HDC - Ex-El Group · HDC FEB 2019 | All data and speciﬁcations are subject to change without...

MADE IN

ITALY compliantITAR EAR FREE

COMPLIANT

REACH

CONNECTORSHDC

page_1FEB 2019 | www.cpeitalia.it All data and specifications are subject to change without notice.

COMPANY HISTORY AND NEW TARGETS .............................................................2

Table of Contents

HDC

Ways Plug Connectors

141

Receptacle Connectors

1179369

23.020.091-147 23.020.091-148

23.020.091-24323.020.091-245

23.020.091-247

23.020.091-24423.020.091-246

23.020.091-248

Page

17

37577797

28.004.122-892

28.004.122-89428.004.122-896

28.004.122-89828.004.122-243

28.007.122-89328.007.122-89528.007.122-89728.007.122-24428.007.122-899

Page

10 - 1110

16

28.004.172-900

28.004.172-902

28.007.122-90128.007.122-903

34+2

22+2

28.004.172-940

28.004.172-942

28.007.172-941

28.007.172-943

14 - 15

+Flex21 28.016.422-62928.018.422-630

CA28-629F01---------------------

16 - 176 28.004.172-944 28.007.172-945

18 - 19

Pcb

Cable (61+2+4) 28.004.172-946

(61+2+4) 28.004.172-948

(61+2+4) 28.007.172-947

(61+2+4) 28.007.172-949

Tecnical data informations .............................................................20

18 - 19

14 - 15

12 - 13

12 - 13

10 - 11

8 - 9

8 - 9

8 - 9 8 - 9 8 - 9

6 - 76 - 76 - 76 - 7

Company History and new TargetsCPE is a family company founded in 1978 and established in Milan, Italy.

The business started as a trading company of connectors and cables, addressing defense

and telecommunication.

After a few years of activity, moving from a trading to a manufacturing company was an organic and

natural progression, thus pursuing high specialization in harness assembly and connector production.

Since the spirit of CPE ITALIA has always been and always will be to assist the “client ally”, constant

growth was sustained by the founder of the company by opening new production sites all over the world.

CPE ITALIA is now a Group of about 400 people with production facilities in Brazil, China, Italy, Mexico,

Romania, branch o"ces in North America and India, headquarters in Milan.

With profound knowledge of and years of experience in multiple sectors like Defense, Broadcasting,

Communication Infrastructure, Medical, Transportation, Nuclear, Oceanographic Installations, CPE supports

its client-focused ideology with the development of solutions tailored to each client’s needs.

We like to imagine our behavior and capability results similar to these of the well known

“Tricolor Arrows” pilot team:

attentive to the rules

total security as top priority

amaze and engage

guidelines, organization and discipline

quality

Innovation and results that exceed customer expectations

page_3

OFL

FEB 2019 | www.cpeitalia.it All data and specifications are subject to change without notice.

40 YEARS INSIDE CONNECTIVITY MARKET

page_4

OFL


page_5

OFL


CMC & CMCC

MADE IN

ITALYcompliant ITAR EAR FREE

COMPLIANT

REACH

STANDARD

CONTACT

SPRING LOADED

CONTACT

HYPERBOLOID

CONTACT

RF COAXIAL PRECISION CABLE ASSEMBLIES

Cables harnesses with cable

No.503 Nan Hu Da Dao Nan Chang District, Wuxi City, Jiangsu Province

www.cpeitalia.it - [email protected]

FIBER MANAGEMENT

SOLUTIONS

Company History and new Targets

CPE is a family company founded in 1978 and established in Milan, Italy.

The business started as trading company of connectors and cables, addressing defense,

and telecommunication.

After few years of activity It has been natural consequence moving from trading company

to manufacturing company, pursuing high specialization in harnesses assembly

and connectors production.

As the spirit of CPE ITALIA has always been - and still is - to be customer «allied», the founder

sustained the growth of the company by opening new production sites around the globe.

