Harwin vs. Nicomatic Compatibility Evaluation

Harwin vs. Nicomatic Compatibility Evaluation

High Reliability 2mm Pitch Connectors

www.harwin.com/datamate

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Test Report

Description : Harwin vs. Nicomatic Compatibility Evaluation

Part No: See Detailed Reports Attached

Report No: 124

Part Description : L-Tek, J-Tek and Mix-Tek Datamate

Report Compiled By : M Tyler (Quality Technician) / M Stevens (QA Manager)

C00513

Report Contents :

Report Summary

Harwin PlcFitzherbert Road, Farlington, Portsmouth, Hants. PO6 1RT.

Telephone : 023 92 314545 Fax : 023 92 314590 E-mail : [email protected] Website : www.harwin.com

Date : 14th October 2009

Component Specification :BS 9525-F0033 Iss 1

Engaging and Separating Forces

Initial

Contact Resistance

Initial

Report No : 124

Additional Comments :3 Pin Variants : The engaging forces of the Nicomatic Female Crimp Contacts are higher than Harwin Crimp Contacts but does not affect the

overall connector engaging forces.

10 Pin Variants : The engaging forces of the Nicomatic Female Crimp Contacts are higher than Harwin Crimp Contacts but does not affect the

overall connector engaging forces.

Additional Comments :10 Pin Variants : The engaging forces of the Nicomatic Female Crimp Contacts are higher than Harwin Crimp Contacts but does not affect the

overall connector engaging forces. During the mating checks it was noticed that the overall engaging force was influenced by an interference fit

Additional Comments :The initial connector engaging forces when Nicomatic Male Connectors & Harwin Male Connectors are mated with the Nicomatic Female are

significantly higher and just above the maximum Harwin specification requirement.

N/A

Initial x500 Cycles Initial x500 Cycles Initial x500 Cycles

Nicomatic Male Connectors : Not available to conduct these tests.

N/A

N/A N/A N/A N/A

N/A N/A N/A


Results Against Harwin Specification

J-Tek Connectors (10 Pin Variants)

Reason : Higher engaging forces on both the Nicomatic Signal and Power Female Contacts.


Separating Forces Contact Resistance

Harwin Male / Harwin Female :

Nicomatic Male / Nicomatic Female

Harwin Male / Nicomatic Female

N/A



Nicomatic Male / Harwin Female :

Page 2 of 9

The results contained within this report are representative of a sample selection of connectors (Pin Configurations) and, therefore, compatibility can only be confirmed on these variants. However, as randomly selected samples, the results are a good indicator of how other variants within these connectors ranges will perform.

Report Summary

L-Tek Connectors (3 Pin and 10 Pin Variants)

Engaging Forces Separating Forces Contact Resistance


Nicomatic Male / Harwin Female : N/A N/A


Engaging Forces

Engaging Forces Separating Forces

Mix -Tek Connectors (10off Signal Pin & 4off Power Contact Variant)


between the mating faces of the Harwin Male and Nicomatic Female mouldings.

Contact Resistance


Nicomatic Male / Harwin Female :



Report No : 124 Page 3 of 9

Harwin :Male : M80-8691022

Female:M80-8881005 (Crimp)

Nicomatic

Male : 205Y10C

Female : 206Y10 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

5.5 5.8 5.2 4.7 5.1 6.3 6.2 5.0 5.7 5.6 3.3 4.1 4.8 4.8 5.2 3.6 3.7 4.8 4.6 4.3

1 2 3 4 5 1 2 3 4 57.0 7.4 6.0 5.6 5.3 6.7 6.3 6.4 5.3 5.4

Contact Resistance (milliohms)

Results After 500off Cycles :


Nicomatic Male / Harwin Female

Engaging Force (N) Engaging Force (N)

20.1 8.1

Separating Force (N)

21.3 7.6


Datamate Compatibility EvaluationHarwin vs. Nicomatic



Engaging Force (N)

9.9


Requirement : Maximum Engaging Force = 28.0 Newtons.10 Pin / Way (L-Tek)

6.2

Requirement : Maximum Contact Resistance = 20 Milliohms.Requirement : Minimum Separating Force = 2.0 Newtons.

Connector Part No'sHarwin Male / Harwin Female

Mating Configuration / Test Results



Engaging Force (N)

Separating Force (N) Separating Force (N)

Engaging Force (N)

10.3


17.8

Engaging Force (N)

30.3

15.5 6.48.7

Contact Resistance (milliohms) Contact Resistance (milliohms) Contact Resistance (milliohms)


L-Te

k



Female: M80-8871001(PC Tail)

Nicomatic

Male : 205Y10L

Female : 206Y10 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

6 6.1 6.2 8.1 7.3 4.1 4.8 5.2 5.2 4.5 4.7 8.3 5.4 4.7 4.9 6.4 5.8 6.1 6.1 6.3

Contact Resistance (milliohms) Contact Resistance (milliohms) Contact Resistance (milliohms) Contact Resistance (milliohms)

2.7 3.3

L-Te

k



Requirement : Minimum Separating Force = 2.0 Newtons.Requirement : Maximum Contact Resistance = 20 Milliohms.

