Heathrow 3rd Runway Construction
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Transcript of Heathrow 3rd Runway Construction
![Page 1: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/1.jpg)
Heathrow Airport, 3rd Runway Construction
© David H Moloney
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Runway Construction Sequence & Methods
© David H Moloney
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Runway Construction Methods
© David H Moloney
Earthworks Basecourse Ducts for ground lights
Asphalt Paving Line Marking Flight Check
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M25 Tunnel under Runway Construction Sequence & Methods
© David H Moloney
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Culvert under Runway Construction Methods
© David H Moloney
Earthworks Prepare Formation Floor
Walls Roof Backfill
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Heathrow Airport, 3rd Runway Construction
Introduction
This Presentation shows in a straightforward way how a runway
is constructed and how the progress, safety and quality is
monitored and controlled. Also the measures to ensure that
the site is environmentally friendly.
The Presentation can be used to engage Stakeholders and to
get the Site Teams commitment to the programme. Also can be
used as a way to capture and share knowledge.
Presentation can be used for safety and induction Training for
apprentices from the nearby communities that will be
employed on the new infrastructure. The Presentation shows
what to expect prior to stepping onto site and is currently used
for Training in Safety Compliance in airside operations to avoid
safety incidents and accidents
© David H Moloney
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Project Execution Plan for Runway Construction Details of how a Runway is constructed, and how the progress, safety and quality will be monitored and controlled. Also the measures to ensure that the site is environmentally friendly.
David H Moloney
10th August 2016
Brief Description
The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to construct a Runway .
This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used for Induction Training and as a way to capture and share knowledge.
Project Execution Plan (PEP) details how a project will be executed, monitored and controlled.
High in Educational Value and easily understood. Recommended for Continuing Professional Development (CPD)This Video Presentation is innovative and has many beneficial uses.
http://www.slideshare.net/DavidHMoloney/runway-construction-project-execution-plan
Film at https://youtu.be/yCKLPzrDztw
© David H Moloney
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Table of Contents
© David H Moloney
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Runway Construction
© David H Moloney
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Runway Construction Sequence & MethodsR
oads &
Pavin
gs
© David H Moloney
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Excavate & Load Tipper Trucks
© David H Moloney
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Trench Excavation with Stepped Faces
© David H Moloney
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Trench Excavation with Battered Faces
© David H Moloney
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Spreading & Compaction Clay fillE
art
hw
ork
s
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Tipper Trucks Unloading
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Spreading & Compaction Clay fillE
art
hw
ork
s
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Backfill TrenchE
art
hw
ork
s
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Dozer Pushing ClayE
art
hw
ork
s
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Dozer Ripping GroundE
art
hw
ork
s
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Excavator with Hydraulic RockbreakerE
art
hw
ork
s
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Rock - Excavability
The excavability of rock depends mainly on the rock strength and the layer thickness. This diagram shows excavation methods for rock of various strengths and thicknesses, with a free face.
ⓒ David H Moloney
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CABC ( Crushed aggregate base course )E
art
hw
ork
s
Mixing Plant
Testing Compaction
Site Trial
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Mixing CABCE
art
hw
ork
s
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Spreading & Compaction CABC ( Crushed aggregate base course )E
art
hw
ork
s
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Spreading & Compaction CABC ( Crushed aggregate base course ) E
art
hw
ork
s
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Spreading & Compaction CABC ( Crushed aggregate base course )E
art
hw
ork
s
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Runway Asphalt PavementR
oads &
Pavin
gs
Brief Description
Sequence, plant and methods to construct a runway
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Prime Coat Site TrialsR
oads &
Pavin
gs
Bituminous Prime Coat shall
consist of supplying and applying
bituminous material to a previously
prepared and approved base
course in accordance with the
Specification to ensure a bond
between this surface and the
overlying course.
