HDL.CR-812161 Development of a Fluidic, Hydraulic Servovalve · 3. Multistage amplifier...

58
• • / - , ,ir S~Is. HDL.CR-812161 February 1981 - Development of a Fluidic, Hydraulic Servovalve 1 ~repare.d by .. D N. Wormley, D. Lee, and K-M. Lee ,EFF LAuMAssachtsetts Institute of Technology 198 2 "e.lAmbridge, MA 02139 Vder contract DAAG-39-77-C-0216 V \ .I\ U.S. Army Electronics Research and Development Command Harry Diamond Laboratories Adelphi. MD 20783 Appwd ev f Pubflc vol... ftetebuton wotlwhsd. "-4 S... 1 Iii

Transcript of HDL.CR-812161 Development of a Fluidic, Hydraulic Servovalve · 3. Multistage amplifier...

• • / - , ,ir

S~Is.

HDL.CR-812161February 1981

-

Development of a Fluidic, Hydraulic Servovalve

1~repare.d by.. D N. Wormley, D. Lee, and K-M. Lee ,EFF

LAuMAssachtsetts Institute of Technology 198 2

"e.lAmbridge, MA 02139

Vder contractDAAG-39-77-C-0216

V\ .I\

U.S. Army Electronics Researchand Development Command

Harry Diamond Laboratories

Adelphi. MD 20783

Appwd ev f Pubflc vol... ftetebuton wotlwhsd.

"-4

S... 1 Iii •

J.

Then findings in this report ore not to be construed as an official

Department of the Army position unless so designated by othaauthotited documnents.

Citation of manufacturers' or trade names does not constituteI, ~an offcial Indoramernnt or approval of the use thereof.

Destro y thsrpr when It is no longsz needed. Do not return

it to th -gnt

.4 Pe

SECURITY C IFICATION OF THIS PAGE (*%on Date Ento.ra /DL 1' -.ZL 1EPOR DOCMENTTIONPAGEBEFORE COMPLETING FORM

I.RPRV CCSiNN.3 REPIPIT NUMBE~7 ~RE

( , 2JAL 1977 -198DEVELOPMENT OF A FLUIDIC, HYDRAfJ'.. A-i1/16EVOVALVE * ,ERFORMING OP- REPORT'NUMBER

:)NTRACT OR GRANT NUMBER(&)

W9ormley D./Leej

9. PERFORMING ORGANIZATION NAME AND ADDRESS i0. PROGRAM ELEMENT, PROJECT, TASKMasschusttsAREA &WORK UNIT NUMBERS

Cambridge, MA 02139 Prog. Ele.: 6.11.02.A

It. CONTROLLING OFFICE NAME AND ADDRESS .U....RMITE- -

U.S. Army HryDaodLaboratories 11 --___________

A0,PQwere phi, MD 20783 5614. ONITORING AGENCY NAME & ADDRESS(if different from Controlling Office) IS. SECURITY CLASS. (of this report)

UNCLA\SSIFIlED

16. DISTRIBUTION STATEMENT (of thls Repo~t)

Approved for public release; distribution unlimited.

17. DISTRIBUTION STATEMENT (of the abstract mntered In Block 20, If different from Ray -ut)

DRCMS Code: 1611;02.H._44,A0011

19. KEY WORDS (Continue on revere*saide if necessary and Identify by block number)

ServovalveLaminar Proportional AmxplifierFluidic dain Block

20. ABSThACT (Caatnuo so ue po e-s abb naecwiay ac~ icer~ti4- by block number)

.ýThis study focuses upon the analysis, design and experimentalevaluation of a hydraulic servovalve constructed from laminar pro-portional fluid amplifiers and resistance feedback elements. Aservovalve has been developed in which the pressure/flow character-istics can be contoured to match a specific application throughappropriate design of the proportional amplifiers and selection ofthe feedback elements.

DD FOA 147n EDITION OF I NOV 65 IS OBSOLETE UNCLASSIFIED 5)31 SECURITY CLASSIFICATION OF THIS PAGE (Whten Doata Efntered)

UNCLASSIFIEDSECURITY CL ASSIFICATION OF THIS PAGE(Wlu, Data Entoted)

20. Abstract (Cont'd)

A set of design equations have been derived to select theappr.priate feedback elements. From the design procedures, twovalve configurations have been constructed and tested. Experi-mental evaluations of the two configurations in terms of staticpressure and flow gains and dynamic response have agreed closelywith analyses...

UNCLASSIFIED2 SECURITY CLASSIFICATION O- THIS PAGE(Whan Data Entered)

CONTENTS

Page

1. INTRODUCTION ............... .................. 5

2. SERVOVALVE CONFIGURATION DEVELOPMENT ................. 7

2.1 Laminar Proportional Amplifier Gain Block ....... 72.2 Servovalve Configuration ........................ 122.3 Servovalve Static Characteristics ............... .. 42.4 Component Selection ............................. 222.5 Small Perturbation Characteristics.............. 23

3. PROTOTYPE SERVOVALVE CONSTRUCTION AND EVALUATION ..... 24

3.1 Servovalve Construction ......................... 243.2 Resistor Chz'racteristics ........................ 273.3 Multistage Amplifier Characteristics ............ 313.4 Servovalve Static Characteristics ............... 343.5 Servovalve Efficiency and Quiescent Flow ........ 35

4. SERVOVALVE DYNAMIC PERFORMANCE ....................... 37

4.1 Dynamic Model .................................... 374.2 Experimental Dynamic Performance ................ 39

5. SUMMARY AND CONCLUSIONS .............................. 43

NOMENCLATURE ............................................... 45

DISTRIBUTION ............................................... 47

iAccession For

CýT RA&I]v: ..' TA•B []

