HATZ ENGINE WIRING (FOR CUMMINS / JD SEE PAGES …€¦ · cummins engine wiring (for hatz / jd see...
Transcript of HATZ ENGINE WIRING (FOR CUMMINS / JD SEE PAGES …€¦ · cummins engine wiring (for hatz / jd see...
FLIP CHART PRINTING INSTRUCTIONS:ALL PAGES IN THIS DOCUMENT (WITH THE EXCEPTION OF THIS ONE) ARE TO BE PRINTED IN BLACK AND WHITE ON 11X17 SIZE PAPER. PRINT ON BOTH SIDES, LAMINATE, AND SPIRAL BIND AS SHOWN IN EXAMPLE. DO NOT PRINT, LAMINATE OR BIND THIS SHEET.
SHEET 1
SHEET 2B
SHEET 2A
SPIRAL BINDING
EXAMPLE:
CUMMINS ENGINE WIRING (FOR HATZ / JD SEE PAGE 2A / 2C)
HATZ ENGINE WIRING (FOR CUMMINS / JD SEE PAGES 2B / 2C)
0I
EMERGENCY STOP
ENGINE HOURS
P/N 690049
HOLD IN TO START OR OVERRIDE
IGNITION
GLOW PLUG:PUSH AND HOLD FOR 15 SEC
PRIOR TO ENGINE START
BATTERY /ALTERNATOR
LOW OILPRESSURE
HIGHCOOLANT
TEMP.
REPLACEAIR FILTER
GAUGE OPTIONS520124M03 - VOLT METER
520124M04 - ENGINE TEMPERATURE
520124M05 - OIL PRESSURE
520124M06 - TACHOMETER
520124M07 - HYD OIL TEMPERATURE
A
A
A
A
AA
A
A
A
A
A
A
B
C
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.1 / 2
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:NORDCO
SHEET 1 OF 2ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTION
D520127NTS
SS SPIKER
520127
ENG. ORDER #BY DATE:CHANGEREVMF
C040876/22/04NEW ISSUE- JWW
HARNESS, FRAME, SS SPIKER
SS SPIKER
2/B
2/BBA
BA
BA
TRAVEL LIGHT FRONT
54/A
TRAVEL LIGHT REAR
53/A
9/A 2/B
BEACON/STROBE
SEE NO
TE 2
SEE
NOTE
2 S
EE NOTE
2
SEE NO
TE 2
255
BACK UP ALARM
5656
HORN
56
HORN
562
BACK UP ALARM
55 2
2/WHT
54/BLACK (TAIL)
51/RED(BRAKE/STOP)
2/WHT
54/BLACK (TAIL)
REAR BRAKE LIGHT
BRAKE LIGHT, FRONT 51/RED(BRAKE/STOP)
2/BBA
TRAVEL LIGHT REAR
53/A
2/BBA
TRAVEL LIGHT FRONT
54/A
2/B
43/APERIMETER LIGHT
WORK LIGHTS
10 2
10 2
8
6 7PERIMETER LIGHT
6 7
4
3
42 102 10
P16
P24 P17P26
P21
P93
P25
P19P14P18
P27
P23
P92
P40
OIL COOLER
B A 15/A2/B
2 10
GAGER
9/A25/B
7 6
P01
P38
P12
P44
250
7/A
7/A
2/B
2/B
P41
P42
P43 1 2
VIEW A-A
A
SOLENOIDGAGER SLOW
2/EBLANK/F
P08
P392
3
P02
A
BJH
G
FE
D
C
M
LK
XWV
U
T
SR Q
P
O
N
R
S U
T
Z
YX
W
V
P01 SOCKET REARINSERT VIEW
INSERT VIEWSOCKET REAR
127 6
24
25 26 27
28 21
P02
21
19 20
CP 6-JUL-04
15
JWW13-MAR-08 80059
PERIMETER LIGHT CONN.ADDED. CAB FANS REMOVED.ITEM 1: QTY 2 WAS 4.ITEM 2: QTY 4 WAS 8.ITEM 4: QTY 8 WAS 4.ITEM 5: REMOVED.ITEM 6: QTY 26 WAS 24ITEM 7: QTY 10 WAS 6.ITEM 8: 960057 WAS 5166795,GROTE 66815 WAS TRUCKLITE #94707.ITEMS 9,22,23 REMOVED.88.0 WAS 112.5.P26 AND P27: ADDED GROUND, REPLACED ITEM 5 W/ ITEM 4.
