Handling technology 2 - Zimmer Group

THE KNOW-HOW FACTORY

Handling technology 2Robot accessories + Manual tool changers + Pneumatic tool changers + Rotary distributors + Axis compensation modules + Crash protection

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www.zimmer-group.com

Order no. MKT000003-02-a00

ZIMMER GROUP — THE KNOW-HOW FACTORY

NEW TECHNOLOGY, COMPONENTS, BUSINESS DIVISIONS AND LOCATIONS ACROSS THE GLOBE — OUR COMPANIES HAVE BECOME STRONG AND OUR RANGE OF PRODUCTS HAS GROWN MORE DIVERSE.

THE NEW ZIMMER GROUP UMBRELLA BRAND HELPS GIVE YOU DIRECTION AMONG THIS NEW DIVERSITY.IT COMBINES THE COMPANIES ZIMMER GMBH, ZIMMER KUNSTSTOFFTECHNIK, ZIMMER DAEMPFUNGSSYSTEME AS WELL AS BENZ WERKZEUGSYSTEME INTO ONE PARTNER FOR YOUR PROJECTS: THE KNOW-HOW FACTORY.

CHALLENGE US. DISCOVER THE ENTIRE WORLD OF ZIMMER GROUP! IF YOU HAVE QUESTIONS ABOUT THE NEW ZIMMER GROUP AND OUR TECHNOLOGY, WE WOULD BE HAPPY TO ANSWER THEM.

Additional global sales partners of Zimmer Group can be found at http://www.zimmer-group.de/en/mainmenu/kontakt/ansprechpartner-weltweit

BRAZIL, ARGENTINA, BOLIVIA, CHILE, ECUADOR, GUYANA, PARAGUAY, PERU, URUGUAY, VENEZUELA:ZIMMER GROUP SOUTH AMERICA IMP. EXP. LTDARua Wolsir A. Antonini 120 Bairro Fenavinho

R 95 03-36 ento oncalves RS +55 54 10 -5400

F +55 54 [email protected]

CHINA: ZIMMER GROUP CHINA LTD.Level -D3 ldg 4 No. 5 6Fu- e East 3rd Rd CN 00131 Pudong, Shanghai

+86 161 630506F +86 161 [email protected]

FRANCE: ZIMMER GROUP FRANCE SARL8, Rue Sophie ermainFR 6 0 oerdt

+33 388 833896F +33 388 8339 [email protected]

GREAT BRITAIN, IRELAND: ZIMMER GROUP (UK) LTD.Bretby Business Park108 Dovedale uilding,Ashby Road, retby

urton on rent, DE15 0Y +44 1 83 54 103


HEADQUARTER: ZIMMER GROUPAm Glockenloch 2DE 866 Rheinau

+49 844 9139-0F +49 844 [email protected]

INDIA: ZIMMER AUTOMATION LLPD 80 , RISurvey No. 451

asar Amboli, PiragutIN 41 108 Pune

+ 91 91 30 0838 [email protected]

ITALY:ZIMMER GROUP ITALIA S.R.L.

iale Montegrappa, I 100 Pavia

+39 038 5 144F +39 038 5 14 [email protected]

CANADA: ZIMMER GROUP CANADA INC.

6 Saunders RoadCA L4N 9A8 arrie, ON

+1 416 66-63 1F +1 416 66-63 [email protected]

POLAND: ZIMMER GROUP SLOVENSKO S.R.O.

l. Widok 5PL 43-300, ielsko- iala

+4 1 4 4331- 88F +4 1 4 4331- [email protected]

AUSTRIA: ZIMMER GROUP AUSTRIA GMBHDorf 34 51 Dorf an der Pram

+43 64 1F +43 64 1 [email protected]

SWITZERLAND, LIECHTENSTEIN: ZIMMER GMBH NIEDERLASSUNG SCHWEIZWestbahnhofstraße 2C 4500 Solothurn

+41 3 6 1-515F +41 3 6 [email protected]

SLOVAK REPUBLIC, CZECH REPUBLIC:ZIMMER GROUP SLOVENSKO S.R.O.Centrum 1 46/ 65S Pova sk ystrica 01 06

+4 1 4 4331- 88F +4 1 4 4331- [email protected]

SPAIN, PORTUGAL:ZIMMER GROUP IBERIA S.L.C./ Charles Darwin 5, Nave 11ES 8806 Alcal de enares/Madrid

+34 91 88 6 3F +34 91 88 8 [email protected]

SOUTH KOREA:ZIMMER GROUP KOREA LTD.1301 yucksan digital valley 5,

eotkkot-ro 44, eumcheon- u, R 08513 Seoul +8 08 -5651


TAIWAN, SINGAPORE, BRUNEI, CAMBODIA, INDONESIA, LAOS, MALAYSIA, MYANMAR, PHILIPPINES, THAILAND, VIETNAM, AUSTRALIA, NEW ZEALAND: ZIMMER GROUP ASIA LTD.9F-3, No. 15, ingguo Rd.,aoyuan Dist.,W 330 aoyuan City +866 3 301 88 9

F +866 3 301 89 [email protected]

USA, COLOMBIA, MEXICO: ZIMMER GROUP US INC.1095 6th Street Ct SE

S ickory, NC, 860 +1 8 8 855 9

F +1 8 8 855 9 [email protected]

“WE ARE PLEASED TO BE TAKING A MAJOR STEP INTO THE FUTURE WITH ZIMMER GROUP. THE UMBRELLA BRAND ZIMMER GROUP SYMBOLIZES OUTWARDLY WHAT WE HAVE ALREADY INTERNALIZED – THE UNITY OF PREVIOUSLY SEPARATE COMPANIES. AS ZIMMER GROUP, OUR FAMILY-RUN ENTERPRISE CAN DELIVER EVEN GREATER VALUE AND SUPPORT FOR OUR CUSTOMERS. NOW AND IN THE FUTURE. CONTINUING OUR INTERNATIONALIZATION, ENGAGING WITH ALL INDUSTRIES, AND SOLVING ALL TYPES OF DEVELOPMENT TASKS ARE SOME OF THE CHALLENGES THAT WE WILL OVERCOME AS THE KNOW-HOW FACTORY.”

GÜNTHER ZIMMER, MARTIN ZIMMER AND ACHIM GAUSS Managing Directors, from left to right

The contents and data correspond to the status as of printing. Edition 03/2019. This catalog was created with great care and all information has been checked for accuracy. However, we assume no liability for incorrect or incomplete information. Zimmer Group reserves the right to technical changes and improvements through constant ongoing development of products and services. All text, images, depictions and illustrations in this catalog are the property of Zimmer Group and protected by copyright. Any duplicating, editing, changing, translating, filming, processing or saving in electronic systems is prohibited without the consent of Zimmer Group.

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ZIMMER GROUP COMMITTED TO OUR CUSTOMERSWE HAVE SUCCEEDED FOR YEARS BY OFFERING OUR CUSTOMERS INNOVATIVE AND INDIVIDUALIZED SOLUTIONS. ZIMMER HAS GROWN CONTINUOUSLY AND TODAY WE HAVE REACHED A NEW MILESTONE: THE ESTABLISHMENT OF THE KNOW-HOW FACTORY. IS THERE A SECRET TO OUR SUCCESS?

Foundation. Excellent products and services have always been the foundation of our company’s growth. Zimmer is a source of ingenious solutions and important technical innovations. This is why customers with high expectations for technology fre uently nd their way to us. When things get tricky, Zimmer Group is in its best form.

Style. We have an interdisciplinary approach to everything we do, re-sulting in re ned process solutions in six technology elds. his applies not just to development but to production. Zimmer Group serves all industries and stands ready to resolve even the most unique and highly individuali ed problems. Worldwide.

Motivation. Customer orientation is perhaps the most important factor of our success. We are a service provider in the complete sense of the word. With immer roup, our customers have a single, centrali ed con-tact for all of their needs. We approach each customer s situation with a high level of competence and a broad range of possible solutions.


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TECHNOLOGIES

HANDLING TECHNOLOGYMORE THAN 30 YEARS OF EXPERIENCE AND INDUSTRY KNOWLEDGE: OUR PNEUMATIC, HYDRAULIC AND ELECTRICAL HANDLING COMPONENTS AND SYSTEMS ARE GLOBAL LEADERS.

Components. More than 2,000 stan-dardized grippers, swivel units, robotic accessories and much more. We offer a complete selection of technologically superior products that are ready for rapid delivery.

Semi-standard. Our modular approach to design enables custom con gura-tions and high rates of innovation for process automation.

DAMPING TECHNOLOGYINDUSTRIAL DAMPING TECHNOLOGY AND SOFT CLOSE PRODUCTS EXEMPLIFY THE INNOVATION AND PIONEERING SPIRIT OF THE KNOW-HOW FACTORY.

Industrial damping technology. Whether standard or customi ed solu-tions, our products stand for the highest cycle rates and maximum energy absorption with minimal space require-ments.

Soft Close. Development and mass production of pneumatic and fluid dampers with extraordinary quality and rapid delivery.

OEM and direct. Whether they need components, returning mechanisms or complete production lines – we are the trusted partner of many prestigious customers.

LINEAR TECHNOLOGYWE DEVELOP LINEAR COMPONENTS AND SYSTEMS THAT ARE INDIVIDUALLY ADAPTED TO OUR CUSTOMERS’ NEEDS.

Clamping and braking elements. We offer you more than 4,000 types for pro led and round rails as well as for a variety of guide systems from all manufacturers. It makes no difference whether you prefer manual, pneumatic, electric or hydraulic drive.

Flexibility. Our clamping and braking elements ensure that movable com-ponents such as Z-axes or machining tables maintain a xed position and that machines and systems come to a stop as quickly as possible in an emergency.


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PROCESS TECHNOLOGYMAXIMUM EFFICIENCY IS ESSENTIAL FOR SYSTEMS AND COMPONENTS USED IN PROCESS TECHNOLOGY. HIGH-LEVEL CUSTOM SOLUTIONS ARE OUR TRADEMARK.

A rich reservoir of experience. Our know-how ranges from the develop-ment of materials, processes and tools through product design to production of series products.

Deep production capabilities. The Zimmer Group pairs these capabilities with fl exibility, uality and precision, even when making custom products.

Series production. We manufacture demanding products out of metal (MIM), elastomers and plastics with fl exibility and speed.

MACHINE TECHNOLOGYZIMMER GROUP DEVELOPS INNOVATIVE METAL, WOOD AND COMPOSITE MATERIAL PROCESSING TOOL SYSTEMS FOR ALL IN-DUSTRIES. NUMEROUS CUSTOMERS CHOOSE US AS THEIR SYSTEMS AND INNOVATION PARTNER.

Knowledge and experience. Industry knowledge and a decades-long devel-opment partnership in exchangeable assemblies, tool interfaces and systems make us bound for new challenges around the world.

Components. We deliver numerous standard components from stock and develop innovative, customized sys-tems for OEM and end customers – far beyond the metal and wood processing industries.

Variety. Whether you have machining centers, lathes or fl exible production cells, the power tools, holders, assem-blies and drilling heads of Zimmer Group are ready for action.

SYSTEM TECHNOLOGYZIMMER GROUP IS ONE OF THE LEADING SPE-CIALISTS IN THE DEVELOPMENT OF CUSTOM-IZED SYSTEM SOLUTIONS WORLDWIDE.

Customized. A team made up of more than 20 experienced designers and project engineers develop and produce customized solutions for special tasks in close collaboration with end customers and system integrators. It doesn’t matter if it is a simple gripper and handling solution or a complex system solution.

Solutions. These system solutions are used in many industries, from mechan-ical engineering to the automotive and supplier industries to plastics engineer-ing and consumer goods industries, all the way to foundries. The Know-how Factory helps countless companies to thrive competitively by increasing auto-mation e ciency.


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ROBOT ACCESSORIESOVERVIEW OF SERIES

www.zimmer-group.com Data, Drawings, 3-D Models, Operating Instructions

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1 TOOL CHANGERS MANUAL 8

Series WR 000 10

Series WR 20

2 TOOL CHANGERS PNEUMATIC 28

Series WWR 30

Series WWR1000 54

3 ROTARY DISTRIBUTORS 64

Series D R 66

Series D R1000 82

4 AXIS COMPENSATION MODULES 86

Series F R 88

Series XYR 94

Series ARP 106

5 CRASH PROTECTION 122

Series CSR 124

6 ANGLE FLANGE 138

Series WFR 138

Data, Drawings, 3-D Models, Operating Instructions ◄ www.zimmer-group.com

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TOOL CHANGERS MANUAL OVERVIEW OF SERIES

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► TOOL CHANGERS MANUAL SERIES HWR2000 10

Installation si e WR 031 12



Energy elements for tool changers of si es WR 031 / WR 040 / WR 050 18

► TOOL CHANGERS MANUAL SERIES HWR 20

Installation si e WR63 22

Installation si e WR80 24

Energy elements for tool changers of si es WR63 / WR80 26

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► Our products welcome the challenge!Extreme conditions, all over the world—our tried and tested components and systems give you endless possibilities. Find the best product for your specifi c use: www.zimmer-group.de

TOOL CHANGERSSERIES HWR2000

► PRODUCT ADVANTAGES

► Change in seconds

Reduce your start up costs and minimise downtimes by changing your tool in seconds

► Integrated air transfer system

For supplying pneumatic actuators. Additional media can be transmitted using optional energy elements.