"* I'.. i'2 c a •d ' '

3

FIGURES

Page

1. Closed center spool valve ............................. 6

2. Scaled drawing of HDL 3.1.1.8 laminate ................ 9

3. Multistage amplifier configuration .................... 10

4. Multistage amplifier output characteristics ........... 11

5. Fluidic servovalve development ........................ 13

6. Fluidic servovalve schematic ........................... 15

7. Servovalve blocked load pressure ...................... 18

8. Servovalve no load flow ............................... 19

9. Servovalve characteristics for values of a, 3 and y... 20

iC. Schematic of servovalve design ........................ 26

11. Pressure feedback resistor design ..................... 28

12. Resistor characteristics ............................... 30

13. Configuration 1 servovalve output characteristics ..... 33

14. Configuration 2 servovalve output characteristics ..... 34

15. Servovalve efficiencies ................................ 36

16. Amplifier and servovalve blocked load frequencyresponse ................................................ 40

17. Amplifier and servovalve no load frequency responses.. 41

TABLES

1. Fluidic amplifier configuration ....................... 25

2. Resistor dimensions and values ........................ 29

3. Servovalve configurations .............................. 32

4

1. INTRODUCTION

Hydraulic control systems are widely used in applications where high

force levels, fast response and high power to weight ratios are desired.Applications requiring these features include the positioning of aero-

dynamic control surfaces, precision control of machine tools, marine con-

trol equipment and mobile equipment control systems.

The primary power modulation element utilized in high performance

hydraulic servosystems are servovalves. These valves are typically con-

structed as several stages with initial stages consisting of flapper

nozzle or jet pipe valves and final stages employing sliding plate or

spool valves. A final stage flow control spool valve is illustrated in

Figure 1 with the output pressure/flow characteristics typical of a

commercial spool valve. 1

In electrohydraulic servovalves an electrical transducer such as a

torque motor or voice coil is coupled with an initial valve stage so that

an electrical input can modulate the valve. Valves have been developed

also with direct mechanical modulation of the first stage and in the last

few years several development efforts have led to valves which accept low2

level fluidic inputs.

The classes of valves cited above may have many different combinations

of input and first stage elements. However in almost all commercial units

the inal power level modulation stages consist of sliding spool or plate

elements. The moving mechanical elements in these valves are associated

with a sensitivity to contamination and requirements for tight manu-

facturing tolerances which result in a significant fraction of valve cost.

The high reliability, insensitivity to extreme environments and low

cost associated with no moving part fluidic elements and the potential for

weight and size reduction in comparison to conventional valves are attrac-

tive features for servovalves. In applications where these attributes are

iJ. F. Blackburn et al., Fluid Power Control, The M.I.T. Press,Cambridge, MA (1960).

2R. Deadwyler, Two Stage Servovalve Development Using a First-StageFluidic Amplifier, Harry Diamond Laboratories, HDL-TM-80-21 (July 1980).

4: 5

Suppl ].

QS

(a) Valve schematic

x~

x

(b) Valve characteristics

Figure 1. Closed center spool valve.4

6

'''-TA.

important such as in aircrai-, marine and ground vehicle control systems

and where the quiescent power drain associated with open-center fluid

valves can be accommodated, fluidic servovalves have high potential.

This study focuses upon the conceptualization, analysis, design

and experimental evaluation of a hydraulic servovalve constructed from

laminar, proportional fluidic elements and resistance feedback elements.3The basis for the development is the laminar proportional amplifier (LPA).

For the laminar proportional element, the static and dynamic characteristics

are well documented, procedures are available to aid in the design of multi-4

stage amplifier systems and standardized manufacturing techniques have5

been developed. With the use of LPA elements as a basic building block,

a servovalve has been developed in which the pressure/flow characteristics

can be contoured to match a specific application through the appropriate

design of the proportional amplifiers and selection of the feedback elements.

In the development a set of design equations is derived to select the

appropriate feedback elements. By the design procedures two valve con-

figurations have been constructed and tested. Experimental evaluations of

static pressure and flow gains and dynamic response for the two config-

urations have agreed closely with the analyses.

2. SERVOVALVE CONFIGURATION DEVELOPMENT

2.1 Laminar Proportional Amplifier Gain Block

The basis for the servovalve development is the laminar pro-

portional fluidic amplifier. Several laminate designs have been developed

3 F. M. Manion and T. M. Drzewiecki, Analytical Design of LaminarProportional Amplifiers, Proceedings of the HDL Fluidic State-of-the-ArtSymposium, Vol. 1, Harry Diamond Laboratories (October 1974).

4 T. M. Drzewiecki, et al., Computer Aided Design Procedure forLaminar Fluidic Systems, Journal of Dynamic Systems, Measurement andControl, Vol. 97, No. 4 (1975).

5L. E. Scheer et al., Manufacturing Techniques for Producing HighQuality Fluidic Laminates in Production Quantities, 20th Anniversary ofFluidics Symposium, ASME (November 1980).

