Systems and modules – issue 1.0

Handling systemselectric and pneumatic

308/2010

e•p•s – your full service partner for handling systems

Since 1997, e•p•s GmbH, a family-led business from the Black Forest, has produced and distributed custom-built handling systems.

With the revolutionary development «pick and place in fractions of seconds» customary cycle times have been reduced by half and new standards have been set in the market of handling systems. A range of fast pneumatic and electric modules emerged which reach very short cycle times and thus a high productivity.

Concentrating on handling systems within a well-defined working area, e•p•s GmbH is able to reach top perfor-mance in automation engineering.

Due to consequent standardization, e•p•s developed an extensive CAD library with handling systems of electric and pneumatic modules.

As your full service partner for handling systems we offer:

■■ technical advice

■■ project planning regarding handling systems

■■ performance calculation and guarantee of cycle times

■■ handling modules

■■ standardized handling systems

■■ CAD construction kit for handling systems

■■ custom-built handling systems

■■ construction of custom-built handling systems

■■ project planning of controls

■■ programming of custom-built applications

■■ customer trainings for systems and programming

■■ start-up

Innovative solutions with vision

Innovations without an actual customer benefit are sense-less technical gimmicks. The source of innovations are always the result of impulses from the market. Due to an open dialogue with our customers we are able to react quickly and creatively to market requirements.

We are grateful for all the friendly discussions and sug-gestions. We trust that in the future we may transform your ideas into e•p•s products and services for your benefit. Your e•p•s team

Handling systems 5General 5

general technical information 5definition of axes 5

Overview 6EDP mini 9EDP standard 11EDP maxi 14EDP standard XYZ 17EDP maxi XYZ 20EDP portal standard 23EDP portal maxi 26EDP surface gantry maxi lateral 29EDP surface gantry maxi hanging 32

Control technology 35Overview 35Control and switch cabinet 36Axis controller B1100 series 38Axis controller E11x0 series 40Axis controller E12x0 series 42Power supply NT01 44Position sensor 46Valve block EDS 47Control panel 48

Linear modules 49Overview 49EDM 20 EL 50EDM 20 R 53EDM 25 55EDM 25 ES 57EDM 25 EL 59PM 25 EL 62PM 30 EL 64

Grippers und rotary units 66Overview 662-finger parallel gripper MPG 672-finger parallel gripper PGN-plus 692-finger parallel gripper KGG 713-finger concentric gripper MPZ 73Rotary units SRU 75

Assembly equipment 78Overview 78Brackets for EDP mini 79Brackets for EDP standard/maxi 80Brackets for EDP portal/XYZ 82Adapter plates 84

Notes 85

4 08/2010

Index

508/2010

Handling systemsGeneral

General technical information

AbbreviationsIn order to distinguish between the type of drive of the handling systems, we will use the following abbreviations:

E = electrically driven module P = pneumatically driven module

Example: EDP Portal maxi xxxP/xxxEX-axis = pneumatically driven moduleZ-axis = electrically driven module

Definition of axes

The drawing shows the definition of axes of a handling system according to DIN 66217:

C

A

B

X

YZ

Sophisticated handling systems cut costs and increase availability.

Custom-built handling systems generated from a CAD library cut costs and greatly increase reliability.

Due to consequent standardization e•p•s has created the most comprehensive CAD library of handling systems with both electric and pneumatic modules.

Your benefit from this development:

■■ extraordinarily compact modules

■■ perfected light-weight construction

■■ CAD configurator for complete systems

■■ e•p•s calculator for fast pricing

■■ attractive price

■■ quality "made in Germany"

freely combinable electric and pneumatic modules – decide according to your requirements

Integrated valve tech-nology and wiring –

reduced assembly time

fully assembled systems with cabling from experts – for more safety and productivity

fully assembled cabling with long service life and

warranty – increases availability

compact and light design – for clear arrangement in

machines

6 08/2010

Handling systemsOverview

EDP maxi2-axes system for high dynamics and high load capacity.

Combinations: P/P – P/E – E/P or E/ELoad capacity: up to 5 kgStrokes: up to 360/360 mm

Example: EDP maxi 300E/100P horizontal axis Y = 300 mm stroke, electric vertical axis Z = 100 mm stroke, pneumatic

Features: very short cycle times compact design high dynamics

Benefits: strength, flexibility and dynamics combined in one system

EDP maxi see page 14

EDP standard2-axes system for very short cycle times and high load capacity.

Combinations: P/P – P/E – E/P or E/ELoad capacity: up to 4 kgStrokes: up to 360/300 mm

Example: EDP standard 100E/50P horizontal axis Y = 100 mm stroke, electric vertical axis Z = 50 mm stroke, pneumatic

Features: very short cycle times compact design high dynamics

Benefits: high productivity fast integration little maintenance fully configured systems

EDP standard see page 11

EDP mini2-axes system for very short cycle times.

Combinations: E/ELoad capacity: up to 3 kgStrokes: up to 300/300 mm

Example: EDP mini 200E/50E horizontal axis Y = 200 mm stroke, electric vertical axis Z = 50 mm stroke, electric

Features: very short cycle times compact design high dynamics

Benefits: low-cost solution high productivity fast integration little maintenance fully configured systems

EDP mini see page 9

708/2010

EDP standardXYZ3-axes system for high dynamics, flexibility and short cycle times.

Types: E/P/P – E/P/E – E/E/P or E/E/ELoad capacity: up to 4 kgStrokes: up to 1450/360/300 mm

Example: EDP standard XYZ 150E/100E/50P horizontal axis X = 150 mm Stroke, electric horizontal axis Y = 100 mm Stroke, electric vertical axis Z = 50 mm Stroke, pneumatic

Features: very short cycle times compact design high dynamics

Benefits: flexibility and high performance in three dimensions

EDP standard XYZ see page 17

EDP maxiXYZ3-axes system for high dynamics, flexibility and load capacity.

Types: E/P/P – E/P/E – E/E/P or E/E/ELoad capacity: up to 5 kgStrokes: up to 1450/360/360 mm

Example: EDP maxi XYZ 750E/300P/100E horizontal axis X = 750 mm stroke, electric horizontal axis Y = 300 mm stroke, pneumatic vertical axis Z = 100 mm stroke, electric

Features: very short cycle times compact design high dynamics

Benefits: strength, flexibility and dynamics combined in one system

EDP maxi XYZ see page 20

EDP Portal standard2-axes system for short cycle times and long strokes.

Types: P/P – P/E – E/P or E/ELoad capacity: up to 4 kgStrokes: up to 1450/300 mm

Example: EDP Portal standard 550E/50P horizontal axis X = 550 mm stroke, electric vertical axis Z = 50 mm stroke, pneumatic

Features: short cycle times long strokes high dynamics

Benefits: high dynamics during long strokes, eliminates perfor- mance drains

EDP portal standard see page 23

8 08/2010

EDP Portal maxi2-axes system for high load capacity and long strokes.

Combinations: P/P – P/E – E/P or E/ELoad capacity: up to 5 kgStrokes: up to 1450/360 mm

Example: EDP Portal maxi 1350E/300E horizontal axis X = 1350 mm stroke, electric vertical axis Z = 300 mm stroke, electric

Features: high load capacity long strokes high dynamics

Benefit: strength and dynamics, also for long strokes.

EDP portal maxi see page 26

EDP surface gantry maxi hanging3-axes system for very high flexibility and rigidity.

Combinations: E/E/E or E/E/PLoad capacity: up to 5 kgStrokes: up to 1820/950/360 mm

Example: EDP surface gantry hanging 870E/550E/100E horizontal axis X = 870 mm stroke, electric horizontal axis Y = 550 mm stroke, electric vertical axis Z = 100 mm stroke, electric

Features: high rigidity long strokes high dynamics

Benefits: Serve large surfaces with an easy system.

EDP surface gantry maxi hanging see page 32

EDP surface gantry maxi lateral3-axes system for very high flexibility and rigidity.

Combinations: E/E/E or E/E/PLoad capacity: up to 5 kg Strokes: up to 1820/650/360 mm

Example: EDP surface gantry lateral 1820E/550E/200E horizontal axis X = 1820 mm stroke, electric horizontal axis Y = 550 mm stroke, electric vertical axis Z = 200 mm stroke, electric

Features: compact design long strokes high dynamics

Benefits: easy assembly, fast integra- tion and good accessibility.

EDP surface gantry maxi lateral see page 29

908/2010

Handling systemsEDP mini

Description

The EDP mini is a linear motor handling which is far superior to pneumatic handling systems with regard to cycle times, economic efficiency and power consumption.

It consists of two freely programmable linear motor drives EDM 20 EL which are light-weight and yet very rigid. Especially in the Y, Z axis which is decisive for dynamics and accuracy, the module offers high rigidity and an admissible torque of 50 Nm. Due to its width of only 40 mm the EDP mini requires little space. The EDP mini will be deliv-ered fully assembled and ready for use.

Benefits: · up to 120 cycles per minute · only 40 mm wide · load capacity up to 3 kg · strokes Y/Z up to 300 x 300 mm · low power consumption · CAD library for quick implementation of complete systems

Combinations Order number

EDP mini xxxE/xxxE 113.3…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data EDM 20 ELDrive electric, linear motorStroke horizontal (Y) 50 mm 100 mm 200 mm 300 mm Stroke vertical (Z) 50 mm 100 mm 200 mm 300 mmMax. speed 6.8 m/s 4.8 m/s 4.8 m/s 4.8 m/sPeak force 67 N 137 N 137 N 137 NContinuous force 15 N 31 N 31 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.02 mm ± 0.02 mm ± 0.02 mm ± 0.02 mmValve block with 5/3, 5/2 or vacuum units up to 6 valves up to 6 valves up to 6 valves up to 6 valves

Load capacity (centric)Stroke YStroke Z

50 mm 100 mm 200 mm 300 mm

50 mm 3 kg 3 kg 2 kg 1 kg100 mm 3 kg 2 kg 1 kg 0.5 kg200 mm 2 kg 1 kg – –300 mm 1 kg – – –

