Haitian Jupiter JU/j SeriesSpecifications

NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.Export Processing Zone, Ningbo 315800 China+86-574-86 177 242+86-574-86 221 864haitian@mail.haitian.com www.haitian.com

Haitian Partner:HAITIAN INTERNATIONAL HOLDINGS LIMITEDUnit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD Kwai Fong N.Thaitian@mail.haitian.com www.haitian.com

HT

2010

0805

-IVH

aitian Jupiter JU/j Series

2 3

Haitian's JU/j series energy saving plastic injection molding machines incorporate and extend the excellent

features and performance of our JU series machines. Equipped with a patented servo motor controlled

hydraulic system, providing excellent energy savings compared to traditional hydraulically controlled

machines on the market today.

Improved Hydraulic System Control Servo Motor Controlled Hydraulic System comparison to Traditional Hydraulic Systems

Haitian Jupiter JU/j SeriesEnergy Saving Technology

Advantages of the servo motor controlled hydraulic system

The hydraulic system is self optimizing and only delivers the actual process requirement, without wasted

energy. During the cycle the closed loop system will continually vary and optimize the flow and pressure

requirement for the process. If no movement is required during the cycle, the system will stop, which

significantly reduces power consumption. Typically power saving of 20%~80% is achievable, which is

dependent on the process cycle parameters.

Significant differenceof energy consumption

No energy consuption

mold close injection holding pressure charge cooling mold open ejector

curve of fixed pump curve of variable pump Haitian Jupiter JU/j Series

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Energy-saving injection molding machine

Traditional hydraulic injection molding machine

The closed loop system incorporates a rotary encoder for flow sensing and a pressure transducer to

optimize the control parameters. Dependant on the process requirements, the machine controller

will continually monitor and adjust the system to provide the highest precision and product quality.

With the additional benefits of power savings compared to traditional hydraulic systems.

cylinder

cylinder cylinder

control valve

control valve control valve

pressure sensor

asynchronous motor

fixed pump variable pump

asynchronous motor

rotary encoder

gear pump

oil tank

Quick response of drive system:0.05s Energy saving rate:40-80%

System response time:approximately 0.15s Energy saving rate:20-40%Response time of drive system:0.1s

fixed pump + asynchronous electromotor variable pump + asynchronous electromotor

inverter

permanent magnetsynchronous servo motor

Haitian Jupiter JU

/j Series

4 5

Major advantages of the JU/j series machines

Equipped with energy efficient servo motor Technology and robust gear pumps, the JU/j series machines are optimized for peak performance. Haitian’s patented servo motor technology system ensures superior performance compared to machines on the market today.

The motors are cooled by air or oil which provide Stable and lower operating noise compared to normal electric motors. The compact size of the servo system provides more space with ease of access compared to traditional systems. The hydraulic system is optimized for quick response and Energy efficiency. The clamping system utilizes servo control with pressure feedback for constant and effective control throughout the cycle. Major benefits can be observed during the hold pressure phase of the cycle. The motors only provide oil flow which is required for maintaining pressure stability, which greatly reduces energy consumption.

Another benefit of the JU/j series is the overall Operating noise levels. The machine is much quieter compared to traditional machines, providing for a better work environment. The overall service life is extended due to the lower oil movement through the hydraulic system. The cooling requirement for the System is 80% less than traditional systems, which is better for the environment and conserveswater consumption.

Overal l the JU/j series machines provides significant Customer advantage for large machine energy savings.

Standard Features.

Clamping Unit.» Four cylinder, two platen clamping structure

» 5 Stage Mold Open/Close pressure, speed and posi-

tion control

» Electrical and hydraulic mold close safety device.

» Centralized greasing system

» Self adjusting moving platen support

» Diagonally opposed cylinders for fast mold move-

ment

» Direct acting hydraulic mold height adjustment

» Patented highly rigid platen design.

» Proportional hydraulic Mold Open/Close control.

» Pressure limited mold open break function.

» Hydraulic and electrical Clamp over stroke protec-

tion

» Multi-point twin cylinder hydraulic ejection system

» Ejector coupling for mechanical retraction.