CPE ITALIA is now a Group of about 400 people with production facilities in Brazil, China, Italy, Mexico,

Romania, branch offices in North America and India, headquarters in Milan.

Extensive knowledge in sectors such as Defense, Broadcasting, Communication Infrastructure,

Medical, Transportation, Nuclear, Oceanographic Installations.

It is CPE main focus to support any Customer need by designing and developing tailored solutions

Customer Premises Network Termination (CPNT)

HDC

HDCHigh density connectors

with hyperboloid contact

Salt spray 48 hours

Black Chrome FinishingEIA-364-26

- 65 C to + 125 C

Temperature

Standard

operating

IP 68 according to

IEC 529

Metallic Shells

Stainless steel AISI316L

according with

ASTM A580

Insulator bodies

PPS with glass

type GST-40F

according with

SAE AMS 2700

Plug connectors

with turned contacts

diameter 0.4 mm

Receptacle connectors

with socket hyperbolid

contacts

according with

For PCBa

7 rows

page_7

HDC


Ways Plug Connectors ( contacts diam. 0,4mm)

141

Receptacle Connectors ( contacts diam. 0,4mm)

For more information contact CPE ITALIA, requesting technical product specification.



For PCBa

7 rows

1179369

Example of 141 ways connectors

23.020.091-147 23.020.091-148

23.020.091-24323.020.091-245

23.020.091-247

23.020.091-24423.020.091-246

23.020.091-248

HDC


Salt spray 48 hours


- 65 C to + 125 C

Temperature

Standard

operating

IP 68 according to

IEC 529

Metallic Shells


according with

ASTM A580

Insulator bodies

PPS with glass

type GST-40F

according with

SAE AMS 2700

Plug connectors

with turned contacts

diameter 0.4 mm


with socket hyperbolid

contacts

according with

For PCBa

5 rows


page_9

HDC


Dimensions in mm

Ways Plug Connectors ( contacts diam. 0,4mm)


For PCBa

5 rows


17

37577797

Receptacle Connectors ( contacts diam. 0,4mm)

28.004.122-892

28.004.122-89428.004.122-896

28.004.122-89828.004.122-243

28.007.122-89328.007.122-89528.007.122-89728.007.122-24428.007.122-899


HDC


spring loaded contact

Salt spray 48 hours

EIA-364-26

- 55 C to + 125 C

Temperature

Standard

operating

IP 68 according to

IEC 529

Insulator bodies

PPS with glass

type GST-40F

according with

SAE AMS 2700

Contacts


with spring loaded

or targhet contacts

according with

For PCBa

with

- 2 Amp

2 Amp

page_11

HDC


Ways Plug Connectors ( contacts diam. ) Receptacle Connectors ( contacts diam. )


