Heavy-duty connectors Catalogue 2017/2018 Let’s connect. … · 2019. 11. 26. · Heavy-duty...

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Order number: 2028800000/09/2016/SMKD

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RockStar® – connectivity

Heavy-duty connectorsCatalogue 2017/2018Let’s connect.

Made in Germany

Weidmüller – Your partner in Industrial Connectivity

As experienced experts we support our customers and partners around the worldwith products, solutions and services in the industrial environment of power,signal and data. We are at home in their industries and markets and know thetechnological challenges of tomorrow. We are therefore continuously developinginnovative, sustainable and useful solutions for their individual needs. Together weset standards in Industrial Connectivity.

Your local Weidmüller partner canbe found on our website:www.weidmueller.com/countries

Weidmüller Interface GmbH & Co. KGKlingenbergstraße 1632758 Detmold, GermanyT +49 5231 14-0F +49 5231 [email protected]

The entire product and service world under:catalog.weidmueller.com

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Dear Customers,The PDF versions of our catalogues offer practical additional functions, helping you to find your way around our product range and simplifying the ordering process.

In addition to the catalogue, the PDF also contains: • Internal page links• Links to the online catalogue

Try it out for yourself. Click the order number to obtain more detailed information and close-up images via you web browser. The links in the PDF file also enable you to go directly to the next desired catalogue page.

Further Weidmüller product catalogues can be accessed by clicking the following:

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2028800000 I

RockStar® – Heavy Duty Connectors Catalogue 3

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RockStar® – Heavy Duty Connectors Overview

RockStar® inserts

RockStar® ModuPlug modular system

RockStar® HighPower

RockStar® Housings IP65 / NEMA Type 12, 4X

RockStar® Housings IP68 / EMC

RockStar® Data Connectors

RockStar® Kits

RockStar® accessories

Tools

Cable entries

Appendix Service and support

Index Search according to type or order number,Addresses worldwide

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http://catalog.weidmueller.com/catalog/Start.do?localeID=en&ObjectID=2028800000

2028800000II

RockStar® – Heavy Duty Connectors

Product overview

RockStar® inserts Page B.2 RockStar® ModuPlug Page C.2

RockStar® HighPower Page D.2 RockStar® Housings IP65 / NEMA Type 4X Page E.2

RockStar® Housings IP68 / EMC Page F.2 RockStar® Kits Page H.2

RockStar® accessories Page I.2 Tools Page J.2WW

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2028800000 III

RockStar® – Heavy Duty Connectors

Product overview

Cable entries Page K.2 Service and support Page V.2

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2028800000IV

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Contents

Overview

Overview Construction of heavy-duty connectors – fixed pole A.2

Part codes for inserts A.3

Overview of size 1 – fixed pole A.4

Overview of sizes 2, 5, 7, 9 – fixed pole A.5

Overview of sizes 3, 4, 6, 8, 10, 12 – fixed pole A.6

Overview of size HQ – fixed-pole A.8

Construction of heavy-duty connectors – modular A.10

Overview of sizes 3, 4, 6, 8, 10, 12 – modular A.11

Connection systems A.12

Crimp contacts A.14

Using wire-end ferrules A.16

Tightening torques and screwing tools A.17

RockStar® – Housing types A.18

Locking systems A.20

Part codes for housings IP65 A.21

Part codes for covers A.22

Part codes for housings IP68 A.23

Panel cut-out A.24

Electrical data A.26

Electromagnetic compatibility (EMC) A.30

Classes of protection A.33

Chemical resistance A.35

Safety information and standards A.36

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Overview

Construction of heavy-duty connectors – fixed pole

Cable gland

Hood

Male insert

Female insert

Bulkhead housing

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Overview

Part codes for inserts

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

H D C H A 4 M S

H D C H E E 4 6 M C

H D C H D D 1 4 4 F C

HDC = Name of product line

Type

No. of poles

F = FemaleM = Male

S = Screw connectionT = Tension clamp connectionP = PUSH IN connectionC = 0Crimp connection

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Overview

Overview of size 1 – fixed pole

Size

1 HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

400 V16 A

3 + h

400 V16 A

4 + h

250 V16 A

5 + h

400 V10 A

7 + h10 A

7 + h

42 V (metal housing) / 250 V (plastic housing)

Hood, side cable entry

Hood, top cable entry

Bulkhead housing

Bulkheadhousing,angled

Base housing Cover Couplinghousing

Screw-in housing

10 A8

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

400 V10 A

12 + h

HA3B.6

HA4B.8

HQ5B.96

HQ7B.98

HD7B.48

HD8B.50

HQ12B.100

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Overview

Overview of sizes 2, 5, 7, 9 – fixed pole

Size

2

5

7

9

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

HA 3

HA 4

HQ 5

HD 7

HD 8

HA 10

HA 16

HA 32HA 48

HQ 7

HQ 12

Hood, side cable entry

Hood, top cable entry

HD 15

HD 25

HD 50

HD 15

HD 25

HD 50

HD 15

HD 25

HD 50

Bulkhead housing Base housing Coupling housing

250 V16 A

10 + h

HA10B.10

250 V16 A

16 + h

HA16B.12

250 V16 A

32 + h

HA32B.14

250 V16 A

48 + h

HA48B.16

250 V10 A

15 + h

HD15B.52

250 V10 A

25 + h

HD25B.54

250 V10 A

50 + h

HD50B.58

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Overview

Overview of sizes 3, 4, 6, 8, 10, 12 – fixed pole

Size

3

4

6

8

10

12

Hood, side cable entry Hood, top cable entry

HE

6 HE

10

HE

16

HE

24

HE

32

HE

48

HE

E 1

0

HE

E 1

8

HE

E 3

2

HE

E 4

6

HE

E 6

4

HD

D 2

4

HD

D 4

2

HD

D 7

2

HD

D 1

08

HD

D 1

44 HD

D 2

16

HE

6 HE

10

HE

16

HE

24

HE

32

HE

48

HE

E 1

0

HE

E 1

8

HE

E 3

2

HE

E 4

6

HE

E 6

4

HD

D 2

4

HD

D 4

2

HD

D 7

2

HD

D 1

08

HD

D 1

44 HD

D 2

16

HVE 3+2 HVE 6+2

HVE 10+2

HVE 12+4

HVE 20+4

HE

6 HE

10

HE

16

HE

24

HE

32

HE

48

HE

E 1

0

HE

E 1

8

HE

E 3

2

HE

E 4

6

HE

E 6

4

HD

16 HD

24

HD

40

HD

64

HD

80

HD

128

HD

D 2

4

HD

D 4

2

HD

D 7

2

HD

D 1

08

HD

D 1

44 HD

D 2

16

HVE 3+2 HVE 6+2

HVE 10+2

HVE 12+4

HVE 20+4HE

6 HE

10

HE

16

HE

24

HE

32

HE

48

HE

E 1

0

HE

E 1

8

HE

E 3

2

HE

E 4

6

HE

E 6

4

HD

16 HD

24

HD

40

HD

64

HD

80

HD

128

HD

D 2

4

HD

D 4

2

HD

D 7

2

HD

D 1

08

HD

D 1

44 HD

D 2

16 HVE 3+2 HVE 6+2

HVE 10+2

HVE 12+4

HVE 20+4

HE

6 HE

10

HE

16

HE

24

HE

32

HE

48

HE

E 1

0

HE

E 1

8

HE

E 3

2

HE

E 4

6

HE

E 6

4

HD

16 HD

24

HD

40

HD

64

HD

80

HD

128

HD

D 2

4

HD

D 4

2

HD

D 7

2

HD

D 1

08

HD

D 1

44 HD

D 2

16

HE

6 HE

10

HE

16

HE

24

HE

32

HE

48

HD

16 HD

24

HD

40

HD

64

HD

80

HD

128

HD

D 2

4

HD

D 4

2

HD

D 7

2

HD

D 1

08

HD

D 1

44 HD

D 2

16


500 V24 A

6 + h

HE6B.20

500 V16 A

10 + h

HEE10B.34

250 V10 A

24 + h

HDD24B.68

500 V16 A

10 + h

HE10B.22

500 V16 A

18 + h

HEE18B.36

250 V10 A

42 + h

HDD42B.70

830 V20 A

3 + 2 + h

HVE3B.82

500 V16 A

16 + h

HE16B.24

500 V16 A

32 + h

HEE32B.38

250 V10 A

40 + h

HD40B.56

250 V10 A

72 + h

HDD72B.72

830 V20 A

6 + 2 + h

HVE6B.84

500 V16 A

24 + h

HE24B.26

500 V16 A

46 + h

HEE46B.42

250 V10 A

64 + h

HD64B.60

250 V10 A

108 + h

HDD108B.74

830 V20 A

10 + 2 + h

HVE10B.86

500 V16 A

32 + h

HE32B.28

500 V16 A

64 + h

HEE64B.44

250 V10 A

80 + h

HD80B.62

250 V10 A

144 + h

HDD144B.76

500 V16 A

48 + h

HE48B.30

250 V10 A

128 + h

HD128B.64

250 V10 A

216 + h

HDD216B.78

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Overview

S4

S4/

0

S6/

12

S6/

6

400V16A / 10A

8 + 24 + h

S8/24B.??

