Horizontal Directional Drilling (HDD) & Direct Pipe Services
HDD/tunnelling - Omotexomotex.lt/.../2015/10/Horizontal-directional-drilling.-Tunneling.pdf · 5 -...
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BETEK HDD HDD/tunnelling
Transcript of HDD/tunnelling - Omotexomotex.lt/.../2015/10/Horizontal-directional-drilling.-Tunneling.pdf · 5 -...
BETEKHDD
HD
D/t
un
nel
ling
1 - Road milling
5 - Foundation drilling 7 - Horizontal directional drilling HDD
2 - Surface mining
8 - Mining
11 - Hydraulic milling cutters
15 - TungStuds
3 - Stabilising
9 - Trenching
13 - Agriculture
12 - Forest mulching
16 - Abrasive wear protection
4 - Recycling
6 - Crushing and mixing
10 - Tunnelling
14 - Rail track construction
Use innovative tool systems from BeTek – and you’ll make good progress with above-average daily productivity! The contours of BeTek tools and the grade of tungsten carbide used are always tailored to the job at hand. This ensures a long service life and minimal tool changes.
In use worldwide: BETEK tungsten carbide tools
2 BETEK
Monitored manufacturing on the
fully automated soldering machine
Cross-section through grade B20G tungsten carbide,
as used, for example, for tunnelling
The soldering process to permanently
bond tungsten carbide and steel
Tungsten carbide and steel – firmly bonded for extreme demands
Steel and carbide are two materials with totally different expansion coefficients when subjected to heat. Nevertheless, it is of steel and tungsten carbide that our tools are made, with tungsten carbide for the wear-resistant tip, and steel for the tool shank. Since tools reach high temperatures during use, extreme tensile stresses are generated. These stresses are absorbed by a special brazing material that joins the tungsten carbide tip to the steel section.
We have developed our own methods and systems for this brazing process, which is carried out on fully automated machines with the process covered in an inert protective gas. Manufacturing parameters are fully monitored and documented to ensure consistent quality. Afterwards, brazing shear strengths are checked to ensure that our “Masters of the construction site” lose no time due to broken tools!
Progress well with wear-resistant grades of tungsten carbide
3TUNGSTEN CARBIDE
How our high-tech tools are made
• Wirtschaftliche kundenlösungen aufgrund flexibler Strukturen
• Individuelles, schnelles eingehen auf kundenanforderungen
• Zeitnahe Realisation von Mustern und Prototypen
• konkurrenzfähige Preise durch enge Zusammen-arbeit mit allen Produktionsbereichen
• Verwendung von Rohstoffen hoher Reinheit für hohe Festigkeit
• konstant hohe, porenfreie Hartmetallqualität durch eine exakte Prozessführung dank jahre-langer erfahrung und know-how
eigens und bis zur Perfektion entwickelte Produktionsanlagen und Fertigungsprozesse von den experten in der Verbindung von Hartmetall und Stahl
Wettbewerbsfähigkeit auf dem Weltmarkt durch einen hohen Automatisierungsgrad und flexible Fertigungsanlagen
Anwender-Schulungen im Hause BeTek oder direkt auf der Baustelle für langfristigen wirtschaftlichen erfolg und kundenzufriedenheit
kurzfristige Reaktionsmöglichkeiten durch
• einsatz modernster eDV und optimale Logistik-Vernetzung
• Lagerhaltung von Standardprodukten
Permanente Qualitätsprüfungen der gesamten Fertigungskette bis zur Baustelle nach DIN ISO 9001:2000 und DIN eN ISO 14001
• Cost-effective client solutions based on flexible structures
• Tailored, fast response to client requirements
• Speedy creation of samples and prototypes
• Competitive prices thanks to close collaboration with all areas of production
• Raw materials of high purity used for great strength
• Consistently high, pore-free tungsten carbide quality produced through an exact process resulting from years of experience and know-how
Production equipment and processes specially developed to the utmost degree of perfection by experts in combining tungsten carbide and steel
Able to compete on the world market by virtue of a high degree of automation and flexible manufac-turing plants
User training sessions at Betek or on the construction site itself to ensure long-term economic success and client satisfaction
Able to react quickly thanks to:
• The use of cutting edge IT and optimum logistics links
• Standard products kept in store
Permanent checking of quality in accordance with DIN ISO 9001:2000 and DIN eN ISO 14001 along the entire production chain all the way to the construction site
Development & design
Tungsten carbide manufacturing
The soldering side of production
Automation
Quality assurance
Training
Logistics
Customer service
4 BETEK
Tool range Page
Horizontal Directional Drilling 6 – 13
Tricone Bits 8
Weld-on teeth 9 – 12
Round shank cutter bits 13 – 17
Tunnelling 18 – 22
Scraper blades 19 – 21
Reamer 22
Wear protection 23
SuPPorT:
Germany: [email protected] Tel.: +49 (0) 74 22 / 5 65-591
Description
Art-No Packaging unitBelow the pictures of tools on the following pages you will find the following information:
Welding instructions see: www.betek.de/en/productprogramme/mining-tunneling-userinfo.html
Dimensions: mm / inches
5CONTENTS
HDD – Horizontal Directional Drilling
HDD (horizontal directional drilling) originates from the USA. It was introduced in the seventies as a deep drilling technique and has been developed constantly since that time.