► Includes loss protection

Undesired falling of work pieces is eliminated - this means the highest safety for man and machine

► THE BEST PRODUCT FOR YOUR APPLICATION


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► Technical Information All information just a click away at: www.zimmer-group.com Find data, illustrations, 3D models and operating instructions for your installation size using the order number for your desired product. Quick, clear and always up-to-date.

► BENEFITS IN DETAIL

1Fix part - for robot side assembly

2 - partial mounting circle in accordance with EN ISO 9409-1

3Eccentric locking bolt - with spring supported snap in function

4Locking bolt - adapted to the clamping sleeve

5Pre-assembled standard energy element

6Integrated air feed-through - air / vaccum transfer from x to loose part, hoseless control possible

7Loose part - for tool side assembly

► FURTHER INFORMATION IS AVAILABLE ONLINE


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► PRODUCT SPECIFICATIONS

► Forces and moments

Shows static forces and moments which may impact on the tool changer when locked.

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Mr [Nm] 30My [Nm] 25Fa [N] 1000

► RECOMMENDED ACCESSORIES

Straight Fittings - Quick Connect Style

Energy Elements see page 18

GVM5

TOOL CHANGERSINSTALLATION SIZE HWR2031

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31.5±0.02 5H7

31.5±0.02 5H7

4

40h8

31°

28°

45°

2013

3 20h7

10±0

.02

17

10

16±0.02

14.8

40h8

31°

28°

20H7

17

3.5

8.5±

0.02

14

16±0.02

10

45°

XY

5H7x6

4x M5DIN 7984

1

1

HWR2031F

36

1

8

3544x M5

2x M3x4.5

2x 2.5H7x3

X

5

5

5H7x6

4x M5x9

11

11

HWR2031L

4

11

4x M5

Y 5

5

2x M3x4.5

2x 2.5H7x3

1

13

HWR2031F

HWR2031L

Order no. HWR2031F HWR2031LConnecting flange according EN ISO 9409-1 TK31,5 TK31,5Recommended handling weight [kg] 5 5Pneumatic energy transfer [ uantity] 4 4Electrical energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 4 -Repetition accuracy in [mm] 0.01 0.01Repetition accuracy in X, Y [mm] 0.02 0.02Operating temperature min. [°C] 5 5Operating temperature max. [°C] +80 +80Moment of inertia [kg/cm²] 0.13 0.1Weight [kg] 0.09 0.04

► Technical Data

1 Fixing (robot side)4 Integrated air feed-through5 Fixing energy element8 Pin / receiver hole for centeringbm Fixing (machine side)dq Lock actuationdr Locking stroke

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Total height in locked position

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14




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GVM5


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40±0.02 6H7

40

4

50h8

45°

30°

30°

25h7320

13

16±0.02

10

10±0

.02

1713

.8

30°30°

50h8

17

3.525H7

8.5±

0.02

14

16±0.02

10

45°

±0.02 6H7

XY

6H7x6

4x M6DIN 7984

HWR2040F

1

1

4x M5 41

36

8

35

2x M3x4.5

2x 2.5H7x3

5

5

X

6H7x6

4x M6x9

11

11

HWR2040L

4x M54

11

Y 2x M3x4.5

2x 2.5H7x3

5

5

1

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HWR2040F

HWR2040L

Order no. HWR2040F HWR2040LConnecting flange according EN ISO 9409-1 TK40 TK40Recommended handling weight [kg] 10 10Pneumatic energy transfer [ uantity] 4 4Electrical energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 4 -Repetition accuracy in [mm] 0.01 0.01Repetition accuracy in X, Y [mm] 0.02 0.02Operating temperature min. [°C] 5 5Operating temperature max. [°C] +80 +80Moment of inertia [kg/cm²] 0.33 0.26Weight [kg] 0.145 0.07

► Technical Data


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Fa

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GVM5


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63h8

50 50

63h8

±0.02 6H7 ±0.02 6H745° 45°

6H7x611

4xM6x911

6H7x6 1

4x M6DIN 7984

117°

17°17° 17°

17°

17°

19.5° 19.5°

4

36

8

320

13

13.8

35 31.5h731.5h78x M5

8x M5

41

4

X

X

Y

Y

17

3.511

2x M3x4.5

2x 2.5H7x3

5

5

2x M3x4.5

2x 2.5H7x3

5

5

8.5±

0.02

10±0

.02

1417

16±0.02

10

16±0.02

10

1

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HWR2050F

HWR2050L

Order no. HWR2050F HWR2050LConnecting flange according EN ISO 9409-1 TK 50 TK 50Recommended handling weight [kg] 20 20Pneumatic energy transfer [ uantity] 8 8Electrical energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 4 -Repetition accuracy in [mm] 0.01 0.01Repetition accuracy in X, Y [mm] 0.02 0.02Operating temperature min. [°C] 5 5Operating temperature max. [°C] +80 +80Moment of inertia [kg/cm²] 0.86 0.67Weight [kg] 0.23 0.115

► Technical Data


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HWR2031 / 2040 / 2050

WER201

Order no. WER201FF04 WER201LF04compatible with Fix part Loose partConnection type Spring contact Spring contactRound Connector [Straight] * KAG500B4 KAG500S4Round Connector [Angle] * AW500 4 AW500S4Fixing thread M8 M8No. of contacts 4 4Nominal current [A] 3 3Supply voltage [V AC] 60 60Supply voltage [ DC]** 75 75Weight [kg] 0.03 0.03Connection type Male Socket

*als ubeh r erh ltlich see page 63**Speci cations for on-site grounding, 60 without grounding

► Technical Data

► ELECTRICAL

ENERGY ELEMENTS FOR TOOL CHANGER

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TOOL CHANGERSSERIES HWR


► Change in seconds

Reduce your start up costs and minimise downtimes by changing your tool in seconds

► Integrated air transfer system

For supplying pneumatic actuators. Additional media can be transmitted using optional energy elements.

► Replacing with no tools required

The locking lever fully integrated into the housing makes it possible to replace tools without any additional tools



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2Locking lever - with spring supported snap in function



5Locking stroke - re-adjustable via locking sleeve



8Mounting for energy element



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► INCLUDED IN DELIVERY

O-Ring

COR0050100



Angled Fittings - Quick Connect Style


GVM5 WVM5


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XY

R62.5

63±0.02 6H7

6666

22° 18° 14°

22°

18°

14°

60°

37.2

80h8

45°

322

.512

.3

40h7

10±0

.02

19

26±0.02 3H7

63±0.02 6H7

80h8

22°

18°14°

45°

18°14°

22°

40H74

22.5

4

26±0.02 3H7

19

10±0

.02

37.2

6x M5 4

6x M5 41

3

X

X6H7x6

4x M6DIN 912*

1

1

HWR63F-B

4x M3x5

4x 3H7x3.5

5

5

Y

Y

6H7x6

4x M6x8

6x M5 4

1

1

HWR63L-B

6x M54

11

4x 3H7x3.5

4x M3x5

5

5

O-Ring5x1

0.7

7 M5 3

39 38

O-Ring5x1

0.7

7 M5 3

39 38

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Order no. HWR63F-B HWR63L-BConnecting flange according EN ISO 9409-1 TK 63 TK 63Recommended handling weight [kg] 50 50Pneumatic energy transfer [ uantity] 6 6Electrical energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 1 -Repetition accuracy in [mm] 0.01 0.01Repetition accuracy in X, Y [mm] 0.02 0.02Operating temperature min. [°C] 5 5Operating temperature max. [°C] +80 +80Moment of inertia [kg/cm²] 3.8 2.6Weight [kg] 0.45 0.3

► Technical Data

Hoseless Energy connection (robot side)

Hostless energy connection (tool side)

1 Fixing (robot side)3 pneumatic feed-through4 Integrated air feed-through5 Fixing energy elementbm Fixing (machine side)dt Adapterdu WR63

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Fa

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Mr [Nm] 300My [Nm] 300Fa [N] 1500


O-Ring

COR0025100





GVM5 WVM5


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80±0.02 8H7

R71

80±0.02 8H7

10±0

.02

19

26±0.02 3H7

50h7322

.5

100h

8

16° 14°14°

14°

14°

30°

6x 60°

97.8

12.3

45°

100h

814°

14°

16°14°

14°

30°

6x 60°

97.8

22.5

4

4

50H7

26±0.02 3H7

10±0

.02

19

HWR80F-B HWR80L-B

46x M5

6x M8DIN 912*

8H7x8

1

1

X

X

3

1 46x M5

Y

Y

6x M8x10

8H7x8

11

11

6x M54

6x M5

11

4

4x M3x5

4x 3H7x3.5

5

5

Y4x M3x5

4x 3H7x3.5 5

5

X

O-Ring6x1

0.7

8.5

M5

3

39 38

O-Ring6x1

0.7

8.5

M5

339 38

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Order no. HWR80F-B HWR80L-BConnecting flange according EN ISO 9409-1 TK 80 TK 80Recommended handling weight [kg] 50 50Pneumatic energy transfer [ uantity] 6 6Electrical energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 1 -Repetition accuracy in [mm] 0.01 0.01Repetition accuracy in X, Y [mm] 0.02 0.02Operating temperature min. [°C] 5 5Operating temperature max. [°C] +80 +80Moment of inertia [kg/cm²] 3.36 2.8Weight [kg] 0.66 0.48

► Technical Data



1 Fixing (robot side)3 pneumatic feed-through4 Integrated air feed-through5 Fixing energy elementbm Fixing (machine side)dt Adapterdu WR80

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WWR63 / 80 – HWR63 / 80

WER03WER2000

WER03WER2000

Order no. WER2000FPL06-00 WER2000LPL06-00 WER2000FPL02-06 WER2000LPL02-06 WER2000FPL01-03 WER2000LPL01-03compatible with Fix part Loose part Fix part Loose part Fix part Loose partFixing thread M5 M5 1/8 1/8 1/4 1/4Number of fl uid couplings 6 6 2 2 1 1Operating pressure [bar] -0.6 ... 10 -0.6 ... 10 -0.6 ... 10 -0.6 ... 10 -0.6 ... 10 -0.6 ... 10Weight [kg] 0.05 0.05 0.06 0.07 0.06 0.06

► Technical Data

► FLUIDIC

Order no. WER2000FSI32-05 WER2000LSI32-05 WER03FF04 WER03LF04 WER03FF09-B WER03LF09-Bcompatible with Fix part Loose part Fix part Loose part Fix part Loose partConnection type Spring contact Spring contact FST FST Spring contact Spring contactRound Connector [Straight] * - - - - - -Round Connector [Angle] * - - - - - -Fixing thread - - - - - -No. of contacts 32 32 4 4 9 9Nominal current [A] 3 3 3 3 3 3Supply voltage [V AC] 60 60 60 60 60 60Supply voltage [ DC]** 75 75 75 75 75 75Weight [kg] 0.04 0.04 0.06 0.06 0.06 0.06Connection type Customizable Customizable Male Socket Plug / S -D Socket / S -D


► Technical Data

► ELECTRICAL


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TOOL CHANGERS PNEUMATICOVERVIEW OF SERIES

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► TOOL CHANGERS PNEUMATIC SERIE WWR 30

Installation si e WWR40 32





Installation si e WWR1 5 42


ENERGY ELEMENTS FOR TOOL CHANGER 46

Energy elements for tool changers of si e WWR40 / WWR50 48

Energy elements for tool changers of si e WWR63 / WWR80 49

Energy elements for tool changers of si e WWR100 50

Energy elements for tool changers of si e WWR1 5 / WWR160 52

► TOOL CHANGERS PNEUMATIC SERIE WWR1000 54


Installation si e WWR1 00 58

ENERGY ELEMENTS FOR TOOL CHANGER 60

Energy elements for tool changers of si e WWR1160 / WWR1 00 60

Plug-in connector for energy elements 63

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TOOL CHANGERSSERIES WWR


► Secure hold during pressure drop

A redundant system, created by the combination of spring accumulator and a self locking mechanism, guar-antees a safe machine

►

This structure reduces the moment load for your robot to a minimum and makes it possible to use smaller and more affordable sizes

► Inexhaustible variety of media transfer systems

No matter which medium you would like to transmit, we will draw from our wealth of experience in implementing projects and nd a solution to suit your needs



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► Technical InformationAll information just a click away at: www.zimmer-group.com Find data, illustrations, 3D models and operating instructions for your installation size using the order number for your desired product. Quick, clear and always up-to-date.


1Energy element - included in scope of delivery

2Drive - double-acting pneumatic cylinder

3Integrated spring - energy storage in case of drop in pressure


5Piston position sensing - via magnetic eld sensors


7Locking sleeve - high moment capacity




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Shows static forces and moments which may impact on the tool changer.