690 V48A / 10A

6 + 12 + h

S6/12B.120

690 V40A / 10A

6 + 36 + h

S6/36B.??

690 V40A / 10A12 + 2 + h

S12/2B.??

HS

B 6

HS

B 1

2

S4

S4/

0

S6/

12

S6/

6

S4/

2

S4/

8

S8/

0

S6/

36

S8/

24

S12

/2

400V16A / 10A8 + 24 + h

S8/24B.??

690 V48A / 10A

6 + 12 + h

S6/12B.120

690 V40A / 10A

6 + 36 + h

S6/36B.??

690 V40A / 10A12 + 2 + h

S12/2B.??

400V16A / 10A8 + 24 + h

S8/24B.??

690 V48A / 10A

6 + 12 + h

S6/12B.120

690 V40A / 10A

6 + 36 + h

S6/36B.??

690 V40A / 10A12 + 2 + h

S12/2B.??

400V16A / 10A8 + 24 + h

S8/24B.??

690 V48A / 10A

6 + 12 + h

S6/12B.120

690 V40A / 10A

6 + 36 + h

S6/36B.??

690 V40A / 10A12 + 2 + h

S12/2B.??

S4/

2

S4/

8

S8/

0

S6/

36

S8/

24

S12

/2

S4

S4/

0

S6/

12

S6/

6

S4/

2

S4/

8

S8/

0

S6/

36

S8/

24

S12

/2

HS

B 6

HS

B 1

2

1,000 V40 A

4 + h

S4B.112

400 V16 A

8 + 24 + h

S8/24B.114

400 V35 A

6 + h

HSB6B.90

830 V80 A

4 + 0 + h

S4/0B.116

830 V80 A

4 + 2 + h

S4/2B.118

690 V48 A

6 +12 + h

S6/12B.122

690 V40 A

6 + 36 + h

S6/36B.120

690 V40 A

12 + 2 + h

S12/2B.124

400 V80 A

4 + 8 + h

S4/8B.126

690 V100 A

6 + 6 + h

S6/6B.128

690 V110 A

8 + 0 + h

S8/0B.130

400 V35 A

12 + h

HSB12B.92

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Overview

Overview of size HQ – fixed-pole

Size

HQ

HQ 4/2

HQ 8

HQ 17

HQ 4/2

HQ 8

HQ 17

HQ 4/2

HQ 8

HQ 17

500 V16 A

8 + h

250 V10 A

17 + h

690 V / 250 V10 A / 40 A4 + 2 + h

HQ8B.102

HQ17B.104

HQ4/2B.106


Bulkhead housing

Bulkhead housing,angled

Base housing Coupling housing

Cover

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Overview

Construction of heavy-duty connectors – modular

Cable gland

Hood

Male Modular Insert

Male frame

Female frame

Female Modular Insert

Base housing

Cable glands

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Overview

Overview of sizes 3, 4, 6, 8, 10, 12 – modular

Size



MF 6B for 2 modules C.6

MF10B for 3 modules C.6



2 x MF 16B for 8 modules C.7

2 x MF 24B for 12 modules C.7

MHP 100 C.8

MHE 6PC.11

MHE 20C.12

MHE 8C.13

MHD 12 C.16

MHE 6C.14

MHD 36 C.15

MBUS 2 C.17

100 A1,000 V

10 – 35 mm²

16 A830 V

0.5 – 4 mm²

16 A500 V

0.5 – 4 mm²

16 A400 V

0.5 – 4 mm²

16 A500 V

0.5 – 4 mm²

10 A250 V

0.14 – 2.5 mm²

10 A250 V

0.14 – 2.5 mm²

MDUC.18

3

4

6

8

10

12

MHX 3C.10

40 A690 V

1.5 – 10 mm²

MHX 4PC.9

40 A830 V

1.5 – 6 mm²

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Technical data

Connection systems

Tension clamp, screw, crimp, axial screw, PUSH IN and TOP wire connections

Tension clamp connectionThe Weidmüller tension clamp system functions similarly to the tried-and-tested clamping yoke. Here again, the mechanical and electrical functions are kept separate. The tension spring, made from high-quality rustproof and

acid-proof steel, pulls the conductor against the tin-plated copper current bar. Treating the copper in this way ensures low contact resistance and high corrosion resistance. The compensating effect of the tension spring ensures a secure contact for the lifetime of the terminal. The tension-clamp wire connections are resistant to vibrations and have a high wire pull-out force.

Screw connectionScrew connection systems are easy to handle and are known worldwide; this is an important point to consider for mounting and maintenance tasks which are spread throughout the world. Screw connections which are based

on a clamping-type body offer a gas-tight, vibration-proof connection for connected wires. They also feature excellent contact force. This system is therefore perfectly suited for use in corrosive environments. The passivated silver surfaces ensure even more resistance against corrosion. The Weidmüller clamping-style body is perfectly suited for connecting solid-core and flexible stranded conductors. A wire-protection frame ensures that finely-stranded wires will not splice off.

Crimp connectionIn the crimping method, the wires are fed into a metal sleeve, which is then squeezed together with a special tool. This means the connection is now corrosion and vibration proof. The contacts can be crimped on the

conductor outside of the connector and then inserted into the connector.

Axial screw connectionThe advantage of the axial screw connection is the small space taken up by the contact. The axial screw connection is also extremely easy to use. To make up the connection, the tool and conductor are held in a line.

Just three steps are needed for a secure connection: strip the conductor, insert the wire into the contact chamber, screw in the contact – that’s all!

PUSH IN connection technologyWith the PUSH IN connection system, the stripped solid-core conductor is simply inserted into the terminal point until it butts against the end stop. And then it is ready. No tool is required and the result is a reliable,

vibration-resistant and gas-tight connection. Even flexible conductors with crimped wire end ferrules or ultrasonic-welded conductors can be connected without any problems. A stainless steel compression spring, which is fitted in a separate housing, guarantees a high contact force between the conductor and the current bar (tin-plated copper). The pull-out force for this system is even higher than that for the tension clamp system. Spring and conductor stops in a steel housing ensure optimum connection conditions and a guide for the screwdriver needed to detach the conductor.

TOP connection technologyThe Weidmüller TOP connectionsystem ensures that the conductor can be inserted and the clamping screw tightened from the same direction. Such an arrangement eases the wiring work in certain installations, e.g. when there is little space at

the sides in terminal boxes. The TOP connection system combines the specific properties of steel and copper. The hardened steel lever presses the conductor directly against a current bar made of copper or high-quality brass. The high contact force guarantees a gas-tight connection between conductor and current bar.

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Technical data

An overview of the wire connection types for the fixed-pole connector inserts from WeidmüllerProducts Tension clamp connection PUSH IN connection Axial screw connection Screw connection Screw connection with

wire protection mechanismTOP-1.5k

connectionCrimp connection

HDC HA(3 to 4-pole) HDC HA(10 to 48-pole) HDC HE HDC HEE HDC HEEE HDC HD HDC HDD HDC HVE HDC HSB HDC HQ HDC S4 HDC S4/0 HDC S4/2 HDC S6/12 HDC S4/8 HDC S3/36 HDC S8/24 HDC S12/2 HDC S6/6 HDC S8/0 HDC HighPower250 A HDC HighPower550 A

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Technical data

Crimp contacts

Whereas the contacts for screw, axial screw, tension clamp and PUSH IN connections are already built in, you can choose the appropriate contact for a crimp connection.

The heart of a connector is its contacts. They make up the actual connection between two conductors. Two types of contacts make this possible: pins and sockets (male and female). The pin conducts the electrical current on its outer surface and is introduced into the socket, which conducts the electrical current on its inner surface. Heavy-duty connectors have copper alloy contacts and the contact surfaces are plated with gold or silver: silver improves conductivity, gold is corrosion-proof.