Mating Configuration / Test ResultsNicomatic Male / Harwin Female


8.3 13.2 8

4.5

Separating Force (N) Separating Force (N) Separating Force (N)

8.6


8.8

Engaging Force (N) Engaging Force (N) Engaging Force (N)Engaging Force (N)

10 Pin / Way (L-Tek)Requirement : Maximum Engaging Force = 28.0 Newtons.




Female: M80-8970301(PC Tail)

Nicomatic

Male : 105Y03L

Female : 106Y03 (PC Tail) 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

6.1 4.9 6.1 7.3 7.6 7.3 5.4 4.5 4.7 6.1 6.6 5.5

1 2 3 4 5 1 2 3 4 57.0 7.3 6.1 6.0 5.5 4.8








3.9


1.9 2.2

Contact Resistance (milliohms) Contact Resistance (milliohms)

3.3


Requirement : Maximum Engaging Force = 8.5 Newtons.Requirement : Minimum Separating Force = 0.6 Newtons.

Requirement : Maximum Contact Resistance = 20 Milliohms.



1.3 1.5 1.5


3 Pin / Way (L-Tek)

Harwin vs. NicomaticDatamate Compatibility Evaluation


Engaging Force (N)

7.6 3.7 4.4 9.1

Engaging Force (N) Engaging Force (N) Engaging Force (N)


1.3


L-Te

k



Female : M80-8980305

Nicomatic

Male : 105Y03L

Female : 106S03 (Crimp) 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

5.9 5.4 6.9 4.8 4.1 4.2 4.5 4.8 6.1 4.3 4.1 5.2



1.3 2.9 1.1 1.0

Separating Force (N) Separating Force (N) Separating Force (N) Separating Force (N)


6.8 10.8 3.0 4.0

Harwin Male / Harwin Female



L-Te

k

3 Pin / Way (L-Tek)Requirement : Maximum Engaging Force = 8.5 Newtons.Requirement : Minimum Separating Force = 0.6 Newtons.

Requirement : Maximum Contact Resistance = 20 Milliohms.Mating Configuration / Test Results

Connector Part No'sNicomatic Male / Harwin Female




Female : M80-4101001

Nicomatic

Male :

Female : 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

5.2 4.9 5.1 5.2 5.6 6 5.4 5.6 4.1 4.2

Harwin Male / Harwin Female





J-Te

k

10 Pin / Way (J-Tek)Requirement : Maximum Engaging Force = 28.0 Newtons.Requirement : Minimum Separating Force = 2.0 Newtons.



Connector Part No's

Engaging Force (N)

11.8


6.9 11.2

Engaging Force (N) Engaging Force (N) Engaging Force (N)

Separating Force (N)Separating Force (N) Separating Force (N) Separating Force (N)

20.6




Female : M80-4701005

Nicomatic

Male : Not Available

Female : 202510 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

3.7 3.9 3.8 2.6 2.5 4.5 5.2 3.6 3.4 3.2

1 2 3 4 5 1 2 3 4 57.0 7.4 6.0 5.6 5.3





5.1 6.7






10 Pin / Way (J-Tek)Requirement : Maximum Engaging Force = 28.0 Newtons.Requirement : Minimum Separating Force = 2.0 Newtons.



Engaging Force (N) Engaging Force (N) Engaging Force (N) Engaging Force (N)

15.1

8.4

10.4

Engaging Force (N)

11.9


Contact Resistance (milliohms) Contact Resistance (milliohms)

J-Te

k


Engaging Force (N)


Harwin :Male :

M80-5T1100500-00-000-040-331

Female : M80-4D1100500-04-325-00-000

Nicomatic

Male : 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

221Y0F2100043300CMM 6.7 7.6 6.6 8.2 8.0 8.4 8.2 8.1 8.6 8.4 7.7 7.0 7.4 8.1 7.8 8.0 6.3 7.3 8.6 6.6

Female :

HB30001D3A-J2A500 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

0.9 0.9 1.2 1.1 1.9 1.8 2.2 1.7 1.6 1.8 1.9 2.1 2.2 2.2 2.1 2.1

1 2 3 4 5 1 2 3 4 5

7 7.4 6 5.6 5.3 4.6 3.6 4.8 4.2 4.7

1 2 3 4 5 1 2 3 4 5

1.3 1.3 1.2 1.3 0.3 0.8 0.3 0.5

Signal Pins Signal Pins

23.9 17.0




Power Contacts Power Contacts


Mix

-Te

k



34.5 21.9


Signal Pins

Power Contacts

Signal Pins

Power Contacts

Signal Pins

Power Contacts

Signal Pins

Power Contacts


17.6 26.2 9.3 15.6



Mating Configuration / Test Results ( Initial Tests )




10off Signal Contacts + 4OFF Power Contacts (Mix-Tek)Requirement : Maximum Engaging Force = 48.0 Newtons.Requirement : Minimum Separating Force = 4.5 Newtons.

Requirement : Maximum Contact Resistance = 20 Milliohms (Signal Pins) 6 Milliohms (Power Contacts)

24.6 51.2 29.1 48.8


Engaging Force (N) Engaging Force (N) Engaging Force (N) Engaging Force (N)

Harwin vs. Nicomatic Compatibility Evaluation

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