Horizontal drilling is used primarily to cross below fixed surfaces (e.g. roads, railroads, airport runways etc.) and waterways in order to construct pipelines or cable lines with out digging trenches.
The application areas for this technique are gaining greater importance every year. examples of these include pipeline construction for crude oil, gas, refinery products, water, effluent and community heating networks, as well as extending underground electricity supply and data lines.
Horizontal drilling is done in three steps in general:1. Pilot bore hole using a pilot drill (in hard rock with a tricone bit)2. Widening process appropriate to soil conditions using a hole opener or reamer3. Process to pull in the pipeline using a reamer
using tungsten carbide tools on a HDD machine:Tools tipped with tungsten carbide are not widely used in geological conditions where the rock is very soft. For that tools with hardened steel or hard facing are used.
If the rock is harder, tungsten carbide wear parts are used on the drilling tools. These may be tungsten carbide pins soldered or press-fitted onto the pilot drills, welded-on teeth and round shank bits on reamers and hole openers and/or rock-drilling heads for hard rock (tricone bits).
6 HDD - TRICONE BITS
BeTek Tricone Bit, Typ BTB09
Reamer with pipe-pulling mechanism
Fly CutterReamer
7HDD - TRICONE BITS
Betek BTB09 tricone bits technical product information
Technical data
Borehole diameter: 5 3/4“ (146 mm)Connection thread: 2-7/8“-5 API regular taper
Max. feed force: 30,000 NWeight: 12.23 kg
Drill cone made of high-quality hardened steel
Benefits
• Complete tool-change system can be replaced (patent pending)
• Individual components (drill bits) can be replaced (patent pending)
• Runs with minimal vibration thanks to optimised shape of tool-changer arms
• Larger free cut means reduced wear on the steering head
• Less wear on the tool-changer arms thanks to geometrically optimum shape of the components (patent pending)
• Big cost benefit from reusable components• excellent value for money
Bits made of high-quality Betek brand-name tungsten carbide
Anti-wear protection on the drill cone
Triple-sealed bearing
Anti-wear protection on the tool holder Lots of room for material to
flow away
Materials handling edgeStable tool-change element made of forged steel
Simple to fit / take off
Tool-change element 1BTB06
Tool-change element 2BTB04
Tool-change element 3BTB08
Locking pinISO 8752-10 x 60
Tool holderBTB01
Forged tool holder
Betek tricone bit, model BTB09
Betek tricone bit tool-change system
8 HDD - TRICONE BITS
Tool-change element 3BTB08
HDD Horizontal Directional Drilling Weld-on Teeth
BFZ3
BFZ158 250
BFZ18/R
BFZ107 200
BFZ3/46-Z