Crimp contacts are available in turned, solid form.

Selection of silver or gold-plated contacts

When using plug-in connectors under standard conditions, the resistance between the contacts has little effect. Even heavily corroded silver-coated contact pins and sockets do not exhibit any contact problems.

The situation is different where there are very small currentsin extreme applications such as those in electroplating shops, tunnels or in cellulose processing. The silver oxide layer on the surface of the contacts forms an electrical resistance with capacitive, inductive and ohmic components. As a result, the original signal is distorted so much that the recipient is unable to detect it properly and interprets it incorrectly. This results in faults and indirectly, to damage to machines and processes. Gold-plated contacts should be used in such cases.

The rule of thumb is: use gold-coated contacts for currents < 5 mA and voltages of up to 5 V.

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Technical data

Overview of crimp contactsArticle Properties Usage

HD-, HDD contacts Rated current:Cross-section:

Surface finish:

10 A0.14 – 2.50 mm2

AWG: 26 – 14gold-platedsilver-plated

HD SeriesHDD Series

HE-, HEE contacts Rated current:Cross-section:

Surface finish:

16 A0.5 – 4.00 mm2

AWG: 20 – 12gold-platedsilver-plated

HA SeriesHE SeriesHEE SeriesHQ SeriesMixMate Series

MHP contacts Rated current:Cross-section:

Surface finish:

100 A10 – 35 mm2

AWG: 8 – 2silver-plated

MHP100

HX-contacts Rated current:Cross-section:

Surface finish:

40 A1.5 – 6.00 mm2


HQ SeriesMixMate Series

CM-3 contacts Rated current:Cross-section:

Surface finish:

57 A1.5 – 10.00 mm2


HighPowersignal contacts

HP contacts Rated current:Cross-section:

Surface finish:

250 A / 550 A25 – 240 mm2

silver-plated

HighPower Series

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Technical data

Using wire-end ferrules

Type of connection Series HA HE HVE HSBScrew Clamping range [mm2] 0.5 – 2.5 0.5 – 2.5 0.5 – 2.5 –

Clamping range [AWG] 20 – 12 20 – 14 (12)1) 20 – 14 (12)1) –Ferrules with collars H0.5/14 – H2.5/14 H0.5/14 – H2.5/142) H0.5/14 – H2.5/142) –

H0.5/16 – H2.5/16 H0.5/16 – H2.5/162) H0.5/16 – H2.5/162)

Ferrules without collars H0.5/10 – H2.5/10 H0.5/10 – H2.5/10 H0.5/10 – H2.5/10 –Twin wire-end ferrules with collars

H0.5/16.5 (ZH) H0.5/18.5 (ZH) – H0.5/15 (ZH)H0.5/18.5 (ZH) H1.0/20 (ZH)3) H0.5/16.5 (ZH)H0.75/17 (ZH) H1.5/20 (ZH)3) H0.5/18.5 (ZH)H1.0/20 (ZH) H0.75/15 (ZH)H1.5/20 (ZH) H0.75/17 (ZH)

H1.0/15 (ZH)H1.0/20 (ZH)H1.5/16 (ZH)H1.5/20 (ZH)H2.5/18.5 (ZH)

Crimp tool PZ42), PZ6, PZ6/5 PZ42), PZ6, PZ6/5 PZ42), PZ6, PZ6/5 –PZ6 Hex2) PZ6 Hex2)

Screwdriver SDK PH0 SDK PH0 SDK PH0 –SD 0.5x 3.0 SD 0.5x 3.0 SD 0.5x 3.0

Tightening torque 0.5 Nm 0.5 Nm 0.5 Nm –Tension clamp Clamping range [mm2] 0.25 – 1.5 0.25 – 2.5 0.25 – 2.5 –

2.5 solid core Clamping range [AWG] 24 – 144) 24 – 14 24 – 14 –Ferrules with collars H0.5/14 – H1.5/144) H0.5/14 – H2.5/142) H0.5/14 – H2.5/142) –

H0.5/16 – H1.5/164)

Ferrules without collars H0.5/10 – H1.5/104) – – –Twin wire-end ferrules with collars

– H0.5/15 (ZH)5) or6) – –H0.75/15 (ZH)5) or6)

H1.0/15 (ZH)5) or6)

H1.5/16 (ZH)5) or6)

Crimp tool PZ4, PZ6, PZ6/5 PZ47), PZ6, PZ6/5 PZ47), PZ6, PZ6/5 –Screwdriver SD 0.5x 3.0 SD 0.6x 3.5 SD 0.6x 3.5 –

PUSH IN Clamping range [mm2] – solid 0.5 – 4 mm2 – –flexible with ferrule 0.5 – 2.5 mm2

Clamping range [mm2] – 20 – 12 – –Ferrules with collars – H0.5/14 – H1.5/14 – –

– H0.5/16 – H1.5/16 – –– H0.75/18 – H2.5/182) – –

Ferrules without collars – H0.5/10 – H2.5/102) – –– H1.5/12 – H2.5/122) – –

Twin wire-end ferrules with collars

– H0.5/18.4 ZH 500 V / 6 kV / 3 – –H1/20 ZH 400 V / 6 kV / 3

500 V / 6 kV / 3 only with protection degree of at least IP54H1.5/20 ZH 400 V / 6 kV / 3

500 V / 6 kV / 3 only with protection degree of at least IP54Ferrules crimped with – PZ4. PZ6. PZ6/5. – –

PZ6 HexPE contact Clamping range [mm2] 0.5 – 4.0 0.5 – 4 0.5 – 4 –

0.5 – 2.5 flexibleClamping range [AWG] 20 – 12 20 – 12 20 – 12 –Ferrules with collars H0.5/16 – H2.5/16 H0.5/16 – H4/16 H0.5/16 – H4/16 –Ferrules without collars H0.5/10 – H2.5/10 H0.5/10 – H4/10 H0.5/10 – H4/10 –Ferrules crimped with PZ4 2), PZ6, PZ6/5 PZ4, PZ6, PZ6/5, PZ4, PZ6, PZ6/5, –

PZ6 Hex PZ6 HexScrewdriver PH 1 PH 1 PH 1 –Tightening torque 1.2 Nm 1.2 Nm 1.2 Nm –

1) Depending on the diameter of the insulation, the max. AWG wire may need to be pushed in with some force.2) The 2.5mm2 wire must be inserted with some force.3) When the rated voltage is reduced to 400 V / 6 kV / 3 or with a protection degree of at least IP54.4) Only by tilting the screwdriver can the clamping point be opened all the way.5) Wire-end ferrules may be used when the rated voltage is reduced to 400 V / 6 kV / 3.

6) When the protection degree is at least IP54, the creepage and clearance distances within the encapsulation may be rated for a lower pollution degree (DIN EN 61984). For this encapsulation, the use of wire-end ferrules is possible with 500 V / 6 kV / 3.

7) The PZ4 crimping tool should not be used with the max. wire size.

The connector inserts can be combined with wire-end ferrules in other ways depending on the available clamping range and the type of cable being used. We would be happy to take a look at the technical feasibility of your specific application.

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Technical data

Tightening torques and screwing tools

Screw size Connector type Dia. tightening torque in Nm Recommended blade inserts and AF size for hexagon socketM2.5 Signal contacts

S 6/6 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0S 6/12 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0

M2.9 x 0.5 Fastening screwsHQ 4/2 0.8 (plastic) / 1.1 (metal) SD 0.6 x 3.5 mm or PH0HQ 8 0.8 (plastic) / 1.1 (metal) SD 0.6 x 3.5 mm or PH0HQ 17 0.8 (plastic) / 1.1 (metal) SD 0.6 x 3.5 mm or PH0

M3 Contact screwsHA 3 0.5 – 0.55 SD 0.5 x 3.0 mmHA 4 0.5 – 0.55 SD 0.5 x 3.0 mmHA 10 to HA 48 0.5 – 0.55 SD 0.6 x 3.5 mm or PH0HE 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0HVE 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0Signal contacts:S 4/2 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0S 4/8 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0PE connection via female contactS 4 0.5 – 0.8 SD 0.6 x 3.5 mmConCept modular frame, metal 0.5 – 0.55 SD 0.6 x 3.5 mmPE terminal HQ 5 0.5 – 0.55 SD 0.6 x 3.5 or 0.8 x 4 mmHQ 7 0.5 – 0.55 SD 0.6 x 3.5 or 0.8 x 4 mmFastening screws 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0Guide pin 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0Guide bush 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0Coding pins 0.5 – 0.55 SD 0.6 x 3.5 mm or PZ0