Contacts 2 Amps

10

16


28.004.172-900

28.004.172-902

28.007.122-90128.007.122-903



For PCBa

with

2 Amp

HDC



Salt spray 48 hours


- 55 C to + 125 C

Temperature

Standard

operating

IP 68 according to

IEC 529

Metallic Shells


according with

ASTM A580

Insulator bodies

PPS with glass

type GST-40F

according with

SAE AMS 2700

Mix contacts


with spring loaded

or targhet contacts

according with

For PCBa

with mix

- 1 Amp

- 3 Amp

1 and 3 amp

page_13

HDC



Mix Contacts 1 Amps and 3 Amps


34+2

22+2

Example of 34 + 2 ways connectors

28.004.172-940

28.004.172-942

28.007.172-941

28.007.172-943



For PCBa

with mix

1 and 3 amp

HDC



Salt spray 48 hours


- 55 C to + 125 C

Temperature

Standard

operating

IP 68 according to

IEC 529

Metallic Shells


according with

ASTM A580

Insulator bodies

PPS with glass

type GST-40F

according with

SAE AMS 2700

Contacts


with spring loaded

or targhet contacts

according with

3 row

2 Amp

Cable and Pcb

page_15

HDC




21 + Flex

21



3 row

Cable and Pcb

28.016.422-62928.018.422-630CA28-629F01---------------------


HDC



Salt spray 48 hours

EIA-364-26

- 55 C to + 125 C

Temperature

Standard

operating

IP 68 according to

IEC 529

Insulator bodies

PPS with glass

type GST-40F

according with

SAE AMS 2700

Contacts


with spring loaded

or targhet contacts

according with

1 row

2 Amp

Cable and Pcb

page_17

HDC






1 row

Cable and Pcb

6 28.004.172-944 28.007.172-945

HDC


Salt spray 48 hours


- 55 C to + 125 C

Temperature

Standard

operating

IP 68 according to

IEC 529

Metallic Shells


according with

ASTM A580

Insulator bodies

PPS with glass

type GST-40F

according with

SAE AMS 2700

Mix contacts

Receptacle and plug

according with

with

Mix Signal - RF - Power

Contacts

connectorsFor

cable and Pcb

Size similar to a 100-way micro-d

Size similar to

100 ways micro-d

connectors

page_19

HDC


Mounting Type Plug Connectors Receptacle Connectors



with


Contacts

Mix Contacts 61 signal + 4 RF + 2 power

Pcb

Cable 28.004.172-946

28.004.172-948

28.007.172-947

28.007.172-949

page_20All data and specifi cations are subjected to change without any notice.GIU 2018 | www.cpeitalia.it

Applicable documents

- MIL-DTL-55302: “Connectors, Printed Circuit Subassembly and Accessories”

- ASTM B 488: “Standard Specification for Electrodeposited Coatings Gold for Engineering Uses”

- MIL-M-24519: “Molding Plastic Electrical Connectors”

- EIA-364: “Electrical Connector/Socket Test Procedures Including Environmental Classifications“

- ASTM-A-582: “Standard Specification for Free Machining Stainless Steel Bars”

- SAE- AMS2700E: “Passivation of Corrosion-Resistant Steels”

- ASTM-B-16: “Free Cutting Brass Rod, Bar and Shape for Use in Screw Machines”

- ASTM-B-139: “Standard Specification for Phosphor Bronze Rod, Bar and Shape”

- ASTM-B-196: “Standard Specification for Copper-Beryllium Alloy Rod and Bar”

- ASTM-B-197: “Standard Specification for Copper-Beryllium Alloy Wire”

- SAE-AMS-QQ-N-290: “Nickel Plating: Electrodeposited”

- IPC J-STD-006: “Requirement for Electronic Grade Solder Alloys and Fluxed and Non-Fluxed Solid Solder for Electronic Soldering Application”



For PCBa

7 rows



For PCBa

5 rows

HDC


Requirements



For PCBa

7 rows



For PCBa

5 rows

Electrical Performance Requirements

- Insulation Resistance:Greater than 5000 MOhm at 500 VDC between any pair of contacts and any contact and the shell, according to EIA 364-21

- Dielectric Withstanding Voltage (at sea level):500Vrms @ 60 Hertz and 100Vrms @ 60 Hertz after humidity, according to EIA 364-20: the connector shall show no

- Low Level Contact Resistance:The resistance of a mated pair of contacts shall be 10 mOhm max, according to EIA-364-23

- Contact Current Capability:Mated contacts shall be able to carry a current equal to 1 A in continuous operation from -65°C to +125°C,

evidence of breakdown or flashover.

according to EIA-364-70

Mechanical Requirements- Contact Engagement and Separation Force:

29 g nominal, according to EIA-364-37

- Connector Mating and Unmating Force:The maximum mating and unmating force has a value equal to 35 g multiplied by the number of contacts,

- Contact Durability:Up to 5,000 cycles, < 2 mOhm change, according to EIA-364-9C

- Vibration (sine)Mated connectors shall not exhibit any discontinuities greater than 2 ns when tested in accordance with EIA-364-28,

- Shock (sawtooth)Mated connectors shall not exhibit any discontinuities greater than 2 ns when tested in accordance with EIA-364-27,

according to EIA-364-13. Mate connectors three times before initial measurements are taken

Test Condition III.