» Adjustable ejector backward stroke.

» Mold Opening and ejector forward function.

» Clamping Pressure sensor.

» Split Nut tie bar locking function

» Mechanical safety for lock nut to tie bar locating

» Aluminium Anti-slip cover plates.

» Tie bar protection covers.

» Reduced clamping force during power disconnec-

tion.

Injection Unit» Balanced, twin injection unit cylinders

» Symmetrically opposed injection unit cylinders

» Injection Unit safety guarding

» Purge cover with safety switch

» Protective cover for the heating barrel

» Time clock barrel heating start function

» Additional extended nozzle( 12000~20000KN)

» Mechanical adjustment for nozzle centering

» Three control modes for injection unit retraction

» Material feeder with drying unit.

» Hi-torque hydraulic screw motor

» Screw speed sensor

» Special screw with mixing device better plasticizing

and color dispersion.

» Proportional Backpressure control

» Automatic purge function

» 6 stages for injection speed with pressure and po-

sition control

» 5 stages for holding pressure with speed and

time control

» 3 stages for plasticizing speed with pressure and

position control

» Aluminium anti-slip covers

» Chrome plated screw with nitride barrel

» Nitrided screw and barrel ( 170mm and above)

Hydraulic Unit» High quality gear pumps

» Low pressure mold protection function

» Fast molding closing function

» Proportional Mold Open/Close valve

» Oil over temperature alarm

» Imported high quality components

» By-pass oil filtration

» Sequential pump control for energy saving.

» 2 x Air ejection valves

» 2 x Hydraulic core valves ( 12000~ 14000KN)

» 3 x Hydraulic core valves ( 16000 ~ 28000KN)

» 4 x Hydraulic core valves ( 33000 ~ 60000KN)

» Mold water interface - 8 fixed and 8 moving (12000

~ 24000KN)

» Mold water interface - 16 fixed and 16 moving

(28000 ~ 60000KN)

Electric Control» Internal Mold data storage

» Robot Interface

» Unattended operation lockout switch

» PID barrel heating with preset time start up.

» SSR barrel heater control

» High precision transducers for Mold open/close,

Injection, Ejection and Mold Clamping.

» High precision displacement sensor.(

16000~60000KN)

» Techmation C7000 Control system (

12000~16000KN)

» KEBA 4030 Control system ( 16000~60000KN)

» External mold saving connection.

» Host Computer Interface

» Printer Connection

» Self diagnostic and inspection system.

» 3 auxiliary power sockets

» Emergency stop safety device

» Oil level device with alarm

» Fast acting fuses for barrel heater protection

» Internal connection for Gas injection interface

» Safety covers for internal wiring

» Warning alarm light

Other features» Haitian standard color

» Adjustable machine levelling device.

» Standard machine tool box

» Standard spare parts

» Tools for machine maintenance

» Safety Plate with pump interrupt for mold area.

(24000~6000KN)

» Safety Beam with pump interrupt for mold area

(16000 ~ 60000KN)

» Automatic operator side safety gate.

» Fully enclosed clamping unit guarding system

» Externally mounted lubrication device for easy ac-

cess.

Optional equipment» Flexible Clamping Unit to Injection Unit combina-

tions

» Closed loop Moog Valve Injection control

» Special Screw for specific applications

» Mold temperature controller

» Spring type shut-off nozzle

» Accumulator assisted injection

» Injection Valve Gate option (Hydraulic or Air)

» Mold Hot Runner Control

» Platen Heat barrier

» Mold cooling water regulator

» Material dehumidifier

» Hopper Magnet

» Hydraulic Mold Clamping

» Magnetic Mold Clamping

Haitian Jupiter JU/j SeriesEnergy Saving Technology

Haitian Jupiter JU

/j Series

6 7

JU12000/8400j JU13000 /10500j JU14000/10500j JU16000/13700j

A B C D 100 110 120 130 24.2 22 20.2 18.6 4006 4847 5768 6769 3645 4411 5249 6160 663 802 955 1120 211 174 146 125 86.5 104 122 139

