H8_1_ElectroProject_20130423

Page

Page

Electro Project for TIMKENEd.

Original

srpan +

Date

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TITLETitle page / cover sheet

1

Modification

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8 93

57

2

4

12.4.2013 Inea d.o.o

1

2

=

Name

5

Types

Make

The Timken Company

Inea d.o.o

Ljubljana

Number of pages

Path

Place of installation

srpan

SI-1117

by (short name)

TIMKEN_H8_1

Ploiesti Facility ROMANIA, Pit furnace H8/1

Inea d.o.o

Stegne 11

23.4.2013

Drago Srpan

Electro Project for TIMKEN

Responsible for project

Manufacturer (company)

Commission

Project name

57Edit date

Plant designation

+386 1 5138 100

Page

Page


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TITLETable of contents

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supplementary page field

Table of contentsDatePage description

F06_001

XPage

=TITLE/1 srpanTitle page / cover sheet 12.4.2013

=TITLE/2 srpanTable of contents 23.4.2013

=TITLE/2.a srpanTable of contents 23.4.2013

=TITLE/16 srpanPANEL LAYOUT H8_1 CONTROL 18.4.2013

=TITLE/17 srpanPANEL LAYOUT H8_1 POWER 18.4.2013

=TITLE/18 srpanCABINET DOOR OVERVIEW H8_1 CONTROL 19.4.2013

=TITLE/19 srpanCABINET DOOR OVERVIEW H8_1 POWER 17.4.2013

=TITLE/20 srpanCABINET OVERVIEW H8_1 18.4.2013

=SCH+H8_1/1 srpanPower 18.4.2013

=SCH+H8_1/2 srpanPower 24VDC 23.4.2013

=SCH+H8_1/3 srpanCabinet ventilation and air condition 22.4.2013

=SCH+H8_1/4 srpanCabinet service outlets and light 19.4.2013

=SCH+H8_1/5 srpanPower PLC S7 1200 18.4.2013

=SCH+H8_1/6 srpanPower PLC AI MODUL 18.4.2013

=SCH+H8_1/7 srpanPower PLC AO MODUL 18.4.2013

=SCH+H8_1/8 srpanPower PLC DI MODUL 19.4.2013

=SCH+H8_1/9 srpanPower PLC D0 MODUL 22.4.2013

=SCH+H8_1/10 srpanPower Eurotherm 3504 Controller 23.4.2013

=SCH+H8_1/11 srpanPower EUROTHERM 3216i -Alarm unit TOP ZONE 23.4.2013

=SCH+H8_1/12 srpanPower EUROTHERM 3216i -Alarm unit BOTTOM ZONE 23.4.2013

=SCH+H8_1/13 srpanPower EUROTHERM EPower Drive Unit TOP ZONE 23.4.2013

=SCH+H8_1/14 srpanPower EUROTHERM EPower Drive Unit BOTTOM ZONE 23.4.2013

=SCH+H8_1/15 srpanPLC SIGNALS OVERVIEW CPU MODUL 22.4.2013

=SCH+H8_1/16 srpanPLC SIGNALS OVERVIEW DI MODUL 22.4.2013

=SCH+H8_1/17 srpanPLC SIGNALS OVERVIEW DI MODUL 22.4.2013

=SCH+H8_1/18 srpanPLC SIGNALS OVERVIEW DO MODUL 22.4.2013

=SCH+H8_1/19 srpanPLC SIGNALS OVERVIEW AI MODUL 22.4.2013



=SCH+H8_1/22 srpanPLC SIGNALS OVERVIEW AO MODUL 22.4.2013

=SCH+H8_1/23 srpanPLC SIGNALS OVERVIEW AO MODUL 22.4.2013

=SCH+H8_1/24 srpanH8_1 PLC OVERVIEW 19.4.2013

=SCH+H8_1/25 srpanFurnace heaters 22.4.2013

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supplementary page field

Table of contentsDatePage description

F06_001

XPage

=SCH+H8_1/26 srpanFurnace fan 23.4.2013

=SCH+H8_1/27 srpanFan drive-Frequency inverter 23.4.2013

=SCH+H8_1/28 srpanFurnace temperature measurement 22.4.2013

=SCH+H8_1/29 srpanCooling water, comp.air, lid, flame indicators 23.4.2013

=SCH+H8_1/30 srpanGas pressure switches 23.4.2013

=SCH+H8_1/30.a srpanGAS BATTERY (FIGURE ) 22.4.2013

=SCH+H8_1/31 srpanGAS BATTERY CONTROL VALVES 22.4.2013

=SCH+H8_1/32 srpanGAS BATTERY SAFETY VALVES 23.4.2013

=SCH+H8_1/33 srpanwaukee VTP-M6-10 Endogas flow control 23.4.2013

=SCH+H8_1/34 srpanwaukee VTP-L6-7 Methane flow control 23.4.2013

=SCH+H8_1/35 srpanwaukee M-11FT1 Nitrogen flow measurement 23.4.2013

=SCH+H8_1/36 srpanDifferential pressure measurement AIR e_NITROGEN 23.4.2013

=SCH+H8_1/37 srpanEMERGENCY STOP safety switching device 22.4.2013

=SCH+H8_1/38 srpanMANUAL COMMANDS 23.4.2013

=SCH+H8_1/39 srpanEMERGENCY NITROGEN STATE & OXYGEN PROBE SURVEY 23.4.2013

=SCH+H8_1/40 srpanALARMS & SIGNAL TOWER LIGHTS 23.4.2013

=SCH+H8_1/41 srpanRESERVE RELAYS 23.4.2013

=SCH+H8_1/42 srpanMODBUS COMMUNICATION 23.4.2013

=SCH+H8_1/43 srpanCOMMUNICATION OVERVIEW 22.4.2013

=REPORTS+H8_1/2 srpanCable overview : =SCH+H8_1-10W1 - =SCH+H8_1-30W5 23.4.2013

=REPORTS+H8_1/2.a srpanCable overview : =SCH+H8_1-31W1 - =SCH+H8_1-39W2 23.4.2013

=REPORTS+H8_1/3 srpanSummarized parts list : RIT.Door TS 8806500 R - MOE.FAZ-B6/1 23.4.2013

=REPORTS+H8_1/3.a srpanSummarized parts list : MOE.FAZ-C10/3N - MSR126RT 23.4.2013

=REPORTS+H8_1/3.b srpanSummarized parts list : WEI.1768310000 - WEI.9512190000 23.4.2013