Fa

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My

Mr [Nm] 70My [Nm] 90Fa [N] 3800


O-Ring

COR0025100




Piston position sensing Inductive Proximity Switch Cable 0,3 m - Connector M8


GVM5 WVM5 ZUB0015 NJR04-E2SK

► RECOMMENDED ACCESSORY STORAGE STATION

Storage station Inductive proximity switch - Cable 5 m

Inductive Proximity Switch Cable 0,3 m - Connector M8

ALSR1-40-B NJ5-E2 NJ5-E2SK

TOOL CHANGERSINSTALLATION SIZE WWR40

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Order no. WWR40F-B WWR40L-BConnecting flange according EN ISO 9409-1 TK40 TK40Recommended handling weight [kg] 20 -Pneumatic energy transfer [ uantity] 4 4Electrical energy transfer optional optionalHydraulic energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 0.3 -Repetition accuracy in [mm] 0.01 -Repetition accuracy in X, Y [mm] 0.02 -Joining force [N] 50 -Release force [N] 30 -Offset at coupling max. in X,Y [mm] 1.3 1.3Operating pressure [bar] 4 ... 10 4 ... 10Operating temperature [°C] 5 ... +80 5 ... +80Air volume per cycle [cm³] 2.8 -Moment of inertia [kg/cm²] 0.3 0.28Weight [kg] 0.125 0.09

*All data measured at 6 bar

► Technical Data*



1 Fixing (robot side)2 Energy supply4 Integrated air feed-through5 Fixing energy element7 Intake proximity switchbm Fixing (tooling-side)dp Inside thread for pins of storage stationdt Tool changerdu AdapterA Air connection lockingB Air connection unlockingK Air connection locking (alternative/direct)L Air connection unlocking (alternative/direct)

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Mr [Nm] 100My [Nm] 105Fa [N] 4000


O-Ring

COR0025100









Inductive Proximity Switch Cable 0,3 m - Connector M8

ALSR1-50-B NJ5-E2 NJ5-E2SK


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Order no. WWR50F-B WWR50L-BConnecting flange according EN ISO 9409-1 TK 50 TK 50Recommended handling weight [kg] 30 -Pneumatic energy transfer [ uantity] 4 4Electrical energy transfer optional optionalHydraulic energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 0.3 -Repetition accuracy in [mm] 0.01 -Repetition accuracy in X, Y [mm] 0.02 -Joining force [N] 50 -Release force [N] 30 -Offset at coupling max. in X,Y [mm] 1.5 1.5Operating pressure [bar] 4 ... 10 4 ... 10Operating temperature [°C] 5 ... +80 5 ... +80Air volume per cycle [cm³] 3 -Moment of inertia [kg/cm²] 0.8 0.7Weight [kg] 0.19 0.15


► Technical Data*




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Mr [Nm] 200My [Nm] 300Fa [N] 7600


O-Ring

COR0030100









Inductive proximity switch - Connector M8

ALSR1-63-B NJ8-E2 NJ8-E2S


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4848

13°11°24°

20°

45°

74.4

80h8

630.02 6H7

22.5

17.1

3

40h7

19

10±0

.02

26±0.02 3H7

4

40H7

74.4

13° 11° 24°

45°

80h8

630.02 6H7

22.5

16

64

19

10±0

.02

26±0.02 3H7

XX

Y Y

3`2`1`B`

A`4`5` 6`

2x M3

6x M3

6H7x6

4x M6DIN 912*

1

1

4

2

WWR63F-B

B 1 2 3

2x M5

6x M5

12

4

7

4x M3x5

4x 3H7x3.5

5

5

X

6` 5`4`

1`2`3` 6H7x6

4x M6x9

6x M3

11

11

4

WWR63L-B

3 2 1

11 4

34

6x M5

4x M5x7

4x M3x5

4x 3H7x3.5

5

5Y

2

37

Order no. WWR63F-B WWR63L-BConnecting flange according EN ISO 9409-1 TK 63 TK 63Recommended handling weight [kg] 50 -Pneumatic energy transfer [ uantity] 6 6Electrical energy transfer optional optionalHydraulic energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 1 -Repetition accuracy in [mm] 0.01 -Repetition accuracy in X, Y [mm] 0.02 -Joining force [N] 110 -Release force [N] 60 -Offset at coupling max. in X,Y [mm] 1.65 1.65Operating pressure [bar] 4 ... 10 4 ... 10Operating temperature [°C] 5 ... +80 5 ... +80Air volume per cycle [cm³] 9 -Moment of inertia [kg/cm²] 2.3 2.2Weight [kg] 0.37 0.28


► Technical Data*




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Mr [Nm] 300My [Nm] 600Fa [N] 9150


O-Ring

COR0030100










ALSR1-80-B NJ8-E2 NJ8-E2S


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Order no. WWR80F-B WWR80L-BConnecting flange according EN ISO 9409-1 TK 80 TK 80Recommended handling weight [kg] 70 -Pneumatic energy transfer [ uantity] 6 6Electrical energy transfer optional optionalHydraulic energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 1 -Repetition accuracy in [mm] 0.01 -Repetition accuracy in X, Y [mm] 0.02 -Joining force [N] 100 -Release force [N] 60 -Offset at coupling max. in X,Y [mm] 1.65 1.65Operating pressure [bar] 4 ... 10 4 ... 10Operating temperature [°C] 5 ... +80 5 ... +80Air volume per cycle [cm³] 16 -Moment of inertia [kg/cm²] 5.6 5.5Weight [kg] 0.58 0.45


► Technical Data*




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Mr [Nm] 600My [Nm] 850Fa [N] 16000


O-Ring

COR0070150






GV1-8X6 WV1-8X6 ZUB0019 NJR04-E2SK


Base module for storage station

Inductive proximity switch - Cable 5 m


ALSR13100 NJ8-E2 NJ8-E2S


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Order no. WWR100F-B WWR100L-BConnecting flange according EN ISO 9409-1 TK 100 TK 100Recommended handling weight [kg] 120 -Pneumatic energy transfer [ uantity] 6 6Electrical energy transfer optional optionalHydraulic energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 1.2 -Repetition accuracy in [mm] 0.01 -Repetition accuracy in X, Y [mm] 0.02 -Joining force [N] 120 -Release force [N] 75 -Offset at coupling max. in X,Y [mm] 1.85 1.85Operating pressure [bar] 4 ... 10 4 ... 10Operating temperature [°C] - 5 ... +80Air volume per cycle [cm³] 25 -Moment of inertia [kg/cm²] 14 13.9Weight [kg] 0.96 0.725


► Technical Data*




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Fa

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Mr [Nm] 1500My [Nm] 1700Fa [N] 26000


O-Ring

COR0070150













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1`

2`3`

4`

5`

6`

7`8`10`

9`

1234

1250.02 ø10H7

95

117

95

117

1250.02 ø10H7

143.4

160h

8

8°16°6x60°

12° 12°12°

12°

32.5

4.5

80h7

16.2

5±0.

02

6.25

20

60±0.02 6H7

23.8

10

143.4

160h

8

6x60°16°8°12°12° 12° 12°

80H7

32.5

22.5

125

16.2

5±0.

02

206.

2560±0.02 6H7

XY

X Y

A` B`

1`

2` 3`

4`

5`

6`

7` 8`10`

9`

10x M6

2x M6

6x M10DIN 912*

10H7x10

4

2

1

1

A B1 2 3 4

2x G1/8"

10x G1/8" 4

2

7

7

1

X8x M5x6.5

4x 6H7x6

5

5

10H7x10

6x M10x15

10x M6

11

11

4

10x G1/8"

4x M8x12 34

4

11

Y8x M5x6.5

4x 6H7x6

5

5

WWR125F-B WWR125L-B

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Order no. WWR125F-B WWR125L-BConnecting flange according EN ISO 9409-1 TK 125 TK 125Recommended handling weight [kg] 230 -Pneumatic energy transfer [ uantity] 10 10Electrical energy transfer optional optionalHydraulic energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 1.3 -Repetition accuracy in [mm] 0.01 -Repetition accuracy in X, Y [mm] 0.02 -Joining force [N] 150 -Release force [N] 80 -Offset at coupling max. in X,Y [mm] 2.85 2.85Operating pressure [bar] 4 ... 10 4 ... 10Operating temperature [°C] 5 ... +80 5 ... +80Air volume per cycle [cm³] 80 -Moment of inertia [kg/cm²] 48 42Weight [kg] 2.1 1.45


► Technical Data*




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Mr [Nm] 2000My [Nm] 2200Fa [N] 30000


O-Ring

COR0070150













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Order no. WWR160F-B WWR160L-BConnecting flange according EN ISO 9409-1 TK 160 TK 160Recommended handling weight [kg] 300 -Pneumatic energy transfer [ uantity] 10 10Electrical energy transfer optional optionalHydraulic energy transfer optional optionalSelf locking mechanism when locking mechanical mechanicalLocking stroke [mm] 1.3 -Repetition accuracy in [mm] 0.01 -Repetition accuracy in X, Y [mm] 0.02 -Joining force [N] 150 -Release force [N] 80 -Offset at coupling max. in X,Y [mm] 2.85 2.85Operating pressure [bar] 4 ... 10 4 ... 10Operating temperature [°C] 5 ... +80 5 ... +80Air volume per cycle [cm³] 97 -Moment of inertia [kg/cm²] 134 132Weight [kg] 3.7 2.6


► Technical Data*




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► HOW TO ORDER CORRECTLY

Order no. WER -

Series 1000

Series 2000

Series 3000

Fixed part (robot side) F

Loose part (at tool) L

Pro bus PB

Pro net PN

Pneumatic/vacuum PL

Load current LA

Signal current SI

Number of connectors (fluidic, electrical) XX

No additional speci cations 00

Sensor connection for WWR xed part, outflow left 01

Sensor connection for WWR xed part, outflow right 02

Fixing threads 1/4 03


Solder cups 05


Coding Pin 1 07

Coding Pin 8 08

Spring-loaded contacts 09


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► SERIES WER3000 - VARIABLE SPATIAL ORIENTATION OF THE PLUG

Radial plug orientation Rotate plug Axial plug orientation


1RSTV angled round plug - For producing customer-speci c cables - Pre-made cables available on re uest

2WER energy element RST plug-in connector - SI signal current for up to 150V and 6A - LA load current for up to 630V and 150A

3RSTV straight round plug - For producing customer-speci c cables - Pre-made cables available on re uest

4WER energy element FST spring contact connection - SI signal current for up to 60V and 3A

5 - PN - Industrial Ethernet, P - Pro bus ad IL - I/O link

6 - Without adapter, may be mounted on robot fl ange EN ISO 9409-1

7 - Connection options for screw ttings M5 to 3/8

8 - Max. operating pressure 350 bar, max. coupling pressure 300 bar

9ALSR storage station for WWR L loose part (10) - Includes 4 rack bolts for tool changer loose part

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WWR40 / 50

WER02WER1000

Order no. WER02FS04 WER02LS04 WER02FF04 WER02LF04 WER1000FSI20-05 WER1000LSI20-05 WER1000FIL01-00-A WER1000LIL01-00-Acompatible with Fix part Loose part Fix part Loose part Fix part Loose part Fix part Loose partConnection type Plug-in Connector Plug-in Connector Spring contact Spring contact Spring contact Spring contact - -Round Connector [Straight] * KAG500B4 KAG500S4 KAG500B4 KAG500S4 - - - -Round Connector [Angle] * AW500 4 AW500S4 AW500 4 AW500S4 - - - -Fixing thread M8 M8 M8 M8 - - M12 M12No. of contacts 4 4 4 4 20 20 - -Nominal current [A] 4 4 3 3 3 3 - -Supply voltage [V AC] 60 60 60 60 60 60 - -Supply voltage [ DC]** 75 75 75 75 75 75 - -Weight [kg] 0.03 0.03 0.03 0.03 0.02 0.02 0.036 0.038Connection type Male Socket Male Socket Customizable Customizable Male Socket


► Technical Data

► ELECTRICAL


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WWR63 / 80 – HWR63 / 80

WER03WER2000

WER03WER2000

Order no. WER2000FPL06-00 WER2000LPL06-00 WER2000FPL02-06 WER2000LPL02-06 WER2000FPL01-03 WER2000LPL01-03compatible with Fix part Loose part Fix part Loose part Fix part Loose partFixing thread M5 M5 1/8 1/8 1/4 1/4Number of fl uid couplings 6 6 2 2 1 1Operating pressure [bar] -0.6 ... 10 -0.6 ... 10 -0.6 ... 10 -0.6 ... 10 -0.6 ... 10 -0.6 ... 10Weight [kg] 0.05 0.05 0.06 0.07 0.06 0.06

