network starts with your local dealer and ends with a national team of highly qualified and experienced personnel standing ready to support all your material handling needs.
Doosan Corporation Industrial VehicleWeb site : www.doosan-iv.com
AUTHORIZED DEALER
2015 Dec
7 Series ForkliftsHeavy Forklift 18 to 25 ton SeriesEPA Tier IV / Euro Stage IV
Note : Specification values quoted in this specification sheet has been rounded. Performance may vary due to operation conditions. Products and specifications are subject to improvement and change without prior notices.
Note : Mast Specifications & Rated Capacities are based on standard chassis with dual pneumatic tire and without side shifter.
DIMENSIONAL DRAWING
MAST SPECIFICATIONS and RATED CAPACITIESDV180/250S-7
GENERAL SPECIFICATIONCHARACTERISTICS
2 Model DV180S-7 DV250S-7
3 Capacity at rated load center kg 18,000 25,000
4 Load center distance mm 1,200 1,200
5 Power type electric, diesel, gasoline, lp-gas Diesel Diesel
6 Operator type stand-on, rider-seated Rider-seated Rider-seated
7 Tire c=cushion, p=pneumatic p p
8 Wheels(x=driven) number, front/rear x4/2 x4/2
DIMENSIONS9 Lift with STD two-stage
mastmaximum fork height mm 3,500 4,000
10 free lift mm 0 0
11Forks
thickness x width x length mm 100x250x2,400 110x250x2,400
12 forkspacing (minimum x maximum) 710-2,394 800-2,600
13 Tilt of mast forward/backward deg 10/9 12/10
14
Overall dimensions
length to fork face mm 5,595 6,350
15 width mm 2,540 3,050
16 mast lowered height mm 3,485 3,850
17 mast extended height mm 5,205 5,810
18 cab Height mm 2,930 3,310
19 seat height mm 1,800 2,150
20 Minimum outside turning radius mm 5,120 5,950
21 Load moment constant mm 1,000 1,120
22 90°stacking aisle 2400x2400 mm 8,720 9,670
90°intersecting aisle mm 4,690 5,460
PERFORMANCE23
Speed
travel, loaded/unloaded km/h 39/42 37/40
24 lift, loaded/unloaded mm/s 380/410 310/340
25 lowering, loaded/unloaded mm/s 400/350 400/350
26 Drawbar pull at 1.6km/h, loaded kg 15,399/14,650 23,516/22,708
27 Gradeability at 1.6km/h, loaded % 35.6 36.0
WEIGHT28 Total weight unloaded kg 26,400 38,500
29Axle load
with loaded, front/rear kg 41,210/3,190 57,897/5,603
30 without loaded, front/rear kg 12,650/13,750 19,250/19,250
CHASSIS31
Tires
number of front/rear 4/2 4/2
32 size, front single 12.00 R20 14.00-24"-28PR
33 size, rear 12.00 R20 14.00-24"-28PR
34 Wheel base mm 3,750 4,250
35 Tread front/rear mm 1,858/1,976 2,200/2,140
36Ground clearance
loaded, at the lowest point mm 210 290
37 loaded, at center of wheelbase mm 325 380
38Brake
service Disc Disc
39 parking Mechanical Mechanical
DRIVE40 Battery voltage/ampere-hour V/AH 24(12x2) / 150
41
Engine
manufacturer/model Doosan / DL08P
42 rated output (DIN) ps(kW)/rpm 250(183.7) / 2,100 290(213.3) / 2,100
43 max. torque Nm/rpm 1,157/1,300 1,236/1,300
44 cycle/cylinders/displacement cc 4/6/7,640
45 Fuel Tank l 300 400
46 DEF(AdBlue) l 30 30
47 manufacurer/model ZF / 4WG211 ZF / 4WG211
48 Transmission Type Full Autoshift Full Autoshift
49 No. of speeds forward/reverse 4/3 4/3
50 Driveaxle Kessler D81 Kessler D91
51 Operating pressure system/attachment bar 235/185 230/220
Model Mast Type
Max. Fork Height
Mast Lowered Height
Extended Height Free Lift Rated Load Capacities
w/ Load Backrest w/ Load Backrest
Tilt AngleLC 1200mm LC 48in
Fwd Bwdmm in mm in mm in mm in deg deg kg lb
DV180S-7
STD
3000 118 3235 127 4705 185 0 0 10 10 18000 400003500 138 3485 137 5205 205 0 0 10 10 18000 400004500 177 3985 157 6205 244 0 0 10 10 18000 400005000 197 4235 167 6705 264 0 0 10 10 18000 39500
FFT4500 138 2930 115 5920 233 1550 61 10 10 17000 375005000 157 3100 122 6430 253 1720 68 10 10 17000 375006000 236 3430 135 7420 292 2050 81 10 10 16500 36050
DV250S-7 STD
4000 157 3600 142 5310 209 0 0 12 10 25000 550004500 177 3850 152 5810 229 0 0 12 10 25000 550005000 197 4350 171 6810 268 0 0 12 10 25000 550006000 236 4650 183 7410 292 0 0 12 10 25000 54600
AUTHORIZED DEALER2015 Dec
www.doosan-iv.com
Doosan Corporation Industrial Vehicle