Standard periphery Number extensionwithout periphery …10GripperMPG 32 without sensors see page 67 …11MPG 32 with sensors see page 67 …12PGN-plus 50 without sensors see page 69 …13PGN-plus 50 with sensors see page 69 …14VacuumVacuum without sensor see page 47 …15Vacuum with sensor see page 47 …16Rotary units with gripperSRU 10 see page 75 …17SRU 10 + MPG 32 without sensors see page 75

see page 67…18

SRU 10 + MPG 32 with sensors see page 75see page 67

…19

10 08/2010

= optional

L

L36.5

5433.8

27

33.8

82

40

24

24 20

40.5

40

2430

24

2 x Ø6H7 2.6 deep

17,5

55 67

M4 Ø9 H72.1 deep

4x Ø4.5

4 x Ø9H7 2.6 deep

Dimensions LEDM 20-50 EL 193EDM 20-100 EL 286EDM 20-200 EL 366EDM 20-300 EL 496

Cycle times

times including 2 x 50 ms time for gripping

1.2

1.1

1.0

0.8

0.9

0.7

0.6

0.5

0.4

time

in s

0.20.10 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0weight in kg

Cycle times EDP mini E/E for pick and place

horizontal Y = electrically drivenvertical Z = electrically driven

50/25

strokeY/Z

100/20

100/50

200/50

200/20

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 50 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My MzEDP mini 50E/xxx 25 Nm 5 Nm 5 NmEDP mini 100E/xxx 25 Nm 5 Nm 5 NmEDP mini 200E/xxx 50 Nm 5 Nm 5 NmEDP mini 300E/xxx 50 Nm 5 Nm 5 Nm

1108/2010

Handling systemsEDP standard

Description

The pick-and-place modules EDP are based on EDM modules. These modules were especially developed to reach shorter cycle times. The pick-and-place module EDP standard consists of the following modules: EDM 25 - horizontal module (electric or pneumatic) EDM 20 - vertical module (electric or pneumatic) EDS - valve block

Benefits: · freely choose between electric or pneumatic modules · compact construction ready for use · quick start-up · easy stroke adjustment · easy adjustment of speed via exhaust air throttles in the valve block · no shock absorbers and thus little wear · safe cable and tube guide with warranty · various options

Combinations Order number

EDP standard xxxP/xxxP 110.0…

EDP standard xxxE/xxxP 110.1…

EDP standard xxxP/xxxE 110.2…

EDP standard xxxE/xxxE 110.3…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data EDM 25 EDM 25 EL EDM 20 R EDM 20 ELDrive pneumatic electric, linear motor pneumatic electric, linear motorStroke horizontal (Y) 60, 100, 160, 200, 260,

300, 360 mm100, 200, 300 mm – –

Stroke vertical (Z) – – 50, 100 mm 50 mm 100, 200, 300 mmMax. speed 1.5 m/s 4.8 m/s 1.5 m/s 6.8 m/s 4.8 m/sPeak force 280 N 137 N 180 N 67 N 137 NContinuous force 280 N 31 N 180 N 15 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) – ± 0.02 mm – ± 0.02 mm ± 0.02 mmValve block with 5/3, 5/2 or Vacuum units

up to 6 valves up to 6 valves up to 6 valves up to 6 valves up to 6 valves

Standard periphery Number extensionwithout periphery equipment …10GripperMPG 32 without sensors see page 67 …11MPG 32 with sensors see page 67 …12PGN-plus 50 without sensors see page 69 …13PGN-plus 50 with sensors see page 69 …14VacuumVacuum without sensor see page 47 …15

Vacuum with sensor see page 47 …16Rotary units with gripperSRU 10 see page 75 …17SRU 10 + MPG 32 without sensors see page 75

see page 67…18

SRU 10 + MPG 32 with sensors see page 75see page 67

…19

12 08/2010

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My MzEDM 20 R 5 Nm 5 Nm 3 NmEDM 20-50 EL 25 Nm 10 Nm 5 NmEDM 20-100 EL 25 Nm 10 Nm 5 NmEDM 20-200 EL 50 Nm 10 Nm 5 NmEDM 20-300 EL 50 Nm 10 Nm 5 Nm

Cycle times

times including 2 x 100 ms time for gripping

0.20.10 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0weight in kg

2.4

2,2

2.0

1.6

1.8

1.4

1.2

1.0

0.8

time

in s

Cycle times EDP standard P/P for pick and place

horizontal Y = pneumatically drivenvertical Z = pneumatically driven

100/10100/30100/50

200/30200/10

300/10+200/50300/30

300/50

stroke Y/Z

times including 2 x 100 ms time for gripping

0.40.20 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0weight in kg

2.2

2.0

1.8

1.6

1.4

1.2

1.0

time

in s

Cycle times EDP standard E/E for pick and place

horizontal Y = electrically drivenvertical Z = electrically driven

300/50

200/50

100/50

100/100

200/100

300/100

strokeY/Z

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 100 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

Load capacity (centric)Stroke YStroke Z

60 mm 100 mm 160 mm 200 mm 260 mm 300 mm 360 mm

50 mm (pneumatic) 1 kg 1 kg 1 kg 1 kg 0.5 kg 0.5 kg 0.5 kg100 mm (pneumatic) 1 kg 1 kg 1 kg 1 kg 0.5 kg 0.5 kg 0.5 kg 50 mm (electric) 4 kg 4 kg 4 kg 4 kg 4 kg 3 kg 2 kg100 mm (electric) 4 kg 4 kg 4 kg 3 kg 3 kg 2 kg 1 kg200 mm (electric) 4 kg 3 kg 3 kg 2 kg 2 kg 1 kg 0.5 kg300 mm (electric) 3 kg 2 kg 2 kg 1 kg 1 kg 0.5 kg 0.5 kg

1308/2010

Dimensions A BType pneumatic electric linear

motorpneumatic electric linear

motorEDM 25-60 216 – – –EDM 25-100 371 297 – –EDM 25-160 371 – – –EDM 25-200 471 378 – –

EDM 25-260 471 – – –

EDM 25-300 571 507 – –

EDM 25-360 571 – – –

EDM 20-50 – – 319 193

EDM 20-100 – – 417 286

EDM 20-200 – – – 366

EDM 20-300 – – – 496

40

58.8

Ø 60 82

B

25 48

3225

70

4 x M6Ø9 H7 2.1 deep

2815.5

L64

24

24

20

Ø9 H7 2.1 deep

Ø6 H7 2.6 deep

Ø4.5

= optional

14 08/2010

Handling systemsEDP maxi

Description

Compared to the EDP standard, the EDP maxi is designed for longer strokes or higher load capacities. Therefore a very dynamic system is available for this sector, too. The EDP maxi consists of the following modules: EDM 25 - horizontal module (electric or pneumatic) EDM 25 - vertical module (electric or pneumatic) EDS - valve block

The EDP maxi modules are also delivered completely assembled and ready for use. Among an extensive program of options you will find accessories such as:

· brackets, adapter plates · gripper valves, vacuum units · swivelling modules and gripper, upon request completely assembled

Combinations Order number

EDP maxi xxxP/xxxP 116.0…

EDP maxi xxxE/xxxP 116.1…

EDP maxi xxxP/xxxE 116.2…

EDP maxi xxxE/xxxE 116.3…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data EDM 25 EDM 25 ELDrive pneumatic electric, linear motorStroke horizontal (Y) 60, 100, 160, 200, 260, 300, 360 mm 100, 200, 300 mmStroke vertical (Z) 60, 100, 160, 200, 260, 300, 360 mm 100, 200, 300 mmMax. speed 1.5 m/s 4.8 m/sPeak force 280 N 137 NContinuous force 280 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) – ± 0.02 mmValve block with 5/3, 5/2 or vacuum units up to 6 valves up to 6 valves

Standard periphery Number extensionwithout periphery equipment …10GripperPGN-plus 50 without sensors see page 69 …11PGN-plus 50 with sensors see page 69 …12PGN-plus 64 without sensors see page 69 …13PGN-plus 64 with sensors see page 69 …14VacuumVacuum without sensors see page 47 …15Vacuum with sensors see page 47 …16Rotary units with gripperSRU 14 see page 75 …17SRU 14 + PGN-plus 64 without sensors

see page 75see page 69

…18

SRU 14 + PGN-plus 64 with sensors see page 75see page 69

…19

1508/2010

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Cycle times

times including 2 x 100 ms time for gripping

1.00.50 1.5 2.0 2.5 3.0 3.5 4.0weight in kg

6.0

5.5

5.0

4.5

4.0

3.0

3.5

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP maxi P/P for pick and place

horizontal Y = pneumatically drivenVertikal Z = pneumatically driven

strokeY/Z

200/100

300/50

300/300

100/50

100/100 und 200/50

200/200

300/200

300/100

times including 2 x 100 ms time for gripping

1.00.50 1.5 2.0 2.5 3.0 3.5 4.0weight in kg

4.0

3.5

3.0

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP maxi E/E for pick and place

horizontal Y = electrically drivenvertical Z = electrically driven

300/300

200/50

100/50

300/200

200/100

300/100

strokeY/Z

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 100 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

Load capacity (centric)Stroke YStroke Z

60 mm 100 mm 160 mm 200 mm 260 mm 300 mm 360 mm

60 mm 5 kg 5 kg 5 kg 4.5 kg 4.5 kg 3 kg 3 kg100 mm 5 kg 5 kg 5 kg 4 kg 4 kg 3 kg 3 kg160 mm 5 kg 5 kg 5 kg 4 kg 4 kg 3 kg 3 kg200 mm 5 kg 4 kg 4 kg 3 kg 3 kg 2 kg 2 kg260 mm 5 kg 5 kg 5 kg 3 kg 3 kg 2 kg 2 kg300 mm 4 kg 3 kg 3 kg 2 kg 2 kg 1 kg 1 kg360 mm 4 kg 3 kg 3 kg 2 kg 2 kg 1 kg 1 kg

16 08/2010

25

3225

48

64.5

15.5

Ø60

L

4xM6 Ø9H7 2.1 deep

Optional

58.5

58,8

99.8 82

L28.5

37

37

27

20 ±0.02

Ø6 H7 2.6 d

eep

4xM5

27

= optional

Dimensions AType pneumatic electric linear motorEDM 25-60 216 –EDM 25-100 371 297EDM 25-160 371 –EDM 25-200 471 378

EDM 25-260 471 –

EDM 25-300 571 507

EDM 25-360 571 –

1708/2010

Handling systemsEDP standardXYZ

Description

The EDP standard XYZ is a highly dynamic 3-axes handling system.

Due to scaleable strokes and the option to choose between electric and pneumatic modules the EDP standard XYZ adapts very flexibly to available space and your bud-get. With the optional C-axis the system is a true alternative to a robot.