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Runway Asphalt Pavement - Prime CoatR
oads &
Pavin
gs
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Runway Asphalt PavementR
oads &
Pavin
gs
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Runway Asphalt PavementR
oads &
Pavin
gs
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Runway Asphalt PavementR
oads &
Pavin
gs
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Runway Asphalt PavementR
oads &
Pavin
gs
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Runway Asphalt Pavement - 4 Pavers working togetherR
oads &
Pavin
gs
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Runway Asphalt Pavement - 4 Pavers working togetherR
oads &
Pavin
gs
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Cutting JointR
oads &
Pavin
gs
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Runway Asphalt Pavement - Line & Level R
oads &
Pavin
gs
Checking asphalt level by Dip measurements
String line used for Level & line reference
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Runway Asphalt PavementR
oads &
Pavin
gs
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Runway Pavement - MarkingR
oads &
Pavin
gs
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Runway Pavement – Cleaning surface with rotating water jetsR
oads &
Pavin
gs
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Runway Pavement – Cleaning surface with rotating water jetsR
oads &
Pavin
gs
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Runway Pavement – Test for Skid Resistance
Roads &
Pavin
gs
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Runway Pavement R
oads &
Pavin
gs
Using the Douglas Mu-Meter continuous friction measuring equipment
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Runway Pavement – Test for Smoothness using Rolling Straight Edge
Roads &
Pavin
gs
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Runway Pavement – Test for Texture by Sand Patch testR
oads &
Pavin
gs
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Airfield Ground Lights Ducts & ChambersM
isce
llan
eo
us
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Airfield Ground Lights M
isce
llan
eo
us
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Airfield Ground Lights Ducts & ChambersM
isce
llan
eo
us
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Airfield Ground Lights Excavate Trench in CABCM
isce
llan
eo
us
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Airfield Ground Lights – Concrete DuctsM
isce
llan
eo
us
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Airfield Ground Lights – Surface Inset LightsM
isce
llan
eo
us
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Airfield Ground LightsM
isce
llan
eo
us
Jig to Level Pot
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Airfield Ground Lights - Core drill for Inset LightM
isce
llan
eo
us
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Airfield Ground Lights Fit Pot with JigM
isce
llan
eo
us
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Airfield Ground Lights M
isce
llan
eo
us
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Precast Yard - Chambers M
isce
llan
eo
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Delivery of Precast Chambers M
isce
llan
eo
us
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Airfield Ground Lights M
isce
llan
eo
us
Jointing HDPE Ducts Jointing HDPE Ducts
Precast Chamber Grouting Inset Light Pot
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ILS Localiser Antenna & Approach LightsM
isce
llan
eo
us
Provides lateral radio guidance to an aircraft approaching and landing on a runway
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Approach LightsM
isce
llan
eo
us
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Approach LightsM
isce
llan
eo
us
Used by the pilot to align the aircraft visually with the runway centreline.
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ILS Glide Path AntennaM
isce
llan
eo
us
Provides radio vertical guidance to an aircraft approaching and landing on a runway
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DVOR Ground StationM
isce
llan
eo
us
Omni Directional Radio Range (VOR) is a radio navigation system for aircrafts, so an aircraft can determine their position and stay on course.
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Airfield Lights - SubstationM
isce
llan
eo
us
Contains switchgear, protection and control equipment
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Airfield Lights - SubstationM
isce
llan
eo
us
Contains switchgear, protection and control equipment
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Airfield Lights – Taxi Guidance SignsM
isce
llan
eo
us
Taxi guidance signs provide direction and information to taxiing aircraft.
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Concrete Slipform PavingR
oads &
Pavin
gs
Brief Description
Horizontal slip forming for concrete pavement. The process
consists of placing and spreading low slump concrete on the
ground in front of a paver that slips over the concrete and
extrudes strips of slabs.