I

*....... . .4, ' :,.-: <,'V'. 1'".'-',A p, $".

including the 3.1.1.8 design shown in Figure 2 which is used in this

study. These laminates may be coupled together to form multistage pro-6

portional gain blocks. A three stage block has been assembled as

described in Section 3. The proportional multistage gain block is repre-

sented schematically in Figure 3 with its nondimensicnal output charac-

teristics illustrated in Figure 4. The output pressure/flow characteristics

of the gain block can be represented quite accurately as shown in Figure 4

with the following expression:

Lcd ] PodQ- tanh[ (iLs cds ods

where

Q = output load flowod amplifier output pressure differential

P = amplifier input pressure differential

cdQLs = saturation output load flow

P ods= saturation amplifier output pressure differential

and where the saturation control pressure is defined:

Qods Ls (2)

cds K KqP q

with the incremental amplifier static pressure gain (Kp and flow gain

(K )defied a(Kq defined as

_ odKp I (3)

9cdQL = 0

aQL

q aPcd Pod-O

6D. Lee and D. N. Wormley, Multistage Hydraulic Summing andSignal Processing Amplifiers and Fluidic Input Servovalve Development,Harry Diamond Laboratories, HDL-CR-76-233-1 (1976).

8

0 5 0b~

"1.25b-- 8.00 bs

1.25b

S1.00 b s

A

Figure 2. Scaled drawing of HDL 3.1.1.8 laminate.

'p .

-9 1,

or

P Cý Pcd6 c

Figure 3. Multistage amplifier configuration.

11

1.0

/Pc 0.5, 1.0, 1.5

0.5 000 /cd cds

0 0

0 Pod/Pods

0 0.10

1.0

0.5 tanh function0

*----- J , t . : : • cd/Pcds-2.0 -1.0 01.0 2.00

0 0-.0

(b) Amplifier pressure gain.

0 /Qs

1.0. •__

0.5' 0 tanh function

- -. 0 1.0 2.0

~0.5

":i!. '-1.0

•t' ,(b) Amplifier flow gain.(a) T Figure 4. Multistage amplifier output characteristics.

P11

-1.

and where the incremental quantities K and K are related by the incre-P qmental amplifier flow/pressure characteristic:

9QL KK - = q (5)

qp @Pod P =constant KpIr cd

2.2 Servovalve Configuration

The basic gain block output pressure/flow characteristics

described by equation (1), and shown in Figure 4 are relatively

linear with respect to the output pressure/flow characteristic for a

specified value of input pressure differential. The gain block output

characteristics have a high sensitivity of output flow to output pressure.

To achieve the typical spool valve flow control characteristics shown in

Figure 1, modification of the gain block characteristics is required so

that the sensitivity of output flow to output pressure is significantlyreduced. The desired modification can be achieved by using feedbackprinciples. The conceptual development of a fluidic servovalve is illus-

trated :.n Figure 5 where the influence of positive pressure feedback

and negative flow feedback is illustrated.

In Figure 5a, the bash proportional amplifier is augr.ented

with input resistors Ri and pressure feedback resistors Rfp. As a

differential input signal (P ) is applied to the configuration andid

pressure develops across the load (P ), this pressure is fed back throughod

Rfp to innrease the differential pressure (Pcd) at the amplifier control

ports and increase the load pressure. This positive pressure feedback

alters the slope of the output pressure/flow characteristic and modifies

the intercept of the characteristics on the output pressure axis as shown

in the figure.

In Figure 5b, the proportional amplifier is augmented with a

flow sensing resistor RQ, flow feedback resistors Rfq and input resistors

R . As an input pressure differential (P is applied and flow develops

12

S~~~~~~~~~~~~................., .... •.• .. •.r'.•,,...-...

QL

-ods ods

Ri tRi

Pit Pir

(a) Proportional amplifier with positive pressure feedback

LQ!Rfql ';JR fq Lid;P

L LR, R

Pi£iit

(b) Proportional amplifier with negative flow feedback

P Pressure drop across load Rfp Pressure feedback resistance

L f

Q = Output load flow Rf Flow feedback resistance

Pid = Pi - Pir = Sprvpvalve Ri Servovalve input resistanceinput pressuredifferential R Flow sensing resistor

Q

Figure 5. Fluidic servovalve development.

13

through the load, a pressure drop occurs across the flow sensiug resistor.

This pressure drop is fed back through resistors R to decrease thefq

pressure differential (Pcd) at the amplifier control port and reduce the

flow to the load. This negative flow feedback reduces the sensitivity of

the output flow to output pressure and generates a flow control type of

characteristic. When both pressure and flow feedback features are com-

bined the valve configuration of Figure 6 is obtained. With the approp-

riate selection of feedback elements the characteristics of flow or

pressure control servovalves may be obtained. The basic configuration

depicted in Figure 6 is analyzed in the following sections.

2.3 Servovalve Static Characteristics

The static characteristics of the servovalve configuration may

be derived by combining the description of the gain block given in equation

(1) with the resistance element characteristics using flow and pressure

summation circuit analysis laws. In the derivation, it is assumed that

feedback and input resistance elements are linear.

By applying flow summation at the right and left amplifier con-

trol ports in Figure 6, the following equation may be derived:

Pi -P.r P -P -P P - P

it ir or PoZ Po or PcZ cr (Ri + + R R' (6)R fp Rfq

where each pressure is identified in Figure 6 and where R' is the parallel

combination of Ri, Ra, R and R witha fq fp

Ri = servovalve input resistance

R = amplifier control port input resistancea

R = flow feedback resistance

Rfp = pressure feedback resistance

By noting the relationships

' P P - P (7)id ix ir

P P P(8)

P r RQQL (9)or 09"' Q

14

>1 -

RQI

Raf p R a

oz L

Fiur . lidc evoavesceatc

oz

R R R15

..........................

where

R = flow sensing resistor

QL = output load flow

and defining the maximum output load flow QLM and maximum pressure drop

P LM across the load as K q pi)'.

