HA-PT Tyre Recycling Pyrolysis plant from RESEM

37
Higher Standard Pyrolysis Plant

description

PT Series pyrolysis plant from RESEM, for more infomation please contact us now ! RESEM provides Pyrolysis Oil Plant systems that convert petroleum based waste streams such as plastics & tires, into quality fuels, carbons. The products output after pyrolysis operation are as follows: 1. Crude oil: 40%~ 45 %( Because the oil production depends on the quality of the tyre and usually it's between 40%~45%) 2. Steel wire: 15% 3. Carbon black: 35% (can be used to make briquette) 4. Waste gas: 8% Contact Person: Sales Director:Mr. Mark Zhang Telephone: 0086-371-8613 9530 (main) Mobile Phone: 0086-135 2673 7736 (Anytime, you can also use "WhatsApp" or "Viber" to contact us) Fax: 0086-371-8613 1781 Email: [email protected] SKYPE: pyrolysisoil Yahoo Messenger: [email protected] QQ:578406830 Address: North 200m from Jiefang Xincun, Road Zhongzhou, Shangqiu, Province Henan, China Website: http://www.pyrolysisoil.net

Transcript of HA-PT Tyre Recycling Pyrolysis plant from RESEM

Page 1: HA-PT Tyre Recycling Pyrolysis plant from RESEM

Higher

Standard

Pyrolysis

Plant

Page 2: HA-PT Tyre Recycling Pyrolysis plant from RESEM

20 T/D Pyrolysis Process

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HA-PT Pyrolysis Plant

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pyrolysis plant general flow path

• Firstly ,put the raw material into pyrolysis reactor, seal the feed inlet system.

• secondly,burn the fuel material(coal,wood,or natural gas ,oil ) in the combustion system .the reactor will slowly heat ,when the temperature reach around 250 degree Celsius,it will produce oil gas .

• Third, the oil gas will first go to the 2gas sub-package then get some residul oil, after that the oil gas will go to the 3catalgst tower to eliminate some harmful substances and dust.

• fourth, oil gas go to first cooling system (4 condenser)to cool the gas oil into liquid oil and then first get the heavy oil in the 10 heavy oil tank. after that the liquid oil will go on to next 5 spray condenser to get light oil and middle oil .

• the gas which can not liquid under normal pressure ,which will be redesign to back to combustion system to instead the fuel material to burn the reactor which can save energy very much .

• after finishing oil produce ,the temperature of reactor will go down ,in the same time ,carbon black will be discharged automatically.

• Lastly,when the temperature fall to 100 degree Celsius,worker could open the door of reactor to discharge of steel wire, then can start another batch working.

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20 t/d specification

• Capacity :20 tons per day

• Fuel :Coal, charcoal, fuel gas, fuel oil

• Material :Tyre chips of 50*50mm

• Batch time :3 batches per 2 days

• Catalyst: Not required

• Power :30kw continuous

• Energy consumption :2-3.5 kg oil per ton

• Water consumption :2-3t/day, water pool volume100~200m3

• Area required :12x30m, storage area not inculded

• Control system :Control Panel

• Product reclaiming rate:

• Fuel oil: 45~50% Carbon black: 35~38% Steel wire: 9~11%

• Flammable gas: 5~7% (will be recycled by the equipment self after the scrubbing procession).

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8t-12t/d specification

• Fuel :Coal, charcoal, fuel gas, fuel oil

• Material :Tyre chips of 50*50mm

• Batch time: 3 batches per 2 days

• Catalyst: Not required

• Power :30kw continuous

• Energy consumption :2-3.5 kg oil per ton

• Water consumption :2-3t/day, water pool volume100~200m3

• Area required :12x30m, storage area not inculded

• Control system: Control Panel

• Fuel oil: 45~50% Carbon black: 35~38% Steel wire: 9~11%

• Flammable gas: 5~7% (will be recycled by the equipment self after the scrubbing procession).

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End Products

• Three oil percentage rate

• Light oil: 5%

• Middle oil:85%-90%

• Heavy oil:5%

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parts details

• three kinds of

• feeding doors

• choose any one you like

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Steel plate of 2 sides of reactor:

There is a thicken steel connect

with reactor body, but keep an

interval between them. Reactor

will change shape while heating

because of expansion and

contraction principle, so the

interval will prevent heat transport.

Even if reactor body expand while

heating, it will not change shape easily.

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Roller:

• a. There is bulge in middle of roller,

• prevent reactor move while heating,

• because of expansion and contraction

• principle.

• b. Roller touch with thicken steel,

• but not reactor body, so it will not

• make reactor change shape.

