HAZOP HAZID-Aug-Bal Corrective Action

7/29/2019 HAZOP HAZID-Aug-Bal Corrective Action

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S# REF # RECOMMENDATIONS BY Applicability Status Transmittal No.

1 001.1.1 To provide flow operating range of pumps P - 105 / 106 / 107 / 108 / 109. GS Soil Washing Apprvd-B 50757-GSK-T-0624

2 001.1.2 To supply work plan for continuous feed of soil washing system. Soil Washing waiting 50757-GSK-T-0753

3 002.1.1 To finalize inspection , maintenance & operation procedures for soil washing unit. Soil Washing Apprvd-B 50757-GSK-T-0654

4 003.1.1 Refer To recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-06545 004.1.1 Refer To recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-0654

6 005.1.1 Refer To recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-0654

7 006.1.1 Refer To recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-0654

8 007.2.1 To update P&IDs to include local gauges & control logic of equipment as per cause & effect diagram. GS Soil WashingApprvd-B 50757-GSK-T-0560

9 009.1.1 To update cause & ef fect diagram to include all alarms & trips for the soil washing system. GS Soil Washing Apprvd-B 50757-GSK-T-0560

10 011.1.1 to implement proper training of operation / maintenance personnel (provide training record) Soil Washing waiting 50757-GSK-T-0830

11 011.2.1 refer to recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-0654

12 014.1.1 refer to recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-065413 015.1.1 refer to recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-0654




17 019.1.1 To include upstream screening and crushing procedures in project execution plan. Soil Washing waiting 50757-GSK-T-0753




21 034.1.1 refer to recommendation 2.1.1 Soil WashingApprvd-B

50757-GSK-T-065422 035.2.1 refer to recommendation 9.1.1 GS Soil Washing Apprvd-B 50757-GSK-T-0560

23 036.1.1 To provide design flow of pumps P-201 / 202 /203 /110 . GS Soil Washing Apprvd-B 50757-GSK-T-0624


25 038.1.1 refer to recommendation 9.1.1 GS Soil Washing Apprvd-B 50757-GSK-T-0560



28 074.1.1 to update P&IDs P-6 to show PS 102/103 downstream bag filters on suction of P-102/103 GS Soil Washing Apprvd-B 50757-GSK-T-0560

29 075.1.1 To update P&IDs P-8 to show low flow switch on polyblend water to ME 313. GS Soil Washing Apprvd-B 50757-GSK-T-0560


31 085.1.1 To update P&IDs to show correct setting rating of chemical discharge hoses. GS Soil Washing Apprvd-B 50757-GSK-T-0560

32 086.1.1 To update P&ID P- 6 revision 7 to show rupture disk A on discharge of P- 102/103. GS Soil Washing waiting 50757-GSK-T-0560

33 086.1.2 to update training program to include high pressure water system. Soil Washing waiting 50757-GSK-T-0830


35 088.1.1 to provide QA/QC plan for chemical control and usage Soil Washing Apprvd-B 50757-GSK-T-0656

36 089.1.1 to provide safe routing of caustic / acid to safe containment . GS Soil Washing waiting submitted

37 091.1.1 refer to recommendation 88.1.1 Soil Washing waiting 50757-GSK-T-0656

38 092.1.1 to provide design flow of pumps P 301 /302A/B / 303 GS Soil Washing Apprvd-B 50757-GSK-T-0624


40 094.1.1 refer to recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-065441 095.1.1 refer to recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-0654


43 113.1.1 to provide design flow of P- 304 A/B/C / P- 317/318. GS Soil Washing Apprvd-B 50757-GSK-T-0624

44 113.1.2 to update P&IDs P 9 Rev 6 to include sonic sludge level sensors on T-302 A/B. GS Soil Washing Apprvd-B 50757-GSK-T-0560









53 125.1.1 to update P&ID 9 Rev 6 to show check valve on discharge of P-318 GS Soil Washing Apprvd-B 50757-GSK-T-0560

