HEADER COPY (36PT) · •Product, Utility and Fire-Fighting Piping Design/Stress Analysis •Piping...

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ROTARY

Transcript of HEADER COPY (36PT) · •Product, Utility and Fire-Fighting Piping Design/Stress Analysis •Piping...

Page 1: HEADER COPY (36PT) · •Product, Utility and Fire-Fighting Piping Design/Stress Analysis •Piping System Layouts ... Uhde (Thailand) Limited . 1993: Thai Tank Terminal Naptha Tanks,

ROTARY

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Contents 1. Rotary Engineering Corporate Profile

2. Thai Rotary Engineering Public Company Limited

3. Project Showcase

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ROTARY

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o ROTARY is one of the region’s leading oil and gas infrastructure services companies with extensive international experience offering fully integrated engineering design, procurement, and construction (EPC) services to the oil and gas, petroleum, petrochemical and pharmaceutical industries.

o Headquartered in Singapore, Rotary has established a strong presence in the Asia-Pacific region and continues to make its mark as a global player. Established in 1972, Rotary has forged a reputation built on its hallmark traits of providing quality services, within budget, safely and on-time delivery. Today, Rotary boasts a total strength of over 7,000 employees which include a highly and multi-skilled workforce that forms the mainstay of its core EPC services.

o Singapore remains a key market for Rotary while it actively seeks business opportunities overseas. Rotary has subsidiaries and associate companies in Malaysia, Thailand, Indonesia, India, Oman, Vietnam, Saudi Arabia and the United Arab Emirates.

o Rotary is ISO 9000, ISO14000, OHSAS certified and is listed on the mainboard of the Singapore Exchange since 1993. 4

About Rotary

Chairman’s Statement

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Why Rotary

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Our Vision, Mission, HSE Policy Statement & Core Values

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OUR VISION We aspire to be an excellent global engineering, procurement and construction company. OUR MISSION Our mission is to provide quality services that consistently meet our clients' needs and expectations through excellence in our operations. HSE POLICY STATEMENT Our mission is to provide a safe working environment for our employees, protection of the environment, safeguarding owners' plants and equipment. CORE VALUES S - Safety above all, to protect our equipment, the environment and ourselves T - Teamwork to achieve quality products and services R - Recognition of employees' contribution and development of their potential I - Inculcation of continuous work improvement as our culture D - Development of pride and ownership in our work E - Excellence in all our efforts to meet our vision

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Our Commitment to Safety, Quality & Productivity

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Global Workforce

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Ready, Anytime, Anywhere. Our projects take place around the world so we have to be able to mobilize the right people where they are needed with greatest speed and highest efficiency level. Our Global Work Force (GWF) scheme allows us to do just that. Through GWF, we have grown our own team of engineers and craftsmen who are readily deployed anywhere in the world and attuned to the Rotary Brand of Service Delivery. Our Overseas Training and Test Centres in China, India and Saudi Arabia serve to strengthen our workers’ language and technical skill sets. To date, we have trained over 1,000 employees to levels of high skills proficiency and it’s our clients who are benefiting from this growing workforce of technical experts. We build smart teams.

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ROTARY WORLDWIDE

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Rotary Group of Companies

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SINGAPORE HEADQUARTERS No. 17 Tuas Avenue 20 Singapore 638828 Tel: (65) 6866 0800 Fax: (65) 6866 0999

SINGAPORE No. 61 Jurong Island Highway Singapore 627860 Tel: (65) 6866 0000 Fax: (65) 6866 0199

OVERSEAS OFFICES

SINMEC ENGINEERING SERVICES (INDIA) PRIVATE LIMITED “West Minister Building", New No.70, Old No.108, Dr. Radha Krishnan Salai, Mylapore, Chennai – 600004 Tel: (91) 4026 8800 Fax: (91) 4026 8811 BATAM, INDONESIA Jalan Brigjen Katamso, 6KM Tanjung Uncang Batam, Indonesia Tel: (62 778) 391 888 Fax: (62 778) 392 189 JAKARTA, INDONESIA Menara BCA 50th Floor JL. MH. Thamrin No.1 10310 Jakarta, Indonesia Tel: (62 21) 2358 4426 Fax: (62 21) 2358 4401 MALAYSIA 16 Jalan PJS 7/21, Bandar Sunway Petaling Jaya 46150, Selangor Malaysia Tel: (603) 5631 5370 Fax: (603) 5631 5378

SAUDI ARABIA PO Box 10162 Jubail Industrial City 31961 Kingdom of Saudi Arabia Tel: (966 3) 356 9700 Fax: (966 3) 356 9749 Fax: (966 3) 340 7537 THAILAND 168 Moo5, Sumnaktorn Subdistrict Banchang District Rayong 21130, Thailand Tel: (66) (0)3892-3500 Fax: (66) (0)3892-3549 UNITED ARAB EMIRATES Fujairah Free Zone Phase II Block E PO Box 5052, Fujairah United Arab Emirates Tel: (971 9) 228 2450 Fax: (971 9) 228 2451