Pag

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TIT

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LAYOUT H

8_1

CONTROL

Mod

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571718

.4.2

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Inea

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=

Nam

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RxD

TA

T/R

AT/R

BTB

RTS

TxD

M

X20:RS485

CB 1241 RS485

6ES7241-1CH30-1XB0

3

6ES7214-1BE30-0XB0

DI b

X10120-240VAC 24VDC 24VDC INPUTS

L1 N L+ M 1M .0 .1 .2 .3 .4 .5DI a

2M 0 1AI

ANALOGINPUTS

X11

X50 MC

RUN / S

TOP

ERROR

MAIN

T .0 .1 .2 .3 .4 .5DI a

.0 .1 .2 .3DQ a

CPU 1214CAC/DC/RLY

LINK

Rx/Tx

X1 P1

PROFINET (LAN)MAC ADDRESS

.1.0 .2 .3 .41LDQ a

X12RELAY OUTPUT

.6 .7 .0 .1 .2 .3 .4 .5

.6 .7 .0 .1 .2 .3 .4 .5DI b

.4 .5 .6 .7 .0 .1DQ b

2L .5 .6 .7 .0 .1DQ b

4

X10 1M .0 .1 .2 .3

.0 .1 .2 .3DI a

.4 .5 .6 .7

DI a2M .4 .5 .6 .7

DIA

G

SM 1221DC

24VD

C INPU

TS

4M .4 .5 .6 .7.3.2.1.03M

.0 .1 .2 .3 .4 .5 .6 .7DI b

X11

X12X13 DI b

24VD

C INPU

TS

6ES7221-1

BH30-0

XB0

5

X10 1M .0 .1 .2 .3

.0 .1 .2 .3DI a

.4 .5 .6 .7

DI a2M .4 .5 .6 .7

DIA

G

SM 1221DC

24VD

C INPU

TS

4M .4 .5 .6 .7.3.2.1.03M

.0 .1 .2 .3 .4 .5 .6 .7DI b

X11

X12X13 DI b

24VD

C INPU

TS

6ES7221-1

BH30-0

XB0

6

24VDC

X10

L+ M .0 .1 .2 .3

.0 .1 .2 .3DQ a

.4 .5 .6 .7

DQ a.4 .5 .6 .7

DIA

G

SM 1222RLY

REL

AY

OUTP

UTS

.4 .5 .6 .7.1.03L

.0 .1 .2 .3 .4 .5 .6 .7DQ b

X11

X12X13 DQ b

REL

AY

OUTP

UTS

1L2L

4L .3.2

6ES7222-1

HH30-0

XB0

7

6ES72

31-5

QD30

-0XB0

X10 L+ M

24VDC

0+ 0- 1+ 1-AI AI

TC ANALOG INPUTS

DIA

G 0 1AI

SM 1231TC

AI2 3

AI AI2+ 2- 3+ 3-

TC ANALOG INPUTS

X11

8

X10 0- 1+ 1-0+AI

0 1 2AI

X112+ 2- 3+ 3-AI

DIA

G

SM 1231AI

ANALOG INPUTS

ANALOG INPUTS

L+ M

24VDCAI

3

6ES7231-4

HD30-0

XB0

9

X10 0- 1+ 1-0+AI

0 1 2AI

X112+ 2- 3+ 3-AI

DIA

G

SM 1231AI

ANALOG INPUTS

ANALOG INPUTS

L+ M

24VDCAI

3

6ES7231-4

HD30-0

XB0

10

24VDC

X10

L+ M

DIA

G

SM 1232AQ

2M 2 3M 311M

0 1 2 3AQ

X11

X12X13 AQ

ANALO

G O

UTP

UTS

00M

6ES7232-4

HD30-0

XB0

11

24VDC

X10

L+ M

DIA

G

SM 1232AQ

2M 2 3M 311M

0 1 2 3AQ

X11

X12X13 AQ

ANALO

G O

UTP

UTS

00M

6ES7232-4

HD30-0

XB0

12

=SCH+H8_1-1F213

252627

28

29

30

31323334353637

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

IT

O

4.0A

2.5

38

=SCH+H8_1-26R1MIT.87245

FR-BAL-B-5,5 K39

When using the inverters at the surrounding air temperature of 40°C or less, the inverters can be installed without clearance between them.

=SCH+H8_1-26T2MIT.212419

FR-D740-120-EC40

3334353637