► Technical Data

► FLUIDIC

Order no. WER03FS04 WER03LS04 WER2000FSI32-05 WER2000LSI32-05 WER03FF09-B WER03LF09-Bcompatible with Fix part Loose part Fix part Loose part Fix part Loose partConnection type Plug-in Connector Plug-in Connector Spring contact Spring contact Spring contact Spring contactRound Connector [Straight] * KAG500B4 KAG500S4 - - - -Round Connector [Angle] * AW500 4 AW500S4 - - - -Fixing thread M8 M8 - - - -No. of contacts 4 4 32 32 9 9Nominal current [A] 4 4 3 3 3 3Supply voltage [V AC] 60 60 60 60 60 60Supply voltage [ DC]** 75 75 75 75 75 75Weight [kg] 0.06 0.06 0.04 0.04 0.06 0.06Connection type Male Socket Customizable Customizable Plug / S -D Socket / S -D


► Technical Data

► ELECTRICAL


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WWR100

WER04

APWER3041

APWER3042

WER3000

WER04

APWER3041

APWER3042

WER3000

WER3000 WER3000

Order no. WER04FH1 WER04LH1 WER04FH2 WER04LH2 WER04FH1D WER04LH1D WER04FH2D WER04LH2Dcompatible with Fix part Loose part Fix part Loose part Fix part Loose part Fix part Loose partFixing thread 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4Number of fl uid couplings 1 1 2 2 1 1 2 2Operating pressure max. [bar]* 350 350 350 350 350 350 350 350Operating pressure max. [bar]** 15 15 15 15 350 350 350 350Weight [kg] 0.20 0.20 0.35 0.35 0.20 0.20 0.35 0.35

*At pressures of approximately 50 bar and higher, there must be external locking of the elements.**Observe coupling force

► Technical Data

► FLUIDIC

Order no. WER3000FPL02-03 WER3000LPL02-03 WER3000FPL01-04 WER3000LPL01-04compatible with Fix part Loose part Fix part Loose partFixing thread 1/4 1/4 3/8 3/8Number of fl uid couplings 2 2 1 1Operating pressure [bar] -0.6 ... 10 -0.6 ... 10 -0.6 ... 10 -0.6 ... 10Weight [kg] 0.13 0.13 0.13 0.13

► Technical Data

Order no. WER3000FLA06-00 WER3000LLA06-00 WER3000FLA08-00 WER3000LLA08-00 WER3000FSI12-00 WER3000LSI12-00compatible with Fix part Loose part Fix part Loose part Fix part Loose partConnection type Plug-in Connector Plug-in Connector Plug-in Connector Plug-in Connector Plug-in Connector Plug-in ConnectorRound Connector [Straight] * RS LM 3 06 - RS LM 3 06S- RS LM 3 08 - RS LM 3 08S- RS SM 3 1 - RS SM 3 1 S-Round Connector [Angle] * RS LM 3W06 - RS LM 3W06S- RS LM 3W08 - RS LM 3W08S- RS SM 3W1 - RS SM 3W1 S- Fixing thread M23 M23 M23 M23 M23 M23No. of contacts 5+PE 5+PE (3+PE) / 4 (3+PE) / 4 12 12Nominal current [A] 15 15 15/6 15/6 6 6Supply voltage [V AC] 600 600 600/150 600/150 150 150Weight [kg] 0.35 0.41 0.35 0.40 0.12 0.15Connection type Male Socket Male Socket Male Socket

*als ubeh r erh ltlich see page 63

► Technical Data

► ELECTRICAL

ENERGY ELEMENTS FOR TOOL CHANGERSIZE WWR100

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Order no. WER3000FSI19-00 WER3000LSI19-00 WER3000FSI19-09 WER3000LSI19-09compatible with Fix part Loose part Fix part Loose partConnection type Plug-in Connector Plug-in Connector Spring contact Spring contactRound Connector [Straight] * RS SM 3 19 - RS SM 3 19S- RS SM 3 19 - RS SM 3 19S-Round Connector [Angle] * RS SM 3W19 - RS SM 3W19S- RS SM 3W19 - RS SM 3W19S- Fixing thread M23 M23 M23 M23No. of contacts 19 19 19 19Nominal current [A] 6 6 3 3Supply voltage [V AC] 150 150 60 60Weight [kg] 0.13 0.15 0.13 0.15Connection type Male Socket Male Socket


► Technical Data

► ELECTRICAL

Order no. WER3000FSI19-01 WER3000FSI19-02 WER3000LSI19-00compatible with Fix part Fix part Loose partConnection type Plug-in Connector Plug-in Connector Plug-in ConnectorRound Connector [Straight] * RS SM 3 19 - RS SM 3 19 - RS SM 3 19S-Round Connector [Angle] * RS SM 3W19 - RS SM 3W19 - RS SM 3W19S- Fixing thread M23 M23 M23No. of contacts 14+5 Sensoric 14+5 Sensoric 19Nominal current [A] 6 6 6Supply voltage [V AC] 150 150 150Sensor linkage Left Right -Weight [kg] 0.16 0.16 0.15Connection type Male Male Socket


► Technical Data

► ELECTRICAL + 3 CONNECTION OPTIONS FOR WWR SENSORS

Order no. WER3000FPN01-00 WER3000LPN01-00 WER3000FPB01-00 WER3000LPB01-00 WER3000FIL01-00 WER3000LIL01-00compatible with Fix part Loose part Fix part Loose part Fix part Loose partData transmission Pro net/Industrial Ethernet Pro net/Industrial Ethernet Pro bus Pro bus IO-Link IO-LinkData rate 100 100 12 12 - -Fixing thread M12 M12 M12 M12 M12 M12Weight [kg] 0.11 0.11 0.13 0.12 0.11 0.11

► Technical Data

► FIELDBUS

Order no. APWER3041 APWER3042compatible with 1xWER3000 xWER3000Weight [kg] 0.05 0.14

► Technical Data

► ADAPTER PLATES

► TECHNICAL INFORMATION

► Information about round plugs and plug-in connectors for the WER3000 is pro-vided on page 63

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WWR125 / 160

APWER3052

APWER3054

WER05

WER3000

WER3000 WER3000

APWER3052

APWER3054

WER05

WER3000

Order no. WER05FH2 WER05LH2 WER05FH2D WER05LH2Dcompatible with Fix part Loose part Fix part Loose partFixing thread 1/4 1/4 1/4 1/4Number of fl uid couplings 2 2 2 2Operating pressure max. [bar]* 350 350 350 350Operating pressure max. [bar]** 15 15 350 350Weight [kg] 0.30 0.30 0.30 0.30


► Technical Data

► FLUIDIC


► Technical Data

Order no. WER3000FLA06-00 WER3000LLA06-00 WER3000FLA08-00 WER3000LLA08-00 WER3000FSI12-00 WER3000LSI12-00compatible with Fix part Loose part Fix part Loose part Fix part Loose partConnection type Plug-in Connector Plug-in Connector Plug-in Connector Plug-in Connector Plug-in Connector Plug-in ConnectorRound Connector [Straight] * RS LM 3 06 - RS LM 3 06S- RS LM 3 08 - RS LM 3 08S- RS SM 3 1 - RS SM 3 1 S-Round Connector [Angle] * RS LM 3W06 - RS LM 3W06S- RS LM 3W08 - RS LM 3W08S- RS SM 3W1 - RS SM 3W1 S- Fixing thread M23 M23 M23 M23 M23 M23No. of contacts 5+PE 5+PE (3+PE) / 4 (3+PE) / 4 12 12Nominal current [A] 15 15 15/6 15/6 6 6Supply voltage [V AC] 600 600 600/150 600/150 150 150Weight [kg] 0.35 0.41 0.35 0.40 0.12 0.15Connection type Male Socket Male Socket Male Socket


► Technical Data

► ELECTRICAL


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► Technical Data

► ELECTRICAL



► Technical Data



► Technical Data

► FIELDBUS

Order no. APWER3052 APWER3054compatible with xWER3000 4xWER3000Weight [kg] 0.07 0.13

► Technical Data

► ADAPTER PLATES

► TECHNICAL INFORMATION

► Information about round plugs and plug-in connectors for the WER3000 is pro-vided on page 63

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TOOL CHANGERSSERIES WWR1000


► Secure hold during pressure drop

A redundant system, created by the combination of spring accumulator and a self locking mechanism, guar-antees a safe machine

► Handling weight from up to one tonne

Automated changes can be carried out by this changer with process reliability even with the largest robots

► Inexhaustible variety of media transfer systems

No matter which medium you would like to transmit, we will draw from our wealth of experience in implementing projects and nd a solution to suit your needs



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8

671

2

5

4

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2Centering bolts - twist protection and positioning for loose part



5Drive - double-acting pneumatic cylinder

6Integrated spring - energy storage in case of drop in pressure

7Piston position sensing - via inductive proximity switch

8Locking sleeve



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Fa

Mr

My

Mr [Nm] 6000My [Nm] 6000Fa [N] 35000


Mounting bracket for proximity switchZUB0014


Programming pins Plug-in connector Straight Cable 5m - Socket M8 (female)



Storage station

ZUB0022 KAG500 GV1-8X8 NJ8-E2S-17 ALSR1-1200



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Order no. WWR1160F WWR1160LLocking stroke [mm] 1 -Recommended handling weight [kg] 500 -Self locking mechanism when locking mechanical mechanicalFluid energy transfer optional optionalElectrical energy transfer optional optionalOperating pressure min. [bar] 6 6Operating pressure max. [bar] 8 8Repetition accuracy +/- [mm] 0.02 0.02Offset at coupling max. in X,Y [mm] 3 3Operating temperature min. [°C] 5 5Operating temperature max. [°C] +80 +80Air volume per cycle [cm³] 48 -Weight [kg] 9 6


► Technical Data*

1 Fixing (robot side)2 Energy supply5 Fixing energy element7 Intake for proximity switch8 Pre-centering / anti twist protectionbm Fixing tool sidecu Inquiry, loose part availabledl Lock screw for emergency unlocking (piston

reset)dm Lock screw for emergency unlocking (bolt reset)dn xing hole for hose clampA Air connection lockingB Air connection unlocking

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Fa

Mr

My

Mr [Nm] 12000My [Nm] 12000Fa [N] 75000


Mounting bracket for proximity switchZUB0014


Programming pins Plug-in connector Straight Cable 5m - Socket M8 (female)



Storage station

ZUB0022 KAG500 GV1-8X8 NJ8-E2S-17 ALSR1-1200



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Order no. WWR1200F WWR1200LLocking stroke [mm] 1 -Recommended handling weight [kg] 1000 -Self locking mechanism when locking mechanical mechanicalFluid energy transfer optional optionalElectrical energy transfer optional optionalOperating pressure min. [bar] 6 6Operating pressure max. [bar] 8 8Repetition accuracy +/- [mm] 0.02 0.02Offset at coupling max. in X,Y [mm] 3 3Operating temperature min. [°C] 5 5Operating temperature max. [°C] +80 +80Air volume per cycle [cm³] 83 -Weight [kg] 15 8.5


► Technical Data*

1 Fixing (robot side)2 Energy supply5 Fixing energy element7 Intake for proximity switch8 Pre-centering / anti twist protectionbm Fixing tool sidecu Inquiry, loose part availabledl Lock screw for emergency unlocking (piston

reset)dm Lock screw for emergency unlocking (bolt reset)dn xing hole for hose clampA Air connection lockingB Air connection unlocking

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WWR1160 / 1200

WER3000

APWER3062

APWER3064

WER106

WER3000

Order no. WER106FP06 WER106LP06 WER106FP15 WER106LP15 WER106FH1DNW8 WER106LH1DNW8compatible with Fix part Loose part Fix part Loose part Fix part Loose partFixing thread 1/8 1/8 M5 M5 1/ 1/Number of fl uid couplings 6 6 15 15 1 1Nominal diameter 1/8 1/8 5 5 8 8Flow per connector max. [l/min] - - - - 25 25Operating pressure max. [bar]* 10 10 10 10 250 250Operating pressure max. [bar]** - - - - 10 10Weight [kg] 0.25 0.25 0.25 0.25 0.35 0.35


► Technical Data

► FLUIDIC

Order no. WER106FH2DNW5 WER106LH2DNW5 WER106FH2DNW8 WER106LH2DNW8 WER106FH4DNW8 WER106LH4DNW8compatible with Fix part Loose part Fix part Loose part Fix part Loose partFixing thread 1/4 1/4 1/ 1/ 1/ 1/Number of fl uid couplings 2 2 2 2 4 4Nominal diameter 5 5 8 8 8 8Flow per connector max. [l/min] 12 12 25 25 25 25Operating pressure max. [bar]* 350 350 250 250 250 250Operating pressure max. [bar]**

15 15 10 10 10 10

Weight [kg] 0.35 0.35 0.69 1.00 1.40 2.10


► Technical Data


► Technical Data


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Order no. WER106FL0335 WER106LL0335compatible with Fix part Loose partConnection type Plug-in Connector Plug-in ConnectorRound Connector [Straight] - -Round Connector [Angle] - -Fixing thread - -No. of contacts 3 3Nominal current [A] 150 150Supply voltage [V AC] 630 630Weight [kg] 0.95 0.90Connection type Customizable Customizable