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1. Corporate Profile

2. Thai Rotary Engineering Public Company Limited

3. Project Showcase

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Thai-Rotary Engineering Public Limited Company has been in Thailand for 20 years

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1993

Established

1999

Achieved ISO 9001 : 1994 Certification

2004 - 2007

Certified:

-ASME “U” , “S” and National Board of Boiler and Pressure Vessel “R” stamp

-ASME “PP” stamp

-“U2” Stamp

2008

Converted to “Public Company Limited”, with registered capital THB 300,000,000

–Certified for TIS/OHSAS 18001 by SGS

2013

Celebrated TREL’s 20 Years Anniversary

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TREL is ISO, TIS and OHSAS Certified

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ASME “U” , “U2”, “S”, “PP” and The National Board “R”, “NB” Certificates

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TREL is proud to have received multiple awards in Safety and Project Achievements

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Rotary’s Expertise

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o Bulk liquid storage terminals

o Integrated tankfarms (offsite & utilities)

o LPG storage facilities

o Petroleum refineries

o Petrochemical & chemical plants

o Jetty topsides

o Process modules

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Why Thai Rotary

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Engineering Perfection Is In The Details At Rotary, we believe that a firm foundation is key. And in our scope of services, that foundation is laid at the design phase. Here we have it planned and drawn to perfection thanks to our elite team of multi-disciplined engineers. Disciplines include: process/chemical, civil and structural, mechanical, piping, tankage, electrical and instrumentation engineering.With the support of our design centres in India and Thailand as well as our 3D modeling centre in China (using the state-of-the-art Smart Plant suite of products for EDMS, 3D modeling and other design work), our engineering team in Singapore lays the foundation for each outstanding project that bears the Rotary mark of quality. More than 200 multi-disciplined design engineers

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Engineering: Global Offices with Smart Tools

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Engineering Services

• 3-D modeling

• Feasibility study

• Pressure vessel design

• FEED study

• Procurement assistance

• Basic engineering

• Construction support

• Detailed engineering

India

~24 pax

Thailand

~26 pax

Singapore

~147 pax

Our Thailand team’s strength and expertise is strongly focused on

Tankage and Mechanical Works.

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TREL’s Engineering Expertise

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Discipline

Tankage • Design of API 650 and API 620 Storage Tanks with Cone, Dome or Floating-Roof Configuration

• Detailed Tank Construction drawings • Aluminum or CS Internal Floaters • Tank's Fire-Fighting Systems (Water Spray and Air Foam Systems) • Sizing and Selection of Tank's Accessories and Appurtenances • Spiral Staircase and Tank Bridge Design

Piping • Equipment Layouts and Plot Plans • Product, Utility and Fire-Fighting Piping Design/Stress Analysis • Piping System Layouts - Products, Utilities and FireFighting • Piping Isometric Drawings • Pipe Spool Sheets for Shop-Fabrication • Pipe Support Design • Piping Classification and Material specification

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TREL’s Engineering Expertise

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Discipline

Pressure Vessel

• Design of ASME Section VIII for Spherical Tanks, Pressure Vessels, Columns Reactors • ASME Certified U,U2, R, S, PP & NB • Finite Element Analysis • All kinds of construction materials CS, SS, Duplex, etc.

S & T Heat Exchanger

• Design of ASME Section VIII and TEMA Standard for Shell & Tube Heat Exchangers • Thermal Design & Calculation by HTRI • Finite Element Analysis • All kinds of construction materials CS, SS, Duplex, etc.

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TREL’s Engineering Expertise

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Discipline

Civil and Structural

• Foundations • Reinforced Concrete Structures • Steel Structures • Oily and Product Waste Water Drainage Systems • Infrastructures • Building Works • Design Specifications • Construction Specifications • Design Calculations and Computer Analysis • Steel Detailing

Electrical & Instrumentation

• Supply, Distribution, Protection, Communication, Security and UPS Systems • Substation and Switch room Design • Local and remote instrumentation design • Tank Instruments and Gauging Systems • Process and TUV certified Programmable Logic Controllers • Truck and Railcar (Un)loading Systems • Emergency Shutdown and Safeguarding Systems • Specification and Requisition of E&I equipment

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TREL: Precise Engineering and 3D Tank Design

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PROCUREMENT & LOGISTICS

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We’re Well Connected

Our depth of presence in the industry over the years has meant that we have built up a vast network of trusted suppliers with reliable products. As a result, you benefit from the cost savings we enjoy through bulk procurement. And because our expeditors keep a very tight watch on schedules, you can be assured that materials will arrive on time. With Rotary by your side, gone are the days when late delivery of supplies delay completion of your projects. It is often our clients who set their own budgets, brief us on the brand and quality of materials preferred. We ensure we stick to specifications and keep things within parameters – because we can.Because we are connected, you are too.