Test Condition G, sawtooth, peak acceleration 100 g, normal duration 6 ms. Connectors shall not be damaged and no loosening of parts shall occur.

HDC




For PCBa

7 rows



For PCBa

5 rows

Requirements

Environmental Requirements

- Salt SprayThe mated connectors are tested according with EIA-364-26, test condition B, 48 hours. There shall be no peeling,

- Temperature rangeStandard operating temperature from -65 °C to +125 °C

- HumidityMated connectors will be subjected to humidity conditioning according with EIA-364-31, Test condition IV,

- IP ratingIP 68 according to IEC 529 mated and unmated

- SolderabilityThe solderability requirements of the PCB terminals shall be according with MIL-STD-202 method 208

- Resistance to soldering heatAccording with MIL-STD-202, method 210, condition C

chipping, or blistering of metal surfaces or exposure of base metal.

loading voltage 100 Vdc. The insulation resistance shall be greater than 1000 MOhm.

HDC




For PCBa

7 rows



For PCBa

5 rows

Requirements

Materials and finishes- Connectors’MetallicShells

Stainless steel AISI 316L according with ASTM A580, black chrome finishing

- Connectors’ Insulator BodiesPolyphenylenesulphide (PPS), 40% glass filled type GST-40F as per MIL-M-24519.

- Sealing GasketSilicone Rubber 60 – 70 shore A per Mil Spec. ZZ-R-765 CL.

- 0.4 mm Straight Dip Solder Pin ( Tourned round contacts)Brass Alloy C36000 per ASTM B16-92, gold plated in accordance with ASTM B 488 Type II Class 1.27 (50 microinches minimum)

- 0.4 mm Straight Dip Solder Socket (Hyperboloid Contacts)1) Contact Wires:Beryllium Copper C17200 per ASTM B197/B197M-01, gold plated in accordance with ASTM B 488 Type II

2) Contact Tube:stainless steel per S30500 ASTM A 240 / A 240 M, passivate per ASTM-A967-05

3) Termination (Dip Solder):Brass Alloy C36000 per ASTM B16-92, gold plated in accordance with ASTM B 488 Type II

- MouldingStycast 2651-40 Epoxy Encapsulant-potting Black with catalyst 9

code C, over nickel underplate in accordance with SAE AMS-QQ-N-290, class 2, (30 – 150 microinches).

Class 1.27 (50 microinches minimum) code C, over nickel underplate in accordance with SAE AMS-QQ-N-290, class 2,(30 – 150 microinches).

Class 1.27 (50 microinches minimum) code C, over nickel underplate in accordance with SAE AMS-QQ-N-290, class 2, (30 – 150 microinches)

HDC



HDC



For PCBa

with


- MIL-G-45204C: “Gold Plating, Electrodeposited”


- ASTM-A-580: “Standard Specification for Stainless Steel wire”

- ASTM-A-967: “Standard Specification for Chemical Passivation Treatments for Stainless Steel parts”





- ASTM-B-455: “Standard Specification for Copper-Zinc- Lead Alloy (Leaded Brass) Extruded Shapes”


- ASTM B 734: “Standard Specification for Electrodeposited Copper for Engineering Uses”


- IPC J-STD-006: “Requirement for Electronic Grade Solder Alloys and Fluxed and Non-Fluxed Solid Solder

- UL94: “Test Methods for Flammability Rating”

- IEC 529: “Degrees of Protection Provided by Enclosures (IP Code)”

- IEC 512: “Testing Procedures and Measurement Methods for Electrical Products”

for Electronic Soldering Application”