► Technical Data

► ELECTRICAL

Order no. WER3000FLA06-00 WER3000LLA06-00 WER3000FLA08-00 WER3000LLA08-00 WER3000FSI12-00 WER3000LSI12-00compatible with Fix part Loose part Fix part Loose part Fix part Loose partConnection type Plug-in Connector Plug-in Connector Plug-in Connector Plug-in Connector Plug-in Connector Plug-in ConnectorRound Connector [Straight] * RS -

VLM23G06B-BRS -VLM23G06S-B

RS -VLM23G08B-B

RS -VLM23G08S-B

RS -VSM23G12B-B

RS -VSM23G12S-B

Round Connector [Angle] * RS LM-3W06 -

RS LM-3W06S-

RS LM-3W08 -

RS LM-3W08S-

RS SM-3W1 -

RS SM-3W1 S-

Fixing thread M23 M23 M23 M23 M23 M23No. of contacts 5+PE 5+PE (3+PE) / 4 (3+PE) / 4 12 12Nominal current [A] 15 15 15/6 15/6 6 6Supply voltage [V AC] 600 600 600/150 600/150 150 150Weight [kg] 0.35 0.41 0.35 0.40 0.12 0.15Connection type Male Socket Male Socket Male Socket


► Technical Data



► Technical Data

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62



► Technical Data



► Technical Data

► FIELDBUS

Order no. APWER3062 APWER3064compatible with xWER3000 4xWER3000Weight [kg] 0.15 0.42

► Technical Data

► ADAPTER PLATES


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Order no. KAG500B4 KAW500B4 B8-G-4 B8-W-4 KAG500S4 KAW500S4 S8-G-4 S8-W-4Fixing thread M8 M8 M8 M8 M8 M8 M8 M8No. of contacts 4 4 4 4 4 4 4 4Cable length [m] 5 5 - - 5 5 - -Cable-Ø [mm] 4.3 4.3 - - 4.3 4.3 - -Cable sheath material P R P R - - P R P R - -Bend radius 10xØ 10xØ - - 10xØ 10xØ - -Protection to IEC 605 9 IP6 IP6 IP6 IP6 IP6 IP6 IP6 IP6Connection type Socket Socket Socket Socket Male Male Plug PlugVersion [Type] Straight Angle Straight Angle Straight Angle Straight Angle

► Technical Data

►

► ROUND PLUG FOR WER3000

Order no. RSTVLM23G06B-B RSTVLM23W06B-B RSTVLM23G06S-B RSTVLM23W06S-BFixing thread M23 M23 M23 M23No. of contacts 6 6 6 6Protection to IEC 605 9 IP6 IP6 IP6 IP6Connection type Socket Socket Male Male

► Technical Data

Order no. RSTVLM23G08B-B RSTVLM23W08B-B RSTVLM23G08S-B RSTVLM23W08S-BFixing thread M23 M23 M23 M23No. of contacts 8 8 8 8Protection to IEC 605 9 IP6 IP6 IP6 IP6Connection type Socket Socket Male Male

► Technical Data

Order no. RSTVSM23G12B-B RSTVSM23W12B-B RSTVSM23G12S-B RSTVSM23W12S-BFixing thread M23 M23 M23 M23No. of contacts 12 12 12 12Protection to IEC 605 9 IP6 IP6 IP6 IP6Connection type Socket Socket Male Male

► Technical Data

Order no. RSTVSM23G19B-B RSTVSM23W19B-B RSTVSM23G19S-B RSTVSM23W19S-BFixing thread M23 M23 M23 M23No. of contacts 19 19 19 19Protection to IEC 605 9 IP6 IP6 IP6 IP6Connection type Socket Socket Male Male

► Technical Data

PLUG-IN CONNECTOR FOR ENERGY ELEMENTS

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ROTARY DISTRIBUTORS OVERVIEW OF SERIES

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► ROTARY DISTRIBUTORS SERIES DVR 66

Installation si e D R40 68





Installation si e D R1 5 78


► ROTARY DISTRIBUTORS SERIES DVR1000 82

Installation si e D R11 5 84

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ROTARY DISTRIBUTORSSERIES DVR


► Compact media transfer system

This D1 media exchanger makes cable breaks and un-de ned interference contours through the power supply line a thing of the past

► Flat design


► Gold contact

Allows fl exibility for transmission because you can trans-fer everything from the smallest fl ows up to 50 volts and 6 amps with process reliability



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1

2

45 6

7 8

3

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67



1Torque brace - supports the rotor during rotation (movement)

2Robust, lightweight housing - Hard-coated aluminum alloy - nitrated steel


4Direct air connection - to WWR series

5Spring system - from si e D R63 double tting

6Collector ring - hard gold coated - transferable to nest currents

7Up to 8 way integrated air feed-through - for hoseless air transfer - hose package does not have to be pivoted

8Up to 12 pole energy transfer - for cable-free signal transfer - no cables are subjected to torsion



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Shows static forces and moments which may impact on the rotary distributor.

FaMy

Mr

Mr [Nm] 60My [Nm] 60Fa [N] 800


Cylinder Screw O-Ring

C7984060129 COR0025100




Plug-in connector Angled Cable 5m - Socket M8 (female)

Plug-in Connector Angled Cable 5m - Connector M8

Plug-in connector Straight Cable 5m - Sock-et M8 (female)

GVM5 WVM5 KAW500B4 KAW500S4 KAG500B4

Plug-in Connector Straight Cable 5m - Connector M8KAG500S4

ROTARY DISTRIBUTORSINSTALLATION SIZE DVR40

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40±0.02 6H7

32

40±0.02 6H7

25h7 37

38

3.5

13

25H7

x409°

45°

3631.5

224.3

40°

20°

65°

25°

50h8

10

33

1

4 3

X

1

11

M3

1 2

4 3 2

4x M5

4x M5

4

4

X

19

20

2`3`4`

4x M2.5

6H7x6

4x M6x8

4

11

11

1`

176H7x7

4x M6DIN 7984

1

1

3

69

Order no. DVR40I4Connecting flange according EN ISO 9409-1 TK40Recommended handling weight [kg] 15Pneumatic energy transfer [ uantity]* 4Electrical energy transfer 4-poleMax. current [A] 3Max. voltage [V] 24Maximum acceleration [m/s²] 22Maximum speed [1/min.] 120Maximum speed [°/s] 720Radial run out +/- [mm] 0.02Axial run out +/- [mm] 0.02Constant torque [Nm] 1Loose torque [Nm] 1.5Operating pressure max. [bar] 10Operating temperature [°C] 5 ... +80Moment of inertia [kg/cm²] 0.7Protection to IEC 605 9 IP40Weight [kg] 0.2

* acuum possible

► Technical Data

PIN assignment

Hoseless air passage (tool)

1 Fixing (robot side)4 Integrated air feed-throughbm Fixing tool sidebs Torque bracebu Electrical energy transfer robot sidecl Electrical energy transfer tool sidedo Air purge connection optiondt Tool changerdu Adapter

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FaMy

Mr

Mr [Nm] 60My [Nm] 60Fa [N] 800



C7984060129 COR0025100





Plug-in Connector Angled Cable 5m - Connector M8

Plug-in connector Straight Cable 5m - Sock-et M8 (female)

GVM5 WVM5 KAW500B4 KAW500S4 KAG500B4

Plug-in Connector Straight Cable 5m - Connector M8KAG500S4


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37

50±0.02 6H7

50±0.02 6H7

31.5h7

31.5H7 3.5

13

37

38

40°

25°

65°

63h8

20°

42.538.5

4x90°

45°

10

224.3

33

1

4 3 2

1

11

X

M5

6H7x6

4x M2.5

4x M6x8

4

11

11

1`

2`

3`4`

6H7x7

4x M6DIN 7984

1

1

17

1 2

123

4x M5

4x M54

4

X

19

20

3

71

Order no. DVR50I4Connecting flange according EN ISO 9409-1 TK 50Recommended handling weight [kg] 15Pneumatic energy transfer [ uantity]* 4Electrical energy transfer 4-poleMax. current [A] 3Max. voltage [V] 24Maximum acceleration [m/s²] 22Maximum speed [1/min.] 120Maximum speed [°/s] 720Radial run out +/- [mm] 0.02Axial run out +/- [mm] 0.02Constant torque [Nm] 1Loose torque [Nm] 1.5Operating pressure max. [bar] 10Operating temperature [°C] 5 ... +80Moment of inertia [kg/cm²] 8.1Protection to IEC 605 9 IP40Weight [kg] 0.6

* acuum possible

► Technical Data

PIN assignment



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FaMy

Mr

Mr [Nm] 300My [Nm] 300Fa [N] 1500



C7984060129 COR0030100




GVM5 WVM5


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630.02 6H7

48

630.02 ø6H7

40h7

40H7 6

16.2

38

53

24°°0

2

20°24°

80h8

58

50

40

6.3

4x90

°

45°

1 2 3

1 2

1

11

X

33

1`2`3`

4`5`6`

6H7x6 11

11

46x M3

4x M6x8

17

4x M6DIN 7984

6H7x8 1

1

1 2 3 4 5 6

1 2 3 4

6x M5

6x M5

4

4

M5 X

19

20

3

73

Order no. DVR63I6Connecting flange according EN ISO 9409-1 TK 63Recommended handling weight [kg] 50Pneumatic energy transfer [ uantity]* 6Electrical energy transfer 6-poleMax. current [A] 6Max. voltage [V] 250Maximum acceleration [m/s²] 22Maximum speed [1/min.] 120Maximum speed [°/s] 720Radial run out +/- [mm] 0.03Axial run out +/- [mm] 0.03Constant torque [Nm] 2Loose torque [Nm] 3Operating pressure max. [bar] 10Operating temperature [°C] 5 ... +80Moment of inertia [kg/cm²] 10.5Protection to IEC 605 9 IP64Weight [kg] 1.2

* acuum possible

► Technical Data

PIN assignment



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FaMy

Mr

Mr [Nm] 300My [Nm] 300Fa [N] 1500



C7984080169 COR0030100




GVM5 WVM5


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70

80±0.02 8H7

80±0.02 8H7

100h8

4

40

6.3

50h7

50H7 6

16

53

38

68

60

23°33°

36°

28°

42°

50°

6x 60°

30°

33

1 2 3

456

1

116x M5

6x M5 4

4

X

6`5` 4`

1`

2` 3`

6x M3

6x M8x10

8H7x8

4

11

11

17

6x M8DIN 7984

8H7x8

1

1

M5

19

20

X

1 2 3 4 5 6

4 3

3

75

Order no. DVR80I6Connecting flange according EN ISO 9409-1 TK 80Recommended handling weight [kg] 50Pneumatic energy transfer [ uantity]* 6Electrical energy transfer 6-poleMax. current [A] 6Max. voltage [V] 250Maximum acceleration [m/s²] 22Maximum speed [1/min.] 120Maximum speed [°/s] 720Radial run out +/- [mm] 0.03Axial run out +/- [mm] 0.03Constant torque [Nm] 2Loose torque [Nm] 3Operating pressure max. [bar] 10Operating temperature [°C] 5 ... +80Moment of inertia [kg/cm²] 27Protection to IEC 605 9 IP64Weight [kg] 2

* acuum possible

► Technical Data

PIN assignment



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FaMy

Mr

Mr [Nm] 500My [Nm] 500Fa [N] 2100



C0912080169 COR0070150




GV1-8X6 WV1-8X6


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76

90

100±0.02 8H7

100±0.02 8H7

80

12

80

125h8

5

63h7

63H7 6

18

4.5

12

82

95

57.5

°

20° 25° 20°

30°

6x 60°

331234

5 6 7 8

1234

X

1

11

4

4

8x G1/8"

8x G1/8"

M5

1`

2`3`

4`

5`

6` 7`

8`17

4

11

11

8x M4

8H7x8

6x M8x12

8H7x8

6x M8DIN 912

1

1

19

20

X

3

77

4.5

12

18

58

331234

4321

4x G1/8"

4x G1/8"

4

4

M5

4x M44

1`

2` 3`

4`

DVR100i4

Order no. DVR100I4 DVR100I8Connecting flange according EN ISO 9409-1 TK 100 TK 100Recommended handling weight [kg] 90 90Pneumatic energy transfer [ uantity]* 4 8Electrical energy transfer 8-pole 8-poleMax. current [A] 6 6Max. voltage [V] 250 250Maximum acceleration [m/s²] 20 20Maximum speed [1/min.] 100 100Maximum speed [°/s] 600 600Radial run out +/- [mm] 0.04 0.04Axial run out +/- [mm] 0.04 0.04Constant torque [Nm] 2 4Loose torque [Nm] 4 6Operating pressure max. [bar] 10 10Operating temperature [°C] 5 ... +80 5 ... +80Moment of inertia [kg/cm²] 86 100Protection to IEC 605 9 IP64 IP64Weight [kg] 3.8 4.5

* acuum possible

► Technical Data

PIN assignment



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FaMy

Mr

Mr [Nm] 900My [Nm] 900Fa [N] 7000



C7984100209 COR0070150




GV1-8X6 WV1-8X6


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125±0.02 10H7

95

125±0.02 10H7

160h8

5

100

80

12

80H7

80h7 4.5

12

82

18

8

115

50°

3x24°

30°

6x 60°

33

8x G1/8"

8x G1/8"

1

11

1234

5678

1234

X

4

4

M5

17

4

11

11

8x M4

10H7x10

6x M10x15

1`2`3`

4`

5`6` 7`

8`

6x M10DIN 7984

10H7x12

1

1

X

19

20

3

79

18

4.5

12 58331234

4321

4x G1/8"

4x G1/8"

4

4

M5

4`3`2`

1`

4x M44

Order no. DVR125I4 DVR125I8Connecting flange according EN ISO 9409-1 TK 125 TK 125Recommended handling weight [kg] 200 200Pneumatic energy transfer [ uantity]* 4 8Electrical energy transfer 12-pole 12-poleMax. current [A] 6 6Max. voltage [V] 250 250Maximum acceleration [m/s²] 20 20Maximum speed [1/min.] 100 100Maximum speed [°/s] 600 600Radial run out +/- [mm] 0.05 0.05Axial run out +/- [mm] 0.05 0.05Constant torque [Nm] 4 5Loose torque [Nm] 5 6Operating pressure max. [bar] 10 10Operating temperature [°C] 5 ... +80 5 ... +80Moment of inertia [kg/cm²] 220 225Protection to IEC 605 9 IP64 IP64Weight [kg] 5.9 7

* acuum possible

► Technical Data

PIN assignment



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3

80




FaMy

Mr

Mr [Nm] 900My [Nm] 900Fa [N] 7000



C7984100209 COR0070150




GV1-8X6 WV1-8X6


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160±0.02 10H7

160±0.02 10H7

135

200h8

80

82

18

124.