Our one-stop solution provides 3rd-party logistics and warehouse management for bulk materials, engineered equipment and spares

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Procurement: Centralized Buying & Material Management System

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Services and Capabilities

• Vendor Pre-qualification

• Tender, preparation and evaluation of

material bids

• Contract negotiation

• Equipment specifications

• Procurement of equipment and materials

• Inspection services (Shop and Field)

• Warehousing

• Cost reporting to clients

• Custom clearance

• Import and re-export

• BOI privilege

• Over size cargo

• Special air freight

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CONSTRUCTION

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Rotary has a long history of providing multi-disciplinary, turnkey EPCM solutions in the fields of bulk liquid storage terminals, tank farms, offsite and utilities for refineries and petrochemical plants. In short, we know precisely what it takes when it comes to designing and constructing tanks for bulk liquid storage. Our tankage capabilities include full EPCM tankage solutions, prefabrication of tank plates, spiral staircases, tank bridges, accessories and appurtenances.

Our capabilities extend to tall tank types including spheres, double-walled tanks, low temperature tanks, horizontal vessels ("Bullets"), cone roof, dome roof and floating roof tanks.

To be time and cost effective during the construction process, Rotary also utilizes mechanization and automation such as automated vertical and horizontal welding machines to enhance productivity. We are also tank erection specialists of API 650 & API 620 standards and hold ISO 9001:2008, ISO 14000, OHSAS 18001 certifications; ASME “U”, “S”, “PP”, “U2” and “R” stamps for pressure vessel fabrication and an approved vendor for Saudi Aramco.

TANKAGE MECHANICAL E&I CIVIL PROCESS PLANT

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TREL offers both shop fabrication and field erection construction services to serve valued clients

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Total Area : 68,800m2 (43 Rai)

Shop Floor Area : 11,500m2

Workforce : Staff 220

Shop : 150 Field : 1,000 Production/Month

Shop (Structure):200-300 Ton

Shop (Tankage):2,000 Ton Field Erection:2,000 Ton

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Thai-Rotary’s Workshop and Fabrication Yard

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Workshop Equipment

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Workshop Equipment

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Welding Processes/ Machines for Fabrication

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Welding Processes/ Machines for tank erection

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Inspection and Testing Tools & Equipment

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1. Rotary Engineering Limited Corporate Profile

2. Thai Rotary Engineering Public Limited Corporate Profile

- Shop Fabrication and EPC

- Project Track Record

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TREL fabricates various equipment for the Oil & Gas industry

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TREL fabricates various equipment for the Oil & Gas industry

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TREL fabricates various equipment for the Oil & Gas industry

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Column Project Description • De-sanding Package of PTTEP LKU-F Project for Schlumberger (September 2015)

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We fabricate and transport heavy and over-sized equipment for our valued clients

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Project Description • 4.7m D by 34m length, 108 ton Purge Bin for delivery to JG Summit Petrochemical, Philippines.

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We fabricate and transport heavy and over-sized equipment for our valued clients

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Project Description • 5.6 m. D x 25 m. L, 85 tons Storage Drum for Uhde (Thailand) Limited

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1993: Thai Tank Terminal Naptha Tanks, Thailand

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SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction and associated Piping ,Mechanical ,Civil & Structural, E&I works.

Project Description •1 x 5,500 cbm EFT Naptha Tank (60m D and 20m H) •1 x 2,500 cbm EFT Naptha Tank (40m D and 20m H)

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1995: TPI (IRPC) Crude Oil Storage Tank, Thailand

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SCOPE OF WORK 1. Supply 2. Fabrication 3. Erection

Project Description •4 x 110,000 cbm single deck EFT tanks •Each tank 80m D, 23m H

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1997: Map Ta Phut Tank Terminal, Thailand

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SCOPE OF WORK 1. Fabrication 2. Erection

Project Description •3 x 100,000 cbm double-deck EFT tanks

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2000: Thai Tank Terminal Phenol & Acetone Tanks, Thailand

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SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction

Project Description •4 Dome Roof Tanks •Total capacity 30,750 cbm

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2001: ABB-Petrofac Ohanet Development Project, Algeria

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SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction

Project Description •4 x 550 cbm Spherical Tanks •Each tank 10.2m D

TREL’s first overseas project, successfully delivered in 12 months.