Slipform Concrete PaverSpreader
Texturing & Curing
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Concrete Slipform Paving – Texturing MachineR
oads &
Pavin
gs
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Concrete Slipform Paving - Slipform MachineR
oads &
Pavin
gs
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Concrete Slipform Paving – Placer / Spreader MachineR
oads &
Pavin
gs
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Concrete Slipform Paving R
oads &
Pavin
gs
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Concrete Slipform Paving R
oads &
Pavin
gs
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Concrete Slipform Paving R
oads &
Pavin
gs
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Concrete Slipform Paving R
oads &
Pavin
gs
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Concrete Slipform Paving – Drilling holes for dowelsR
oads &
Pavin
gs
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Concrete Slipform Paving – Drilling holes for dowelsR
oads &
Pavin
gs
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Runway Concrete PavementR
oads &
Pavin
gs
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Milling / Planing MachineR
oads &
Pavin
gs
Used to remove part of the surface of a paved area
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Cable LayingP
ipe
wo
rk
Brief Description
132 kVa Cable laying .
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Cable Laying P
ipe
wo
rk
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Cable Laying P
ipe
wo
rk
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Cable Laying P
ipe
wo
rk
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Cable Laying ⓒ David H Moloney
Cable Drum Stand Cable pulled on rollersCable Winch
Cable Drum Unloading Cable on rollers Cable Testing prior to Backfilling
Mis
ce
llan
eo
us
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Horizontal Directional DrillingP
ipe
wo
rk
Brief Description
Horizontal Directional Drilling under a taxiway.
Process
1. A pilot hole id drilled to the designed profile
2. A reamer is pulled back through the hole to enlarge it
3. A pipe string is pulled into the hole.
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Horizontal Directional DrillingP
ipe
wo
rk
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Micro TunnellingT
un
ne
ls
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Micro Tunnelling Sequence David H Moloney
ⓒ David H Moloney
Tu
nn
els
![Page 88: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/88.jpg)
FencingM
isce
llan
eo
us
Brief Description
Fencing.
Sequence of construction;
1. Clear and grade the ground.
2. Fix corner and straining posts.
3. Fix intermediate posts.
4. Fix line wire, chain-link and razor wire.
5. Construct concrete ground beam
![Page 89: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/89.jpg)
FencingM
isce
llan
eo
us
![Page 90: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/90.jpg)
FencingM
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llan
eo
us
![Page 91: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/91.jpg)
FencingM
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llan
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us
![Page 92: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/92.jpg)
FencingM
isce
llan
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us
![Page 93: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/93.jpg)
Fencing DeliveryM
isce
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us
![Page 94: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/94.jpg)
Article on Muscat Airport Runway Link http://www.ccc.me/pdf/bulletins/bulletin103.pdf
![Page 95: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/95.jpg)
Runway Construction Pavement Details & Mixes
Runway Asphalt Runway Ends Concrete
![Page 96: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/96.jpg)
Concrete Delivery Order - RecordC
on
cre
te Brief Description
It is important to record orders for
concrete deliveries.
The form can be adapted for
other materials e.g.
reinforcement.
![Page 97: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/97.jpg)
Flight CheckTe
sts
Brief Description
Aircraft performing flight checks
on new Instrument Landing
System
![Page 98: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/98.jpg)
Concrete
![Page 99: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/99.jpg)
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Co
ncre
te
Brief Description
The sequence to construct a reinforced concrete wall is as
follows:
Tie the reinforcement.
Erect stop-ends and the wall shutters.
Pour and vibrate the concrete mix.
Remove the shutters after the concrete has hardened.
.
Cycle Time Pour per Day
![Page 100: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/100.jpg)
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Co
ncre
te
![Page 101: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/101.jpg)
Culvert ConstructionC
on
cre
te
Brief Description
Sequence to construct culvert
with head walls.
![Page 102: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/102.jpg)
Culvert ConstructionC
on
cre
te
![Page 103: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/103.jpg)
Oil InterceptorM
isce
llan
eo
us
Used to capture oil / fuel from leaks or spillages that are washed down drains every time it rains.
![Page 104: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/104.jpg)
Oil InterceptorC
on
cre
te
![Page 105: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/105.jpg)
Excavation for Underground Pump stationE
art
hw
ork
s
Brief Description
Faces of excavation Stepped &
Well-point Dewatering used.
![Page 106: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/106.jpg)
Concrete MixG
en
era
l It
em
s
A concrete mix contains 5 major
elements: cement, water, coarse
aggregates, fine aggregates (sand) and
air in different proportion. Additional
elements such as pozzolanic materials (fly
ash, silica fumes or slag) and chemical
admixtures can also be incorporated to
the mix to increase its properties.