PERIMETER LIGHT
2/B
P94
43/A7 6
2
22
52012716
BRAKE LIGHT, FRONT
P20
8
3
2/WHT
53/BLACK (TAIL)
(BRAKE/STOP)
8
51/RED REAR BRAKE LIGHTP22
43/A 2/B
51/RED(BRAKE/STOP)
8
2/WHT
53/BLACK (TAIL)
PERIMETER LIGHT
P9542/A
2/B
67
87/B86/A
7 6
P09ENGINE CONTROL
2/B 7/A
7/A
2/B
7 6
ADDED END LOCATIONS NOTES.ADDED HARNESS CONN. POINTS.ADDED NOTE #8.
JJA30-NOV-11
BATT. POWER
WORK LIGHTS
WORK LIGHTS
WORK LIGHTS
FOOT PEDALS
LOGIC BOX MAIN
LOGIC BOX AUX.
RE-FORMATTED DRAWING, MOVED BOM & NOTES TO SHEET 2.
JWW9-JAN-12
600508
NONE
AA
25/1 2/2
A
63/D
11 6
62/C51/B8/A
10"
18"
7" 6" 7" 8"
8"14" 17" 17" 12" 12"
8"8"
12"
6"
8" 7" 7" 7" 10"
8" 16" 23" 11" 14" 10.5"
49"
12"
88"
4"
12"
20"
8"
42"
8"
42"
20"
8"
18"
6"
6"36"
20"
8"
12" 55" 30" 12"
4" 28"
80"
ENG. ORDER #BY DATE:CHANGEREVMF
D P38 WAS P10 (E2)ARADLOFF
21JUN12600718
D
CLOSE ASPOSSIBLE
(2.0)
2.0
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
C
C C
C
D
C
C
C
C
C
C
C
C
C
C
C
C
C
BILL OF MATERIALSDWGSIZEPART NAME
DTL.
QTY.REQ.
PART NUMBEROR MATERIAL
ITEM NO.
SLEEVE, FEMALE, PACKARD #12089188251667831CONNECTOR,2 WAY TOWER PACKARD #12015792451667622TERMINAL,#10 RING, PANDUIT #PN14-10R43TERM,FULLY INSUL. FASTON ETC. #BB-2263 OR EQ.84
5PIN,MALE PACKARD #120336742651667826CONNECTOR,2 WAY SHROUD,PACKARD #120109731051667727PLUG, BRAKE/MARKER LED GROTE #6681549600578
9SLEEVE, FEMALE, PACKARD #1212458112516678510CONNECTOR, 6 WAY SHROUD,PACKARD #120109751516677611RING TERMINAL, 8 GA, 3/8" STUD212DIODE, MOTOROLA #1N562452968001813TUBING, TEFLONAR14BLACK BRAIDING MATERIALAR15
11617
1/4 POLYOLEFIN HEAT SHRINK TUBING 1.0 FT.AR18PLUG, DEUTSCH HD46-24-23-SN-059 P01119SOCKET, 14-18 AWG, DEUTSCH #1062-16-0722AR20SEALING PLUG, 12-16 GA, DEUTSCH #114017AR21
2223
BA
BEACON (1)
2/B
9/A
2
55
BACK UP ALARMS (2)
56
2
56
HORNS (2)
SEE NOTE 1
SEE NOTE 1
NOTES:
1. DIODE, ITEM #13, IS TO BE USED ONLY WHEN WIRE #2 IS PAIRED WITH WIRE NOS.: 9, 55, & 56. THIS DIODE IS TO BE SOLDERED BETWEEN THE WIRE PAIRS AND COVERED WITH HEAT SHRINK TUBING, ITEM #18. ALL OTHER WIRES DO NOT REQUIRE A DIODE.
2. ALL NON-DIODE SPLICES SHOULD BE IN MAIN HARNESS BODY. DO NOT SPLICE ANY WIRES #55 & #56 & THEIR RESPECTIVE GROUND WIRES, #2, EXCEPT TO DIODES. SEE DRAWING EXAMPLES FOR LOCATION OF DIODES.
3. ALL BREAKOUTS ARE TO BE PROTECTED W/TEFLON TUBING (ITEM #14).
4. SEE WIRE CONNECTION CHART FOR SPECIFIC WIRE SIZING AND ROUTING.
5. DESIGNATIONS OF "A" OR "B" AT WIRE NUMBERS INDICATE POSITION IN PACKARD CONNECTOR.
1313
13P14
TYP P24,P25
TYP P26, P27
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.2 / 2
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:NORDCO
SHEET 2 OF 2ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTION
D520127NTS
HARNESS, FRAME, SS SPIKER
SS SPIKER
520127
ENG. ORDER #BY DATE:CHANGEREVMF
C040876/22/04NEW ISSUE- JWW
SS SPIKER
250
WIRE WIRE DESC. END LOCATIONP01
51 16 AWG BLACK P20@3
NO.