BFZ283 150
BFZ1
BFZ207 100
BFZ18/L
BFZ144 200
Illustration: HDD reamer with BFZ283
16 / 0,61
13,3
/0,5
2
34/1
,35
20 / 0,79
6
15 / 0,58
24/0
,94
25 / 0,98
50/1
,9
16 / 0,61
13,3
/ 0,
52
46 /
1,81
22,5 / 0,89
30 / 1,18
18 /
0,71
33 /
1,30
18/0
,71
33/1
,30
30 / 1,18
9
BFZ 18/2
BFZ87 50
BFZ 44x39x22
BFZ320 50
BFZ 46x44x13
BFZ318 100
BFZ 75x65x20
BFZ319 25
BFZ 32x27x13
BFZ321 100
HDD Horizontal Directional Drilling Weld-on Teeth
18 / 0,717,5 / 0,30
49 / 1,94
20/0
,79
51/2
,01
20 / 0,7915/0,59
75 / 2,95
22/0
,86
65/2
,56
13 / 0,516 / 0,24
44 / 1,73
46/1
,81
15/0
,59 6 / 0,24
28 / 1,10
15/0
,59
32/1
,26
13 / 0,51
39 / 1,54
15 / 0,59
22/0
,86
44/1
,73
20 / 0,79
10
HDD Horizontal Directional Drilling Weld-on Teeth
BFZ 60x55x22
BFZ257 25
BFZ 38/M
BFZ326 25
BFZ 42x40x23
BFZ260 50
15,7 / 0,62
55 / 2,17
60 /
2,36
26 /
1,02
42 / 1,64
40/1
,57
23/0
,91
26,7 / 1,05
12 / 0,46
38 / 1,50
50,4
/ 1,
99
20 / 0,79
32,5
/ 1,
28
60 / 2,36
11
BFZ25-R
BFZ25r 50
BFZ71x25
BFZ96 50
BFZ25-L
BFZ25L 50
HDD Horizontal Directional Drilling Weld-on Teeth
Illustration: HDD reamer with BFZ25L
32/1
,26
25,2
/ 0,9
9
65 / 2,56
32/1
,26
65 / 2,56
25,2
/0,9
925
,2/0
,99
71 / 2,80
24,5
/0,9
6
12
HDD Horizontal Directional Drilling Round shank cutter bit
BG20X-15.2334
BSr187 100
BG22X-19.3240
BC80 50
BG20X-62.2334
BSr186 100
BG25X-15.2735
BSr115 75
BG21X-15.2733
BSr93 75
BG28F-15.3450
BSr110 25
Round shank cutter bit Shank system Ø 11,3 mm / 0,44“
BM8 -11.3
BM11 200
BM4 -11.3
BM10 200
BM3 -11.3
BM46 200
B11
BHr03 200
15 / 0,58
24/0
,94
34/1
,34
68,3
/2,6
9
20,3 / 0,80
123 / 0,9
17,2 / 0,68
16/0
,63
34/1
,34
68,3
/2,6
9
20,3 / 0,80
123 / 0,9
15 / 0,58
24/0
,94
33/1
,30
69,1
/2,7
2
20,8 / 0,82
627 / 1,0
15 / 0,58
24/0
,94
35/1
,38
71,1
/2,8
0
24,8 / 0,98
627 / 1,0
15 / 0,58
24/0
,94
50/1
,96
90/3
,54
28,2 / 1,11
434 / 1,3
19,3 / 0,76
16 /
0,63
40 /
1,57
32 / 1,26
22 / 0,86
85 /
3,35
8 / 0,31
16,4
/0,6
5
28/1
,10
11,2 / 0,44
53/2
,09
17,5 / 0,69
16/0
,63
16 / 0,61
28/1
,10
20 / 0,79
11,2 / 0,44
53/2
,09
16 / 0,61
13,3
/0,5
2
28/1
,10
11,2 / 0,44
20 / 0,79
51,8
/ 2,
04
41 / 1,6125
/0,9
8
19/0
,75
11,6 / 0,46 25,7 / 1,01
45°
41 / 1,61
25/0
,98
19/0
,75
11,6 / 0,46 25,7 / 1,01
45°
13
Sicherungsring Sr90
Shank system Ø 14 mm / 0,55“ – Lock ring SR90
BM8 -14
BM84 200
BM8 -14 / 2
BM56 200
BM4 -14 / 2
BM55 200
BM3 -14 / H
BM60 200
B14
BHr109 150
BM4 -14 / 3
BM82 200
Bit extractor
BZ44
BM4 -14
BM44 200
BM4 -14 / TS
BM76 200
B14 -TS
BHr171 200
Shank system Ø 14 mm / 0,55“ – Clamping sleeve
8 / 0,31
16,4
/0,6
5
30/1
,18
13,9 / 0,55
19 / 0,75
63/2
,48
31/1
,22
16 / 0,61
16/0
,63
57,7
/2,2
7
13,9 / 0,55
19 / 0,75
16 / 0,61
16/0
,63
29,2
/1,1
5
13,9 / 0,55
25 / 0,98
55/2
,17
41 / 1,61
25/0
,98
14,1 / 0,56
19/0
,75
25,7 / 1,01
45°
19,8