![Page 107: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/107.jpg)
Vibrating Concrete
ⓒ David H Moloney
Co
ncre
te
![Page 108: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/108.jpg)
Airside Restrictions
![Page 109: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/109.jpg)
Stakeholders Engagement
Method of Work Plan (MOWP)
A Method of Working Plan (MOWP) is prepared when the normal operation of an aerodrome is
disrupted through aerodrome works and the risk to aircraft operations is increased. Stakeholders
likely to be significantly affected by the proposed works will be given the opportunity to participate
in the planning process.
The MOWP will clearly set out the following: • the scope of work and the stages of carrying out
the work; • how the works are to be carried out and the restrictions on the works organisation; •
how the aircraft operators and pilots will be told, through NOTAM, of the restrictions to aircraft
operations at each stage of the work; • identify any changes necessary to aerodrome markings
and lights as the works progress; • drawings to illustrate work arrangements and changes to
declared distances, taxiing routes, etc.; and • identify persons responsible for the works and those
accountable for ensuring safety of the aerodrome facilities to aircraft operations.
Airport Stakeholders
Operations G.M.
Technical Services G.M
Senior Aviation Manager
Chief Fire Officer
Project Manager
Sr. Maintenance Manager
Operations Reediness Team Leader
Certification & Compliance Manager
Airfield Duty Manager
Airport Duty Manager
HSE Specialist
DGSAS, Director of Airports
DGSAS, Aerodrome Certification
CAA Air Traffic Control –Tower
CAA Chief of Tower
Police
Ground Handling Agent
Airport Refueller Companies
![Page 110: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/110.jpg)
Airplane Wingtip ClearanceM
isce
llan
eo
us
Brief Description
Regulation distances shown
for wingtip clearance.
![Page 111: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/111.jpg)
Airplane Wingtip ClearanceM
isce
llan
eo
us
![Page 112: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/112.jpg)
Taxiway Reconstruction AirsideM
isce
llan
eo
us
Brief Description
Regulations regarding working adjacent to
a live runway.
![Page 113: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/113.jpg)
Taxiway Reconstruction AirsideM
isce
llan
eo
us
![Page 114: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/114.jpg)
Working Airside to Upgrade Taxiway
Asphalt Pavement Laid on Existing Concrete Pavement Temporary Gate and Fence
Excavation Planing at Runway tie-inFill –Crushed Aggregate Rake sealant out of Joints
![Page 115: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/115.jpg)
Taxiway Reconstruction AirsideM
isce
llan
eo
us
![Page 116: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/116.jpg)
Contractors Temporary Facilities
![Page 117: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/117.jpg)
Temporary Contractors Site Facilities
ⓒ David H Moloney
Brief Description
Site Offices, Camp Accommodation for 1,250 workers, Canteen, Recreation, Fabrication shops, Stores, Plant Yard. In five locations along the route.
![Page 118: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/118.jpg)
Welfare Facilities
ⓒ David H Moloney
Ge
ne
ral It
em
s
Toilets – Washing
Canteen, Drying Room, Toilet & Generator
![Page 119: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/119.jpg)
Site Hoarding examples
ⓒ David H Moloney
Ge
ne
ral It
em
s
![Page 120: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/120.jpg)
Temporary Fence type 1
ⓒ David H Moloney
Ge
ne
ral It
em
s
Brief Description
Examples of temporary security fences that are higher than the usual
![Page 121: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/121.jpg)
Temporary Fence type 1
ⓒ David H Moloney
Ge
ne
ral It
em
s
![Page 122: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/122.jpg)
Temporary Fence type 2
ⓒ David H Moloney
Ge
ne
ral It
em
s
Brief Description
Temporary fence on precast beam for airport.
![Page 123: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/123.jpg)
Temporary Fence type 2
ⓒ David H Moloney
Ge
ne
ral It
em
s
![Page 124: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/124.jpg)
Dewatering
ⓒ David H Moloney
Ge
ne
ral It
em
s
Brief Description
Construction dewatering is the removal or drainage of
groundwater and or surface / rain water usually by
pumping to keep the works dry.