M4 Contact screwsHSB 1.2 – 1.5 SD 0.6 x 3.5 or 0.8 x 4 mm or PZ1PE connection via male contactS 4 0.5 – 0.8 SD 0.6 x 3.5 mmConCept modular frame, metal 1.2 – 1.5 SD 0.6 x 3.5 mmPE terminalHA 1.2 – 1.5 SD 0.6 x 3.5 or 0.8 x 4 mm or PH1HE 1.2 – 1.5 SD 0.6 x 3.5 or 0.8 x 4 mm or PH1HEE 1.2 – 1.5 SD 0.6 x 3.5 or 0.8 x 4 mm or PH1HVE 1.2 – 1.5 SD 0.6 x 3.5 or 0.8 x 4 mm or PH1HD 1.2 – 1.5 SD 0.6 x 3.5 or 0.8 x 4 mm or PZ1HDD 1.2 – 1.5 SD 0.6 x 3.5 or 0.8 x 4 mm or PZ1S 6/6 (for signal contacts) 1.2 – 1.5 0.8 x 4 mm or PZ1ConCept modular frame, plastic 1.2 – 1.5 0.8 x 4 mm or PZ1

M5 PE terminalHSB 2 – 2.5 SD 1 x 5.5 mm or PZ2S 4/0 (Screw connection) 2 – 2.5 SD 1.2 x 6.5 mm or PH2S 4/0 (Axial screw connection) 2 – 2.5 SD 0.8 x 4 mm or PZ2S 4/2 2 – 2.5 SD 1.2 x 6.5 mm or PH2S 4/8 2 – 2.5 SD 1.2 x 6.5 mm or PH2S 6/12 2 – 2.5 SD 0.8 x 4 mm or PZ2S 6/36 2 – 2.5 SD 1.2 x 6.5 mm or PH2S 8/24 2 – 2.5 SD 1.2 x 6.5 mm or PH2S 12/2 2 – 2.5 SD 1.2 x 6.5 mm or PH2

M6 Power contactsS 4/0 (Screw connection) 1.2 (1.5 mm²) / 2 (2.5 mm²) / 3 (4 – 16 mm²) SD 0.8 x 4 mmS 4/2 1.2 (1.5 mm²) / 2 (2.5 mm²) / 3 (4 – 16 mm²) SD 0.8 x 4 mmS 4/8 1.2 (1.5 mm²) / 2 (2.5 mm²) / 3 (4 – 16 mm²) SD 0.8 x 4 mm

M7 x 0.75 Power contactsS 4 1.1 – 1.7 SW 2S 6/6 (+ PE) 6 – 8 SW 4

M8 x 0.75 Power contactsS 6/12 1.1 – 1.7 SW 2S 8/0 (+ PE) 6 (10 – 16 mm²) / 7 (25 mm²) SW 4

M10 x 1 Power contactsS 4/0 (Axial connection) 2 – 3 SW 3

Increasing the tightening torque does not improve the contact resistance. The stated torque settings offer optimal mechanical, thermal and electrical conditions. Exceeding the recommended values may even damage the conductor and terminal.

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Overview

RockStar® – Housing types

Housing IP65 / NEMA Type 4X

The housing and the interlock mechanism on a connector protect the contacts from exterior mechanical influences (ie. shock, contamination, dust, accidental touching, moisture penetration, water and liquids such as cleaning solvents, coolants and oils). The durable RockStar® housings are produced with the highest quality standards; they provide IP65 protection and are resistant to corrosion and impacts. All housings come standard with a stainless steel interlock. A special die-cast alloy and the multi-level surface finish combine to deliver the ultimate protection against extreme conditions and ensure that the housings keep their visual appeal.

Applications• General mechanical engineering• Materials handling and factory construction• Packaging machines• Transport and traffic engineering• Energy technology• Lighting and stage equipment• Process engineeringetc.

Features• Tightness at least IP65 to IEC 60529• Tightness NEMA Type 12, 4X• Scratch-resistant, corrosion-proof, long-lasting

Design• Cast aluminium alloy• Multistage surface coating• Colour: grey, similar to RAL 9006• 2 versions, standard and high• 11 sizes

Interlock system• Clamp lock in different versions• rustproof stainless steel

HQ Series Housings, IP65 / NEMA Type 4X

The HQ connector series has a very compact housing with IP65 protection. It is available in either plastic or metal. The full industrial capability of these products makes them a perfect match for the main usage in materials handling applications. The HQ housing series is particularly important for connecting motor starters and frequency converters. It is also the ideal extension for setting up a decentralised power distribution system based on FieldPower®.

Applications• General machine construction• Materials handling and factory construction• Decentralised automationetc.

Features• Tightness: at least IP65, acc. to IEC 60529• Tightness: NEMA Type 12, 4X• Complies with VDE and ISO 23570 (DESINA)• Scratch-proof, corrosion resistant and durable

Design• Plastic housing: polycarbonate, glass-fibre reinforced;

Colour: grey, similar to RAL 7032• Metal housing:

die-cast zinc, nickel-plated, multi-level surface coating, EMC properties

• Cable outlet is straight or angled

Interlock system• Clamp interlock made from rust-free stainless steel

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Overview

Housing IP68

The IP68 housings have been developed for use under extreme environmental conditions. The high degree of protection (IP68 and IP69K) and the excellent resistance to vibration and shock guarantee fail-safe operation when heavy-duty connectors are used in vehicles and under tough climatic conditions. If you want to protect your delicate interfaces from EMC emissions, these connectors are the right choice for you.

Applications:• Transport and traffic engineering• Energy technology• Applications with extreme protection class requirements

Features: • Tightness IP68 / 5 bar to IEC 60529• IP69K impermeability according to DIN 40050-9• Scratch-proof, corrosion resistant, impact resistant and

durable

Design:• Cast aluminium alloy• Multistage surface coating• Optimised construction for high impact resistance and

EMC• Colour: black RAL 9005• 5 sizes; size 8 also in XXL

Interlock system• Screw cap with internal/external hex drive

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Overview

Locking systems

One longitudinal locking clamp on housing bottom

• Manual operation – no tools required• 2 locking points – along the longitudinal axis• Good for lengthwise alignment• Interlock system made from rust-free stainless steel

Two transverse locking clamps on housing bottom

• Manual operation – no tools required• 4 locking points – good sealing effect• Easily accessible when the cable inlet is in the plugging

direction• Good for aligning side by side• Made from rust-free stainless steel

Two transverse locking clamps on housing top

• Manual operation – no tools required• 4 locking points – good sealing effect• Easily accessible when the cable inlet is in the plugging

direction• Good for aligning side by side• Interlock system made from rust-free stainless steel

One central locking clamp on housing top

• Manual operation – no tools required• 2 locking points along the transverse axis• Easily accessible from above where space is limited• Made from rust-free stainless steel

Screw fastening

• Uses internal/external hex drive• Most effective seal• The two interlock points are arranged diagonally• Easily accessible when space is tight• Screws made from rust-free stainless steel

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Overview

Part codes for housings IP65

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

H D C 4 0 D T S L U 1 P G 1 3

H D C 4 0 D A D Z O 1 M 6 3 G

H D C 0 6 B A L U

H D C 3 2 A A D Z O


Height

Design

A = Bulkhead housingD = coverE = screw-in housingK = coupling housingS = base housingT = Hood

D = with cover S = side cable entryO = top cable entryW = angled

BO = transverse clamp on top BU = transverse clamp on bottomLU = longitudinal clampZO = central clamp

Number of cable entries and thread size

G = with threadS = with sleev

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Overview

Part codes for covers

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

H D C 0 4 A D M D L 2 B O

H D C 1 0 A D O D L 1 L B

H D C 1 0 B D M D Q 2 Q B


Height

B = Design

D = Cover

M = with GasketO = without Gasket

Gasket

L = End lockingQ = Side locking

No.