P21@3
P16@A
P23@3
P20@2
P23@2
P21@2P19@A
53
54 P18@A
D5-ANODEP25-55 D4-ANODEP P24-55
P08@D
P27-56
P08@C
D2-ANODE
R
X
Q
55
P08@B
P17@AP22@2N
P22@3
62
56
S P09@A
63
86
87 P09@BT
16 AWG BLACK
12 AWG RED
25
15
P39@1
P12@A8 AWG RED
16 AWG RED
16 AWG RED
9
3
8
P10@A
P44-3
P08@A
12 AWG GREEN
8 AWG GREEN
2
2
P12@B
P44-2
16 AWG GREEN
16 AWG GREEN
16 AWG GREEN
2
2
2
P08@E
P39@2
P42@B16 AWG GREEN
16 AWG GREEN
16 AWG GREEN
2
2
2
P14@B
P40@B
D3-CATHODE
P23@1
12 AWG GREEN
16 AWG GREEN
2
2
P27-2
P18@B
16 AWG GREEN2 P25-2
P21@1
P16@BP17@B
WIRE DESC.WIRE NO.
P10@B
T
B
U
A
W
S
J
K
H
P43@B
F
P41@B
G
E
V
C
D
P22@1
P19@B
END LOCATION
7 16 AWG BLACK P41@AL P40@A7 16 AWG BLACK P42@AP43@AM
16 AWG BLACK
16 AWG BLACKO
16 AWG BLACK
P26-56D3-ANODE12 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK
16 AWG BLACK SOCKET, 8 AWG, 0462-203-08141421
24
252627
1DIN PLUG 43650 A WITH GROUNDED TERMSIN4007 OR IN 4004 SUPRESSION DIODE AND LED
PLUG, DEUTSCH HD46-24-9-SN-059 P02
28 1 SEALING PLUG, 4 GA, DEUTSCH #114019SOCKET, 12-14 AWG, 1062-12-0166
18
18
18
CP 6-JUL-04
7. ALL WIRE TO BE GXL TYPE OF INDICATED COLOUR AND SIZE.
13-MAR-08JWW 80059
REMOVED RETURN AND PRESSURE FILTER CONNECTIONS.ADDED PERIMETER LT CONNECTOR AND WIRE CONNECTIONS.CONNECTION LISTS FOR P01 AND P02 SEPARATED FROM MAIN LIST.GROUND WIRES TO P26 & P27 CHANGED.WIRE 56 WIRE GAUGE CHANGED.
P02 WIRE CONNECTION LIST WIRE DESC.
NO.WIRE END LOCATIONP02
P01 WIRE CONNECTION LIST
MISC. WIRE CONNECTION LIST
PIN
PIN
X
W
U
V
2
2
43
42
14 AWG GREEN
14 AWG BLACK
P92@A
P92@B
P95@B
P95@A
14 AWG GREEN
14 AWG BLACK P94@AP93@A
P93@B P94@B
2
47380100
8. LABEL EACH CONNECTOR, FOR EXAMPLE "P93 - PERIMETER LIGHT".
P26-2 D2-CATHODE
P24-2D5-CATHODE D4-CATHODE
P14@A D1-ANODE
D1-CATHODEP14@B
P20@1
ADDED END LOCATION NOTES.ADDED HARNESS CONNECTION POINTS.
30-NOV-11JJA
LABEL PANDUIT T400X000VXIY
D1
D4D5
D2D3
RE-FORMATTED WIRE LISTS.P01@G, @H, AND @M END LOCATIONS CHANGED.MOVED HARNESS DRAWING TO FIRST SHEET.ITEM 16: CHANGED LABEL FROM FASTAG TO PANDUIT, REMOVED NOTE 6.LABELLED DIODES IN DETAILS.ADDED NORDCO NUMBERS FOR ITEMS 3, 4, 12, 18, 19, 21, 24.
ARADLOFF21JUN12
600718
600508
5164420
51024485120778
5166788
51644085166693
5120820
CJWW
9-JAN-12NONE
NO CHANGES THIS SHEET
4.0
2.0
(12.0)