![Page 125: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/125.jpg)
Dewatering
ⓒ David H Moloney
Ge
ne
ral It
em
s
Brief Description
Construction dewatering is the removal or
drainage of groundwater and or surface /
rain water usually by pumping to keep the
works dry.
![Page 126: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/126.jpg)
Dewatering
ⓒ David H Moloney
Ge
ne
ral It
em
s
![Page 127: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/127.jpg)
Wheel Wash Drive-through
ⓒ David H Moloney
Ge
ne
ral It
em
s
![Page 128: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/128.jpg)
Wheel Wash Drive-throughG
en
era
l It
em
s
![Page 129: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/129.jpg)
Temporary Electricity Supply & Tower Lights
ⓒ David H Moloney
Ge
ne
ral It
em
s
![Page 130: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/130.jpg)
Asphalt Batching YardG
en
era
l It
em
s
![Page 131: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/131.jpg)
Asphalt Batching YardG
en
era
l It
em
s
![Page 132: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/132.jpg)
Asphalt Batching YardG
en
era
l It
em
s
![Page 133: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/133.jpg)
Concrete Batching Yard 3 Nr MixersG
en
era
l It
em
s
![Page 134: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/134.jpg)
Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Concrete batching plant comprises - concrete mixer, control cabin, silos for cement and fly ash, aggregate bins and conveyor belt system to feed the mixer. Also aggregate storage bays and water storage tanks. The mixing is computer controlled and has a dynamic screen display, showing the process. Material storage capacity to match two days concrete production
![Page 135: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/135.jpg)
Concrete Batching Yard 3 Nr MixersG
en
era
l It
em
s
![Page 136: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/136.jpg)
Crushed Aggregate Batching PlantG
en
era
l It
em
s
![Page 137: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/137.jpg)
Crushed Aggregate Batching PlantG
en
era
l It
em
s
![Page 138: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/138.jpg)
Quarry & Aggregate ProductionG
en
era
l It
em
s
![Page 139: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/139.jpg)
Quarry & Aggregate ProductionG
en
era
l It
em
s
![Page 140: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/140.jpg)
Reinforcement Cutting & Bending Yard David H Moloney
ⓒ David H Moloney
Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine
Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
![Page 141: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/141.jpg)
Reinforcement Cutting & Bending
ⓒ David H Moloney
Co
ncre
te
![Page 142: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/142.jpg)
Setting out & Surveying
![Page 143: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/143.jpg)
Setting out & Surveying
![Page 144: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/144.jpg)
Setting out & Surveying
![Page 145: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/145.jpg)
Safety & Environmental
![Page 146: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/146.jpg)
Emergency Phone Numbers & Response
![Page 147: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/147.jpg)
HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of
current HSE Issues and historical trends
![Page 148: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/148.jpg)
Site Safety Posters examples
![Page 149: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/149.jpg)
Safety Precautions
![Page 150: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/150.jpg)
Personal Protective Equipment (PPE)H
ealth,
Safe
ty &
Envir
onm
ent
Personal protective equipment (PPE) is protective clothing, helmets, goggles, or other garments or equipment designed to protect the wearer from injury or infection
![Page 151: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/151.jpg)
Existing Underground Utilities
ⓒ David H Moloney
Ea
rth
wo
rks
Brief Description
Before digging
establish the location
and route of
underground utilities.
Locator to find Utilities
Spray Paint to mark pavement
![Page 152: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/152.jpg)
Existing Underground Utilities & Overhead Cables - Safety Measures
ⓒ David H Moloney
Ea
rth
wo
rks
![Page 153: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/153.jpg)
Trench - Safety Measures H
ealth,
Safe
ty &
Envir
onm
ent
![Page 154: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/154.jpg)
Trench - Safety Measures
ⓒ David H Moloney
Health,
Safe
ty &
Envir
onm
ent
![Page 155: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/155.jpg)
Safety Training on Site M
isce
llan
eo
us
The purpose of safety training is to provide the knowledge necessary to
perform a job safely
![Page 156: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/156.jpg)
Safety Training Matrix M
isce
llan
eo
us
The purpose of safety training is to provide the knowledge necessary to
perform a job safely
![Page 157: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/157.jpg)
Emergency Response Drill H
SE
Drills and exercises are used to rehearse anticipated emergency scenarios
![Page 158: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/158.jpg)
Safety DocumentsH
ealth,
Safe
ty &
Envir
onm
ent
Safe System of Work.