BO = BoltLB = Longitudinal clampQB = Transversal clamp

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Overview

Part codes for housings IP68

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

H D C I P 6 8 0 6 B S S 1 M 2 0


IP68 = Name of product series

06B = HDC size10B16B24B

Version:SS = Base housingAS = Bulkhead housingAWS = Bulkhead housing,

angledADS = Adapter to mount

bulkhead housing at an angle

TOS = Plug housing, cable outlet at top

TSS = Plug housing, cable outlet sideways

FRAME = Counter-frameCOVER = Cover

Number and size of the cable entry holes

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Size Designation

BG7 32A74.2

92

42 48.4

Ø 4.5

BG8 24B130

112.2

32 35

Ø 4.5

BG9 48A

11088

65 76.6

Ø 5.5

BG10 32B

11088

65 76.6

Ø 5.5

BG12 48B

148116

70 80.5

Ø 6.5

HQ

32.2

24 13.4

22.7

38

2726

Ø4.5

Ø 4.5

Overview

Panel cut-outHousings IP65

Size Designation

BG1 04A/07A

30

24

23

Ø4.5

BG2 10A

70

56.3

17.5

22.8

Ø3.

5

BG3 06B

70

52.2

32 35

Ø 4.5

BG4 10B

8365.2

32 35

Ø 4.5

BG5 16A86

73.3

17.5

24.2

Ø 4.5

BG6 16B10385.5

32 35

Ø 4.5

AWLU/SLU ALU

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Panel cut-outHousings IP68 XXL Housings in IP68

Size Designation

BG1 04A

30

22

22

Ø6.5

BG1 04A AWS

41

41

Ø6.5

Ø40

BG3 06B

70

48

32 35

Ø 6.5

BG4 10B

8360

32 35

Ø6.5

BG6 16B82

103

32 35

Ø 6.5

BG8BG8

24BHP 24B

130108

32 35

Ø 6.5

Size Designation

BG8 HB24116130

32 35

Ø 6.5

Overview

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Creepage distances Creepage distances are rated inaccordance with the following factors:• Planned

rated voltage • Insulation materials used:

insulation group• Measures to prevent pollution:

pollution severity

Slots are taken into account when measuring creepage distances if their minimum width x is dimensioned according to the following table:

If the associated clearance in air is less than 3 mm, the minimum slot width can be reduced to ⅓ of the clearance.

Technical data

Design of clearances and creepage distances in electrical equipment

General

Since April 2003, the rules of DIN EN 60664-1 / 11.03 in conjunction with DIN 61984 / 09.02 apply to the dimensioning of clearances and creepage distances.

The design data resulting from these provisions is – if applicable – specified in this catalogue for each product.

For the design of clearances and creepage distances, application of the regulations for insulation coordination produces the following interrelationships:

Clearances Clearances are rated in accordance with the following factors:

• Anticipated surge: rated impulse withstand voltage

• Used surge protection precaution

• Measures to prevent pollution: pollution severity

Electrical data

Pollution severity Minimum width x in mm

1 0.252 1.03 1.54 2.5

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Technical data

Influencing factors:

Rated impulse withstand voltage The rated impulse withstand voltage is derived from:• Phase-to-earth voltage (the

nominal voltage of the network, taking all networks into account)

• Surge category

The surge categories are defined in accordance with international standard DIN EN 60664-1 (for electrical equipment fed directly from the low voltage network):

Surge category I Equipment that is intended to be connected to the permanent electrical installation of a building. Measures to limit transient surges to the specific level are taken outside the equipment, either in the permanent installation or between the permanent installation and the equipment.

Surge category IIEquipment to be connected to the permanent electrical installation of a building e.g. household appliances, portable tools and similar loads.

Surge category IIIEquipment that is part of the permanent electrical installation and other equipment where a higher degree of availability is expected e.g. distribution boards, circuit-breakers, wiring systems (IEV 826-06-01, including cables, busbars, junction boxes, switches, power sockets) in the permanent installation, and equipment for industrial use and some other equipment, e.g. stationary motors with permanent connections to the permanent installation.

Surge category IVEquiment for use at or in the proximity of the incoming supply point of the electrical installations of buildings upstream of the main distribution board e.g. electricity meters, circuit-breakers and ripple control units.

Pollution severity categories:

Pollution severity category 1No pollution, or only dry, non-conductive pollution that has no influence.

Pollution severity category 2Non-conductive pollution only; occasional condensation may cause temporary conductivity.

Pollution severity category 3Conductive pollution, or dry, non-conductive pollution that is liable to be rendered conductive through condensation.

Pollution severity category 4 Contamination results in constant conductivity, e.g. caused by conductive dust, rain or snow.

The dimensioning of clearances and creepage distances, and hence the rating data for electromechanical products (terminals, terminal strips, PCB terminals and plug-in connectors) is based on pollution severity 3 and surge category III, taking account of all network types.

Table 1: Three-phase 4 or 3-conductor a.c. systemsNominal voltage of power

supply systems

V

For conductor-cond. insulat. For conductor-earth isolationall Systems

V

3-phase 4-conductor systems with earthed neutral cond.

V

3-phase 4-conductor systems unearthed or cond. earthed

V 60 63 32 63 110 120 125 80 125 127 150 160 – 160 208 200 125 200 220 230 250 160 250 240 300 320 – 320 380 400 400 250 400 415 440 500 250 500 480

500 320 500 500 575 630 400 630 600 630 – 630 660

630 400 630 690 720

800 500 800 830 960 1,000 630 1,0001,000 1,000 – 1,000

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The comparative tracking index must be determined according to DIN IEC 112/VDE 0303 part 1 on the basis of specially prepared samples with test solution A.

Insulating material

The insulating materials are subdivided into four groups according to their CTI (Comparative Tracking Index):

Single-phase 2- or 3-wire AC or DC systems

Rated voltage of the power supply (mains) *)

Voltages for table 4For insulation

phase-to-phase 1)For insulation

phase-to-earth 1)All systems 3-wire systems

neutr. point earthing

V V V12.5 12.5 –

24/25 25 – 30 32 –

42/48/50**) 50 – 60 63 –

30 – 60 63 32100**) 100 –

110/120 125 – 150**) 160 – 220 250 –

110 – 220 250 125120 – 240

300**) 320 – 220 – 440 500 250

600**) 630 – 480 – 960 1,000 500

1,000**) 1,000 –

3-phase 3- or 4-wire AC systems

Rated voltage of the power supply (mains) *)

Voltages for table 4For insulation

phase-to-phaseFor insulationphase-to-earth

All systems 3-phase4-wire systems

with earthedneutral wire2)

3-phase 3-wire systemsunearthed1) orphase-earthed

V V V V60 63 32 63

110/120/127 125 80 125150**) 160 – 160208 200 125 200

220/230/240 250 160 250300**) 320 – 320

380/400/415 400 250 400440 500 250 500

480/500 500 320 500575 630 400 630

600**) 630 – 630660/690 630 400 630720/830 800 500 800

960 1,000 630 1,0001,000**) 1,000 – 1,000

Technical data

Design of clearances and creepage distances in electrical equipment, influencing factors:

Rated voltage

The rated voltage is derived from the nominal voltage of the power supply and the corresponding network type.

Electrical data

Insulating materialI 600 ≤ CTIII 400 ≤ CTI < 600III a 175 ≤ CTI < 400III b 100 ≤ CTI < 175

1) Phase-to-earth insulation levels for unearthed or impedance-earthed systems are equal to those of phase-to-phase because the operating voltage to earth of any phase can, in practice, reach full phase-to-phase voltage. This is because the actual voltage to earth is determined by the insulation resistance and capacitive reactance of each phase to earth; thus, a low (but acceptable) insulation resistance of one phase can earth it and raise the other two to full phase-to-phase voltage to earth.

2) For electrical equipment for use in both 3-phase 4-wire and 3-phase 3-wire supplies, earthed and unearthed, use the values for 3-wire systems only. *) It is assumed that the rated voltage of the electrical equipment is not lower than the nominal voltage of the power supply.**) Because of the common changes, the meaning of the ** symbol has not been used in table 1; i.e. the / symbol indicates a 4-wire 3-phase distribution system. The lower value is the phase-to-neutral voltage, while the higher value is the phase-to-phase voltage.

Where only one value is indicated, it refers to 3-wire 3-phase systems and specifies the value phase-to-phase. The values given in table 1 are still taken into account in tables 3a and 3b by the ** symbol.

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Technical data

The derating curve shows which currents may flow continuously and simultaneously via all possible connections when the component is subjected to various ambient temperatures below its upper limit temperature.

The upper limit temperature of a component is the rated value determined by the materials used. The total of the ambient temperature plus the temperature rise caused by the current load (power loss at contact resistance) may not exceed the upper limit temperature of the component, otherwise it will be damaged or even completely ruined. The current-carrying capacity is hence not a constant value, but rather decreases as the component ambient temperature increases. Furthermore, the current-carrying capacity is influenced by the geometry of the component, the number of poles and the conductor(s) connected to it.