Benefits: · high dynamics · high flexibility · little space requirements due to scaleable strokes · budget-sensitive due to free choice between type of module · complete systems due to rotary modules, grippers, vacuum grippers and controls

Combinations Order number

EDP standard XYZ xxxE/xxxP/xxxP 130.0…

EDP standard XYZ xxxE/xxxE/xxxP 130.1…

EDP standard XYZ xxxE/xxxP/xxxE 130.2…

EDP standard XYZ xxxE/xxxE/xxxE 130.3…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data PM 25 EL EDM 25 EDM 25 EL EDM 20 R EDM 20 ELDrive electric, linear

motorpneumatic electric, linear

motorpneumatic electric, linear motor

Stroke horizontal (X) 90, 1450 mm*2

150, 250, 350, 450, 550, 650, 750, 950, 1150, 1350 mm*1

– – – – –

Stroke horizontal (Y) – 60, 100, 160, 200, 260, 300, 360 mm

100, 200, 300 mm – – –

Stroke vertical (Z) – – – 50, 100 mm 50 mm 100, 200, 300 mmMax. speed 3.5 m/s 1.5 m/s 4.8 m/s 1.5 m/s 6.8 m/s 4.8 m/sPeak force 255 N 280 N 137 N 180 N 67 N 137 NContinuous force 51 N 280 N 31 N 180 N 15 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.02 mm – ± 0.02 mm – ± 0.02 mm ± 0.02 mmValve block with 5/3, 5/2 or Vacuum units

up to 6 valves up to 6 valves up to 6 valves up to 6 valves up to 6 valves up to 6 valves

*1 with wiper -20 mm stroke*2 only available without wiper

Standard periphery Number extensionwithout periphery equipment …10GripperMPG 32 without sensors see page 67 …11MPG 32 with sensors see page 67 …12PGN-plus 50 without sensors see page 69 …13PGN-plus 50 with sensors see page 69 …14VacuumVacuum without sensors see page 47 …15Vacuum with sensors see page 47 …16Rotary units with gripperSRU 10 see page 75 …17SRU 10 + MPG 32 without sensors see page 75

see page 67…18

SRU 10 + MPG 32 with sensors see page 75see page 67

…19

18 08/2010

Cycle times

times including 2 x 100 ms time for gripping

0.2 0.30.10 0.4 0.5 0.6 0.7 0.8 0.9 1.0weight in kg

5.0

3.5

4.5

4.0

3.0

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP standard XYZ E/E/P for pick and place

horizontal X = electrically drivenhorizontal Y = electrically drivenvertical Z = pneumatically driven

stroke X/Y/Z

1400/300/301400/300/50

100/100/50100/100/30

500/200/50500/200/30

times including 2 x 100 ms time for gripping

0.50.250 1.0 1.25 1.5 1.750.75 2.0weight in kg

5.0

4.5

4.0

3.0

3.5

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP standard XYZ E/E/E for pick and place

horizontal X = electrically drivenhorizontal Y = electrically drivenvertical Z = electrically driven

stroke X/Y/Z

1400/300/501400/300/100

100/100/50100/100/100

500/200/50500/200/100

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

Load capacity (centric)Stroke YStroke Z

60 mm 100 mm 160 mm 200 mm 260 mm 300 mm 360 mm

50 mm (pneumatic) 1 kg 1 kg 1 kg 1 kg 0.5 kg 0.5 kg 0.5 kg100 mm (pneumatic) 1 kg 1 kg 1 kg 1 kg 0.5 kg 0.5 kg 0.5 kg 50 mm (electric) 4 kg 4 kg 4 kg 4 kg 4 kg 3 kg 2 kg100 mm (electric) 4 kg 4 kg 4 kg 3 kg 3 kg 2 kg 1 kg200 mm (electric) 4 kg 3 kg 3 kg 2 kg 2 kg 1 kg 0.5 kg300 mm (electric) 3 kg 2 kg 2 kg 1 kg 1 kg 0.5 kg 0.5 kg

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My MzEDM 20 R 5 Nm 5 Nm 3 NmEDM 20-50 EL 25 Nm 10 Nm 5 NmEDM 20-100 EL 25 Nm 10 Nm 5 NmEDM 20-200 EL 50 Nm 10 Nm 5 NmEDM 20-300 EL 50 Nm 10 Nm 5 Nm

1908/2010

Dimensions A B CType electric line-

ar motorpneumatic electric line-

ar motorpneumatic electric line-

ar motorPM 25-xxx stroke + 270 – – – –EDM 25-60 – 216 – – –EDM 25-100 – 371 297 – –EDM 25-160 – 371 – – –EDM 25-200 – 471 378 – –

EDM 25-260 – 471 – – –

EDM 25-300 – 571 507 – –

EDM 25-360 – 571 – – –

EDM 20-50 – – – 319 193

EDM 20-100 – – – 417 286

EDM 20-200 – – – – 366

EDM 20-300 – – – – 496

A

74.5

162

58,8

133

56.5

C39

7357 87.5

25.5

B

15.5

161Hub55.5 53.5

= optional

20 08/2010

Handling systemsEDP maxiXYZ

Description

The EDP maxi as it has been successfully built since many years has been extended by a X-axis with linear motor. Apart from scaleable strokes the system has a great rigidity for higher load capacities. The standard design works with the portal module PM 25 which serves as X-axis. For heavier loads and longer cantilevers the portal module PM 30 is used.

The vertical axis can either be operated with a pneumatic or electric linear motor or with a spindle drive.

Benefits: · high load capacitiy · variable strokes · large choice of modules · various periphery equipment

Combinations Order number

EDP maxi XYZ xxxE/xxxP/xxxP 136.0…

EDP maxi XYZ xxxE/xxxE/xxxP 136.1…

EDP maxi XYZ xxxE/xxxP/xxxE 136.2…

EDP maxi XYZ xxxE/xxxE/xxxE 136.3…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data PM 25 EL EDM 25 EDM 25 ELDrive electric, linear motor pneumatic electric, linear motorStroke horizontal (X) 90, 1450 mm*2

150, 250, 350, 450, 550, 650, 750, 950, 1150, 1350 mm*1

– –

Stroke horizontal (Y) – 60, 100, 160, 200, 260, 300, 360 mm 100, 200, 300 mmStroke vertical (Z) – 60, 100, 160, 200, 260, 300, 360 mm 100, 200, 300 mmMax. speed 3.5 m/s 1.5 m/s 4.8 m/sPeak force 255 N 280 N 137 NContinuous force 51 N 280 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.02 mm – ± 0.02 mmValve block with 5/3, 5/2 or vacuum units up to 6 valves up to 6 valves up to 6 valves

*1 with wiper -20 mm stroke*2 only available without wiper

Standard periphery Number extensionwithout periphery equipment …10GripperPGN-plus 50 without sensors see page 69 …11PGN-plus 50 with sensors see page 69 …12PGN-plus 64 without sensors see page 69 …13PGN-plus 64 with sensors see page 69 …14VacuumVacuum without sensors see page 47 …15Vacuum with sensors see page 47 …16Rotary units with gripperSRU 14 see page 75 …17SRU 14 + PGN-plus 64 without sensors

see page 75see page 69

…18

SRU 14 + PGN-plus 64 with sensors see page 75see page 69

…19

2108/2010

Load capacity (centric)Stroke YStroke Z

60 mm 100 mm 160 mm 200 mm 260 mm 300 mm 360 mm

60 mm 5 kg 5 kg 5 kg 4.5 kg 4.5 kg 3 kg 3 kg100 mm 5 kg 5 kg 5 kg 4 kg 4 kg 3 kg 3 kg160 mm 5 kg 5 kg 5 kg 4 kg 4 kg 3 kg 3 kg200 mm 5 kg 4 kg 4 kg 3 kg 3 kg 2 kg 2 kg260 mm 5 kg 4 kg 5 kg 3 kg 3 kg 2 kg 2 kg300 mm 4 kg 3 kg 3 kg 2 kg 2 kg 1 kg 1 kg360 mm 4 kg 3 kg 3 kg 2 kg 2 kg 1 kg 1 kg

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Cycle times

times including 2 x 100 ms time for gripping

0.5 1.00 1.5 2.0 2.5 3.0 3.5 4.0weight in kg

5.0

3.5

4.5

4.0

3.0

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP maxi XYZ E/E/P for pick and place

horizontal X = electrically drivenhorizontal Y = electrically drivenvertical Z = pneumatically driven

stroke X/Y/Z

1400/300/300

1400/300/100

100/100/50

1400/300/200

500/200/50500/200/100

times including 2 x 100 ms time for gripping

1.00.50 2.0 2.5 3.0 3.51.5 4.0weight in kg

5.0

4.5

4.0

3.0

3.5

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP maxi XYZ E/E/E for pick and place

horizontal X = electrically drivenhorizontal Y = electrically drivenvertical Z = electrically driven

sroke X/Y/Z

1400/300/100

1400/300/3001400/300/200

100/100/50

500/200/50

500/200/50500/200/100

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 100 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

22 08/2010

Dimensions A BType electric linear motor pneumatic electric linear motorPM 25-xxx stroke + 270 – –EDM 25-60 – 216 –EDM 25-100 – 371 297EDM 25-160 – 371 –EDM 25-200 – 471 378

EDM 25-260 – 471 –

EDM 25-300 – 571 507

EDM 25-360 – 571 –

stroke

161

53.555.5

162

58.8 41

A74

.5

82

63 58.5

55

133

Ø60

68.5

57 73

26.5

48

48

2x Ø 9 H

7 2.1d

eep

4xM6

15.5

B

B

5

4.66.3

B

B

B-B

= optional

2308/2010

Handling systems EDP portal standard

Description

The EDP portal standard offers high dynamics due to a very dynamic linear motor in the X-axis and the very lightweight Z-axis. Therefore it is possible to reach short cycle times with long strokes. The horizontal axis has an electric drive, the vertical axis either an electric or pneumatic drive.