54 139 1 1 f t d ti 9 1 1 GS S il W hi A d B 50757 GSK T 0560

HAZOP Corrective Actions & Recommendations







59 143.1.2 to include in operating procedure safety precautions required for relative equipment Soil Washing waiting submitted



62 145.1.1 to provide design flow of pumps P- 307 / 308 /309 / 310 GS Soil Washing waiting 50757-GSK-T-062463 145.1.2 to supply HAZOP report for vendor packages (Ultrafiltration Unit, Reverse Osmosis) or perform HAZOP study for these packages. GS Soil Washing Apprvd-B


65 153.1.1

to develop and document the proper engineering / operational solution for preventing damage of membranes leading to shutdown due to high

temperature . Soil Washing Apprvd-B


67 173.1.1 Refer To Recommendation 153.1.1 Soil Washing waiting submitted

68 179.1.1 refer to recommendation 10 in HAZID . Soil Washing waiting 50757-GSK-T-0696

69 192.1.1 refer to recommendation 2 in HAZID . Soil Washing waiting submitted

70 192.1.2 to demonstrate layout of oil facilities in soil washing is in accordance with KOC - L-028 standard. GS Soil Washing waiting 50757-GSK-T-067171 193.1.1 refer to recommendation 2.1.1 Soil Washing Apprvd-B 50757-GSK-T-0654

72 193.1.2 to add level gauge on oil skimmer tanks T-101 / 304 / 313 and include tank monitoring in operating manual procedure. GS Soil Washing Apprvd-B 50757-GSK-T-0560

73 197.1.1 to include air tank on P&IDs P7 Rev 7 . GS Soil Washing Apprvd-B 50757-GSK-T-0560


75 203.1.1 to provide high pressure protection set ting on air compressor discharge system. GS Soil Washing Apprvd-B 50757-GSK-T-0560


77 206.1.1. to update P&IDs & cause &effect to include safeguarding alarmsand trips of the oil recovery unit. GS Oil Recovery Apprvd-B 50757-GSK-T-0570

78 208.1.1. refer torecommendation206.1.1 GS Oil Recovery Apprvd-B 50757-GSK-T-0570

79 209.1.1. to demonstrate mechanical design of heat exchanger tubing can handle 230 degc. GS Oil Recovery Apprvd-B 50757-GSK-T-057080 212.1.1. to update P&ID 23 to show TC on TIT 203. GS Oil Recovery Apprvd-B 50757-GSK-T-0570

81 213.1.1. refer to recommendation 206.1.1 GS Oil Recovery Apprvd-B 50757-GSK-T-0570

82 214.1.1. to provide operating and maintenance manual for oil recovery unit equipment . Oil Recovery Apprvd-B 50757-GSK-T-0610

83 215.1.1. refer to recommendation 214.1.1. Oil Recovery Apprvd-B 50757-GSK-T-0610

84 217.1.1. to supply pressure relief valve on pump P-101. GS Oil Recovery Apprvd-B 50757-GSK-T-0609


86 223.2.1. to demonstrate overheating protection on pumps P-102 A/B. GS Oil Recovery Apprvd-B 50757-GSK-T-0570


88 224.2.1. to demonstrate overheating protection on pumps P-102 A/B. GS Oil Recovery Apprvd-B 50757-GSK-T-057089 225.1.1. refer to recommendation 206.1.1 GS Oil Recovery Apprvd-B 50757-GSK-T-0570


91 227.1.1. Refer To 206.1.1 GS Oil Recovery Apprvd-B 50757-GSK-T-0570

92 229.2.1. to demonstrate layout of oil facilities in Oil Recovery is in accordance with KOC -L-028 standard. GS Oil Recovery Apprvd-B 50757-GSK-T-0671

93 232.1.1. Refer To 214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610



96 235.1.1. To provide evidence high pressure mechanical protection on P – 102 A/B GS Oil Recovery Apprvd-B 50757-GSK-T-0609

97 235.1.2. Refer To 206.1.1 GS Oil Recovery Apprvd-B 50757-GSK-T-057098 235.2.1. Refer To 214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610