• c. Roller can reduce friction force

• with thicken steel, make it longer

• life and better working effect.

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our advantage in reactor

Filter screen:

• To prevent big piece and un-fully pyrolysised raw materials come back for pyrolysis again. Making full use of raw materials and increase oil output.

Spiral plate:

• Using spiral plate to discharge steel wire.

Reinforced concrete coating:

• Make insulation more stronger and

• better stability.

• Refractory cement:

• Keep good insulation effect with rock wools

• inside. The first insulation layer.

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• Insulation shell:

• Insulation shell,the second layer insulation part.

• Double-layers insulation.

• Big gear:

• made of cast steel, better thermostability, big gear

• can keep normal rotating speed, making raw

• materials inside fully react. And big gear have big torque and save

effort more, making reactor easier to rotate.

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• Welding technology:

• Using USA welding technology,

• latest X-ray testing and flaw detection.

China US

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Move-static sealing system:

• Move-static sealing system:

• Since expansion and contraction principle, reactor will expand a little while

heating. Moving-static sealing device will keep good sealing effect, and the

connected pipe will not be bent even if reactor expand. It is an very important

safety device.

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Combustion system

• four kinds of heating methods

• wood, coal, oil, gas.

for nature

gas

for pyrolysis

gas

for oil

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condenser parts

• 4 kinds of condensers: • Tube type condenser

• Spray type condenser

• Underwater condenser

• Plate condenser

choose any one u like

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Underwater condenser

Specification of the condenser pipe

Diameter 133mm

Length 6000mm

Cooling area 40M2

Floor area 70-75M2

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Spray cooling system

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Vertical Condenser

Specification of the vertical

condenser

pipes in the

condenser

55 pipes

pipe size D50mm*L300

0mm

Cooling area 26.847m2

equiped with two

Floor area 70-75M2

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Plate Condenser

Specification of the plate condenser

rectangle pipes in the

condenser

120 pipes

Rectangle pipe size L3500mm

Cooling area 60m2

Floor area 70-75M2

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Cooling Tower

• Function: Cooling the water in the cooling pond

• Capacity: 30 tons water per hour

• power consume: ?

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pyrolysis gas recycling system

Flame arrester

gas burning machine

Water seal

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Dedusting system

• function: • 1. No SOx or NOx emission.

• 2. Process designed to destroy dioxin and

• furans if generated (not proven that pyrolysis

• plant generates there pollutants but still we

• have process to control this pollution.

• 3. Scrubbing of flue gases to ensure no particulate

• matter emission and reducing the temperature

• of flue gases to room temperature.

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Discharging System 3 kinds of machine choose any one u like

• Discharging carbon

device connect with

reactor door, you can

make packing directly

while discharging. And

no smoke, no pollution

to air. It is more convenient

and saving time of all process.

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Chain plate slag machine with soft tube

no dust leaking, labor saving,

automatic discharging

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Screw-type Discharging Machine

NO pollution ,safe. automatic discharging

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Vacuum Slag Machine

No dust leaking, safe slagging. vacuum slag is

more safe and totally no dust

leaking

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our plant totally meet the US enverionmental standard

• our plant have got USA enverionmental EPA Standard

we have equipments to make sure no Gas,

water, solid pollution

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Gas Pollution spray tower can eliminate sulfur, dust and cooling the tail gas to meet the international standards

to poison gas

We have air purifier to eliminate poison tail gas.

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liquid pollution • Waste water in dedusting system • We use some additives to clean the water and turn the water into solid which precipitation in

the below.

• For residue oil and water mixed with oil

• process the waste oil for recycle burning

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Solid waste-two ways

carbon black pellet machine-end product-carbon black pellet for burnning

Carbon black wet grinder-end product-industrial carbonblack(N220-660)

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Safety system

3 Security Killer

1.High pressure and high temperature

2.Gas leaking

3.Fire backing

Our design can can resistance pressure of 12 kg and normally

the pressure in the plant only can reach 0.02mpa in operation

Adopting micro pressure thermal

cracking technology-no gas leaking

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• 1,Safety valve

• 2,barometer and alarm ring

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No

Gas

Leak

The combustible gas detection instrument during carbon black

discharging

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Anti-fire back design--4 devices Pyrolysis gas go into the

water twice to make sure no fire go back to oil

tank

Flame arrester

safety valve

Pyro-gas Burners

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tail gas collecting system

Energy saving

Double insulating

cover to reduce

heat lost

save and instead of heating fuel(wood,coal, gas,oil)

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MARK ZHANG

THANKS