Benefits: · high dynamics in X and Z direction · short cycle times despite long movements · high precision due to optical position sensor · compact design · various options

Combinations Order number

EDP Portal standard xxxP/xxxP 140.0…

EDP Portal standard xxxE/xxxP 140.1…

EDP Portal standard xxxP/xxxE 140.2…

EDP Portal standard xxxE/xxxE 140.3…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data PM 25 EL EDM 20 R EDM 20 ELDrive electric, linear motor pneumatic electric, linear motorStroke horizontal (X) 90, 1450 mm*2

150, 250, 350, 450, 550, 650, 750, 950, 1150, 1350 mm*1

– – –

Stroke vertical (Z) – 50, 100 mm 50 mm 100, 200, 300 mmMax. speed 3.5 m/s 1.5 m/s 6.8 m/s 4.8 m/sPeak force 255 N 180 N 67 N 137 NContinuous force 51 N 180 N 15 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.02 mm – ± 0.02 mm ± 0.02 mmValve block with 5/3, 5/2 or vacuum units up to 6 valves up to 6 valves up to 6

valvesup to 6 valves

*1 with wiper -20 mm stroke*2 only available without wiper

Standard periphery Number extensionwithout periphery equipment …10GripperMPG 32 without sensors see page 67 …11MPG 32 with sensors see page 67 …12PGN-plus 50 without sensors see page 69 …13PGN-plus 50 with sensors see page 69 …14VacuumVacuum without sensors see page 47 …15Vacuum with sensors see page 47 …16Rotary units with gripperSRU 10 see page 75 …17SRU 10 + MPG 32 without sensors see page 75

see page 67…18

SRU 10 + MPG 32 with sensors see page 75see page 67

…19

24 08/2010

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My MzEDM 20 R 5 Nm 5 Nm 3 NmEDM 20-50 EL 25 Nm 25 Nm 5 NmEDM 20-100 EL 25 Nm 25 Nm 5 NmEDM 20-200 EL 50 Nm 25 Nm 5 NmEDM 20-300 EL 50 Nm 25 Nm 5 Nm

Load capacity (centric)Stroke XStroke Z

all strokes

50 mm (pneumatic) 1 kg100 mm (pneumatic) 1 kg 50 mm (electric) 4 kg100 mm (electric) 4 kg200 mm (electric) 4 kg300 mm (electric) 3 kg

Cycle times

times including 2 x 100 ms time for gripping

0.2 0.30.10 0.4 0.5 0.6 0.7 0.8 0.9 1.0weight in kg

5.0

3.5

4.5

4.0

3.0

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP Portal standard E/P for pick and place

horizontal X = electrically drivenvertikal Z = pneumatically driven

stroke X/Z

1400/301400/50

100/50100/30

500/50500/30

times including 2 x 100 ms time for gripping

0.50.250 1.0 1.25 1.5 1.750.75 2.0weight in kg

5.0

4.5

4.0

3.0

3.5

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP Portal standard E/E for pick and place

horizontal X = electrically drivenvertical Z = electrically driven

stroke X/Z

1400/501400/100

100/50100/100

500/50500/100

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 100 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

2508/2010

126.5

A

73

118

40

stroke 55.5

53.5

167

15

20

118.5

248

130

B

139

167

8

48

48

2x Ø 9 H74x M

6

= optional

Dimensions A BType electric linear motor pneumatic electric linear motorPM 25-xxx stroke + 270 – –EDM 25-100 – 371 297EDM 25-200 – 471 378

EDM 25-300 – 571 507

26 08/2010

Handling systems EDP portal maxi

Description

The EDP portal maxi transports heavy loads with high dynamics. Compared to the light Z-axis of the portal standard, we here use the EDM 25 with either a pneumatic or an electric linear motor or a spindle drive.

Benefits: · high dynamics also with heavy loads · rigid construction · robust design

Combinations Order number

EDP Portal maxi xxxP/xxxP 146.0…

EDP Portal maxi xxxE/xxxP 146.1…

EDP Portal maxi xxxP/xxxE 146.2…

EDP Portal maxi xxxE/xxxE 146.3…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data PM 25 EL EDM 25 EDM 25 ELDrive electric, linear motor pneumatic electric, linear motorStroke horizontal (X) 90, 1450*2 mm

150, 250, 350, 450, 550, 650, 750, 950, 1150, 1350*1 mm

– –

Stroke vertical (Z) – 60, 100, 160, 200, 260, 300, 360 mm 100, 200, 300 mmMax. speed 3.5 m/s 1.5 m/s 4.8 m/sPeak force 255 N 280 N 137 NContinuous force 51 N 280 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.02 mm – ± 0.02 mmValve block with 5/3, 5/2 or vacuum units up to 6 valves up to 6 valves up to 6 valves

*1 with wiper -20 mm stroke*2 only available without wiper

Standard periphery Number extensionwithout periphery equipment …10GripperPGN-plus 50 without sensors see page 69 …11PGN-plus 50 with sensors see page 69 …12PGN-plus 64 without sensors see page 69 …13PGN-plus 64 with sensors see page 69 …14VacuumVacuum without sensors see page 47 …15Vacuum with sensors see page 47 …16Rotary units with gripperSRU 14 see page 75 …17SRU 14 + PGN-plus 64 without sensors

see page 75see page 69

…18

SRU 14 + PGN-plus 64 with sensors see page 75see page 69

…19

2708/2010

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Load capacity (centric)Stroke XStroke Z

all strokes

60 mm 5 kg100 mm 5 kg160 mm 4 kg200 mm 4 kg260 mm 3 kg300 mm 3 kg360 mm 2 kg

Cycle times

times including 2 x 100 ms time for gripping

0.5 1.00 1.5 2.0 2.5 3.0 3.5 4.0time in kg

5.0

3.5

4.5

4.0

3.0

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP Portal maxi E/P for pick and place

horizontal X = electrically drivenvertical Z = pneumatically driven

stroke X/Z

1400/300

1400/100

100/50

1400/200

500/50500/100

times including 2 x 100 ms time for gripping

1.00.50 2.0 2.5 3.0 3.51.5 4.0weight in kg

5.0

4.5

4.0

3.0

3.5

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP Portal maxi E/E for pick and place

horizontal X = electrically drivenvertical Z = electrically driven

stroke X/Z

1400/100

1400/3001400/200

100/50

500/50

500/50500/100

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 100 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

28 08/2010

Dimensions A BType electric linear motor pneumatic electric linear motorPM 25-xxx EL stroke + 270 – –EDM 25-60 – 216 –EDM 25-100 – 371 297EDM 25-160 – 371 –EDM 25-200 – 471 378

EDM 25-260 – 471 –

EDM 25-300 – 571 507

EDM 25-360 – 571 –

126.5

82Ø 60

A

73

stroke

53.5

55.5 15.5

57

B

118.

5

148

29

74.5

43.5

= optional

2908/2010

Handling systems EDP surface gantry maxi lateral

Description

The surface gantry maxi lateral offers a very clearly-arranged, large working space with very good accessibility. With an admissible moment Mx of 250 Nm, the portal axis PM 30 offers a very rigid base for the lateral cantilever. Due to strong linear motors the system offers high dynamics over the surface. The vertical axis can be with either pneumatic or electric drive.

Benefits: · high dynamics · rigid construction · clear arrangement · very good accessibility

Combinations Order number

EDP surface gantry maxi lateral xxxE/xxxE/xxxE 150.0…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data PM 30 EL PM 25 EL EDM 25 ELDrive electric, linear motor electric, linear motor electric, linear motorStroke horizontal (X) 170, 230, 320, 440, 530,

1820 mm*2

150, 270, 360, 450, 570, 660, 870, 1050, 1260, 1470, 1650 mm

– –

– 90 mm*2

150, 250, 350, 450, 550, 650 mm*3–

Stroke vertical (Z) – – 100, 200, 300 mmMax. speed 2.5 m/s 3.5 m/s 4.8 m/sPeak force 550 N 255 N 137 NContinuous force 145 N 51 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.02 mm ± 0.02 mm ± 0.02 mmValve block with 5/3, 5/2 or vacuum units up to 6 valves up to 6 valves up to 6 valves

*1 without wiper*2 only available without wiper*3 with wiper -20 mm stroke

Standard periphery Number extensionwithout periphery equipment …10GripperPGN-plus 50 without sensors see page 69 …11PGN-plus 50 with sensors see page 69 …12PGN-plus 64 without sensors see page 69 …13PGN-plus 64 with sensors see page 69 …14VacuumVacuum without sensors see page 47 …15Vacuum with sensors see page 47 …16Rotary units with gripperSRU 14 see page 75 …17SRU 14 + PGN-plus 64 without sensors

see page 75see page 69

…18

SRU 14 + PGN-plus 64 with sensors see page 75see page 69

…19

30 08/2010

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Load capacity (centric)Stroke YStroke Z

90 – 350 mm 450 mm 550 mm 650 mm

100 mm 5 kg 4 kg 4 kg 3 kg200 mm 5 kg 4 kg 3 kg 2 kg300 mm 4 kg 3 kg 2 kg 1 kg

Cycle times

times including 2 x 100 ms time for gripping

0.50.250 1.0 1.25 1.5 1.750.75 2.0weight in kg

4.0

3.0

3.5

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP surface gantry maxi lateral E/E/E for pick and place

horizontal X = electrically drivenhorizontal Y = electrically drivenvertical Z = electrically driven

stroke X/Y/Z

1400/300/1001400/300/50

100/100/50

500/200/50

100/100/100

500/200/100

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 100 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

3108/2010

Dimensions A BType electric linear motor electric linear motor electric linear motorPM 30-xxx EL stroke + 370

+ 30 (for axes with wiper)

– –

PM 25-xxx EL stroke +270EDM 25-100 EL – – 297EDM 25-200 EL – – 378

EDM 25-300 EL – – 507

105 1

41

60.5

A

Ø60

251

309.5

stroke B

B

73

96

125

103

15.5

48

48

2x 9H7 2.1 deep

4x M6

45

C

stroke A 69.5

171.

5

248.5

118.5

240

= optional

32 08/2010

Handling systems EDP surface gantry maxi hanging

Description

Due to a central positioning of the X-axis, the surface gantry maxi hanging can carrry out much longer movements on the Y-axis. The stroke of the Z-axis, however, is limited since it passes underneath the X-axis.

Compared to the conventional design of portals with double X-axis, lateral and hang-ing designs do not produce any torsion forces between the axes. Thus both systems feature a long service life and are easy to integrate.