QLM 1 + K R cds (10)qp a

P1Lm KpPcds

equations (1) and (6) may be combined to yield

QL + PL tanh[c P id + QL + -Y PLI (12)

where

id id idm

QL QL/QLmPL P P/Pm

with P idm maximum servovalve input pressure differential

Equation (12) is the general servovalve relationship between

the output press-tre/flow characteristic and the input control pressure.

The nonlinear, nondimensional equation is characterized by three para-

meters: P K PR d q idm (13)Ri Pcds R1 (l + KqpRQ)QLm

R'KqR ri 11Ct (14)qp Q Ltfp Rfq

K R'R_- (15)Rfp

16

------ ..------------ -...-.-.-.- .

The coefficient a is related to the input pressure gain while

g and y are related to the flow and pressure feedback coefficients. The

variable P varies from 0 to 1 and parametrerizes the PL/Q outputid L L

characteristic in terms of nondimensional input pressure.

The valve blocked load pressure is derived from equation (12)

by setting 0 and may be written as

1---n L YP d (16)2 L i[. i - P L

while the valve no load flow may be derived from equation (12) by setting

P L =0 to obtain

2 En -QL aPid (17)

The blocked load pressure equation (1-6) and no load flow

equation (17) are plotted as a function of input pressure in Figures 7

and 8. The blocked load pressure increases as the input pressure in-

creases and as the parameter y is increased corresponding to a reduction

in the pressure feedback resistor Rip. The no load output flow increases

with increasing input pressure and increasing values of 8. The value of

may be positive (Rfp < Rfq) or negative (Rfq < R p) depending upon the

values of the pressure and flow feedback resistors.

Values of positive g increase the flow while values of negative

$ decrease the flow for a given level of control pressure.

The complete valve characteristics computed from equation (12)

are shown in Figure 9 for selected values of a, ý and y. These curves

show that small values of a and ý generate characteristics that are

similar to those of a flow control valve. As a is reduced the flow

curves become a more linear function of input pressure. As a is increased

the valve characteristics tend to approach those of a pressure control

valve. From plots such as those generated from equation (12) a valve

may be designed by selecting appropriate values of c, 8 and y to have

characteristics similar to those of either a conventional pressure or flow

17

.7-4

ý4~

1 P64

Oý OD

H1

OD

0 0o

018

41 C 0

4-4. 4-'

00 0

t-4

0000 00

o ~ 0p44

c.'d

00HD

00

0D CD 0C

190

.75'

y 1.0

i d

0.-2.

-1.0 -0.5 0 0.5 1.0

-1.0L -0. 2. .05

200

1 .-0 .2 -

QL -0.5

1.01 0.2

y =1.0

0. 1.0 •id0.7

•.5

I' 0.25-1.0 -0.5 0 0.5 1.0

QL1.0.

a- 0.5

=0

0.5 y 1 . 0

-1.0 -0.5 0 0.5 1.0

QL

1.0. = 0.5

= -0.2

0.5 y 1.0

• -1.0 -0.'5 0 0.5 1.0

Figure 9. Servovalve characteristics for valuesof a, S and Y. (con'd)

21

control valve or to have a blend of pressure/flow control characteristics.

Thus, the valve may be specifically designed for matching a given load.

2.4 Component Selection

The three quantities a, B and y completely characterize the

N nondimensional output pressure/flow characteristics of the general valve

configuration. The values of the valve feedback resistances can be

selected to achieve the desired values of a, a and y. While a, ý and y

can be selected independently, the resistances are interrelated and are

also dependent upon amplifier parameters.

If it is assumed that a basic multistage gain block has been

constructed to provide the maximum required levels of absolute pressure

and flow, then the amplifier values of K Kq , Pcds L' Q s and R arep Pcs' Ls' PLs anRae

known. When these values are coupled with a set of desired values of

a, ý and y selected to yield the overall valve characteristics, the

following method may be used to select dimensior. ' values of feedback

resistances.

The value of a may be written as

P R Pit (8R' idm a KC =-R, Kp R R Kp Pid8

aLm a Mi

where it is noted that because R and R are usually small compared witha i

other resistances R'/Ri is approximated by R a/(Ra + R i). Thus from a and

amplifier parameters, Ri and the approximation to R' may be determined

when a maximum control input pressure differential Pidm is selected. Once

R' is calculated then Rip may be determined directly from the requirement

to match y in equation (11). The resistance Rfq is determined from the

requirement to match $ in equation (10) after the flow sensing resistor

R has been determined.Q

The flow sensing resistor R is selected to provide a lowQ

resistance so that the "low is not restricted through the load and

provide a sufficiently large resistance so that a reasonable value of

Rfq is obtained for the given value of 1. If Rfq is too small then the

amplifier output is loaded down and large feedback flows occur.

22

Based upon the detailed development of valve design pro-7cedures, a good guideline for RQ is given by

0.2 o.4

< R < 0.4 (19)

qP qP

Once R is selected all other design resistance values mayQ

be directly computed.

2.5 Small Perturbation Characteristics

The static characteristics of the servovalve for incremental

deviations from an operating point may be derived by linearizing the

nonlinear static characteristic. The result of linearizing equation

(12) is

Q [ (1 -) [ id + - 1)A L1 (20)

where A( ) indicates an incremental deviation.

The servovalve flow gain G and pressure gain G derivedq p

from equation (20) are

PLi K R'G Lp - P (21)

p ýidQL=0 R KPR'

Rfp

aQL

Gq 1 Pd 1L pR (22)

idP=0 i 1 + K R' 1 1 + (22)

fq fp p

7 D. Lee, The Analytical and Experimental Development of a FluidicServovalve, Massachusetts Institute of Technology, Ph.D Thesis

I (April 1980).