For PCBa

with mix

1 and 3 amp

2 amp



3 row

Cable and Pcb



1 row

Cable and Pcb


Electrical Performance Requirements- Insulation Resistance:

Greater than 5000 MOhm at 500 VDC between any pair of contacts, according to EIA 364-21


- Low Level Contact Resistance:The resistance of a mated pair of contacts shall be 10 mÙ max, according to EIA-364-23

- Contact Current Capability:


Mechanical Requirements- Connector Mating Force:

- Contact Durability:Up to 5,000 cycles, < 2 mÙ change, according to EIA-364-9C



Test Condition III.


HDC

- Mated signal contacts shall be able to carry a current equal to 1 A in continuous operation from -55°C to +125°C,






The maximum mating force has a value equal to 1.1kg, according to EIA-364-13. Mate connectors three times before initial measurements are taken



For PCBa

with



For PCBa

with mix

1 and 3 amp

2 amp



3 row

Cable and Pcb



1 row

Cable and Pcb

Requirements


Requirements










HDC



For PCBa

with



For PCBa

with mix

1 and 3 amp

2 amp



3 row

Cable and Pcb



1 row

Cable and Pcb


Requirements

Materials and finishes

- ConnectorsPolyphenylenesulphide (PPS), 40% glass filled type GST-40F as per MIL-M-24519.



HDC

- Spring-loaded Pin for Pcb- Sleeve and Plunger: Brass Alloy per ASTM B 455 Alloy UNS38500, plated with Gold, 0.5 ìm, over Nickel, 2 ìm,

- Spring:

1) power pin: Stainless steel AISI 302 passivated as per ASTM A 967, plated with Gold, 0.25 ìm, over Nickel, 2 ìm,

2) signal pin: Berillium – Copper per ASTM B 197, plated with Gold, 0.25 ìm, over Nickel, 2 ìm, per SAE AMS-QQ-N-290, class1

per SAE AMS-QQ-N-290, class1

per SAE AMS-QQ-N-290, class1

- Target Pin for PcbBrass according to ASTM B 455, gold plated in accordance with ASTM B 488 Type II Class 1.27 (50 microinches minimum)code C, over nickel underplate in accordance with SAE AMS-QQ-N-290, class 2, (30 – 150 microinches).

- Threaded InsertStainless Steel, as per ASTM-A-582, passivated as per SAE-AMS-QQ-P-35

- Connectors’MetallicShells (only for 1 row and 2 amp)Stainless steel AISI 316L according with ASTM A580, black chrome finishing



For PCBa

with



For PCBa

with mix

1 and 3 amp

2 amp



3 row

Cable and Pcb



1 row

Cable and Pcb



HDC


- MIL-G-45204C: “Gold Plating, Electrodeposited”


- ASTM-A-580: “Standard Specification for Stainless Steel wire”

- ASTM-A-967: “Standard Specification for Chemical Passivation Treatments for Stainless Steel parts”





- ASTM-B-455: “Standard Specification for Copper-Zinc- Lead Alloy (Leaded Brass) Extruded Shapes”


- ASTM B 734: “Standard Specification for Electrodeposited Copper for Engineering Uses”


- IPC J-STD-006: “Requirement for Electronic Grade Solder Alloys and Fluxed and Non-Fluxed Solid Solder

- UL94: “Test Methods for Flammability Rating”

- IEC 529: “Degrees of Protection Provided by Enclosures (IP Code)”

- IEC 512: “Testing Procedures and Measurement Methods for Electrical Products”

for Electronic Soldering Application”


with


Contacts


Requirements

Electrical Performance Requirements- Insulation Resistance:

Greater than 5000 MOhm at 500 VDC between any pair of contacts, according to EIA 364-21


- Low Level Contact Resistance:The resistance of a mated pair of contacts shall be 10 mÙ max, according to EIA-364-23

- Contact Current Capability:


Mechanical Requirements- Connector Mating Force:

- Contact Durability:Up to 5,000 cycles, < 2 mÙ change, according to EIA-364-9C



Test Condition III.