Benefits: · large surfaces due to symmetric construction · high dynamics due to strong linear motors · easy installation

Combinations Order number

EDP surface gantry maxi hanging xxxE/xxxE/xxxE 150.1…

Please complete the type description and order number as follows:xxx = max. stroke of module in mm… = number extension for standard periphery

Technical data PM 30 EL PM 25 EL EDM 25 ELDrive electric, linear motor electric, linear motor electric, linear motorStroke horizontal (X) 170, 230, 320, 440, 530,

1820 mm*1

150, 270, 360, 450, 570, 660, 870, 1050, 1260, 1470, 1650 mm

– –

– 90 mm*2

150, 250, 350, 450, 550, 650, 750, 950 mm*3

–

Stroke vertical (Z) – – 100, 200, 300 mmMax. speed 2.5 m/s 3.5 m/s 4.8 m/sPeak force 550 N 255 N 137 NContinuous force 145 N 51 N 31 NRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.02 mm ± 0.02 mm ± 0.02 mmValve block with 5/3, 5/2 or vacuum units up to 6 valves up to 6 valves up to 6 valves

*1 without wiper*2 only available without wiper*3 with wiper -20 mm stroke

Standard periphery Number extensionwithout periphery equipment …10GripperPGN-plus 50 without sensors see page 69 …11PGN-plus 50 with sensors see page 69 …12PGN-plus 64 without sensors see page 69 …13PGN-plus 64 with sensors see page 69 …14VacuumVacuum without sensors see page 47 …15Vacuum with sensors see page 47 …16Rotary units with gripperSRU 14 see page 75 …17SRU 14 + PGN-plus 64 without sensors

see page 75see page 69

…18

SRU 14 + PGN-plus 64 with sensors see page 75see page 69

…19

3308/2010

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Load capacity (centric)Stroke YStroke Z

90 – 650 mm 750 mm 950 mm

100 mm 5 kg 4 kg 4 kg200 mm 5 kg 4 kg 3 kg300 mm 4 kg 3 kg 2 kg

Cycle times

times including 2 x 100 ms time for gripping

0.50.250 1.0 1.25 1.5 1.750.75 2.0weight in kg

4.0

3.0

3.5

2.5

2.0

1.5

1.0

time

in s

Cycle times EDP surface gantry maxi hanging E/E/E for pick and place

horizontal X = electrically drivenhorizontal Y = electrically drivenvertical Z = electrically driven

stroke X/Y/Z

1400/300/1001400/300/50

100/100/50

500/200/50

100/100/100

500/200/100

Note: The values in the diagram correspond to a pick-and-place cylce (6 consecutive movements + 2 x 100 ms gripping time). The indicated load is installed centrically at the vertical module. Due to down times of the handling you might exceed the given value regarding traversing times. In special cases, e.g. with eccentric load or high demands on accuracy, these values might be exceeded.

34 08/2010

Dimensions A BType electric linear motor electric linear motor electric linear motorPM 30-xxx EL stroke + 370

+ 30 (for axes with wiper)

– –

PM 25-xxx EL stroke +270EDM 25-100 EL – – 297EDM 25-200 EL – – 378

EDM 25-300 EL – – 507

240 54.5stroke A45.5

15.5

360

140.

5

36

C

A

B

82 Ø60

74.5

73 85.5

16153.5 stroke B 55.5

5773

1510

5

9648

48

2x Ø 9 H

7 2.1 dee

p

4xM6

= optional

3508/2010

Control technology Overview

Control and switch cabinetControl technology starting with controls and reaching to complete switch cabinets.

Control: BC-EDS or customer PLCInterfaces: RS232, RS485, CANopen, Devicenet, Profibus, Powerlink, EtherCATNumber of axes: up to 16 axes on a BC-EDS via RS485 Control and switch cabinet see page 36

Axis controller B1100 seriesCompact and economic axis controller.

Interfaces: 6 digital inputs, 6 digital outputs CANopen, DeviceNet, RS485/RS232 Axis controller B1100 series see page 38

Axis controller E11x0 seriesAxis controller for applications with Profibus and flexible control options.

Interfaces: 16 digital inputs, 8 digital outputs 9 digital inputs/outputs CANopen, DeviceNet, RS485/RS232 Profibus, digitale I/Os, master encoder Axis controller E11x0 series see page 40

Axis controller E12x0 seriesGeneration of controls with Ethernet for increase in performance of your PLC.

Interfaces: EtherCat, PowerLink CANopen, DeviceNet, RS485/RS232 Profibus, digital I/Os, master encoder Axis controller E12x0 series see page 42

Power supply NT01Classic transformer power supplies with 72 V output voltage for motor supply.

Output voltages: 120 W, 240 W, 450 W 900 W, 1500 W Power supply NT01 see page 44

Position sensorContact-free, magnet-based position sensor with integrated evaluation electronics.

Resolution: 0.01 mm 0.001 mm Position sensor see page 46

Valve block EDSValve block for control of pneumatic modules and grippers.

Operating pressure: 4 … 7 barValve seats: 6 Valve block EDS see page 47

Control panelThe control panel is a useful supplement to efficiently start-up the pneumatic handling systems.

Control panel see page 48

36 08/2010

Control technology Control and switch cabinet

Description

Control technology is the most important component when using electric and pneu-matic drives. With the integration of numeral functions into the programming software Hprog and the integration of corresponding controllers via a fast serial interface, we are offering systems that can be programmed very easily. For commands such as »X 123.54 - Z_down – gripper close« you do not need a programmer and therefore you are able to find fast and cost-effective solutions.

Benefits: · from controllers to complete switch cabinet - supply of custom-built solutions · control via BC-EDS or customer PLC · interfaces: RS232, RS485, CANopen, Devicenet, Profibus, Powerlink and EtherCAT · up to 16 axes on a BC-EDS via RS485 · PLC and NC control in one programming environment · no inconvenient adjustment of controller due to pre-configured systems · easy plain text programming · no additional expenses for external programmer

Type Order numberControl BC640-EDS with 32E/16A in housing 080.132Control BC640-EDS with 32E/16A in switch cabinet 080.216Switch cabinet incl. control, 1 axis controller 080.013Switch cabinet incl. control, 2 axis controller 080.225Switch cabinet incl. control, 3 axis controller 080.226Switch cabinet incl. control, 4 axis controller 080.227Switch cabinet incl. control, 5 axis controller 080.228Switch cabinet incl. control, 6 axis controller 080.229Switch cabinet incl. control, 7 axis controller 080.030Switch cabinet incl. control, 8 Axis controller 080.031More types upon request

Technical data BC640-EDSInput voltage 24 V DCDigital inputs 32Digital outputs 16Output type FET Plus switchingShort circuit and overload-proof yesNumber of servo ases via RS458 16Dimensions 132 x 105 x 35 mmPower consumption < 5 WProtection category IP 20I/O connection spring clampsEMV EN 61000-6-2, EN 50081-2

3708/2010

Control concept

... up to 16 axes

servo controller E1100-RS

... up to 8 modules

pneumatic modules

BC-EDSdigital I/O

RS485Apart from using a customer provided PLC, e•p•s also offers a very simple concept in the area of servo axes: The control BC-EDS with plain text programming.

A control BC-640 connects up to 8 pneumatic modules with electronic damping and additionally up to 16 servo controllers for linear axes, rotating axes and servo grippers.

Simple programming of servo axes:

N01 Z_Home N02 X_Home Y_back N03 X_120 N04 gripper open *drop faulty piece*loopN05 X_312 Y_vor N06 continue when input_1.1=1 * part available*N07 Z_20 N08 gripper close N09 Z_90_F1_A0.5 N10 X_110.32 Y_back N11 continue when input_1.2=1 * round table in position*N12 Z_35.12_F1_A0.5 N13 gripper open N14 Z_90

This type of programming reduces programming costs to a minimum.

The simple way for complex tasksThe control concept BC 640 + servo controllers allows to implement tasks with high flexibility and little effort. The customer’s requirements alone determine the use of pneumatic modules, linear motor axes or axis with EC servo motor. e.p.s offers their customers the requested scope of supplies ranging from control components over pre-assembled and approved systems on a control board to the complete switch cabinet with CE certification. The controllers will be adjusted to the drives by e.p.s so that the customer can save himself a significant part of the start-up.

38 08/2010

Control technology Axis controller B1100 series

Description

The axis controllers are available in three different performance classes (8 A,15 A, 25 A output current) and are suitable for linear motors as well as for rotary drives. The axis controllers of the B1100 series feature a very compact design and excellent cost-effectiveness.

For applications with higher saftey requirements or if you would like to control the drives via Profibus, the right choice would be an axis controller of the E11x0 or E12x0 series.

Benefits: · saves space inside switch cabinet · excellent cost-effectiveness · controller for linear and rotary motors · various interfaces · free software · free demo programs for all common controls (S7, Beckhoff etc.)

Type Order number

Axis controller B1100-PP 080.231

Axis controller B1100-PP-HC 080.232

Axis controller B1100-PP-XC 080.233

Axis controller B1100-GP 080.221

Axis controller B1100-GP-HC 080.027

Axis controller B1100-GP-XC 080.230

Technical data B1100-PP B1100-GPLogic supply 24 V DC 24 V DCMotor voltage supply 24 … 80 V DC 24 … 80 V DCMax. output current motor(at 72 V)

Standard version: 8 AHC version: 15 AXC version: 25 A

Standard version: 8 AHC version: 15 AXCversion: 25 A

Bus system interfaces 6 digital inputs6 digital outputs(up to 4 positions)

CANopenDeviceNetRS485/2326 digital inputs6 digital outputs

Max. power consumption 30 W 30 WProtection class IP 20 IP 20Operating temperature 0 … 40°C 0 … 40°CWeight 0.7 kg 0.7 kgDistance between controllers 20 mm left/right

50 mm below/above20 mm left/right50 mm below/above

206

188

34

106

166

Motor Speisung

X1 Leistungs-endstufe 24…80VDC Motor Spannungs-versorgung

S1-S2 Profibus ID*

X9 Profibus DP *

X5 RS232/485, CAN

X7 RS485, CAN

X10 Master Encoder

X12 ABZ Pos. Sensor

X2 Motor - Phasen

X3 Motor – Phasen Hall-Sensoren

X4 Digitale Eingänge Logik Spannnungs-versorgung

X8 RS485, CAN

X10 Master Encoder

Abtakt Widerstand

Netz Speisung

Profibus DP *

PC Konfiguration RS232, CAN

Kommunikation RS232, CANopen

Master Encoder

Linearmotor Bürstenloser DC Motor

optionaler ext. Positionssensor

Logik Spannungs-versorgung Motor Peripherie Motor Speisung Überwachung Prozesseingänge Sicherer Halt

Kommunikation RS232, CANopen

Master Encoder

3908/2010

Block diagram B1100 series

regeneration resistor

mainssupply

motorsupply

PC configurationRS232, CAN

communicationRS232, CANopen

linear motorbrushless DC motor

communicationRS232, CANopen

optional ext. posi-tion sensor

X5RS232/485, CAN

X7RS485, CAN

logic voltage supply

motor periphery

motor supplycontrol

process inputs

X4digital inputs/outpts

analogueinputs/outputs

logic voltage sup-ply

X1power output stage

24 … 80 V DCmotorvoltage supply

X12ABZ pos. sensor

X8RS485, CAN

X2motor phases

X3motor phasesHall sensors

40 08/2010

Control technology Axis controller E11x0 series

Description

An axis controller of the E11x0 series is suitable for applications with higher safety requirements, if you would like to control the drives via Profibus or if you would like to control several positions via DIOs.