The current-carrying capacity is determined empirically according to DIN IEC 60512-3. To do this, the resulting component temperatures tb1, tb2 … and the ambient temperatures tu1, tu2 are measured for three different currents I1, I2, I3 ….The values are entered on a graph with a system of linear coordinates to illustrate the relationships between the currents, the ambient temperatures and the temperature rise in the component.

The loading currents are plotted on the y-axis, the component ambient temperatures on the x-axis. A line drawn perpendicular to the x-axis at the upper limit temperature tg of the component completes the system of coordinates. The associated average values of the temperature rise in the component, ∆t1 = tb1 – tu1, ∆t2 = tb2 – tu2, ... are plotted for every current I1, I2, … to the left of the perpendicular line. The points generated in this way are joined to form a roughly parabolic curve.

As it is practically impossible to choose components with the maximum permissible contact resistances for the measurements, the base curve must be reduced. Reducing the currents to 80 percent results in the “derating curve” in which the maximum

permissible contact resistances and the measuring uncertainties in the temperature measurements are taken into account in such a way that they are suitable for practical applications, as experience has shown. If the derating curve exceeds the currents in the low ambient temperature zone, which is given by the current-carrying capacity of the conductor cross-sections to be connected, then the derating curve should be limited to the smaller current in this zone.

tg = upper limit temperature of componenttu = ambient temperatureIn = current

tg = upper limit temperature of componenttu = ambient temperatureIn = currenta = Base curveb = Reduced base curve (derating curve)

Base curve

upper limit temperature of component

Derating curve A

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Technical data

Electromagnetic compatibility (EMC)

Many interfaces require the use of a connector that is EMC-compliant.

What is meant by the phrase EMC-compliant?

Electro-magnetic compatibility (EMC) refers to the ability of electrical equipment to function satisfactorily in its electromagnetic environment without introducing intolerable electromagnetic disturbances to anything in that environment. (DIN VDE 0870). An electrical component or electrical equipment is considered to be compatible when their emissions and sensitivity levels are within a tolerable range (i.e., when there is sufficient interference immunity).

The basics

There are several types of measurements that can be used to determine the effectiveness of a cable shield. The method used here is the KS 04 B measurement from VG 95 373-41 “Electromagnetic compatibility of devices – methods for measuring shielded cable and shielded protective cable hoses”. This method enables the quality of the shield to be evaluated. It also assesses the influence of the contact points of the shielding braid as well as the male and female plug components. A standardised test cable with a length of one metre is used. This, and the fact that this measurement is carried out in a 50-ohm system which does not take the actual line impedance into account, leads to characteristic resonance effects. This means that this measurement process only delivers meaningful results up to a frequency of 30 to 100 MHz. It is, however, well suited for evaluating and comparing the effectiveness of various shielding and shield-contacting methods. It does not deliver an absolute value that would enable the limiting of voltages coupled in a cable, using an imposed HF electromagnetic field. The user should always consider the measurement results relative to the laboratory operational situation. Your actual, real-world shield attenuation values will normally be less than the values achieved in the lab because of different cable lengths, impedance behaviour and non-optimal earthing.

Testing methods

The method applied does not use the normative tri-axial measuring platform, but instead uses an aluminium plate (with dimensions 500 x 380 x 10 mm). This plate serves as the test’s reference earth. HF sockets (N-standard) are mounted on two standing angular panels and are used to connect the measuring device. The flange along with the plug are mounted to one of the angular panels.

The limit value of the shield attenuation Sa isf < 1 MHz: 60 dB1 MHz < f < 100 MHz: 60 – 30 dB with15 dB per decreasing decade f = 100 MHz: 30 dB

According to VG 95373-41, a frequency range up to 30 MHz is specified for the measurement process. However the range can be extended to about 100 MHz for information purposes. The insertion loss as of the test object is determined by the relationship between the voltage on the interior wire and the supplied voltage. The VG95373-41 also refers to the insertion loss as the shield attenuation factor. The relationship between insertion loss as and coupling resistance Zk is characterised as follows:

Insertion loss: as ≈ 20 lg 50 Ω / | Zk | in dBCoupling resistance: Zk ≈ 50 Ω x 10 as / 20 in Ω

According to VG 95373-41, this relationship has sufficient precision when Zk < 500 mΩ.

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Technical data

In order to test plug-in connectors, a reference shield cable is used that is separated in the middle. The cable can be connected with a corresponding connector pair and measured as described above. In order to evaluate the shield (the resistance between the cable shield and the reference earth), the connector frame and its reference earth are mounted directly to the cover of the testing equipment.

Housing must have very good EMC characteristics in order to meet these requirements.

Weidmüller has designed the RockStar® IP68 housing with built-in features that ensure outstanding EMC and resistance to interference.

Upper part of housing(plug)

Seal Circumferential O-ring seal

Seal Circumferential O-ring seal

Housing base part(Bulkhead-base housing)

Mounting screw

The bulkhead or base housing, combined with the plug housing, produces a labyrinth structure which ensures high EMC shield attenuation. In addition to providing the required EMC protection, this housing series features IP68/IP69K protection and excellent resistance to impacts and vibration. This combination of features permits the RockStar® IP68 housing to be used anywhere.

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Technical data

The requirements for an EMC-compliant interface stipulate that the interference immunity level or shield attenuation potential should be rated high enough so that the electromagnetic fields in the vicinity of the transmitted signals cannot exert influence within the connector. The capacity for active interference must be low enough to ensure that surrounding devices or components are not affected by interference. The following diagrams illustrate the insertion loss and the coupling impedance for the adjacent housing.

HDC IP68 16B TSS 1M50

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Technical data

IP classes of protection to IEC 60529

The class of protection is indicated by a code consisting of the two letters IP and two digits representing the class of protection.

Example: I P 6 52nd digit: protection from liquids

1st digit: protection from solid bodies

Protection against intrusion of external particle matter (1st digit)

Digit

0 No protection

1Protection against ingress of large solid bodies with diameter > 50 mm. (Protection to prevent dangerous parts being touched with the back ofthe hand.)

2Protection against ingress of large solid bodies with diameter > 12.5 mm. (Protection to prevent dangerous parts being touched with the fingers.)

3Protection against ingress of large solid bodies with diameter > 2.5 mm. (Protection to prevent dangerous parts being touched with a tool.)

4Protection against ingress of large solid bodies with diameter > 1 mm. (Protection to prevent dangerous parts being touched with a piece of wire.)

5 Protection against harmful deposits of dust, which cannot enter in an amount sufficient to interfere with satisfactory operation.

6 Complete protection against ingress of dust.

Protection against penetration of liquids (2nd digit)

Digit

0 No protection

1 Protection against drops of condensed water falling vertically.

2 Protection against drops of liquid falling at an angle of 15° with respect to the vertical.

3 Protection against drops of liquid falling at an angle of 60° with respect to the vertical.

4 Protection against liquids splashed from any direction.

5 Protection against water jets projected by a nozzle from any direction.

6 Protection against water from heavy sea on ships’ decks.

7 Protection against immersion in water under defined conditions of pressure and time.

8Protection against indefinite immersion in water under defined conditions of pressure (which must be agreed between manufacturer and user and must be more adverse than number 7).

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Technical data

Class of protection to NEMA

National Electrical Manufacturers Association NEMA 250-1991Digit

Typ 1 Housing primarily for use in inside rooms. Protects from penetration of solid bodies.

Typ 2 Housing primarily for use in inside rooms. Protects from penetration of solid bodies and water.

Typ 3 Housing primarily for outdoor use. Protection against penetration by rainfall and dust as well as damage due to ice formation.

Typ 3R Housing primarily for outdoor use. Protection against rain and snow as damage due to ice-formation.

Typ 3SHousing primarily for outdoor use. Protection against rain, snow and foreign bodies. External mechanisms can be operated despite ice accumulation.

Typ 4Housing for inside and outside rooms. Protects from rain, foreign bodies, water spray and water jets as well as damage through ice formation on the outside of the housing.

Typ 4XHousing for inside and outside rooms. Protects from corrosion, rain, foreign bodies, water spray and water jets as well as damage through ice formation on the outside of the housing.

Typ 6Housing for inside and outside rooms. Protects from water jets as well as penetration of water when submerged; protects from damage through ice formation on the outside of the housing.

Digit

Typ 12 Housing for use in inside rooms. Protects from dust deposits and non-corrosive dripping liquids.

Typ 13 Housing for use in inside rooms. Protects from dust deposits, water spray, oil and non-corrosive coolants.