HDC



- Mated signal contacts shall be able to carry a current equal to 4,5 A in continuous operation from -55°C to +125°C,


The maximum mating force has a value equal to 1.1kg, according to EIA-364-13. Mate connectors three times before initial measurements are taken

- Contact RF frequency:- Mated RFl contacts shall be able frequency 6 Ghz at 50 Ohm operation from -55°C to +125°C,


with


Contacts


Requirements










HDC


with


Contacts


Requirements

Materials and finishes

- ConnectorsPolyphenylenesulphide (PPS), 40% glass filled type GST-40F as per MIL-M-24519.



HDC

- Threaded InsertStainless Steel, as per ASTM-A-582, passivated as per SAE-AMS-QQ-P-35

- 0.4 mm Straight Dip solder or solder cup Pin ( Tourned round contacts)Brass Alloy C36000 per ASTM B16-92, gold plated in accordance with ASTM B 488 Type II Class 1.27 (50 microinches minimum)

- 0.4 mm Straight Dip Solder or solder cup Socket (Hyperboloid Contacts)1) Contact Wires:Beryllium Copper C17200 per ASTM B197/B197M-01, gold plated in accordance with ASTM B 488 Type II






- 0.7 mm Straight Dip Solder or solder cup Pin ( Tourned round contacts)Brass Alloy C36000 per ASTM B16-92, gold plated in accordance with ASTM B 488 Type II Class 1.27 (50 microinches minimum)

- 0.7 mm Straight Dip Solder or solder cup Socket (Hyperboloid Contacts)1) Contact Wires:Beryllium Copper C17200 per ASTM B197/B197M-01, gold plated in accordance with ASTM B 488 Type II






- Rf contact crimp socket

- Rf contact crimp plug


with


Contacts

CPE WORLDWIDE

CPE ITALIA SPA (HEADQUARTER)

Via Chiasserini, 15 - 20157 MILANO - Italy

5000 S.M.

Tel. +39.02.390961 - Fax. +39.02.3570765 - +39.02.3570774

Email: [email protected]

www.cpeitalia.it

CPE East Europe

Str. Aleea Crinului, 11 - Slatioara - Romania

4000 S.M.


CPE Electronica México

Carretera Apizaco-Tlaxco, Lote 1, Manzana 4, Ciudad Industrial Xicohtencatl 3

2000 S.M.

C.P. 90250, Tlaxco, Tlaxcala


Zhenjiang CPE Electronics Co. Ltd.

Xindingmao ind. Park in new district

1800 S.M.

212000 Zhenjiang city China

CPE ITALIA SPA (Production Plant)

Via Torre Lupara Zona Industriale - 81050 PASTORANO (CE) - Italy

3000 S.M.


CPE do Brasil

Rua Inaja, 698 - BR83.324.050 Vila E. Perneta -

2500 S.M.

Curitiba (Pinhais-PR) - Brasil

Email contact: [email protected]

Wuxi CPE Electronics Co. Ltd

No.503 Nan Hu Da Dao Nan Chang District, Wuxi City, Jiangsu Province

4500 S.M.

214124 Wuxi City - P.R. China

Email contact: [email protected]

Commercial O#ces

BANGALORE – INDIA

(Mr. Sanjay – Email contact: [email protected])

HYDERABAD – INDIA

(Mr. Mohan - Email contact: [email protected])

TEXAS - U.S.A.

(Mr. Swinger - Email contact: je" @cpe-nar.com)

www.cpeitalia.it - [email protected]/2019 v.0

HDC - Ex-El Group · HDC FEB 2019 | All data and speciﬁcations are subject to change without...

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Transcript of HDC - Ex-El Group · HDC FEB 2019 | All data and speciﬁcations are subject to change without...