The controllers of the series E11x0 with field bus interface feature the integrated safety function called safety pulse lock in order to perform the function “safety stop” accord-ing to EN954-1.

The axes controllers are available in 3 performance classes (8A, 15 A, 25 output cur-rent) and are suitable to control linear motors as well as rotary drives.

Benefits: · one controller for linear and rotary motors · various interfaces · free software · free demo programs for all current controls (S7, Beckhoff, etc.)

Type Order number

Axis controller E1100-DP 080.250

Axis controller E1100-DP-HC 080.251

Axis controller E1100-DP-XC 080.252

Axis controller E1130-DP 080.020

Axis controller E1130-DP-HC 080.021

Axis controller E1130-DP-XC 080.224

Technical data E1100-GP E1130-DPLogic supply 24 V DC 24 V DCMotor voltage supply 24 … 80 V DC 24 … 80 V DCMax. output current motor(at 72 V)

Standard version: 8 AHC version: 15 AXC version: 25 A

Standard version: 8 AHC version: 15 AXC version: 25 A

Bus system interfaces CANopenDeviceNetRS485/23216 digital inputs8 digital outputs9 digital inputs / outputs

ProfibusCANopenDeviceNetRS485/232digital I/Osmaster encoder

Max. power consumption 30 W 30 WProtection class IP 20 IP 20Operating temperature 0 … 40°C 0 … 40°CWeight 1.5 kg 1.5 kgDistance between controllers 20 mm left/right

50 mm below/above20 mm left/right50 mm below/above

255

38

41

237

218

180

4108/2010

block diagram E11x0 series

regeneration resistor

mainssupply

motor supply

Profibus DP

PC configurationRS232, CAN

communicationRS232, CANopen

master encoder

linear motorbrushless DC motor

communicationRS232, CANopen

optional ext. posi-tion sensor

S1-S2Profibus ID

X9Profibus DP

X5RS232/485, CAN

X7RS485, CAN

X10master encoder

logic voltage supply

motor periphery

motor supplycontrol

process inputs

safety stop

X4digital inputs

logic voltagesupply

master encoder

X1power output stage

24 … 80 V DCmotor voltagesupply

X12ABZ pos. sensor

X8RS485, CAN

X10master encoder

X2motor phases

X3motor phasesHall sensors

42 08/2010

Control technology Axis controller E12x0 series

Description

These axis controllers are the passport to the future of industrial ethernet bus systems. Thanks to the output current of 32 A, also large motors with a power of 1000 N can be operated.

These controllers of the series E12x0 feature the integrated safety function called safety pulse lock in order to perform the function “safety stop” according to EN954-1.

The controller is available with Powerlink and EtherCAT, more are being developed.

Benefits: · high output · various interfaces · can be programmed and parameterized via Ethernet

Type Order number

E1250-EC 080.243

E1250-PL 080.239

Technical data E1250-EC-UC E1250-PL-UCLogic supply 24 V DC 24 V DCMotor voltage supply 24 … 80 V DC 24 … 80 V DCMax. output current motor (at 72 V) Standard version: 32 A Standard version: 32 ABus system interfaces EtherCat

CANopenDeviceNetRS485/232digital I/Osmaster encoder

PowerLinkCANopenDeviceNetRS485/232digital I/Osmaster encoder

Max. power consumption 30 W 30 WProtection class IP 20 IP 20Operating temperature 0 … 40°C 0 … 40°CWeight 1.5 kg 1.5 kgDistance between controllers 20 mm left/right

50 mm below/above20 mm left/right50 mm below/above

270

40

42.3

252

233

180

4308/2010

Block diagram E12x0 series

regeneration resistor

mainssupply

motor supply

Profibus DP(only E1230-DP-UC)

PC configurationRS232

communicationRS232, CANopen

PC configuration Ethernet

industry Ethernet

master encoder

linear motorbrushless DC motor

communicationRS232, CANopen

PC configuration Ethernet

industry Ethernet

optional ext. posi-tion sensor

S1-S2Profibus ID

X9Profibus DP

X19RS232/485, CAN

X7RS485, CAN

X17configuration Ethernet

X15industry Ethernet

X10master encoder

logic voltagesupply

motor periphery

motor supplycontrol

process inputs

safety stop

X4digital inputs

logic voltage sup-ply

master encoder

X1power output stage

24 … 80 V DCmotorvoltage supply

X13ABZ pos. sensor

X8RS485, CAN

X18configuration Ethernet

X16industry Ethernet

X11master encoder

X2motor phases

X3motor phasesHall sensors

44 08/2010

Control technology Power supply NT01

Description

These power supply units are classic transformer power supplies. Models are avail-able with 1 and 3 phases. All power supplies feature a status display, integrated tem-perature control and output fuse. The power supplies are designed for the supply of the electric drives.

Due to the large variety of models, there are no longer oversized power supplies with extreme power loss as it used to be in the past. Furthermore, the power supplies are very compact and lightweight in order to save space in the switch cabinet.

Benefits: · space saving · optimum design for electric axes

Type Order numberPower supply NT01-72/120 520.300Power supply NT01-72/240 520.250Power supply NT01-72/450 520.307Power supply NT01-72/900 520.393Power supply NT01-72/1500 520.363

Technical data NT01-72/120 NT01-72/240 NT01-72/450 NT01-72/900 NT01-72/1500Primary voltage 230 V AC/50 Hz 230 V AC/50 Hz 400 V AC/50 Hz 400 V AC/50 Hz 400 V AC/50 HzSecondary voltage 72 V DC 72 V DC 72 V DC 72 V DC 72 V DCOutput power 120 W 240 W 450 W 900 W 1500 WPeak output voltage (> 1s) 4 A 8 A 11 A 30 A 50 APower loss at 100% ED 15 W 30 W 55 W 75 W 110 WProtection class IP 20 IP 20 IP 20 IP 20 IP 20Operating temperature 0 … 40°C 0 … 40°C 0 … 40°C 0 … 40°C 0 … 40°CWeight 2.5 kg 4.2 kg 6.5 kg 10.6 kg 17 kgDimensions (HxWxD) 215 x 60 x 180 mm 215 x 60 x 180 mm 255 x 60 x 180 mm 200 x 205 x 165 mm 275 x 280 x 165 mmExternal fuse 1 AT 2 AT 1 AT 4 AT 8 AT

2021

5

723

6

250

60

R3

180

Power supply NT01-72/120 / NT01-72/240

4508/2010

60

290

276

7

255

20

R3

180

Power supply NT01-72/450

205

150

165

150165

200

Power supply NT01-72/90015

0

150165

280

210

275

Power supply NT01-72/1500

46 08/2010

Control technology Position sensor

Description

The contact-free, magnetic-based position sensor with integrated evaluation electron-ics is used whenever a high position accuracy and dynamic, smooth movements are essential.

The system consists of a sensor and a strip where magnetic information is stored. Both components are firmly connected to the module.

The internal position sensor of the motor achieves a repeat accuracy of ± 0.05 mm and a deviation from the absolute accuracy between 0.1% and 0.4% (depending on the module). If these values are not accurate enough we recom-mend an external position sensor.

Benefits: · high repeat accuracy and absolute accuracy · dynamic and smooth movements · reduction of control noise · 10 µm or 1 µm resolution according to customer requirements

Type Order numberPosition sensor 0.005 mm 520.228Position sensor 0.001 mm 520.229

Technical data position sensor 0.005mm position sensor 0.001mmMeasuring principle incremental incrementalResolution 0.005 mm 0.001 mmRepeat accuracy ± 0.0 5 mm ± 0.001 mmSystem accuracy (at 20°C) ± (0.025 + 0.01 x length [m]) ± (0.025 + 0.01 x length [m])Temperature coefficient strip (16 ± 1) x 10-6 1/K (16 ± 1) x 10-6 1/KMax. distance sensor - strip 0.8 mm 0.2 mmProtection class IP 67 IP 67Operating temperature 0 … 50°C 0 … 50°COutput signal 5 V Line Driver RS422 5 V Line Driver RS422Input voltage 5 V 5 VMax. length of cable 20 m 20 mPole pitch strip 5 mm 5 mmConnection 9 or 15pol. SUB-D 9 or 15pol. SUB-D

4708/2010

Control technology Valve block EDS

Description

The valve block EDS contains the valves to control the modules. Depending on the requirements, 5/3-way or 5/2-way valves or vacuum units are used to control the grip-pers and vacuum grippers. The cables and tubes are guided to the gripper with a highly flexible tube. The large bend radius reduces the danger of cable break. Plug boards near the gripper allow flexible connection of periphery equipment.

Benefits: · compact · ready for use · warranty on complete system also on wiring and tubing · exhaust air cartridge for vertical movement allows to move vertical module freely when extended. This facilitates the setup and troubleshooting.

Options: · collected exhaust air for clean room · vacuum units · vacuum pressure switch

Type Order numberValve block EDS - 1 x 5/3 092.101Valve block EDS - 2 x 5/3 092.102Valve block EDS - 3 x 5/3 092.103Valve block EDS - 4 x 5/3 092.104Valve block EDS - 5 x 5/3 092.105Valve block EDS - 4 x 5/3 + 2 x 5/2 monostabil 092.107Custom-made versions are possible up to 6 valves. For this purpose the following valves are available: 5/3 M-blocked, 5/2 monostable, 5/2 impulse valve

Technical dataOperating pressure 4 … 7 barQuality of compressed air filtered 40 µm, dry or lubricatedTemperature range 0 … 50°CPressure connection / tube diameter

D = 6 mm

Electrical connection 25-pol. Sub-DValve seats 6

48 08/2010

Control technology Control panel

Description

The control panel is a useful supplement to efficiently start-up the pneumatic han-dling systems.

Via the standard plug arrangement of the valveblock EDS, up to 6 modules can be controlled and end position sensors are displayed.