23

................

The valve blocked load pressure gain and no load flow gain

are expressed in equations (21) and (22) directly in terms of feedback

element and amplifier parameters. The pressure gain can be maximized by

setting Rp K R' which is equivalent to setting y = 1. If this con-p

dition is met the pressure gain approaches infinity and the output curves

approach horizontal lines in Figuie 9 indicating a load insensitivity.

The blocked load pressure gain is sensitivity to R For large R thefp* fp

positive pressure feedback is small and G /K approaches Ra/(R + Ri) andp p

for small values of Rfp Gp /Kp increases markedly as Rfp is reduced.

The flow gain given in equation (22) decreases as Rfp is

reduced and increases as p is reduced.fp

Both the valve pressure gain G and flow gain G are functionsP qof the amplifier pressure gain K and flow gain K • Because of the sero-

p qvalve positive pressure and negative flow feedback, the servovalve pressure

gain increases faster than the amplifier pressure gain while the servo-

valve flow gain increases less rapidly than the amplifier flow gain.

3. PROTOTYPE SERVOVALVE CONSTRUCTION AND EVALUATION

3.1 Servovalve Construction

The general relationships derived in the previous section havebeen used to design two prototype servovalve configurations. Both proto-

type servovalves have been constructed by using the three stage gain ampli-

fier summarized in Table 1 and lawinar flow resistors constructed from

small cross section rectangular passages. The servovalve's general

configuration is illustrated in Figure 10. The basic three-stage ampli-

fier is shown with the stages stacked back to back, separated by mani-

fold plates. The pressure and flow feedbacks as well as the flow sensing

resistors are connected directly to the output ports of the final ampli-

fier stage through a manifold. The low pressure sides of the feedback

resistors are connected to the control ports of the amplifier first stage

through flexible plastic hoses. Vent ports labeled V1, V and V are2 3

piped to the reservoir, A flapper nozzle valve driven by a torque motor

24

TABLE 1: FLUIDIC AMPLIFIER CONFIGURATION

A. LAMINATE DESCRIPTION

Parameter Value

Design HDL 3.1.1.8

Laminate Height h = 0.1 rm [0.004 in.]s

Supply Nozzle Width b = 0.5 mm [0.020 in.]s

B. THREE-STAGE AMPLIFIER

Number of Supply ] EstimatedSection aspect sections per pressure, Ps supply flow Qs

Stage ratio, (a=hs/1b.) amplifier (kPa) [psi] (m3 /s) [cis]-5

1 0.6 2 620 [90] 0.70 x 10 [0.433-5

2 0.6 3 2068 [300) 1.9 x 10 [1.18]-5

3 0.4 4 6895 [1000) 3.1 x 10 [1.91]

C. AMPLIFIER INCREMENTAL PARAMETERS

Parameter Value

p o3654 kPa [530 psid]

QLs 1.80 x 10-5 m3 [1.1 cis]

Pcds 9.96 kPa [1.45 psid]

3675 pp -6 3

K 1.805 x 10 -m /s/kPa [0.76 cis/psid]

-9 3K 4.99 x 10 -m /s/kPa tO.0021 cis/psid]qp

25

4. - -,' -.- 4 ; - , - -----. I.-- r 11 " I/

STorque totor

Flapper nozzle?Psl-valve

Feedback Input resistorlines N _ ,-- -ae

I_ Stage 1

p - Stg 2

I I

25.4 mm [1 in.]

Figure 10 Schematic of servovalve design.

26

' ..

'4is used as an input signal generator to the servovalve. It is connected to

the servovalve through the input resistor Ri.

The general servovalve configuration is a breadboard configuration

that permits measurement of pressures at each stage in the amplifier and

feedback network. It has been constructed by using HDL 3.1.1.8 laminates.

However, the overall configuration has not utilized the standard packaging

techniques which allow an integrated package to be constructed since it

was desired to make measurements in the servovalve at many intermediate

locations.

In all tests performed on the servovalves, Univis J-43 oil main-

tained at an operating temperature of 27%C was used. Under this conditionthe luiddenity s 82 2 4

the fluid density is 8.69 x 10 N-s /M and the viscosity is 1.88 x 102

N-s/rm2

Two servovalves have been constructed and tested. The two

valves are similar except for the values of feedback resistors. Servovalve

1 was constructed with a = 1.2, B - 0 and y = 1 while servovalve 2 was

constructed with a = 1.2, 8 = -0.2 and y 1.

3.2 Resistor Characteristics

Laminar flow resistors made from small cross section area

"-ectangalar ducts are used in the servovalve. The resistors were made

by cutting a slot in brass shim stock and sandwiching the shim stock be-

tween two manifold plates. This type of resistor is simple to construct

and is self-bleeding, i.e., air bubbles are forced out of the passageway

with the oil flow. An example resistor is shown in Figure 11. The shim

resistor includes serveral holes for mounting, alignment and porting.

The thickness of the shim, the width of the milled slot and the length

of the slot determine the resistance as well as the viscosity of the

fluid.

The dimensions and resistance values of the resistors used

in the servovalves are summarized in Table 2. The measured pressure-flow

characteristics of the feedback and input resistors are shown in Figure

12. They are linear over the range of the test,

27

††††††;. .

"--.203 mm [0.008 in.]0 0 Brass shim

A0 0

0 0

0.254 mm [0.010 in.]Milled slot

0 00 0I

25.4 mm [1 in.]