To provide a safe system of work is a legal requirement. What this means is that before you ask an employee to do a
job. You ensure that he has received training, has the appropriate personal protective equipment, the work area is safe
and he is unlikely to be injured or cause damage by carrying out the assigned task.
Project Management Plan for Health, Safety, Security and Environment. also Known as (HSSE Plan)
The Project HSSE Management Plan details how safety on site will be managed.
Project Procedures for Health, Safety, Security & Environment
Details the safe way to undertake a task
Methods Statements
Are prepared in advance of starting work, to plan a Safe System of Work on site for all activities that carries a risk. The
contents of a Method Statement, typically include:- Scope & Location of the Works, Programme, Roles & Responsibilities
of Staff. Resources, Work Methodologies and Risk Assessment.
Slide 1 of 2
![Page 159: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/159.jpg)
Safety DocumentsH
ealth,
Safe
ty &
Envir
onm
ent
Safety Risk Assessments
Are prepared to identify and evaluate risks, to adopt control measures to reduce or eliminate risks.
COSHH Sheet
The purpose of the Control Of Substances Hazardous to Health sheet is to identify how to prevent or adequately control
workers exposure to hazardous substances.
Permit to Work.
Is a management system used to control high risk activities by ensuring safety measures are in place prior to starting
work.
Types of work for which permits will be required include:
Excavation and the digging of trenches.
Working at height, including on roofs.
Working in confined spaces, for example entering a manhole.
Hot work, which is welding, soldering or cutting steel with angle grinders or by gas torch.
Slide 2 of 2
![Page 160: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/160.jpg)
Environmentally Friendly Site Air, Noise, Water & Soil Pollution
![Page 161: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/161.jpg)
Hazardous Substances Symbols H
ealth,
Safe
ty &
Envir
onm
ent
COSHH stands for the Control of Substances Hazardous to Health
Shown are the new hazard symbols
![Page 162: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/162.jpg)
Water Pollution PreventionG
en
era
l It
em
s
![Page 163: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/163.jpg)
Segregation of Waste H
ealth,
Safe
ty &
Envir
onm
ent
Segregation of waste for proper disposal and recycling. Less waste goes to landfill and hazardous waste is treated to make it safe.
Colour Code for Skips & Bins
![Page 164: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/164.jpg)
Putting Waste Concrete to use
ⓒ David H Moloney
Health,
Safe
ty &
Envir
onm
ent
Precast bases for signs and hoarding, Precast blocks for walls.
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Administration
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Organogram
Brief Description
Shown are the line and
lateral relationships
between the various team
members and their relative
position in the site
organisation.
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Staff Responsibility Matrix
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Staff Directory
Brief Description
List of staff and their
contact details
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Daily Work Record
Brief Description
Daily Work Records showing the
allocation of resources, materials and
work activities carried out daily.
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Quotations Comparison Sheet
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Filing System
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Quality Assurance
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Quality Assurance Dashboard Dashboard is a single page, graphical representation of
current statistics and historical trends
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Runway Asphalt Pavement - TestsR
oads &
Pavin
gs
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Quality Assurance Tests
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Runway Concrete Pavement - TestsR
oads &
Pavin
gs
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Runway LaboratoryR
oads &
Pavin
gs
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Laboratory
ⓒ David H Moloney
Asp
ha
lt P
avin
g
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Programme & Progress Monitoring
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Progress Monthly, Monitoring & Reporting - DashboardDashboard is a single page, graphical representation of current
progress and historical trends
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Histogram Charts for Resources & Outputs
Manpower per Discipline
Concrete per Location
Man-hours for each month of the Project
Quantity for each month of the Project
ⓒ David H Moloney
Brief Description
Histograms shows resources etc. for each month of a project.