Benefits: · quick start-up · set-up of modules without control · quick diagnosis and troubleshooting · optional with wall power supply or external power supply via the plug of the control

Type Order numberControl panel, sixfold with wall power supply 080.140

Technical dataL x W x H 140 x 85 x 40 mmPush button 4 x 2 buttons for 5/3-way valves

2 x 1 buttons for 5/2-way valvesStatus LED 6 x 2 LEDs

4908/2010

Linear modulesOverview

Linear module EDM 20 ELExtremely light and dynamic linear motor axis

Drive: Electric, linear motorStroke: 50 … 300 mmSpeed: up to 6.8 m/sLoad capacity: up to 4 kg EDM 20 EL see page 50

Linear module EDM 20 RExtremely light and dynamic linear module

Drive: pneumaticStroke: 50 … 100 mmSpeed: up to 1.5 m/sLoad capacity: up to 1 kg EDM 20 R see page 53

Linear module EDM 25Extremely light and dynamic linear module with high rigidity

Drive: PneumaticStroke: 60 … 360 mmSpeed: up to 1.5 m/sLoad capacity: up to 5 kg EDM 25 see page 55

Linear module EDM 25 ESExtremely strong and robust linear module with spindle drive

Drive: Electric, spindleStroke: 100 … 300 mmSpeed: up to 0.25 m/sLoad capacity: up to 5 kg EDM 25 ES see page 57

Linear module EDM 25 ELExtremely light and dynamic linear motor axis

Drive: Electric, linear motorStroke: 100 … 300 mmSpeed: up to 5.3 m/sLoad capacity: up to 5 kg EDM 25 EL see page 59

Portal module PM 25 ELHighly dynamic and strong linear motor axis

Drive: Electric, linear motorStroke: 90 … 1450 mmSpeed: up to 3.2 m/sLoad capacity: up to 25 kg PM 25 EL see page 62

Portal module PM 30 ELHighly dynamic linear motor axis with ultra-strong double guide rails

Drive: Electric, linear motorStroke: 150 … 1820 mmSpeed: up to 3 m/sLoad capacity: up to 50 kg PM 25 EL see page 6264

50 08/2010

Linear modules EDM 20 EL

Description

The EDM 20 EL is an extremely light and dynamic linear motor axis. It is based on an ultra-strong and durable linear guide with two-row recirculating ball-bearing system and ball chain, combined with a lightweight and dynamic linear motor.

The result is a constructional element with outstanding features. It is freely program-mable and due to its width of only 40 mm very space-saving and flexible.

Benefits: · freely programmable module · only 40 mm wide · high dynamics of up to 120 m/s2 acceleration · low power consumption · durable · only one plug / cable per module

Type Order number

Color: red Color: natural

EDM 20-50 EL 021.050 021.051

EDM 20-100 EL 021.100 021.101

EDM 20-200 EL 021.200 021.201

EDM 20-300 EL 021.300 021.301

Technical data EDM 20-50 EL EDM 20-100 EL EDM 20-200 EL EDM 20-300 ELDrive electric, linear motor electric, linear motor electric, linear motor electric, linear motorStroke 50 mm 100 mm 200 mm 300 mmMax. speed 6.8 m/s 4.8 m/s 4.8 m/s 4.8 m/sPeak force 67 N 137 N 137 N 137 NContinuous force 15 N 31 N 31 N 31 NLoad capacity max. (centric) 4 kg 4 kg 3 kg 2 kgRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.01 mm ± 0.01 mm ± 0.01 mm ± 0.01 mmTemperature range 0 … 50°C 0 … 50°C 0 … 50°C 0 … 50°CWeight 1.0 kg 1.5 kg 1.9 kg 2.3 kg

5108/2010

Force / stroke diagram

1050 20 25 30 35 40 4515 50stroke in mm

70

65

40

50

45

55

60

35

30

25

20

forc

e in

N

Linear module EDM 20-50 EL

controller HC (15 A)controllerStd (8 A)

20100 40 50 60 70 80 9030 100stroke in mm

140

130

80

100

90

110

120

70

60

50

40

forc

e in

N

Linear module EDM 20-100 EL

controllerHC (15 A)

controllerStd (8 A)

40200 80 100 120 140 160 18060 200stroke in mm

140

130

80

100

90

110

120

70

60

50

40

forc

e in

N

Linear module EDM 20-200 EL

controllerHC (15 A)controller(8 A)

1007550250 150 200 250 300stroke in mm

140

130

80

90

100

110

120

70

60

50

40

forc

e in

N

Linear module EDM 20-300 EL

controllerHC (15 A)

controllerStd (8 A)

0 = position in

52 08/2010

L

40.5

33.8

54

Ø 9 H7 2.1 deep

4x Ø 4.52420

24

Ø 6 H7 2.1 deep

positionsensoroptional

4015

24

46 24

M4Ø 9 H7 2.1 deep

= optional

Dimensions LEDM 20-50 EL 193EDM 20-100 EL 286EDM 20-200 EL 366EDM 20-300 EL 496

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My MzEDM 20-50 EL 25 Nm 25 Nm 5 NmEDM 20-100 EL 25 Nm 25 Nm 5 NmEDM 20-200 EL 50 Nm 50 Nm 5 NmEDM 20-300 EL 50 Nm 50 Nm 5 Nm

Cycle times

Linear module EDM 20 EL

500

350

300

250

200

150

100

50

0

time

in m

s

weight in kg

450

400

traversing time with stops of 200 ms

0.5 1.0 1.5 2.0 2.5 3.00

stroke 200

stroke 300

stroke 100stroke 50

5308/2010

Linear modules EDM 20 R

Description

The linear module EDM 20 R is extremely light and dynamic. In connection with the EDM 25 it is ideal to reach short cycle times. The moving cylinder profile and a high-quality linear guide ensure a very rigid and light construction. Due to the double-row guide with bead chain this module runs very smoothly, has a long service life and long lubrication intervals.

Identical to the EDM 25, the stroke adjustment is made via adjusting screws at the end of the module. By loosening the clamps and turning the adjusting screws you can adjust end position, damping and sensors at the same time. Thanks to the inte-grated pneumatic damping, the EDM R is also suitable for very short cycle times.

Benefits: · slim design · high-quality linear guide with bead chain, free of backlash · high dynamics · no shock absorbers and thus little wear · high availability through optimum tube and cable guide

Type Order number

color: red color: natural

EDM 20 R-50 020.200 020.201

EDM 20 R-100 020.202 020.203

P3-adapter for EDM 20 R – 020.253

Technical data EDM 20 R-50 EDM EDM 20 R-100Drive pneumatic pneumaticStroke 50 mm 100 mmMax. speed 1.5 m/s 1.5 m/sPeak force 180 N 180 NContinuous force 180 N 180 NLoad capacity max. (centric) 1 kg 1 kgRepeat accuracy ± 0.02 mm ± 0.02 mmOperating pressure 4 … 7 bar 4 … 7 barPiston diameter 20 mm 20 mmTemperature range 0 … 50°C 0 … 50°CWeight 0.76 kg 0.89 kg

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mzstatic 0.5 Nm 0.5 Nm 1.1 Nmdynamic 1.3 Nm 1.3 Nm 3.1 Nm

Stroke adjustment

nom

ina

l stro

ke

ad

just

men

t ra

nge

BA

Vertical A, B = 50 mmA+B ≤ 50 mm

54 08/2010

Traversing time

Linear module EDM 20 R

240

160

140

120

100

80

60

time

in m

s

weight in kg

200

180

220

traversing time including valve actuation time

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00

stroke 10 - OFF

stroke 10 - ON

stroke 30 - OFF

stroke 30 - ON

stroke 50 - OFF

stroke 50 - ON

38

54

L

35

35

24

24

Ø 4,5Ø 9 H7

35.7

= optional

Dimensions A LEDM 20-50 R 218.5 292EDM 20-100 R 268.5 392

5508/2010

Linear modules EDM 25

Description

The linear module EDM 25 is based on a profile cylinder with a prism shaped guide and eight tensioned roller bearings free of backlash. Through this type of construction it is possible to reach a high rigidity and a light weight at the same time.

Stroke adjustment can be carried out by means of adjusting screws at the end of the module. By loosening the clamps and turning the adjusting screws you can adjust end position, damping and sensors at the same time. Adjustments can also be car-ried out during operation (under pressure). In this case the tiresome cycle of adjusting, testing, adjusting, testing is not necessary. As you can see, time is not only saved with cycle time but also during installation and adjustment of the modules.

Benefits: · light weight · high rigidity · easy stroke adjustment · no shock absorbers and thus little wear · series 60, 160 … 360 mm offer more strokes while overall length stays the same

Type Order numbercolor: red color: natural

EDM 25-60 025.050 025.163EDM 25-100 025.100 025.160EDM 25-160 025.150 025.164EDM 25-200 025.200 025.161EDM 25-260 025.250 025.165EDM 25-300 025.300 025.162EDM 25-360 025.350 025.166

Technical data EDM 25-60 EDM 25-100 EDM 25-160 EDM 25-200 EDM 25-260 EDM 25-300 EDM 25-360Drive pneumatic pneumatic pneumatic pneumatic pneumatic pneumatic pneumaticStroke 60 mm 100 mm 160 mm 200 mm 260 mm 300 mm 360 mmMax. speed 1.5 m/s 1.5 m/s 1.5 m/s 1.5 m/s 1.5 m/s 1.5 m/s 1.5 m/sPeak force 280 N 280 N 280 N 280 N 280 N 280 N 280 NContinuous force 280 N 280 N 280 N 280 N 280 N 280 N 280 NLoad capacity max. (centric) 5 kg 5 kg 4.5 kg 4 kg 3 kg 2 kg 1.5 kgRepeat accuracy ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mm ± 0.03 mmOperating pressure 4 … 7 bar 4 … 7 bar 4 … 7 bar 4 … 7 bar 4 … 7 bar 4 … 7 bar 4 … 7 barPiston diameter 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm 25 mmTemperature range 0 … 50°C 0 … 50°C 0 … 50°C 0 … 50°C 0 … 50°C 0 … 50°C 0 … 50°CWeight 1.8 kg 2 kg 2.1 kg 2.3 kg 2.4 kg 2.6 kg 2.8 kg

Stroke adjustment

nominal stroke

adjustment range

50 50

stroke 100, 200, 300 mm

nominal stroke

adjustment range

25 25

stroke 60, 160, 260, 360 mm

56 08/2010

Dimensions LEDM 25-60 287EDM 25-100 387EDM 25-160 387EDM 25-200 487

EDM 25-260 487

EDM 25-300 587

EDM 25-360 587

27

27

37

3720

Ø 6 H7 2.5 deep

58

M5

Ø60

25 48

253282

15.5

L

4 x M6Ø 9 H7 2.1 deep

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Traversing time

Linear module EDM 25

600

300

250

200

150

100

50tim

e in

ms

weight in kg

400

350

450

500

550

traversing time including valve actuation time

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.00

stroke 300 - ON

stroke 200 - ON

stroke 300 - OFF

stroke 200 - OFF

EDM 25-100stroke 100 - ON/OFFEDM 25-100stroke 50 - ON/OFF

5708/2010

Linear modules EDM 25 ES

Description

The horizontal module EDM 25 ES is based on a profile cylinder with a prism shaped guide and eight tensioned roller bearings free of backlash. Through this type of con-struction it is possible to reach a high rigidity and a light weight at the same time.