Figure 11. Pressure feedback resistor design.

28

TABLE 2: RESISTOR DIMENSIONS AND VALUES

Resistor Width Height Length Measured Estimated[mm] [umn] [mm] resistance inertance

5 2 5.N-s/m5 N-s /m5

R 0.533 0.813 12.7 2.48 x 1010 2.53 x 107i

10 7R1 0.304 0.813 8.89 5.30 x 10 3.07 x 107

R 3.175 0.406 27.94 3.83 x 10 1.85 x 10

10 7R 6.35 0.203 27.94 9.30 x 10 1.85 x 107

Rf 0 0.254 0.203 57.15 7.22 x 10 9.56 x 108

Rf 0.203 0.203 57.15 1.20 x 10 13 1.19 x 10 9

12 8

Rf 0.254 0.203 57.15 7.22 x 101 9.56 x 108

IIfpI

29

--------------------------------------

I17

Feedback resistor, Rffpi

_ 4.0 -

T 3.0--•H Dimensions

ZO.2254 mm x 0.203 mm x 57.15 mmý4 2.0-cna) Resistance(2)012 N _ / 5$4 7.22 x 10 N-S/i [1.7.140 psi/cis]

01.0

0 2°0 4.0 6.0

Flow (x 107 m 3/s)

Input Resistor, R.

30.0

20. 0 2

- i O Dimens ions

0 0.5F om x 0.813 w x 12.7 m/mF e Resistance

300 2.0 4.0 6.0 8.0 10.0

Flow (x 107 m3/s)

Figure 12. Resistor characteristics.

30

3.3 Multistage Amplifier Characteristics

A summary of the multistage amplifier parameters is given in

Table 1. The three stage amplifier output pressure/flow characteristics

are presented in Figure 4, where they have been compared with the analy-

tical expression of equation (12). As noted in Section 2, the analytical

expression agrees well with the data. As shown by the data the multistage

amplifier has good saturation characteristics and an input pressure of about

10 kPa produces a saturation output pressure of 3650 kPa.

3.4 Servovalve Static Characteristics

Two servovalve configurations have been constructed and tested.The two valves both consist of the multistage gain amplifier described

in the previous section and the laminar flow resistors. The parameters for

the two servovalve configurations are summarized in Table 3.

The static characteristics of the two configurations have been

measured in all four quadrants of operation using the experimental tech-7

niques described by Lee. The experimental data are displayed in Figures

13 and 14 and are compared with the analytically predicted characteristics.

Thp. experimental data for both servovalve configurations agree closely with

the theoretical data. Some asymmetry is illustrated in the experimental

characteri.tics which is due to asymmetry in the multistage amplifier

characteris:ics. It is expected that these asymmetries can be eliminated

when the multistage amplifier is fabricated with more. uniform manufacturing

methods rather than built up in a breadboard configuration.

The differences between the two valve configurations due to the

values of the flow coefficient S are reflected in both the experimental and

theoretical data. Configuration 1 (5 0) has 'oad pressure/flow character-

istics which have a significant slope and represent a blend of pressure/flow

control characteristics. Configuration 2 (5 -0.21) has load pressure/flow

characteristics that are relatively flat indicating a low sensitivity to load

7D. Lee, The Analytical and Experimental Development of a Fluidic

Servovalve, Massachusetts Institute of Technology, Ph.D. Thesis(April 1980).

31

J:. . .' . . . . ' , i I I I f 7I II I

TABLE 3: SERVOVALVE CONFIGURATIONS

Parameter Parameter Value Parameter Value

Configuration 1 Configuration 2

1.24 1.24

-- 0 -0.21

y 0.99 1.0010 51010

R. 2.48 x10 N-s/mr 5.3 x 10 N-s33.

10 N 10 3R1 3.83 x N-s/m 9.3 x 10 N-s/mr

012 5013 3

Rfp 7.22 x 10 N-s/m5 1.2 x 10 N-s/m3012 5012 3

Rfq 7.22 x 10 N-s/m5 7.22 x 10 N-s/m3010 51013

R 8.55 x 10 N-s/m5 8.55 x 10 N-s/m3a

P Lm 3654 kPa 3654 kPa

Lm 1.51X 10-5 m3/s 1.22 x 10-5 m3/s

32

, .... . . .. . .. ...... . .... ,. L:•:.. V -i . ax z -";'• • • • • • • •• ' • • I• • " n

LnI04 LrI04,

ca 0%0 . 0 U

0% . * e ~ r-0

.0 * H

HL 0 0

r- n 04

4 ,,lot a I

104,' U i(

'I, I I 33

OPP10" I I

104U

.cn II 0

H B ~ 0-~~~f P. jr s;'

10 0 g O

I .44

,n 0

III

I 0L 4

340

pressure. The output characteristic of configuration 1 is similar to that

of the spool valve shown in Figure 1 while the output characteristics of

configuration 2 are less sensitive to load pressure than those of a spool

valve. The data show that as 0 is decreased the curves approach an ideal

flow control valve in which the output flow is insensitive to load pressure.

3.5 Servovalve Efficiency and Quiescent Flow

Measures of servovalve effectiveness include the fiaction of

total valve power delivered to a load and the quiescent flow drain. The

normalized efficiency, T), of the fluidic servovalve can be defined as the

power delivered to the load divided by the maximum load pressure/load flow

product: PLQLT = (23)

This measure of efficiency is plotted in Figure 15 for compari-

son with the efficiency of a spool valve defined as

PPP (24)

and double flapper nozzle valve with equal upstream and downstream ori-

fices where the efficiency is defined

PLQS " PLQL (25)

PLm Q m

The figure indicates that all three valves reach peak efficiencies

with 0.51 < P L/P < 0.7 with the spool valve maximum of 0.38, the flapper

nozzle valve of maximum 0.33 and the fluidic valve maximum of 0.27. This

comparison shows that the fluidic valve power ratio is 70% of the spool valve

and 82% of the double flapper nozzle valve.