5

12

5

100H7

100h7

8

120

50°

3x24°

135

30°

6x 60°

33

4

4

18x G1/8"

8x G1/8"

X

1234

5 6 7 8

1234

11

M5

10H7x10

6x M10x15

8x M4

11

11

4

17

1`2`3`

4`

5`6` 7`

8`

1

110H7x12

6x M10DIN 7984

19

20

X

3

81

5812

18

4.5

4x G1/8"4

4x G1/8"4

4

4

1234

4321

4x M444

1`2` 3`

4`

Order no. DVR160I4 DVR160I8Connecting flange according EN ISO 9409-1 TK 160 TK 160Recommended handling weight [kg] 200 200Pneumatic energy transfer [ uantity]* 4 8Electrical energy transfer 12-pole 12-poleMax. current [A] 6 6Max. voltage [V] 250 250Maximum acceleration [m/s²] 20 20Maximum speed [1/min.] 100 100Maximum speed [°/s] 600 600Radial run out +/- [mm] 0.05 0.05Axial run out +/- [mm] 0.05 0.05Constant torque [Nm] 4 5Loose torque [Nm] 5 6Operating pressure max. [bar] 10 10Operating temperature [°C] 5 ... +80 5 ... +80Moment of inertia [kg/cm²] 480 580Protection to IEC 605 9 IP64 IP64Weight [kg] 9.1 11

* acuum possible

► Technical Data

PIN assignment



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OW O ORDER CORREC LY

Order no. DVR1125

Pro bus PB

► The product order numbers are arranged according to this diagram:

Industrial Ethernet PN

ROTARY DISTRIBUTORSSERIES DVR1000


► Rotary distributor with Industrial Ethernet

The integrated slip ring lets you transmit future-ready Industrial Ethernet to your machine for the rst time with complete process reliability

► 8x integrated air-feed-through

eep wear to a minimum and eliminate unde ned inter-ference contours from your hose package in order to use your machine‘s installation space more eff ectively

► Double bearings

The integrated roller bearings provide high stiffness and allows you to maximize the operational dynamics of your robot, improving your cycle times



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D R11 5P D R11 5PN


► CONNECTION DIAGRAM



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FaMy

Mr

Mr [Nm] 900My [Nm] 900Fa [N] 7000


Cylinder Screw O-Ring O-ring145x2.5

C7984100209 COR0070150 COR1450250




GV1-8X6 WV1-8X6


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1250.02 ø10H7

95

164h8

34

2x22

115

19

27

10°

10°

3x24°

50°

80h7

4.5

12

100

22

80H7

8

6x60°

30°

1250.02 ø10H7

8x M6

10H7x11

6x M10x15

4

11

11

1`2`3`

4`

5`6` 7`

8`

17

4 3 2 1

4 3 2 1

8x G1/8"

8x G1/8"

4

4

1

11

6x M10DIN7984

10H7x12 1

1

19

20

Ø10

M6

Ø5

1.2O-RingØ7x1.5

38 39

3

85

21

Order no. DVR1125PB DVR1125PNConnecting flange according EN ISO 9409-1 TK 125 TK 125Recommended handling weight [kg] 200 200Pneumatic energy transfer [ uantity]* 8 8Bus protocol Pro bus Industrial EthernetData rate 12 100Electrical energy transfer 4 + PE 4 + PEMax. current [A] 9 9Max. voltage [V] 250 250Maximum acceleration [m/s²] 20 20Maximum speed [1/min.] 100 100Maximum speed [°/s] 600 600Radial run out +/- [mm] 0.05 0.05Axial run out +/- [mm] 0.05 0.05Constant torque [Nm] 4 4Loose torque [Nm] 5 5Operating pressure max. [bar] 10 10Operating temperature [°C] 5 ... +80 5 ... +80Moment of inertia [kg/cm²] 370 370Protection to IEC 605 9 IP64 IP64Weight [kg] 8.5 8.5

* acuum possible

► Technical Data


1 Fixing (robot side)4 Integrated air feed-throughbm Fixing tool sidebs Torque bracebu Electrical energy transfer robot sidecl Electrical energy transfer tool sidecm Assembly windowdt Tool changerdu Adapter

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4

86

AXIS COMPENSATION MODULESOVERVIEW OF SERIES

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4

87

► AXIS COMPENSATION MODULES SERIES FGR 88

Installation si e F R1040 90

Installation si e F R1050 92

► AXIS COMPENSATION MODULES SERIES XYR 94

Installation si e XYR1063 96



Installation si e XYR11 5 102


► AXIS COMPENSATION MODULES SERIES ARP 106

Installation si e AR40P 108





Installation si e AR1 5P 118


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88


AXIS COMPENSATION MODULESSERIES FGR


► Effortless joining process

The ease of movement makes it possible to carry out even the nest joining processes in the shortest amount of time

► Single-acting pneumatic cylinder

For easy control and a reduced amount of piping re-quired

►

For the optimal process sequence, depending on the requirement, you can clamp or centrally lock the equaliz-er position



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2

77

8

3

4

6

5

4

89

► Technical InformationAll information just a click away at: www.zimmer-group.com Find data, illustrations, 3D models and operating instructions for your installation size using the order number for your desired product. Quick, clear and always up-to-date.


1Energy supply - centering

2Robust, lightweight housing - Hard-coated aluminum alloy


4Drive eccentric mounting - single-acting pneumatic cylinder with friction disc

5Drive centering - three single-acting pneumatic cylinders with cone pistons at 120° distance

6Energy supply - eccentric clamping

7Force transfer - direct and low-loss via cone/friction disc

8Compensation - force-free compensation of position inaccuracies - up to +/- 4 mm compensating stroke



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90



Shows static forces and moments which may impact on the compensation module.

Fa

My

Mr

Mr [Nm] 5My [Nm] 10Fa [N] 1000


Cylinder Screw

C7984060129




GV1-8X6 WV1-8X6

AXIS COMPENSATION MODULESINSTALLATION SIZE FGR1040

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40

40±0.02 6H7

2

4x 90°45°

16 16

3

51.5

3.5

88

79

25h7

25H7

4x 90°

45°

±0.02 6H7

A

G1/8" 2

B

G1/8"

6x M6x6DIN914

2

16

14

1412

6H7x8

4x M6x8 11

11

6H7x8

4x M6DIN7984

1

1

4

91

Order no. FGR1040Connecting flange according EN ISO 9409-1 TK40Recommended handling weight [kg]** 10

ori ontal deviation +/- [mm] 2Rotation angle max. [°] 12Retention force centred [N] 120Retention force decentred [N] 50Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Weight [kg] 0.9

*All data measured at 6 bar**with central attachment

► Technical Data*

1 Fixing (robot side)2 Energy supplybm Fixing tool sidebn Position compensationbp Adapter platebr Fixing adapter plateA Air connection (eccentric clamping)B Air connection (centering)

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92



Shows static forces and moments which may impact on the compensation module.

Fa

My

Mr

Mr [Nm] 6My [Nm] 13Fa [N] 1000


Cylinder Screw

C0912060149




GV1-8X6 WV1-8X6

AXIS COMPENSATION MODULESINSTALLATION SIZE FGR1050

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50

4

50±0.02 6H7

4x 90°45°

4

68

4

1212

31.5H7

100

20.5

20.5

31.5h7

4x 90°

45°

±0.02 6H7

A

G1/8" 2

11

1

B

G1/8"

6x M6x6DIN914

2

16

12

14

14

6H7x12

4x M6x12

11

11

6H7x12

4x M6DIN912

1

1

4

93

Order no. FGR1050Connecting flange according EN ISO 9409-1 TK 50Recommended handling weight [kg]** 20

ori ontal deviation +/- [mm] 4Rotation angle max. [°] 9Retention force centred [N] 250Retention force decentred [N] 140Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Weight [kg] 1.7


► Technical Data*

1 Fixing (robot side)2 Energy supplybm Fixing tool sidebn Position compensationbp Adapter platebr Fixing adapter plateA Air connection (eccentric clamping)B Air connection (centering)

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4

94


AXIS COMPENSATION MODULESSERIES XYR


► Adjustable balancing force and stroke

Using adjusting screws, you can adjust the properties of the equalizer optimally to your application in the shortest amount of time

► Flat design


►

Depending on the requirement, you can clamp or centrally lock the equalizer position. An aid for optimal processes



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4

12

5

3

78

6

A B1.0

ba 0

4

95

Valve Status Locking piston locked Locking piston unlocked Eccentric clamping activated

Eccentric clamping deactivated

1.0a0b


1Piston position sensing - via magnetic eld sensors - included in scope of delivery

2Robust, lightweight housing - Hard-coated aluminum alloy - partial mounting circle in accordance with EN ISO 9409-1 - lowest overall height

3Compensation force - adjustable via adjustment screw

4Compensation stroke - in nitely variable

5Locking piston - centrical via cone

6Eccentrical locking - via pneumatic piston with frictional contact

7Linear guide - for highest force and moments capacity

8Compensation plate - to balance position errors in XY- direction

► PNEUMATIC PLANS


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4

96



Shows static forces and moments

Fa

My

Mr

Mr [Nm] 50My [Nm] 50Fa [N] 625


Mounting block Cylinder Screw

KB8K C7984060129


Alternate proximity bracket



Piston position sensing Inductive proximity switch - Cable 5 m

KHA1000-8 NJ8-E2S GVM5 ZUB0046 NJ8-E2

Angled Fittings - Quick Connect StyleWVM5

AXIS COMPENSATION MODULESINSTALLATION SIZE XYR1063

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63±0.02 6H7

10 10

3 33 3

63±0.02 Ø6H7

40H7x6

1 1

9.5

6

15 15.8

25

10 7.5

105

40h7x5

105~9

60.8

AB

2x M5

3736

43 43

2

40 40

37 36

45

41 41

3x M3x5

39

6x M3x5

39

3736

44 45

4x M6x15

6H7x6 11

11

11

1

6H7x6

4x M6DIN 7984

1

1

36

377

4

97

Order no. XYR1063Connecting flange according EN ISO 9409-1 TK 63Recommended handling weight [kg]** 7Stroke X/Y level +/- [mm] 3Retention force centred [N] 300Retention force decentred [N] 100Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Air volume per cycle [cm³] 6.5Moment of inertia [kg/cm²] 38.8Weight [kg] 2


► Technical Data*

1 Fixing (robot side)2 Energy supply7 Piston sensingbm Fixing tool sidedr Stroke adjustment screwds Adjusting srew stopperdu Fixing sensor bracketel Stroke Xem Stroke Yeo Piston strokeep Position sensing clamping eccentriceq Position sensing locking pistonA Locking piston locked, eccentric clamping

deactivatedB Locking piston unlocked, eccentric clamping

activated

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4

98




Fa

My

Mr

Mr [Nm] 70My [Nm] 70Fa [N] 1150



KB8K C7984080169






KHA1000-8 NJ8-E2S GV1-8X6 ZUB0047 NJ8-E2

Angled Fittings - Quick Connect StyleWV1-8X6


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10 10

5555

80±0.02 Ø8H7

50H7x6

1 1

7.59

89.