99 236.1.1.To demonstrate alarm setting of PICA - 401A provides sufficient time to enable operator to take action (small difference between alarm setting and PSV setting does not enable

operator to take action)GS Oil Recovery

Apprvd-B 50757-GSK-T-0597

100 236.1.2. To define criteria of PSVs design showing calculations and various design cases (Blocked outlet, fire case, thermal relief. GS Oil Recovery Apprvd-B 50757-GSK-T-0597


102 238.1.1. Refer To 206.1.1. GS Oil Recovery Apprvd-B 50757-GSK-T-0570




106 243.1.1. To update the P&ID # 26 to show LV downstream V - 103 A to L as normal manual valve GS Oil Recovery Apprvd-B 50757-GSK-T-0570










117 271.2.1. Refer To206.1.1 GS Oil Recovery Apprvd-B 50757-GSK-T-0570



120 276.1.1. To update P&ID to show check valve on discharge of P - 800 A/B GS Oil Recovery Apprvd-B 50757-GSK-T-0570121 277.1.1. To confim setting of high temperature alarm and trip (TICA – 4101 H/HH) for protection of heating medium system against over heating GS Oil Recovery Apprvd-B 50757-GSK-T-0609

122 278.1.1. Refer to HAZID (burner management system design) GS Oil Recovery Apprvd-B 50757-GSK-T-0609

123 280.1.1. Refer to HAZID (burner management system design) GS Oil Recovery Apprvd-B 50757-GSK-T-0609

124 282.1.1. To supply design definition and line up procedure for P - 801 for protection against pump damage and over pressurization of heating medium. GS Oil Recovery Apprvd-B 50757-GSK-T-0609

125 284.1.1. To supply design definition of LS-4200 function for prevention of P-801 damage GS Oil Recovery Apprvd-B 50757-GSK-T-0609

126 285.1.1. To supply data for over flow protection on tanks V-800 A/B GS Oil Recovery Apprvd-B 50757-GSK-T-0609

127 287.1.1. To supply Mechanical High Pressure protection on P-105 GS Oil Recovery Apprvd-B 50757-GSK-T-0609


129 291.1.1. To supply temperature indication on V - 106 and include periodic monitoring in operating procedure. Oil Recovery Apprvd-B 50757-GSK-T-0610130 294.1.1. To Provide data, configuration and sizing basis of tank vent V - 106 GS Oil Recovery Apprvd-B 50757-GSK-T-0671


132 295.1.1. To supply containment for tank V - 106 in accordance with KOC standards. GS Oil Recovery Apprvd-B 50757-GSK-T-0777


134 301.1.1. Refer To 206.1.1. GS Oil Recovery Apprvd-B 50757-GSK-T-0570




138 308.1.1. Refer To 214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610139 309.1.1. Refer To 214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610


141 314.1.1. To supply sizing data and data sheet for PSV – 301 A/B/C GS Oil Recovery Apprvd-B 50757-GSK-T-0597




145 321.2.1. To provide evidence for high discharge pressure protection on G – 703 C/D GS Oil Recovery Apprvd-B 50757-GSK-T-0609


147 322.1.1. Refer To 214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610148 323.1.1. Refer To 214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610

149 325.1.1. Refer To214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610

150 327.1.1. Refer To 206.1.1 (No Heat tracing on P-107 A/B suction) GS Oil Recovery Apprvd-B 50757-GSK-T-0570

151327.1.2. To provide the engineering solution for maintaining discharge design flow of P - 107 A/B to GC (Inspite of high viscosity) GS /KOC Oil Recovery

PENDING

152 329.1.1. To define connection system bewteen Tie-in point and GC - 11 / GC – 19 / BCRP and ensure suitable pressure rating. KOC Oil Recovery PENDING

153 335.1.1 Refer to HAZID Oil Recovery PENDING

154 335.1.2 To demostrate high pressure protection for blocked case and fire case scenarios GS Oil Recovery waiting 50757-GSK-T-0903



157 344.1.1 Refer To 214.1.1 Oil Recovery Apprvd-B 50757-GSK-T-0610


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HAZOP HAZID-Aug-Bal Corrective Action

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