/0,7
8
8 / 0,31
54,6
/2,1
5
20 / 0,79
32/1
,26
13,9 / 0,55
16 / 0,61
16/0
,63
54,6
/2,1
5
20 / 0,79
32/1
,26
13,9 / 0,55
16/0
,63
16 / 0,61
26 / 1,02
28/1
,10
55/2
,17
13,9 / 0,55
26,5 / 1,04
14 / 0,56
45°
27/1
,06
43,5 / 1,71
26
/1,0
2
16 / 0,61
32/1
,26 13
,3/0
,52
13,9 / 0,55
20 / 0,79
54,8
/2,1
6
14
B4
BSH204 50
B3
BSH09 50
B3 / 38
BSH211 40
B1-12 / 38
BSH210 40
B10
BHr05 40
B1HDk12
BSH05 50
Shank system Ø 19,4 mm / 0,76“
Bit puller
BZ42Wedge puller
BZ38
Bit extractor
BZ43
16 / 0,61
16/0
,63
46,7
/1,8
4
27 / 1,06
16 / 0,61
44/1
,73
13,3
/0,5
2
27 / 1,06
45/1
,77
86/3
,38
19,4 / 0,76
27 / 1,06
12 / 0,46
19/0
,75
16 / 0,61
46,3
/1,8
2
13,3
/0,5
2
38 / 1,50
12 / 0,46
19/0
,75
45,5
/1,7
9
38 / 1,50
43,3 / 1,71
20 / 0,79
45°
39 /
1,54
58 / 2,28
45 /
1,77
43,3 / 1,71
20 / 0,79
45°
39 /
1,54
58 / 2,28
45 /
1,77
15
B1HDk11 / 22
BC05 50
B1HDk13 / 22
BC06 50
B3 / 22
BC49 50
B1-12 / 22
BC60 40
Shank system Ø 22 mm / 0,87“
B1HDS38 / 13 / 22
BC14 40
B1-12 / 22-B
BC64 40
B8S / 22
BC03 40
B9 / 22
BC43 40
B3S / 22
BC41 50
BG22H-60.3845
BC81 50
B5S / 22
BC04 50
11 / 0,43
45/1
,77
87/3
,43
22/0
,87
22 / 0,8
31 / 1, 2
7
2
12 / 0,46
19/0
,75
45,5
/1,7
9
22 / 0,87
38 / 1,50
87,5
/3,4
4
13 / 0,50
45/1
,77
2
25/0
,98
87/3
,42
22 / 0,87
31 / 1,2
16 / 0,61
13,3
/0,5
2
45/1
,77
87/3
,43
22 / 0,87
27 / 1,06
47,5
/1,8
7
38 / 1,50
12 / 0,46
19/0
,75
13,3
/0,5
2
45/1
,77
16 / 0,61
38 / 1,50
18,7
/0,7
4
44/1
,73
38 / 1,50
24,3 / 0,96
25/0
,98
52/2
,05
13 / 0,50
38 / 1,50
16 / 0,61
13,3
/ 0,
52
45 /
1,77
38 / 1,50
45/1
,77 16
/0,6
3
17,2 / 0,68
38 / 1,50
52/2
,05
22 / 0,85
20/0
,78
94/3
,70
22 / 0,87
38 / 1,50
16
DV8 / 22
BHr27 40
DV8 / 22- k
BHr176 40
DV22
BHr30 15
B22S
BHr120 20
Shank system Ø 22 mm / 0,87“
Bit puller
BZ42
Bit extractor
BZ43
Wedge puller
BZ38
22,5 / 0,89 54,2 / 2,13
46 /
1,8 1
4 2 /
1,65
85 / 3,35
45°45°
43,2 / 1,70
45,5
/1,7
9
42/ 1
,65
57 / 2,24
22,5 / 0,89
67,7
/ 2,67
22,5 / 0,89
45,5
/1,7
944
/1,7
3
82 / 3,23
45°
4 2
/ 1,6
5
57 / 2,24
45°
22,5 / 0,8943,2 / 1,70
45,5
/1,7
9
17
Tunnelling
18
Microtunnelling – Scraper blades
BFZ51
BFZ51 20
BFZ56
BFZ163 20
BFM112x50/S
BFM08 15
33,5 / 1,32
15 / 0,59
61 / 2,40
50/1
,97
50/1
,97
12 / 0,46
28/1
,11
38/1
,50
11 / 0,43
56,5
/2,2
60 / 2,36
15/ 0
,59 33,5 / 1,32
81 / 3,19
60/2
,36
50/1
,97
19
BFM144x70
BFM07 5
BFM144x86x70/1
BFM70 5
BFM183x126x100
BFM71 5
BFM144x86x70
BFM16 5
Microtunnelling – Scraper blades
BFM81 BFM144x70/M20 M20 thread
Illustration: Scraper blades BFM70 on a Microtunnelling machine
BFM83 BFM144x70/M24 M24 thread
15/ 0
,59
86,5
/3,4
1
144 / 5,67
35 / 1,38
70/2
,76
22
70/ 2
,76
49,6 / 1,95
15/ 0
,59
87,2
/3,4
3
144 / 5,67
86,4
/3,4
015
/ 0,59
49,6 / 1,95
144 / 5,67
70/2
,76
15/ 0
,59
53 / 2,09
126
/4,9
6
183 / 7,21
99/3
,90
20