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Plant & Equipment List & Worker’s Job Titles
ⓒ David H Moloney
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Programme for Construction
Gantt Charts to plan and schedule projects
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Primary Substation-
Chiller Plant
Pump House
IRRIGATION WATER TANKS
Irrigation Pump House-
POTABLE/FIRE WATER TANK
Programme using Timeline & 3D Images
Airport Central Utility Yard
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Pump House
Piling
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Primary Substation
Chiller PlantPump House
Irrigation Pump House
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Primary Substation-711
Chiller Plant-714Pump House-715
Irrigation Pump House-716
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Primary Substation-711
Chiller Plant-714Pump House-715
IRRIGATION WATER TANK
Irrigation Pump House-716
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Primary Substation-711
Chiller Plant-714Pump House-715
IRRIGATION WATER TANK
Irrigation Pump House-716
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Primary Substation-711
Chiller Plant-714Pump House-715
IRRIGATION WATER TANK
Irrigation Pump House-716
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Primary Substation-711
Chiller Plant-714Pump House-715
IRRIGATION WATER TANK
Irrigation Pump House-716
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Primary Substation-711
Chiller Plant-714Pump House-715
IRRIGATION WATER TANK
Irrigation Pump House-716
POTABLE/FIRE WATER TANK
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Miscellaneous
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Structural Steel
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Airport Roof Truss
ⓒ David H Moloney
Str
uctu
ral S
tee
l
Brief Description
Roof Truss 190 tonne in weight. Sections welded together on
trestles and the truss is lifted into position.
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Airport Roof TrussS
tru
ctu
ral S
tee
l
Roof Truss Sections Roof Truss Sections assembled on trestles
Trusses weigh 190 tonnes Crane Demag CC 8800
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Airport – Roof Section Mock-up S
tru
ctu
ral S
tee
l
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Airport Piers Roof Frames S
tru
ctu
ral S
tee
l
Sections assembled on trestles
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Pedestrian Boarding Bridges & Bridge House S
tru
ctu
ral S
tee
l
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Pedestrian Boarding Bridges & Bridge HouseS
tru
ctu
ral S
tee
l
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Pedestrian Boarding Bridges & Bridge HousesS
tru
ctu
ral S
tee
l
Mock-up
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Airport Roof TrussS
tru
ctu
ral S
tee
l
![Page 203: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/203.jpg)
Airport Roof TrussS
tru
ctu
ral S
tee
l
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Piers ConstructionS
tru
ctu
ral S
tee
l
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Piers ConstructionS
tru
ctu
ral S
tee
l
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Roof Covering
ⓒ David H Moloney
Str
uctu
ral S
tee
l
Brief Description
Sequence is
Fix bottom sheet
Fix Vapour barrier
Fix Top Hat section and clips
Fit Insulation
Fix top sheet
![Page 207: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/207.jpg)
Roof Covering
ⓒ David H Moloney
Str
uctu
ral S
tee
l
![Page 208: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/208.jpg)
Roof Covering
ⓒ David H Moloney
Str
uctu
ral S
tee
l
![Page 209: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/209.jpg)
Roof Covering
ⓒ David H Moloney
Str
uctu
ral S
tee
l
![Page 210: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/210.jpg)
View from ATC TowerM
isce
llan
eo
us
![Page 211: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/211.jpg)
View from ATC TowerM
isce
llan
eo
us
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View from ATC TowerM
isce
llan
eo
us
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Tower ConstructionC
on
cre
te
Brief Description
Air Traffic Control Tower constructed
using a jump-up shutter system.
![Page 214: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/214.jpg)
ATC Tower CladdingC
on
cre
te
![Page 215: Heathrow 3rd Runway Construction](https://reader034.fdocuments.in/reader034/viewer/2022042520/587059e31a28aba2118b63b1/html5/thumbnails/215.jpg)
Production by David H Moloney
My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