In addition to the power ratio, the quiescent flow through the

valve is of interest. The spool valve is a closed center valve and ideally

the spool has 0% leakage while in practice spool leakage rates are often

5 to 10% of the spool maximum flow. The double flapper nozzle valve and the

35

II

Valve Efficiency, n Description

PLQL

Spool Q Closed centers Lm

Flapper nozzle Equal null upstreamPLmQ m and downstream orificeareas

Fluidic LL- 1.2"FLmQLM -0.2

n y = 1 .0

0.4-

Spool valveFlapper

nozzle valve0. 3- Fluidi•

0.2

0.1

P /pLi

0 0.2 0.4 0.6 0.8 1.0 P /PL Lm

Figure 15. Servovalve efficiencies.

36

fluidic valve are both open center valves. The flapper nozzle valve has

a maximum load flow to quiescent flow ratio of 1 while the fluidic servo-

valve has a ratio of 0.31.

In the fluid servovalve, the maximum flow delivered to the

load is 1.8 x 10 m /s while the quiescent flow in the three stages of-5 3

the amplifier is 5.76 x 10 m Is. It is anticipated that through modi-

fication of the multistage amplifier design the ratio of load to quies-

cent flow may be increased significantly.

S4. SERVOVALVE DYNAMIC PERFORMANCE

4.1 Dynamic Model

A dynamic model for the servovalve valid for small perturbations

from an operating point may be synthesized from models for the multistage

amplifier and the circuit resistors.

The circuit input and feedback resistors are constructed from

laminar flow passages which have a measurable inertance as well as resis-

tance. Dynamically each resistor is represented as an impedance:

Z (s) = Rj + L s (26)

where

Z impedance of element j

R resistance of ,;1oment j

L = jth fluid inertance

s Laplace operator

The value of each R. is taken from the experimental measurements

cited in Section 3 while the inertance is estimated from the relationship i

L A. (27)3 A.A

where

p = fluid density

Z. =jth passage length

A jth passage area

37

The values of inertance for each resistor are listed in Table 2.

The multistage amplifier for incremental deviations may be

represented as a dynamic pressure and flow gain:

A4P (s)od HC)(8PQ(s) H (s) (28)

APcd (s) qcd4QL (s)A~d()=Hq (s) (29)

where

H (s) = amplifier dynamic pressure gain transfer function

H (s) = amplifier dynamic flow gain transfer function4 q

7Studies by Lee have shown that the two amplifier transfer

functions may be represented as

1- (T /2)s + T2 /8)s2

1 = K - p (30)p p 2 2

1 + (T /2)s + (T /8)sp p

2 21-C(T /2)s + (T /8)s

H -K (31)q q 1 + (T /2)s + (T2 /8)s2

q q

where

T p amplifier pressure gain delay timeP

T q amplifier flow gain delay timeq

The amplifier pressure and flow gain transfer functions given in

" D. Lee, The Analytical and Experimental Development of a FluidicServovalve, Massachusetts Institute of Technology, Ph.D. Thesis (April 1980).

38

equations (30) and (31) aie compared in Figures 16 and 17 with experi-

mentally measured amplifier characteristics for T = 1.1 x 10 s and-3 P

T 1.1 x 10 s. There is close agreement between the experiatenta! dataq

and the analytical expressions.

The complete servovalve dynamic transfer function for small

deviations may be derived replacing the static gains and resistances in

equations (21) and (22) with the dynamic equivalents to obtain

I H (s) Z'. (s)(s) Z (S) (s) Z'(s)32)

Z fp (s)

i H (s)Z' (s)G (s) =fq zi(s) I + H (S) Z'(S)Z (S) 1 + 1 1q 1 (s)zz (S)ZQS H (S) (s 01

(33)

These two expressions provide an analytical representation of

the servovalve dynamic pressure and flow gain responses.

4.2 ý imental Dynamic Performance

The dynamic frequency response characteristics of the serv,-

-valve have been measured by using the techniques described by Lee. The

experimentally measured pressure and flow gains as a function of frequency

are plotted in Figures 16 and 17 for valve configuration 1. The data show

that the pressure gain reaches 90 deg phase shift at 7 Hz and the flow gain

reaches 90 deg phase shift at appioximately 60 Hz.

The analytical expressions given in equations (32) and (33) also

are plotted. in the analysis the impedances are represented by the values

of resistance and inertance citad in Table 2. However, for cases in which

7 D. Lee, The Analytical and Experimental Development of a FluidicServovalve, Nissachusettý, Institute of technology, Ph.D. Thesis (April7980).

I39

.•.,*,__

K

Steady state gain: 86.7 aE

_600

PQ0 Equation (30)

50 0 0 0

Experimental Analytical

o- Amplifier

30 a - Valve 13

5 10 20 40 100 200

0 -Q.Equation (30)

,-50 0 a

(131

-150

Analytical

-200

Frequency (Hz)

Figure 16. Amplifier and servovalve blocked load frequency responise.

40

8

S6 0 o0 o

-x Equation (31)S, 2

'0

-2

S-4 Experimental

o -6 0 - Amplifier

-8 - Valve Analytical-8

-10"

5 10 20 40 100 200

i I IIII

0n.- Equation (31)

-50

-1004 Q)

Analytical

-150

Frequency (liz)

Figure 17. Amplifier and servovalve no load frequency response.