The EDM 25 has a spindle drive which is suitable when a lot of power is needed.

Benefits: · little weight · high rigidity · powerful

Type Order numbercolor: red color: nature

EDM 25-100 ES 027.000 027.023EDM 25-200 ES 027.010 027.024EDM 25-300 ES 027.014 027.025

Technical data EDM 25-100 ES EDM 25-200 ES EDM 25-300 ESDrive electric, spindle drive electric, spindle drive electric, spindle driveStroke 100 mm 200 mm 300 mmMax. speed 0.25 m/s 0.25 m/s 0.25 m/sPeak force 500 N 500 N 500 NContinuous force 350 N 350 N 350 NLoad capacity max. (centric) 5 kg 4 kg 3 kgRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mmTemperature range 0 … 50°C 0 … 50°C 0 … 50°CWeight 2.9 kg 3.3 kg 3.7 kg

Max. admissible moments at gripper flange

My

Mz

Mx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Traversing time

Linear module EDM 25 ES

1.8

1.2

1.0

0.8

0.6

0.4

0.2

0

time

in s

weight in kg

1.6

1.4

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.00

stroke 200

stroke 300

stroke 100

58 08/2010

72

82

15.5L

57

131

131

489.

5

rotatable 0° – 90° – 180° – 270°

Dimensions LEDM 25-100 292EDM 25-200 392

EDM 25-300 492

5908/2010

Linear modules EDM 25 EL

Description

The linear axis EDM 25 EL is based on a profile cylinder with a prism shaped guide and eight tensioned roller bearings free of backlash. Through this type of construction it is possible to reach a high rigidity and a light weight at the same time. The EDM 25 EL features a powerful linear motor to carry out fast movements.

With only one connecting cable the EDM 25 EL offers a clear and slim arrangement. It is identical in construction to the EDM 25 and therefore suitable for hybrid operation, i.e. electric and pneumatic modules as well as direct operation of the pneumatic EDM 25 in order to increase performance in existing units.

Benefits: · light weight · high rigidity · high speed · only one connecting cable (optional) · position sensor with 5µm and 1 µm (optional)

Type Order numbercolor: red color: natural

EDM 25-100 EL - HP 026.050 026.060EDM 25-200 EL - HP 026.051 026.061EDM 25-300 EL - HP 026.052 026.062

Technical data EDM 25-100 EL EDM 25-200 EL EDM 25-300 ELDrive electric, linear motor electric, linear motor electric, linear motorStroke 100 mm 200 mm 300 mmMax. speed 5.3 m/s 5.3 m/s 5.3 m/sPeak force 137 N 137 N 137 NContinuous force 31 N 31 N 31 NLoad capacity max. (centric) 3.5 kg 3 kg 2.5 kgRepeat accuracy ± 0.05 mm ± 0.05 mm ± 0.05 mm

· with position sensor (5 µm) ± 0.01 mm ± 0.01 mm ± 0.01 mmTemperature range 0 … 50°C 0 … 50°C 0 … 50°CWeight 2.2 kg 2.7 kg 3.2 kg

60 08/2010

Max. admissible moments at gripper flange

My

MzMx

Moments Mx My Mz50 Nm 25 Nm 25 Nm

Force / stroke diagrams

20100 40 50 60 70 80 9030 100stroke in mm

140

130

80

100

90

110

120

70

60

50

40

forc

e in

N

Linear module EDM 25-100 EL

controller HC (15 A)

controller Std (8 A)

40200 80 100 120 140 160 18060 200stroke in mm

140

130

80

100

90

110

120

70

60

50

40

forc

e in

N

Linear module EDM 25-200 EL

controller HC (15 A)

controller Std (8 A)

1007550250 200 250150 300stroke in mm

140

130

80

90

100

110

120

70

60

50

40

forc

e in

N

Linear module EDM 25-300 EL

controller HC (15 A)

controller Std (8 A)

Traversing time

Linear module EDM 25 EL

500

450

300

250

200

150

100

50

0tim

e in

ms

weight in kg

400

350

times including stops of 200 ms

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.00

stroke 300 - HP

stroke 200 - HP

stroke100 - HP

6108/2010

Dimensions LEDM 25-100 EL 297EDM 25-200 EL 378

EDM 25-300 EL 507

48

32

82

25

25

15.5

27

37

27 3720

58 3029

Ø4,2

Ø6 H7 2.5 deep

15.5

L

optional

58 3029

21.640

62 08/2010

Portal modules PM 25 EL

Description

The electric portal modules PM 25 EL are easy to assemble, program and start-up. Due to their high flexibility and dynamics they are especially suitable to perform tasks with short cycle times, long movements and heavy loads.

The modules are available in 2 versions. · The standard sliders Ø 20 mm move by means of a sliding guide in the stator. For longterm lubrication and for protection against dirt in the environment, the sta-tors are equipped with wipers.

· The smaller sliders Ø 19 mm move contact-free inside the stator, making it unne-cessary to lubricate them.

The integrated precision recirculating ball bearing guide is mounted on a milled sur-face and thus ensures a high rigidity and accuracy.

A position sensor is integrated in the motor. For very high demands on accuracy we offer an external position sensor with a resolution of 5 µm and 1 µm.

Technical data PM 25 ELDrive electric, linear motorStroke 90, 1450 mm*1

150, 250, 350, 450, 550, 650, 750 mm*2

950, 1150, 1350 mmMax. speed 3.2 m/sPeak force 255 NContinuous force 51 NLoad capacity max. (centric) 25 kgRepeat accuracy ± 0.05 mm

· with position sensor (5 µm) ± 0.01 mmTemperature range 0 … 50°CWeight 4.4 + 0.75 kg per 100 mm stroke

*1 with wiper -20 mm stroke*2 only available without wiper

Type Order numbersPortal module PM 25-0090 EL 19E 620.000Portal module PM 25-0150 EL 19E 620.001Portal module PM 25-0250 EL 19E 620.002Portal module PM 25-0350 EL 19E 620.003Portal module PM 25-0450 EL 19E 620.004Portal module PM 25-0550 EL 19E 620.016Portal module PM 25-0150 EL 20E with wiper 620.037Portal module PM 25-0250 EL 20E with wiper 620.036Portal module PM 25-0350 EL 20E with wiper 620.035Portal module PM 25-0450 EL 20E with wiper 620.005Portal module PM 25-0550 EL 20E with wiper 620.006Portal module PM 25-0650 EL 20E with wiper 620.007Portal module PM 25-0750 EL 20E with wiper 620.008Portal module PM 25-0950 EL 20E with wiper 620.009Portal module PM 25-1150 EL 20E with wiper 620.010Portal module PM 25-1350 EL 20E with wiper 620.011Portal module PM 25-1450 EL 20E without wiper 620.038

Admissible moments at flange

Mx

Mz

Fz

My

Fy

Moments Fy Fz Mx My Mz3000 N 3000 N 80 Nm 300 Nm 300 Nm

6308/2010

Dimensions LPM 25 stroke + 270

L

73

99

130

21.5

7527

48

48

2x Ø9 H7

2.1 deep

4x M5

55.5 stroke 161 53.5

32 112

80

Ø M

6

Ø9 H7

2.1 de

ep

= optional

Traversing time

times including stops of 200 ms

Portal module PM 25

2100

1900

1700

1500

1100

1300

300

500

700

900

100

time

in m

s

weight in kg1.25 2.5 3.75 5 6.25 7.5 8.75 100

stroke 100

stroke 300

stroke 500

stroke 700

stroke 1000

stroke 1400

Force / stroke diagrams

medium stroke range max. position0 position

180

120

160

140

100

80

60

40

20

0

forc

e in

N

Portal module PM 25 EL

controllerStd (8 A)

medium stroke range

Portal module PM 25-0090 EL 19E 20 mm

Portal module PM 25-0150 EL 19E 80 mm

Portal module PM 25-0250 EL 19E 180 mm

Portal module PM 25-0350 EL 19E 280 mm

Portal module PM 25-0450 EL 19E 380 mm

Portal module PM 25-0550 EL 19E 480 mm

Portal module PM 25-1450 EL 20E 1380 mm

64 08/2010

Portal modules PM 30 EL

Description

The electric portal module PM 30 EL features double guide rails with a milled base. Therefore the module reaches a high running accuracy, high load capacity and above all a very high admissible torsional moment in all directions.

The modules are available in 2 versions: · The standard sliders Ø 28 mm move in the stator by means of a sliding guide. For longterm lubrication and for protection against dirt in the environment, the stators are equipped with wipers.

· The smaller sliders Ø 27 mm move contact-free inside the stator, making it unne-cessary to lubricate them.

The integrated precision recirculating ball bearing guide is mounted on a milled sur-face and thus ensures a high rigidity and accuracy.

A position sensor is integrated in the motor. For very high demands on accuracy we offer an external position sensor with a resolution of 5 µm and 1 µm.

Admissible moments at flange

Mz

Fz

My

FyMx

Moments Fy Fz Mx My Mz4200 N 4200 N 250 Nm 500 Nm 500 Nm

Type Order numbersPortal module PM30-0170 EL 27E 630.028Portal module PM30-0230 EL 27E 630.029Portal module PM30-0320 EL 27E 630.024Portal module PM30-0440 EL 27E 630.031Portal module PM30-0530 EL 27E 630.032Portal module PM30-0150 EL 28E with wiper 630.001Portal module PM30-0270 EL 28E with wiper 630.002Portal module PM30-0360 EL 28E with wiper 630.003Portal module PM30-0450 EL 28E with wiper 630.004Portal module PM30-0570 EL 28E with wiper 630.005Portal module PM30-0660 E