5

15 15.8

27

130

130

80±0.02 Ø8H7

50h7x5

~9

62.8

2

AB

36 37

43 43

40 40

2x G1/8"

3x M3x5

3945

37 36

41 41

6x M3x5

39

36 37

4544

11

8H7x8

6x M8x15

11

11

6x M8DIN 7984

8H7x8

1

1

1

36

377

4

99

Order no. XYR1080Connecting flange according EN ISO 9409-1 TK 80Recommended handling weight [kg]** 15Stroke X/Y level +/- [mm] 5Retention force centred [N] 450Retention force decentred [N] 200Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Air volume per cycle [cm³] 10Moment of inertia [kg/cm²] 82.5Weight [kg] 3


► Technical Data*



activated

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4

100




Fa

My

Mr

Mr [Nm] 100My [Nm] 100Fa [N] 2300



KB8K C7984080169









Rob

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s


10 10

5 5

5 5

100±0.02 Ø8H7

63H7x8

710

8.5

12.5

1 1

18 18.8

30

164.

7

164.7

100±0.02 Ø8H7

63h7x5

~9

71.8

3736

AB

2x G1/8"4343

40 40

2

45

3637

41 41

3x M3x5

39

3736

6x M3x5

39 4544

1

8H7x8

6x M8DIN 7984

1

1

36

377

11

8H7x8

6x M8x18

11

11

4

101

Order no. XYR1100Connecting flange according EN ISO 9409-1 TK 100Recommended handling weight [kg]** 28Stroke X/Y level +/- [mm] 5Retention force centred [N] 600Retention force decentred [N] 350Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Air volume per cycle [cm³] 16Moment of inertia [kg/cm²] 231Weight [kg] 5.3


► Technical Data*



activated

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4

102




Fa

My

Mr

Mr [Nm] 150My [Nm] 150Fa [N] 3600



KB8K C7984100209









Rob

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cces

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s


10 10

8 8

8 8

125±0.02 Ø10H7

80H7x8.5

1 120

8.5

12.5

20 20.8

33

203

203

125±0.02 Ø10H7

80h7x6

~8

79.8

AB

2x G1/8"

36 37

243 43

40 40

3x M3x5

39

37 36

45

41 41

6x M3x5

39

36 37

4544

10H7x10

6x M10x20

11

11

11

10H7x10

6x M10DIN 7984

1

1

1

36

377

4

103



► Technical Data*



activated

Inst

alla

tion

size

XYR

1125

/

Axis

Com

pens

atio

n M

odul

es /

pn

eum

atic

/

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4

104




Fa

My

Mr

Mr [Nm] 250My [Nm] 250Fa [N] 3600



KB8K C7984100209









Rob

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s


10

1010

10

10 10

160±0.02 Ø10H7

20 1

160±0.02 Ø10H7

235

235

~8

8.5

12.5

35

20 20.8

1

100h7x6

100H7x8.5

81.8

36 37

43

4040

2x G1/8"243

AB

10H7x10

6x M10x20 11

11

11

36 37

6x M3x5

39 454445

37 36

3x M3x5

39

41 41

6x M10DIN 7984

10H7x10

1

1

1

7 37

36

4

105



► Technical Data*



activated

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4

106


AXIS COMPENSATION MODULESSERIES ARP


► Lockable centre placement

When moving your robot, you can x the e uali er in place so that uncontrolled movements of the workpiece do not take place

►


► Variable balancing force and moment

Adjust the equaliser to your handling weight by mounting a spring package based on desired rigidity



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7

1 23

45

64

107



1Robust, lightweight housing - Hard-coated aluminum alloy


3Locking - 3 locking pistons - nitrated steel

4Spring package - version size 63, stronger one is available - version size 100, 3 springs can be removed

5Locking drive - single-acting pneumatic cylinder

6Energy supply

7Guiding bolts with ball cup



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4

108


► Spring Pack 1 (pre-assembled) ► Forces and moments

[N]

[bar]

400

800

0

200

600

1000

4 6 100

82

FHFV

Deviation force horizontal [FH] and vertical [FV] vs the pressure

Shows static forces and moments which may impact on the axis compensation module.

Fa

My

Mr

Mr [Nm] 60My [Nm] 60Fa [N] 800

► Spring Pack 1 (pre-assembled)

[Nm]

[bar]

3

5

0

2

4

6

4 6 100

82

MyMr

Deviation moment axial [My] and radial [Mr] vs the pressure


Cylinder Screw Spring Pack 1 (pre-as-sembled)

C7984060129 CFED11180


Angled Fittings - Barb Style Connection

Straight Fittings - Barb Style Connection

WVM3 GVM3

AXIS COMPENSATION MODULESINSTALLATION SIZE AR40P

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4

109

Order no. AR40PConnecting flange according EN ISO 9409-1 TK40Installation Height [mm] 21.5Recommended handling weight [kg] 3

ori ontal deviation +/- [mm] 2ori ontal deviation +/- [°] 1

Vertical deviation [mm] 2Vertical deviation [°] 1Centering force when locking [N] 170Repetition accuracy ori ontal +/- [mm/°] 0.05Repetition accuracy ertical +/- [mm/°] 0.05Air volume per cycle [cm³] 2Operating pressure min. [bar] 1Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Moment of inertia [kg/cm²] 0.5Weight [kg] 0.15


► Technical Data*

1 Fixing (robot side)2 Energy supply centeredbm Fixing tool side

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4

110



[N]

[bar]

400

800

0

200

600

1000

4 6 100

82

FH FV



Fa

My

Mr

Mr [Nm] 60My [Nm] 60Fa [N] 800

► Spring Pack 1 (pre-assembled)

[Nm]

[bar]

4

8

0

2

6

10

4 6 100

82

MyMr




C7984060129 CFED11180




WVM3 GVM3


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4

111

Order no. AR50PConnecting flange according EN ISO 9409-1 TK 50Installation Height [mm] 21.5Recommended handling weight [kg] 4


Vertical deviation [mm] 2Vertical deviation [°] 1Centering force when locking [N] 170Repetition accuracy ori ontal +/- [mm/°] 0.05Repetition accuracy ertical +/- [mm/°] 0.05Air volume per cycle [cm³] 2Operating pressure min. [bar] 1Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Moment of inertia [kg/cm²] 1.1Weight [kg] 0.22


► Technical Data*


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4

112



[N]

[bar]

1200

2400

0

600

1800

3000

4 6 100

82

FHFV



Fa

My

Mr

Mr [Nm] 300My [Nm] 300Fa [N] 1500

► Spring Pack 1 (pre-assembled) ► Spring Pack 2 ► Spring Pack 2

[Nm]

[bar]

14

28

0

7

21

35

4 6 100

82

MyMr

Deviation moment axial [My] and radial [Mr] vs the pressure [N]

[bar]

2000

4000

0

1000

3000

5000

4 6 100

82

FHFV

Deviation force horizontal [FH] and vertical [FV] vs the pressure [Nm]

[bar]

20

40

0

10

30

50

4 6 10 0

82

MyMr




Spring Pack

C7984060149 CFED63000 CFED63010




WVM3 GVM3


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4

113

Order no. AR63PConnecting flange according EN ISO 9409-1 TK 63Installation Height [mm] 24Recommended handling weight [kg] 15


Vertical deviation [mm] 2Vertical deviation [°] 1Centering force when locking [N] 600Repetition accuracy ori ontal +/- [mm/°] 0.05Repetition accuracy ertical +/- [mm/°] 0.05Air volume per cycle [cm³] 3.6Operating pressure min. [bar] 1Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Moment of inertia [kg/cm²] 2.8Weight [kg] 0.36


► Technical Data*


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4

114



[N]

[bar]

1200

2400

0

600

1800

3000

4 6 100

82

FHFV



Fa

My

Mr

Mr [Nm] 300My [Nm] 300Fa [N] 1500


[Nm]

[bar]

20

40

0

10

30

50

4 6 10 0

82

MyMr


[bar]

2000

4000

0

1000

3000

5000

4 6 100

82

FHFV


[bar]

14

28

0

7

21

35

4 6 100

82

MyMr




Spring Pack

C7984080169 CFED63000 CFED63010




WVM3 GVM3


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4

115



Vertical deviation [mm] 2Vertical deviation [°] 1Centering force when locking [N] 600Repetition accuracy ori ontal +/- [mm/°] 0.05Repetition accuracy ertical +/- [mm/°] 0.05Air volume per cycle [cm³] 3.6Operating pressure min. [bar] 1Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Moment of inertia [kg/cm²] 6.2Weight [kg] 0.5


► Technical Data*


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4

116



[N]

[bar]

4000

8000

0

2000

6000

10000

4 6 10 0

82

FH 3FV 3FH 6FV 6



Fa

My

Mr

Mr [Nm] 500My [Nm] 500Fa [N] 2100


[Nm]

[bar]

120

240

0

60

180

300

4 6 100

82

My 3Mr 3My 6 Mr 6


[bar]

3000

6000

0

1500

4500

7500

4 6 100

82

FH 3 FV 3 FH 6 FV 6


[Nm]

[bar]

100

200

0

50

150

250

4 6 100

82

My 3 Mr 3 My 6 Mr 6




Spring Pack

C7984080169 CFED10050 CFED10060




GVM5 WVM5


Rob

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4

117



Vertical deviation [mm] 2Vertical deviation [°] 1Centering force when locking [N] 1400Repetition accuracy ori ontal +/- [mm/°] 0.05Repetition accuracy ertical +/- [mm/°] 0.05Air volume per cycle [cm³] 8.5Operating pressure min. [bar] 1Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Moment of inertia [kg/cm²] 17Weight [kg] 0.85


► Technical Data*


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4

118



[N]

[bar]

5000

10000

0

2500

7500

12500

4 6 100

82

FH 3 FV 3 FH 6 FV 6



Fa

My

Mr

Mr [Nm] 900My [Nm] 900Fa [N] 7000


[Nm]

[bar]

120

240

0

60

180

300

4 6 100

82

My 3 Mr 3 My 6 Mr 6


[bar]

5000

10000

0

2500

7500

12500

4 6 100

82

FH 3 FV 3 FH 6 FV 6


[Nm]

[bar]

140

280

0

70

210

350

4 6 100

82

My 3 Mr 3My 6Mr 6



Cylinder Screw Spring Pack Spring Pack 1 (pre-as-sembled)

C7984100209 CFED12510 CFED12500




GVM5 WVM5


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4

119



Vertical deviation [mm] 2Vertical deviation [°] 1Centering force when locking [N] 3000Repetition accuracy ori ontal +/- [mm/°] 0.05Repetition accuracy ertical +/- [mm/°] 0.05Air volume per cycle [cm³] 14Operating pressure min. [bar] 1Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Moment of inertia [kg/cm²] 61Weight [kg] 1.9


► Technical Data*


Rob

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4

120



[N]

[bar]

6000

12000

0

3000

9000

15000

4 6 100

82

FH 3FV 3FH 6FV 6



Fa

My

Mr

Mr [Nm] 900My [Nm] 900Fa [N] 7000


[Nm]

[bar]

200

400

0

100

300

500

4 6 10 0

82

My 3Mr 3My 3Mr 6


[bar]

5000

10000

0

2500

7500

12500

4 6 100

82

FH 3FV 3FH 6FV 6


[bar]

250

500

0

125

375

625

4 6 100

82

My 3Mr 3My 6 Mr 6




Spring Pack

C7984100209 CFED12500 CFED12510




GVM5 WVM5


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4

121



Vertical deviation [mm] 2Vertical deviation [°] 1Centering force when locking [N] 3000Repetition accuracy ori ontal +/- [mm/°] 0.05Repetition accuracy ertical +/- [mm/°] 0.05Air volume per cycle [cm³] 14Operating pressure min. [bar] 1Operating pressure max. [bar] 8Operating temperature min. [°C] 5Operating temperature max. [°C] +80Moment of inertia [kg/cm²] 115Weight [kg] 5.6


► Technical Data*


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5

122

CRASH PROTECTION OVERVIEW OF SERIES


5

123

► CRASH PROTECTION SERIES CSR 124

Installation si e CSR50 126




Installation si e CSR1 5 134



5

124


CRASH PROTECTIONSERIES CSR


► Adjustable triggering sensitivity

By controlling the air pressure, you can optimally match the sensitivity to your application

► Integrated sensors

If there is a collision, the integrated sensor gives a signal to the control system to trigger an emergency stop.