"41

I'z

V.J

-4L./R. < 1.6 x 10 s, the inertance L was neglected since it repre-

sents less than 10% of the impedance at frequencies below 100 Hz.

Also the impedance for the resistor R was modified to include thea

capacitance in the flexible plastic hoses. Thus, the impedance Za

was represented with inertance neglected and hose capacitance included

asRZ a (34)

a RCs+Ia

where

C 171 m IN as determined by Lee. 7

The dynamic model including the effects of hose capacitance

agrees closely with the experimental data.

In the valve tested, the use of the flexible feedback hoses

contribute to the valve dynamic response. If the hose capacitance is

eliminated, the analytical model indicates that the flow gain frequency

response can be extended beyond 100 Hz before 90 deg phase shift occurs

while the pressure gain frequency response is extended beyond 20 Hz at 90

deg phase shift.

It is anticipated that construction of the servovalve in anintegrated package would extend the flow gain frequency response into the

100 Hz range before 90 deg phase shift is reached.

In commercial electrohydraulic servovalves of the same flow

capability as the fluidic servovalve, the flow gain frequency response

has been measured which indicates the 90 deg phase shift is reached at6about 100 Hz.

6D. Lee and D. N. Wormley, Multistage Hydraulic Summing and SignalProcessing Amplifiers and Fluidic Input Servovalve Development, HarryDiamond Laboratories, HDL-CR-76-233-1 (1976).

7D. Lee, The Analytical and Experimental Development of a FluidicServovalve, Massachusetts Institute of Technology, Ph.D. Thesis (April1980).

42

- ,L ,- .

SUMMARY AND CONCLUSIONS

A pure fluid servovalve configuration has been developed which

has output pressure/flow characteristics that can be contoured to be

similar to flow or pressure control servovalves or a blend of these

characteristics. General static design relationships have been derived

for configurations employing multistage fluid amplifiers and linear

resistance elements. The relationships are useful in determining the

feedback element parameters required to achieve a specified output

characteristic.

Two prototype valve configurations were constructed by using

standard laminar proportional amplifiers. The data obtained with these

valves verifies the general static and dynamic analyses. It has demon-

strated the ability to contour static characteristics through changes

in feedback elements and indicated a dynamic flow response potential

which is comparable to commercial electrohydraulic valves of the same

flow capability. The valve configurations tested were constructed in

breadboard fashion and thus both improvements in dynamic response and

reduction in overall size is possible when integrated circuit designs

are employed.

The study has identified several areas for further development.

To achieve a minimum size and weight valve with standard components,

servovalves should be constructed with INDL standard integrated laminatea,

spacers and resistors in an integrated package. A preliminary layout

study has shown that construction of a valve similar to configuration I

with the standard elements is possible in a package approximately 3 x 3 x 5 cm

which weighs 0.65kg.. Thus, fluid servovalves have potential for reduced

size and weight in comparison to typical spool valves of te same capa-

bility.

In the current study, the servovalves were evaluated with hydraulic

oil maintained at ambient temperature. Further effort is planned to

evaluate valve performance as a function of temperature.

I 43

One of the attributes of the pure fluidic valve is the relatively

high quiescent flow requirement associated with open center valves.

Further optimization of the multistage goiy,, amplifier is merited to

reduce the ratio of the quiescent to maximut. load flow.

44

iiI

I

I

444

NOMENCLATURE

A• Jth passage area

b ssupply nozzle width (figure 2)

C fluid capacitance

G servovalve pressure gainp

G servovalve flow gainqH amplifier dynamic pressure gainp

H amplifier dynamic flow gainqI

K incremental amplifier static pressure gainp

K incremental amplifier static flow gainqK incremental amplifier output admittance (equation 5)qPZ qJth passage length

L load (figure 5)

L jth fluid inertance

Pcd amplifier input pressure differential

Pcds amplifier saturation input differentialPcs amplifier left input pressure (figure 3)

P amplifier right input pressure (figure 3)cr

Pid servovalve input pressure differential

Pidm maximum servovalve input pressur. differential

P it servovalve left input pressure (fi,'tre 5)

P servovalve right input pressure (figure 5)ir

P L pressure drop across load (equation 8)

P LM maximum pressure drop across load (equation 11)

P amplifier output pressure differentialodP saturation amplifier output pressure differentialodsP Pot pressure defined in figures 3 and 6

,P pressure defined in figure 6

P pressure defined in figures 3 and 6orP supply pressure

SP pressure defined in figure 1

i 145

P2 pressure defined in figure 1

output load flow

Q~s saturation output load flowLs

QLm maximum output load flow (equation 10)

Q supply flows

R amplifier control port input resistance

R pressure feedback resistancefp

Rfq flow feedback resistance

R. sezvovalve input resistance

RQ flow sensing resistorRI parallel combination of Ri. R Rfg, R

S Laplace Operator

T amplifier pressure gain delay time.4 p

T amplifier flow gain delay timeq

V vent (figure 10)

x valve spool displacement (figure la)

z impedance defined in equation 34a

Zfp pressure feedback impedance

Z flow feedback impedancefqZ. servovalve input impedance1

Z. impedance of element jZ flow sensing impedancea

Z' parallel combination of Zi Z, Z fp, Zn- a (ep fq

a nondimensional valve coefficient (equation 13)

nondimensional valve coefficient (equation 14)

y nondimensional valve coefficient (equation 15)

efficiency

p fluid density

A

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