Have you been plagued by Scale? - Morko America
Transcript of Have you been plagued by Scale? - Morko America
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Have you been plagued by Scale?
WE have a new SOLUTION for YOU!
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MORKO Ultrasonic Scale Preventer
Proven & Tested Ultrasonic Technology
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Common Scale Problems
• Blockage of Tubing or Pipelines
• Clogging
• Corrosion
• Energy Loss
• Shutdown Loss
• Shortening of equip. lifespan
• Unknown Damages
• Cost of cleaning and repair
• Cost of chemical usage
• Environment and safety issues
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• Reducing Maintenance Costs
• Reducing Downtime
• Enhancing Productivity
• Saving Energy & Costs
• Extending Equip. lifespan
• Improving Environments
Why Need Scale Treatment?
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By removing and preventing scales, foulings & slimes,
MORKO USP is Solution!!
USP can bring to :
- Reduce maintenance cost
- Reduce downtime
- Increase productivity
- Increase energy saving
- Extend equip. lifespan
- Improve Environments
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- Reduced labor work cost
- Less Frequent maintenance
- Reduced downtime
- Reduced usage of anti-fouling chemicals
- Reduced preventive maintenance cost
Benefits for maintenance
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- Extended lifespan of facilities
- Improved functions of equipment
- Less frequent shutdown
Improved Production & Efficiency
- Expected higher productivity
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- Less usage of chemicals for cleaning
- Preventive effect for environmental pollution
Environmental Benefits
- Improved fouling prevention
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Thickness of Scale[mm] 0.5 1 2 4 8 16 30
Loss rate of fuel [%] 2 4 6 10 20 40 80
Data from EU
Scale Thickness vs. Fuel Loss
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How it works?
• Vibration
When Ultrasound is applied to a metal of facility, small vibration
wave is generated and transmitted into the whole facility
through the metal.
• Acoustic Streaming
When ultrasonic energy is transferred to fluid through metal,
acoustic radiation is generated in the fluid and also at the
contact surface between the fluid and the metal. This acoustic
streaming prevents fouling forming in the fluid and scale
deposit on the metal surface. This improves heat circulation in
the facilities and so enhances the efficiency of heat transmission.
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• Increase of Surface Area
When a particle in a liquid is shattered by ultrasonic
waves, its surface area increases and it is bonded
with other particles and shattered into pieces again.
With the repetition of this process, the particle
continues to be smaller and smaller.
How it works? (cont’d)
Cavitation
Ultrasonic vibration causes to occur “empty effect” in the liquid,
giving rise to repeated forming lots of air bladder in a moment.
When air bladder is absorbed and exploded, very high power of
energy (about 30,000 G-force) & temperature are generated at
each location.
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• Prevention and Removal of Fouling and Scale
When the combination energy of Vibration, Acoustic streaming and
Cavitation generated by USP acts on metal surface and in fluid, it can
prevent scale deposit on metal surface and fouling forming in the fluid
and further can remove preformed fouling or scale.
How it works? (cont’d)
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Application I
(for S-Oil)
Test Site : #3 CDU, 2 train of Crude
AR Exchanger
Test Run 12 months
Energy saving: 220K USD/yr per train
Total 50 sets at Crude AR Exchangers
in #1,#2,#3 CDU installed in 2007
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Test Site : #1 CDU,
Pre Heat Exchanger
Test Run 12 months
Energy saving: 200K USD/yr per train
Extending USP installation to all other
CDU heat exchangers
Application II
(for GS-Caltex)
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Comparison of 2 heat exchangers after 1 year operation
WITHOUT
USP
WITH USP
Application III
(for KUMHO PNB)
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Installation
USP-300
Ultrasonic
Generator
Ultrasonic
Transducer
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Installation References
S-Oil
GS Caltex
Hyundai Oil Bank
SK Energy
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Reference List
Company Application
GS-Caltex Corp. Oil refining facility (CDU & Piping)
SK Corp. Oil refining facility (CDU & Piping)
Hyundai Oilbank Corp. Oil refining facility (CDU & Piping)
S-Oil Corp. Oil refining facility (CDU & Piping)
Samsung Fine Chemicals Heat Exchanger, etc.
Kumho Mitsui Chemicals Piping in Process, etc.
Kumho P&B Heat Exchanger, etc.
SK Chemicals Re-Boiler in Process
Korea Kumho Petrochemicals Air cooler
HU-CHEMS Co., Ltd. Heat Exchanger, etc.
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Conclusion
Morko USP is:
- Physical Method rather than Chemical Method
- Cost-Effective and Proven Solution
- US Patent Application process in Progress
Best solution with advantages and benefits due to:
- Reduced maintenance cost
- Reduced shutdown time
- Elevated productivity
- Increased Energy saving
- Prolonged lifespan of facilities
- Environmentally friendly approach
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