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2004: PTT PCL LPG Spherical Tank, Thailand

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SCOPE OF WORK

1. Engineering 2. Procurement 3. Construction

Project Description • 1 x 6,000 cbm spherical storage tank

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2006: RRC (PTT GC) Condensate Storage Tank, Thailand

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SCOPE OF WORK 1. Engineering 2. Fabrication 3. Erection

Project Description •3 x 100,000 cbm double deck EFT tanks (78m D, 23m H) •2 x 1,005 cbm cone roof tank (12.5m D, 13m H)

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2006: TPC Vina VCM Spherical Storage Tank, Vietnam

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SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction

Project Description •1 x 10,000 cbm spherical tank •26.8m D

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2006: ATC II (PTT GC) Tank Farm, Thailand

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SCOPE OF WORK 1. Fabrication 2. Erection (with U2 Stamp)

Project Description •Total 32 nos. of atmospheric tanks and 2 nos. of spherical tanks •Total capacity 121,700 cbm

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2006: TPX (Bechtel) Revamp Project, Thailand

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SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction

Project Description •10 nos. of atmospheric cone roof tank •Total capacity 30,440 cbm

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2006: MOC Tank Farm Unit Project, Thailand

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SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction and associated Piping ,Mechanical ,Civil & Structural, E&I works.

Project Description •11 nos. atmospheric tanks and 9 nos. spherical tanks •Total capacity: Atm – 143,000 cbm Spherical – 44,700 cbm

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2006: MOC Tank Farm Unit Project, Thailand ________________________________________________________________________________________________________________________________________________________________________________

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2006: Universal Terminal Project, Singapore

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SCOPE OF WORK 1. Construction

Project Description •73 nos. of Atmospheric Tanks •Total capacity of 2.3 million cbm

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2008: PTTAC AN and MMA Project, Thailand

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SCOPE OF WORK Atmospheric Tanks 1. Fabrication 2. Erection

Project Description 15 nos. of atmospheric tanks and 2 nos. spherical tanks (with U2 Stamp) Total capacity: Atmospheric Tanks- 30,550 cbm; Spherical Tanks – 4,800 cbm

Spherical Tanks 1. Engineering 2. Procurement 3. Construction

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2009: PTTTANK Ammonia Tank & Facilities Project, Thailand

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Project Description 1 no. of Double Wall (Full Containment) tank Total capacity: 50,000 cbm. Associated facilities including In-tank submersible pumps, Marine Loading Arm, BOG

Compressors, LP Ground Flare, Heating unit, Piping Work, Civil & Structural Work, E&I Work

SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction & Commissioning

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PTTGC - Butene-1 Storage Tank Project Thailand

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SCOPE OF WORK Engineering Design, Procurement and Construction: 1. Civil 2. Sphere Tank

Project Title Butene-1 Storage Tank Project

Client PTTGC

Main Contractor Rotary Engineering Ltd

Date of Commencement Feb 2012

Date of Completion May 2013

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PTTGC - Butene-1 Storage Tank Project Thailand

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Project Description Basic and detailed engineering for 1 no. of Spherical tank

which involves civil (foundation and dike) works. Spherical tanks design under ASME Section VIII Div. 2

(with U2 Stamp).

Spherical tank product: Butene-1 (C4H8).

Tanks (empty weight) – 560 tons Engineering, Procurement, Construction, Testing, Pre-

commissioning, Mechanical Completion and putting into service of the Facilities until Notice of Mechanical Completion

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2014-2016 : PTTLNG Phase II Project

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2014 – 2016 : PTTLNG Phase II Project

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LNG Receiving Terminal Expansion Project Phase II.

• Project Description : Fabrication & Construction for Mechanical work for 2 nos 160,000 m3/tank

• Scope of Work : Construction • Client : IHI Corporation • Owner : PTTLNG Company Limited • Project Location : Map Ta Phut

Industrial Estate, Rayong, Thailand • Duration : July 2014 - December 2016

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Project Group Reference

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Singapore Parallel Train The Singapore Parallel Train project is an integrated petrochemicals project that started construction in the refinery and chemical hub of Jurong Island. The project includes a steam cracker ethylene complex and two downstream plants for the production of various petrochemicals. 337,000 diameter-inch piping fabrication and erection 127,000 diameter-inch small bore fabrication Underground piping works includes excavation, backfilling, concrete & steel bar reinforcement

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Other Process Plants • Shell Mono Ethylene Glycol Plant • ITRO ISOTHERM Power Plant • Neste Oil Singapore - Neste Biofuel • Nexsol Singapore - Nexsol Biodiesel Plant • Shell Eastern Petroleum - Shell Ethylene Cracker Comple t • Shell Eastern Petroleum - Shell Houdini Bukom Refinery Modification • Stepan Asia Pte Ltd - Stepan Phase 1

Other Project Showcase / Process Plants

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ROTARY