0~105

120001400

1300×1200120060035021525

1855+37+7.5

71.5510.8×3.5×3.2

512001660

A B C D 110 120 130 140 26.2 24 22.2 20.6 5227 6220 7300 8467 4757 5660 6643 7705 806 959 1126 1306 200 168 143 123 104 122 139 151

0~98

130001500

13 80×1280130065035021525

1837+ 37+37+7.5

85.5511. 1×3.4×3.3

624002200

A B C D 110 120 130 140 26.2 24 22.2 20.6 5227 6220 7300 8467 4757 5660 6643 7705 806 959 1126 1306 200 168 143 123 104 122 139 151

0~98

140001600

1460×1360135067040031825

17.537+37+37+7.5

85.5511.4×3.6×3.3

694002300

A B C 130 140 150 24 22.3 20.8 8349 9683 11115 7598 8812 10115 1142 1325 1521 164 142 123 147 159 174

0~87

160001700

1550×1450140070040031833

17.545+45+45+7.5

95.0512.5×3.7×5.1

784002400

Specification

We reserve the right to make changes as a result of further technical advantages.

Moving platen

Platen dimensions

Machine dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

INJECTION UNITScrew Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNMould Opening Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNEjector Number PCOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

Haitian Jupiter JU

/j Series

8 9

JU18000/13700j JU20000 /15800j JU20000/j JU24000/j

A B C 130 140 150 24 22.3 20.8 8349 9683 11115 7598 8812 10115 1142 1325 1521 164 142 123 147 159 174

0~87

180001700

1650×1550150075045043033

17.545+45+45+7.5

95.0512.6×3.8×5.1

864002400

A B C 140 150 160 24 22.4 21 9683 11115 12647 8812 10115 11509 1262 1448 1648 163 142 125 158 173 185

0~75

200001800

18 00×1590160080045043025

17.545+ 55+55+7.5

114.0513. 2×4.1×5.2

1084002600

31000 35000 170 185 23.5 19.7 19293 26020 17557 23678 1335 1580 161 136 188 201 0~60 0~67

200002140

1800×15901800100045043025

17.555+55+55+7.5

17215.5X4.2X5.5

1154003800

Specification

We reserve the right to make changes as a result of further technical advantages.

Moving platen

Platen dimensions

Machine dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

INJECTION UNITScrew Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNMould Opening Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNEjector Number PCOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

Haitian Jupiter JU

/j Series

15800 35000 150 185 22.4 19.7 11115 26020 10115 23678 1448 1580 142 136 173 201 0~75 0~67

240001900

1900×1700170080050043029

17.5 45+55+55+7.5 55+55+55+7.5 114.05 172 13.6×4.4×5.3 15.4×4.4×5.5 129 137

4003800

10 11

JU28000/j JU33000/j JU40000/j JU50000/j JU60000/j

31000 48000 58000 170 200 215 23.5 20 21 19293 35154 43530 17557 31990 39612 1779 2095 2121 161 137 135 188 230 247 0~60 0~50 0~45

280002200

2000×1800180090050043029

17.555×4+7.5

172 172 188.215.9×4.5×5.6 15.9×4.5×5.6 16.3×4.5×5.6 150 156 160

4004500

5800021521

43530396122121135247

0~45

330002160

2160×19002000100055055033

17.555×4+7.5

188.216.6×4.7×5.7

1894004500

8900024022

56549514602450158292

0~40

400002360

2330×20002000100055055033

17.555×6+7.5

269.519.4×5.1×6.2

2466005200

12000027022

77295703383160156348

0~36

500002500

2520×21602300120060080033

17.555×7+11

28822.5×5.5×6.9

3506006300

16500030022

1102701003453620150398

0~30

600002660

2660×23002300120060080033

17.555×8+11

32824.5×6.0×7.7

5006008000

Specification

We reserve the right to make changes as a result of further technical advantages.

Moving platen

Platen dimensions

Machine dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

INJECTION UNITScrew Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNMould Opening Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNEjector Number PCOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

Haitian Jupiter JU

/j Series