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Technical data

Chemical resistance

Chemical resistance of inserts (material PC, 20 % GF)

Acetone +Ammonia, aqueous –Petrol +Benzine +Diesel oil –Acetic acid, concentrated +Aqueous potassium hydroxide –Methanol –Engine oil –Alkaline solution, diluted +Chlorinated hydrocarbons –Use in open air –

+ resistant– partially resistant

Chemical resistance of standard housing seal (material NBR)

Acetone –Drilling oil +Diesel oil +Ethyl alcohol +Gear oil +Hydraulic oil +Cooling lubricant +Petrol +Sweat +High-octane petrol –Water +UV oOzone o

+ resistant– partially resistanto not resistant

Chemical resistance of inserts (material PA6.6, 20 % GF)

Acetone +Ammonia, aqueous +Benzine +Diesel oil +Acetic acid, concentrated –Aqueous potassium hydroxide +Methanol +Engine oil +Alkaline solution, diluted –Chlorinated hydrocarbons –Use in open air –

+ resistant– partially resistant

Chemical resistance of silicone seal housing IP68

Acetone +Diesel oil oEthyl alcohol +Gear oil –Hydraulic oil –Petrol oSweat –High-octane petrol oWater +UV +Ozone +

+ resistant– partially resistanto not resistant

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Technical data

Safety information and standards

Please note the following safety information:

• Never plug or unplug connectors under load or during operations.

• We can only guarantee the technical and electro-technical characteristics promised in this catalogue if all the components were supplied by Weidmüller.

The following standards apply in the vicinity of heavy-duty connectors:

• DIN EN 60664-1 or IEC 60664-1: Insulation coordination for equipment within low-voltage systems; principles, requirements and tests (replaces DIN VDE 0110-1)

• DIN EN 61984 or IEC 61984: Plug-in connectors – safety requirements and tests

• DIN EN 175301-801: Detail Specification: High-density rectangular plug-in connectors, round removable crimp contacts; (replaces DIN 43652)

• DIN EN 60352 or IEC 60352: Solderless connections

• DIN EN 60529 or IEC 60529: Classes of protection provided by enclosures (IP code)

• DIN VDE 0870: Electromagnetic influence

• DIN EN 60999-1: Connecting devices, safety requirements for screw terminal connections and screwless terminal connections for electrical copper conductors

• DIN 40050-9: Road vehicles; classes of protection (IP-code)

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Contents

RockStar® inserts

RockStar® inserts Introduction B.2

HA series – the slim connectors250 V16 A 3 – 48 poles

B.4

HE series – the universal connectors500 V24 A6 – 48 poles

B.18

HEE and HEEE series – high contact density 500 V16 A10 – 64 poles

B.32

HD series – the flexible connectors250 V10 A7 – 128 poles

B.46

HDD series – the compact connectors250 V10 A24 – 216 poles

B.66

HVE series – exciting voltage830 V20 A3 + 2; 6 + 2; 10 + 2 poles

B.80

HSB series – the heavy-duty connectors400 V35 A6 – 12 poles

B.88

HQ series – the powerful little connectors400 V / 690 V16 A, 10/40 A4/2, 5, 7, 8, 12, 17 poles

B.94

MixMate series – the high-capacity connectors1,000 V / 690 V100 A4, 4/0, 4/2, 4/8, 6/6, 6/12, 6/36, 8/0, 8/24, 12/2 poles

B.108

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You can use Weidmüller’s RockStar® products for a wide variety of industrial applications. This gives you access to the widest range of products available on the market for your cabling systems. The connector insert, or contact insert, forms the heart of a heavy-duty connector – and Weidmüller offers them in many different variants.

RockStar® inserts are fixed-pole inserts which consist of an insulating body and contact elements. The application-based design of a contact insert is determined by the electrical characteristics, mechanical specifications and the material used to make the insert.

The RockStar® inserts are made from glass-fibre-reinforced polycarbonate. This material is distinguished by its low water absorption and the high levels of dimensional stability made possible by the added glass fibres. So our rugged RockStar® inserts are the ideal choice for solutions of up to 216 poles and a maximum of 110 A / 1,000 V.

SimpleA quick and safe wire connection using the PUSH IN connection Easy wiring and maintenance - with no tools!

Introduction

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ConsistencyOne plastic material – with all approvals. This expands your range of choices. It also helps you to have simple documentation and reliable planning processes.

SuitableAlways according to your needs: including a space-saving combination of power and signals in one connector.

Introduction

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Rock

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B.4 2028800000

HA series – the slim connectors

When space is tight, the small and narrow HA series comes into its own.

Technical dataStandards/approvalsStandards DIN EN 61984

DIN EN 60664-1Approvals UL/CSA**InsertsNo. of poles 3, 4, 10, 16, 32, 48Rated voltage 250 V (400 V - HA3, HA4)Rated voltage to UL/CSA 600 VRated current 16 ARated impulse withstand voltage 4 kVPollution severity 3 (320 V / 4 kV / 2) (HA10,16, 32, 48)Insulation resistance ≥ 1010 ΩMaterial Glass-fibre reinforced PC (in UL list and

approved for railway applications)Temperature range –40 °C to +125 °CFlammability to UL 94 V-0Mechanical service life

– Plugging cycles Ag-Surface ≥ 500– Plugging cycles Au-Surface ≥ 500

Contact resistanceCrimp connection ≤ 2 mΩScrew connection, Tension clamp connection ≤ 2 mΩ

Contacts/MaterialSockets and plug-in contact Copper alloySurface Passivated silver, or gold-platedClamping unit/Screw connection Copper alloy/Passivated silverClamping range/Stripping length

– Crimp connection* 0.5 – 2.5 mm² (AWG 20 – 14) / 7.5 mm– Screw connection 0.5 – 2.5 mm² (AWG 20 – 14) / 9 mm***– Tension clamp connection 0.25 – 2.5 mm² (AWG 24 – 14) / 8 mm

Clamping torque– Screw connection 0.5 – 0.55 Nm

SD blades– Screw connection 0.6 x 3.5 or PZ0– Tension clamp connection 0.5 x 3 or 0.6 x 3.5

PE connection– Clamping range 0.5 – 2.5 mm²– solid/stranded 0.5 – 2.5 mm² / 0.5 – 2.5 mm²– flexible/flexible with

wire end ferrule, DIN 46228 pt. 1 0.5 – 2.5 mm² / 0.5 – 2.5 mm²– AWG conductor AWG 20 – 14– Stripping length 10 mm– Clamping torque 1.2 – 1.5 Nm– Blade dimensions SD 0.8 x 4 mm or PZ1

Note:When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

* Crimping with flexible conductors** For screw and crimp connections*** Stripping length of 15 mm for the 3- and 4-pole HA

0 20 40 60 80 100 120 140

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Conductor rated current to IEC 60947-7-1

HDC HA 3 / H07V-K2,5

3 + 4-pole, 1.5 mm2 Ambient temperature [°C]

Load

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HA series – the slim connectors

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OverviewSize Rated voltage Rated current No. of

polesTension clamp

connectionTOP

connectionScrew conn. with wire

guard springCrimp

connectionPUSH IN

connectionPage

1 400 V 16 A 3 + h • B.6

1 400 V 16 A 4 + h • B.8

2 250 V 16 A 10 + h • • • B.10

5 250 V 16 A 16 + h • • • B.12

7 250 V 16 A 32 + h • • • B.14

9 250 V 48 + h • • • B.16

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400 V, 16A, size 13 + h

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h

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Installation cut-out

Ordering dataType of connection Type Qty. Order No.Screw connection HDC HA 3 MS 1 1498100000

Female

h

Ordering dataType of connection Type Qty. Order No.Screw connection HDC HA 3 FS 1 1498200000

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HA series - the slim connectors

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B

B.72028800000

Hood

Plug housing, cable entry sidewaysa Version Cover b (mm) Type Order No.M 20 w. threading 49.2 HDC 04A TWLU 1M20G 1788810000

b

25.9

26.7 37.3

26.7 36

a

Material: diecast aluminium

Plug housing, cable entry at topa Version Cover b (mm) Type Order No.M 20 w. threading 50 HDC 04A TOLU 1M20G 1788820000

26.8

b

36 26.8

a


Base

Bulkhead housingVersion Cover b (mm) Type Order No.