► More safety due to manual return

We forgo an automatic return and ensure that the opera-tor inspects the machine and the reason for the emer-gency stop



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6

1

2

3

5

7

8

4

5

125



1Energy supply


3Drive - single-acting pneumatic cylinder - response sensitivity adjustable via operating pressure - with integrated spring

4Force transfer - direct and low-loss at piston surface

5Pressure differential switch - indirect overload recognition

6Sensors - inductive proximity switch generates a signal which can be used to recognise an overload situation

- generates an automatic emergency off system situation - included in the delivery inductive proximity switch Ø 8 mm with cable connection M8x1

78Overload recognition and compensation

- in Z-direction up to 28 mm stroke - angular defection up to 12.5° - on rotation around the Z-axis 360°



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5

126


► Air pressurization ► Forces and moments

[N]

[bar]

400

800

0

200

600

1000

3 4 60

52

axial type of load Fa

shows force and moments vs pressure See diagram for max. forces and torques

► Air pressurization ► Air pressurization

[Nm]

[bar]

14

28

0

7

21

35

3 4 60

52

torsional type of load Mr

shows force and moments vs pressure

[Nm]

[bar]

8

16

0

4

12

20

3 4 60

52

vertical type of load My




Cylinder Screw

NJ8-E2S-05 C0912060169




Plug-in connector Straight Cable 5m - Socket M8 (female)


GVM5 KAW500 KAG500 WVM5

CRASH PROTECTIONINSTALLATION SIZE CSR50

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5

127

Order no. CSR50Connecting flange according EN ISO 9409-1 TK 50Installation Height [mm] 71Recommended handling weight [kg]** 6Z-axis deviation [mm] 12.5Repetition accuracy Axial +/- [mm] 0.05

ori ontal deviation +/- [°] 12.5Repetition accuracy Radial +/- [mm] 0.05Operating pressure min. [bar] 1Operating pressure max. [bar] 6Operating temperature min. [°C] 5Operating temperature max. [°C] +80Weight [kg] 0.7


► Technical Data*

1 Fixing CSR2 Energy supplybo Stroke Zbp Adapter platebq Deviation maximal

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5

128



[N]

[bar]

800

1600

0

400

1200

2000

3 4 60

52




[Nm]

[bar]

20

40

0

10

30

50

3 4 60

52



[Nm]

[bar]

12

24

0

6

18

30

3 4 60

52





Cylinder Screw

NJ8-E2S-05 C0912060169








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5

129

Order no. CSR63Connecting flange according EN ISO 9409-1 TK 63Installation Height [mm] 78Recommended handling weight [kg]** 12Z-axis deviation [mm] 10.5Repetition accuracy Axial +/- [mm] 0.05

ori ontal deviation +/- [°] 12.5Repetition accuracy Radial +/- [mm] 0.05Operating pressure min. [bar] 1Operating pressure max. [bar] 6Operating temperature min. [°C] 5Operating temperature max. [°C] +80Weight [kg] 1.1


► Technical Data*


Rob

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5

130



[N]

[bar]

1200

2400

0

600

1800

3000

3 4 60

52




[Nm]

[bar]

60

120

0

30

90

150

3 4 60

52



[Nm]

[bar]

40

80

0

20

60

100

3 4 60

52





Cylinder Screw

NJ8-E2S-05 C0912080169








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5

131

Order no. CSR80Connecting flange according EN ISO 9409-1 TK 80Installation Height [mm] 78.5Recommended handling weight [kg]** 35Z-axis deviation [mm] 14Repetition accuracy Axial +/- [mm] 0.05

ori ontal deviation +/- [°] 9Repetition accuracy Radial +/- [mm] 0.05Operating pressure min. [bar] 1Operating pressure max. [bar] 6Operating temperature min. [°C] 5Operating temperature max. [°C] +80Weight [kg] 1.5


► Technical Data*


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5

132



[N]

[bar]

2000

4000

0

1000

3000

5000

3 4 60

52




[Nm]

[bar]

100

200

0

50

150

250

3 4 60

52



[Nm]

[bar]

100

200

0

50

150

250

3 4 60

52





Cylinder Screw

NJ8-E2S-05 C0912080209






GV1-8X8 KAW500 KAG500 WV1-8X6


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5

133

Order no. CSR100Connecting flange according EN ISO 9409-1 TK 100Installation Height [mm] 97.5Recommended handling weight [kg]** 60Z-axis deviation [mm] 18Repetition accuracy Axial +/- [mm] 0.05



► Technical Data*


Rob

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5

134



[N]

[bar]

4000

8000

0

2000

6000

10000

3 4 60

52




[Nm]

[bar]

250

500

0

125

375

625

3 4 60

52



[Nm]

[bar]

200

400

0

100

300

500

3 4 60

52





Cylinder Screw

NJ8-E2S-05 C0912100309








Rob

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124.530.02 10H7

124.540.02 10H7

1010

3

4515

6x60

80h7

160h8

208

4.5

6

136

1923

2068

15

160h8

9

80H7

8

68

15

6x60

45

G1/8"

M533

2

15

1

1

1

13

14

2x 10H7x19

6x M10x19

1

1

10H7x26

6x M10DIN 912*

1

1

5

135

Order no. CSR125Connecting flange according EN ISO 9409-1 TK 125Installation Height [mm] 136Recommended handling weight [kg]** 100Z-axis deviation [mm] 23Repetition accuracy Axial +/- [mm] 0.05

ori ontal deviation +/- [°] 9Repetition accuracy Radial +/- [mm] 0.05Operating pressure min. [bar] 1Operating pressure max. [bar] 6Operating temperature min. [°C] 5Operating temperature max. [°C] +80Weight [kg] 8


► Technical Data*

1 Fixing CSR2 Energy supplybo Stroke Zbp Adapter platebq Deviation maximaldo Air purge

Rob

ot A

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[N]

[bar]

8000

16000

0

6000

12000

20000

3 4 60

52




[Nm]

[bar]

500

1000

0

250

750

1250

3 4 60

52



[Nm]

[bar]

500

1000

0

250

750

1250

3 4 60

52





Cylinder Screw

NJ8-E2S-05 C0912100309








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Order no. CSR160Connecting flange according EN ISO 9409-1 TK 160Installation Height [mm] 161Recommended handling weight [kg]** 150Z-axis deviation [mm] 28Repetition accuracy Axial +/- [mm] 0.05



► Technical Data*

1 Fixing CSR2 Energy supplybo Stroke Zbp Adapter platebq Deviation maximaldo Air purge

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2nd step: Select Angle flangeChoose a gripper and there follows the right angle flange.

Flexible connection to your robotAdapter plate manufactured according to EN ISO 9409-1 matches for a variety of 40 different types of robot manufacturers. In addition, also available for robots with hollow axle.

3rd step: Select accessories

Extend the functionality of your Angle flangeCover plate, discharge nozzle or programming pins, with the extensive accessory, you can quickly and individually integrate additional functions.

About 100 different variantsAdapter plates and angle flanges can be combined with 16 different grippers - with the result of more than 100 different varieties. Choose from our main catalog your appropriate gripper. There you will find the most diverse designs: some with other without gripping force safety device, protected from dust or temperature resistant.

1st step: Select adapter plate Simply define the type of robot and you get the appropriate adapter plate.

ANGLE FLANGESERIES WFR

www.zimmer-group.com ► Data, Drawings, 3-D Models, Operating Instructions

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le fl

ange

/

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FR

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139

WFR01

WFR02

WFR03

WFR04

GD304GD306GP404GP406

GD308GD310GP408GP410

GPP5004GPP5006GPD5004GPD5006

GPP5008GPP5010GPD5008GPD5010GPW5008

M10iA

NM 16-3.1, NM 25-2.2, NM 45-2.0 M-420iA, M710iC/50/70 KR30, KR60 RV60-40, RV60-60

KR6, KR16, KR30L16 RV10-6, RV20-6 RX130, TX90, RX160

140, 2400L, 1600-5, 1600-7 viper S13400 smart six M-6iB,M16iB,M710iC/20L FS06, FC06, FA06, FS10C, FC10C KR16L6 (KS) RV12 UP6, HP6, HP20, IA20 RX90, RX130XL

ViperS650Pro SixLR mate 200KR5 sixxRV1, RV2, RV3, RV4, RV5, RV6HP3, HP5, HP6RX60, TX40, TX60, RS20, RS40, RS60, RS80

Angle flange

Adapter plate

Connecting flange EN-ISO9409-1 TK 31,5

Connecting flange EN-ISO9409-1 TK 40



Order no.:Adapter plate

APR05

ABWFR01

ABWFR02

DUWFR01

SPWFR01

Discharge nozzle für WFR01 + WFR02

Cover plate

Programming pins

for WFR01 + WFR02 + WFR03 + WFR04

for WFR01 + WFR03

for WFR02 + WFR04

for WFR01 + WFR02 + WFR03 + WFR04

2nd step:

1st step:

3rd step:

APR01

APR02

APR03

APR04

Order no.:Angle fl ange

Order no.:Accessories

All other informations about your gripper, you will find in our catalog or online at: www.zimmer-group.com


Ang

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FR

Grippers to match for WFR01:




140

The contents of this catalog are not legally binding and are intended solely for informational purposes. Any final agreement will be in the form of a written order confirmation from Zimmer GmbH, which occurs only subject to the respective current General Terms and Conditions of Sale and Delivery of Zimmer GmbH. These can be found online at www.zimmer-group.com. All of the products listed in this catalog are designed for their intended use, e.g. machines for automation. The recognized technical regulations for safety and professional work must be followed for use and installation. Furthermore, the respective laws, guidelines from TÜV, guidelines from the respective trade association and VDE stipulations shall apply. The technical data listed in this catalog must be observed by the user. The conditions of use may not fall below or exceed the specified data. If information is missing, it cannot be assumed that there are no upper or lower limits or no limitations for specific use cases. Consultation is required in these cases. Disposal is not included in the price, which would have to be taken into account accordingly in the event of return to or dis-posal by Zimmer GmbH.

TECHNICAL DATA AND FIGURESThe technical data and figures have been compiled with great care and to the best of our knowledge. We cannot guarantee that the information is up to date, correct or complete. The specifications and information — such as figures, drawings, descriptions, dimensions, weights, materials, technical and other performance data and the described products and services — contained in general product descriptions, Zimmer GmbH catalogs, brochures and price lists in any form are subject to change and may be modified or updated at any time without prior notification. They are binding only to the extent expressly specified in a contract or order confirmation. Slight deviations from such descriptive product information shall be considered approved and shall not affect fulfillment of agreements insofar as they are reasonable for the customer.

LIABILITYProducts from Zimmer Group are subject to the German Product Liability Act. This catalog does not contain any guarantees, assurances of quality or procurement agreements for the products it depicts, neither expressly nor implied, including for the availability of products. Advertising statements relating to quality features, properties or applications for the products are not legally binding. To the extent permitted by law, Zimmer GmbH is exempt from any liability for direct or indirect damage, subsequent damage and requests of any kind or on any legal basis resulting from the use of information contained in this catalogue.

TRADEMARK, COPYRIGHT AND REPRODUCTIONThe depiction of commercial property rights in this catalog — such as brands, logos, registered trademarks or patents — does not include the granting of licenses or use rights. Their use is not permitted without the expressed written agreement of Zimmer GmbH. All contents of this catalog are the intellectual property of Zimmer GmbH. For the purposes of copyright, any unlawful use of intellectual property, including excerpts, is prohibited. Reprinting, copying or translating (including in the form of excerpts) are permitted only with the prior written consent of Zimmer GmbH.

STANDARDSZimmer Group has a quality management system certified in accordance with ISO 9001:2008. Zimmer Group has an environ-mental management system certified in accordance with ISO 14001:2004.

USAGE NOTEGENERAL


141

-NEX II 1 B)We hereby declare that our elements meet the following basic requirements of the Machinery Directive 2006/42/EC as an incomplete machine No.1.1.2., No.1.1.3., No.1.1.5., No.1.3.2, No. 1.3.4, No. 1.3.7, No.1.5.3, No.1.5.4, No.1.5.8., No.1.6.4, No.1.7.1, No.1.7.3, No.1.7.4. We also declare that the specific technical documents were produced in accordance with Annex VII Part B of this Directive. We undertake to provide the market supervisory bodies with electronic versions of the incomplete machine‘s special docu-ments via our documentation department should they have reason to request them. The incomplete machine may only be commissioned if the machine or system in which the incomplete machine is to be installed has been determined to satisfy the conditions of the Machinery Directive 2006/42/EC and the EC Declaration of Conformity has been produced in accordance with Annex II A.

USAGE NOTEINDIVIDUAL


142 www.zimmer-group.com Data, Drawings, 3-D Models, Operating Instructions

“WE ARE PLEASED TO BE TAKING A MAJOR STEP INTO THE FUTURE WITH ZIMMER GROUP. THE UMBRELLA BRAND ZIMMER GROUP SYMBOLIZES OUTWARDLY WHAT WE HAVE ALREADY INTERNALIZED – THE UNITY OF PREVIOUSLY SEPARATE COMPANIES. AS ZIMMER GROUP, OUR FAMILY-RUN ENTERPRISE CAN DELIVER EVEN GREATER VALUE AND SUPPORT FOR OUR CUSTOMERS. NOW AND IN THE FUTURE. CONTINUING OUR INTERNATIONALIZATION, ENGAGING WITH ALL INDUSTRIES, AND SOLVING ALL TYPES OF DEVELOPMENT TASKS ARE SOME OF THE CHALLENGES THAT WE WILL OVERCOME AS THE KNOW-HOW FACTORY.”

GÜNTHER ZIMMER, MARTIN ZIMMER AND ACHIM GAUSS Managing Directors, from left to right

The contents and data correspond to the status as of printing. Edition 03/2019. This catalog was created with great care and all information has been checked for accuracy. However, we assume no liability for incorrect or incomplete information. Zimmer Group reserves the right to technical changes and improvements through constant ongoing development of products and services. All text, images, depictions and illustrations in this catalog are the property of Zimmer Group and protected by copyright. Any duplicating, editing, changing, translating, filming, processing or saving in electronic systems is prohibited without the consent of Zimmer Group.

Handling technology 2 - Zimmer Group

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