Scraper blades for TBM
BFZ220x115
BFZ280 1
BFZ216x151x100
BFZ303 1
BFM220x156x60
BFM85 1
BFZ168x132/B100
BFM77 1
BFZ222,5x100
BFZ275 1
30 / 1,18
100 / 3,94
75/2
,95
190
/7,4
8
150 / 5,91
113
/ 4,4
5
216
/8,5
0
79,7 / 3,14 44,7 / 1,76
100 / 3,94
151 / 5,95
60 / 2,3660 / 2,36
130 / 5,12
99 / 3,90
143
/ 5,6
322
3 / 8
,78
15 / 0,59 53 / 2,09
63 / 2,49
60 / 2,36
115 / 4,53
60 / 2,36
130 / 5,12
220
/ 8,6
6
2 6,7
/ 1,
05
140
/ 5, 5
1
12 / 0,4656 / 2,20
60 / 2,36 220 / 8,66
155,
5 / 6
,12
204 / 8,0343 / 1,69
130,
5 / 5
,14
21
BRS155x110x80/R
BrS13 1
BRS274x274x80
BrS15 1
BRS155x110x80/L
BrS14 1
Reamer15
5 / 6
,10
80 /
3,15
109 / 4,28
R500 / 19,67
155
/ 6,1
08 0
/ 3 ,
15
109 / 4,28
R500 / 19,67
7 2 /
2 ,8 3
100
/ 3, 9
4
100 / 3,94
R279 / 10,98
174 / 6,85
174
/ 6,8
5
22
BTSD16/16
BTS01 150
BTSD16/19
BTS02 150
BTSD19/16
BTS03 150
BTSD22/19
BTS06 100
BTSD22/16
BTS05 100
BTSD19/19
BTS04 150
BTSD22/22
BTS07 100
BTSD22/18.5SG
BTS08 100
BTSD16/18B
BTS10B 150
7 / 0,28
12 / 0,47
16 / 0,63
1 1,4
/ 0,
45
1 9 /
0,75
14 /
0,55
9 / 0,36
15 / 0,59
19 / 0,75
8 ,4
/ 0,3
3
16 /
0,63
10,5
/ 0,
41
9 / 0,36
15 / 0,59
19 / 0,75
12 /
0 ,4 7
19 /
0,75
13,5
/ 0,
5 3
12,6 / 0,50
18 / 0,71
8,4
/ 0,3
3
10 /
0,39
22 / 0,87
1 6 /
0 ,63
12,6 / 0,50
18 / 0,71
22 / 0,87
12 /
0,47
19 /
0,75
13 /
0,51
12,6 / 0,50
18 / 0,71
22 / 0,87
14 /
0,55
22 /
0,8 7
16 /
0,63
19 / 0,74
10 /
0,39
18,5
/ 0 ,
73
22 / 0,87
14 /
0,55
15 / 0,59
18 /
0,7111 /
0 ,43
12 / 0,47
16 / 0,63
13 /
0,51
7 / 0,2812 / 0,47
16 /
0,63
16 / 0,63
8 ,4
/ 0,3
3
11 /
0,43
BeTek TungStuds are on the front line when material is produced or processed. The TungStuds which are equipped with a tungsten carbide core are the first to come into contact with the ma-terial to be conveyed and are subjected to extreme abrasion. In addition to the wear protection through the TungStuds, the bound material to be conveyed is used as a material cushion. This means the direct abrasion of the metal surface due to the movement of materials is reduced.
Instead of expensive spare parts which may be required due to worn-down metal surfaces, it is only necessary to replace the TungStuds. When using BeTek TungStuds also the maintenance outlay is reduced. Because of their tungsten carbide core they can resist to the most extreme conditions.
Further information: www.betek.de/en/productprogramme/tungstuds
BETEK TungStuds with tungsten carbide core:Effective protection against wear for metal surfaces
Height subsequent to welding on
23TungStuds
BETEK GmbH & Co. KG
Sulgener Str. 21 - 23 D-78733 AichhaldenGermany
Service hotline + 49 (0) 74 22 / 5 65-440Service fax line + 49 (0) 74 22 / 5 65-122
[email protected] www.betek.de
9028
816
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