23 HDC 04A ALU 1497600000

25.23042

25.1230

36.518.51

b

47.3

2


Base housinga Version Cover b (mm) Type Order No.M 20 w. threading 41.5 HDC 04A SLU 1M20G 1788830000

30

36.5

26.8

65.4

7

b39.41


Coupling housinga Version Cover b (mm) Type Order No.M 20 w. threading 53.5 HDC 04A KOLU 1M20G 1788840000

36.5

b

39.526.5

26.5


Screw mounting housinga Version Cover b (mm) Type Order No.M 20 w. threading 54 HDC 04A ELU 1M20G 1900320000

36

M20x1.5

b

Ø 23.3


CoverVersion Type Order No.for female insert HDC 04A DMDL 2BO 1665750000for male insert HDC 04A DODL 2BO 1665740000

36

26.7

26.7

17.5


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Housing selection RockStar® IP65Size 1

For additional housings, refer toChapter E for IP65 / Chapter F for IP68

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B

B.8 2028800000

400 V, 16A, size 14 + h

Male

h

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Ordering dataType of connection Type Qty. Order No.Screw connection HDC HA 4 MS 1 1498300000

Female

h

Ordering dataType of connection Type Qty. Order No.Screw connection HDC HA 4 FS 1 1498400000

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B

B.92028800000

Hood

Plug housing, cable entry sidewaysa Version Cover b (mm) Type Order No.M 20 w. threading 49.2 HDC 04A TWLU 1M20G 1788810000

b

25.9

26.7 37.3

26.7 36

a


Plug housing, cable entry at topa Version Cover b (mm) Type Order No.M 20 w. threading 50 HDC 04A TOLU 1M20G 1788820000

26.8

b

36 26.8

a


Base


23 HDC 04A ALU 1497600000

25.23042

25.1230

36.518.51

b

47.3

2


Base housinga Version Cover b (mm) Type Order No.M 20 w. threading 41.5 HDC 04A SLU 1M20G 1788830000

30

36.5

26.8

65.4

7

b39.41


Coupling housinga Version Cover b (mm) Type Order No.M 20 w. threading 53.5 HDC 04A KOLU 1M20G 1788840000

36.5

b

39.526.5

26.5


Screw mounting housinga Version Cover b (mm) Type Order No.M 20 w. threading 54 HDC 04A ELU 1M20G 1900320000

36

M20x1.5

b

Ø 23.3


CoverVersion Type Order No.for female insert HDC 04A DMDL 2BO 1665750000for male insert HDC 04A DODL 2BO 1665740000

36

26.7

26.7

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B.10 2028800000

250V, 16 A, size 210 + h

Male


Ordering dataType of connection Type Qty. Order No.Tension clamp conn. HDC HA 10 MT 1 1896790000Screw connection HDC HA 10 MS 1 1650610000Crimp connection HDC HA 10 MC 1 1873870000

AccessoriesType Qty. Order No.Crimp contacts, male - goldHDC-C-HE-SM0.5AU 100 1651420000HDC-C-HE-SM0.75-1.00AU 100 1651430000HDC-C-HE-SM1.5AU 100 1651440000HDC-C-HE-SM2.5AU 100 1651450000HDC-C-HE-SM4.0AU 100 1651460000Crimp contacts, male - silverHDC-C-HE-SM0.5AG 100 1200500000HDC-C-HE-SM0.75-1.00AG 100 1200600000HDC-C-HE-SM1.5AG 100 1200700000HDC-C-HE-SM2.5AG 100 1200800000HDC-C-HE-SM4.0AG 100 1200900000ToolsCTX CM 1.6/2.5 1 9018490000Removal Tool HE 1 1866750000

Female

Ordering dataType of connection Type Qty. Order No.Tension clamp conn. HDC HA 10 FT 1 1896780000Screw connection HDC HA 10 FS 1 1650620000Crimp connection HDC HA 10 FC 1 1873860000

AccessoriesType Qty. Order No.Crimp contacts, female - goldHDC-C-HE-BM0.5AU 100 1651470000HDC-C-HE-BM0.75-1.00AU 100 1651480000HDC-C-HE-BM1.5AU 100 1651490000HDC-C-HE-BM2.5AU 100 1651500000HDC-C-HE-BM4.0AU 100 1651510000Crimp contacts, female - silverHDC-C-HE-BM0.5AG 100 1201100000HDC-C-HE-BM0.75-1.00AG 100 1201200000HDC-C-HE-BM1.5AG 100 1201300000HDC-C-HE-BM2.5AG 100 1201400000HDC-C-HE-BM4.0AG 100 1201500000ToolsCTX CM 1.6/2.5 1 9018490000Removal Tool HE 1 1866750000

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B

B.112028800000

Hood

Plug housing, cable entry sidewaysa Version Cover b (mm) Type Order No.M 20 w. threading 68 HDC 15A TSLU 1M20G 1788860000M 25 w. threading 68 HDC 15A TSLU 1M25G 1788850000

63

b

72.5 32.5

a

Plug housing, cable entry at topa Version Cover b (mm) Type Order No.M 20 w. threading 54 HDC 10A TOLU 1M20G 1788620000M 25 w. threading 54 HDC 10A TOLU 1M25G 1788610000

63 32.5

b

72.5

a

CoverVersion Type Order No.For hoods (upper parts of housings) HDC 10A DODL 1LB 1665890000

12.5

37.7

29.5

74

63

4

Base


25 HDC 10A ALU 1664040000with cover 37.5 HDC 10A ADLU 1664060000

b

17.5 29.5

32 21.7 22.2

Ø3.4 63 70 84

73 63

4.9

Base housinga Version Cover b (mm) Type Order No.M 20 w. threading 57 HDC 10A SLU 2M20G 1788640000M 20 w. threading with cover 69.5 HDC 10A SDLU 2M20G 1788660000M 25 w. threading 57 HDC 10A SLU 2M25G 1788630000M 25 w. threading with cover 69.5 HDC 10A SDLU 2M25G 1788650000

73

Ø3.4

b 4

63

48 63 80

40 50

12.7 13.2

a a

Coupling housinga Version Cover b (mm) Type Order No.M 25 w. threading 48 HDC 10A KLU 1M25G 1788670000

74

b

63

37.2

32.5 a

CoverVersion Type Order No.For bases (lower parts of housings) HDC 10A DMDL 2BO 1665880000

19.5

29.5

73

63

1.5

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B

B.12 2028800000

250V, 16 A, size 516 + h

Male


Ordering dataType of connection Type Qty. Order No.Tension clamp conn. HDC HA 16 MT 1 1896830000Screw connection HDC HA 16 MS 1 1650770000Crimp connection HDC HA 16 MC 1 1873890000

AccessoriesType Qty. Order No.Crimp contacts, male - goldHDC-C-HE-SM0.5AU 100 1651420000HDC-C-HE-SM0.75-1.00AU 100 1651430000HDC-C-HE-SM1.5AU 100 1651440000HDC-C-HE-SM2.5AU 100 1651450000HDC-C-HE-SM4.0AU 100 1651460000Crimp contacts, male - silverHDC-C-HE-SM0.5AG 100 1200500000HDC-C-HE-SM0.75-1.00AG 100 1200600000HDC-C-HE-SM1.5AG 100 1200700000HDC-C-HE-SM2.5AG 100 1200800000HDC-C-HE-SM4.0AG 100 1200900000ToolsCTX CM 1.6/2.5 1 9018490000Removal Tool HE 1 1866750000

Female

Ordering dataType of connection Type Qty. Order No.Tension clamp conn. HDC HA 16 FT 1 1896800000Screw connection HDC HA 16 FS 1 1650780000Crimp connection HDC HA 16 FC 1 1873880000

AccessoriesType Qty. Order No.Crimp contacts, female - goldHDC-C-HE-BM0.5AU 100 1651470000HDC-C-HE-BM0.75-1.00AU 100 1651480000HDC-C-HE-BM1.5AU 100 1651490000HDC-C-HE-BM2.5AU 100 1651500000HDC-C-HE-BM4.0AU 100 1651510000Crimp contacts, female - silverHDC-C-HE-BM0.5AG 100 1201100000HDC-C-HE-BM0.75-1.00AG 100 1201200000HDC-C-HE-BM1.5AG 100 1201300000HDC-C-HE-BM2.5AG 100 1201400000HDC-C-HE-BM4.0AG 100 1201500000ToolsCTX CM 1.6/2.5 1 9018490000Removal Tool HE 1 1866750000

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Heavy-duty connectors Catalogue 2017/2018 Let’s connect. … · 2019. 11. 26. · Heavy-duty...

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Transcript of Heavy-duty connectors Catalogue 2017/2018 Let’s connect. … · 2019. 11. 26. · Heavy-duty...