200

mm

200

mm

60 m

m60

mm

148

mm

60 m

m

PLACE FOR ADDITIONAL PLC

SPACE FOR TERMINALS ( senzors, fan motor )

2T1 2T2

PLC switch

26T2

-14M2

=SCH+H8_1-2G16EP1436-2BA106EP1436-2BA10

2

=SCH+H8_1-2F114

=SCH+H8_1-2F215

=SCH+H8_1-2F316

=SCH+H8_1-2F417

=SCH+H8_1-2F518

=SCH+H8_1-2F619

=SCH+H8_1-2F720

=SCH+H8_1-2F821

=SCH+H8_1-3F122

=SCH+H8_1-4F123

=SCH+H8_1-4F224

41

=TITLERIT.2736500FT.2736500

42

Pag

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TIT

LEPA

NEL

LAYOUT H

8_1

POW

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571818

.4.2

013

Inea

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Nam

e

3

4 5

TERMINALS FOR HEATERS CABLES

1F1 1F2

E-Power

E-Power

1Q1

25Q1 25Q2

-15M1

=SCH+H8_1-13A11

=SCH+H8_1-14A12

Pag

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+

Dat

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Dat

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Rep

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TIT

LECABIN

ET D

OOR O

VERVIE

W H

8_1

CONTROL

Mod

ificat

ion

Appr

Rep

lace

men

t of

571919

.4.2

013

Inea

d.o

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=

Nam

e

Fan start Start heating Hand forced furnace burn off

E-Stop

Local Mode Reset E-Stop

TEMP. ALARM TOP ZONE

TEMP. ALARMBOTTOM ZONE

CARBON POTENTIAL 3504

ENERGY CONSUMPTIONSURVEY

Touch screen 15"

RIT.2736500

Protection window

6

=TITLERIT.2736500FT.2736500

42

Pag

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Dat

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TIT

LECABIN

ET D

OOR O

VERVIE

W H

8_1

POW

ER

Mod

ificat

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Appr

Rep

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men

t of

572017

.4.2

013

Inea

d.o

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=

Nam

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MAINSWITCH

-17M1

Page

Page


19

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TITLECABINET OVERVIEW H8_1

1

Modification

0 76

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8 93

57

=SCH+H8_1/1

4

18.4.2013 Inea d.o.o

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2

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Name

5

Fan start Start heating Hand forced furnace burn off

E-Stop

Local Mode Reset E-Stop

TEMP. ALARM TOP ZONE

TEMP. ALARMBOTTOM ZONE

CARBON POTENTIAL 3504

ENERGY CONSUMPTIONSURVEY

Touch screen 15"

MAINSWITCH

Main power supply

6

=TITLERIT.2736500FT.2736500

42

Page

Page


=TITLE+/20

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SCH

H8_1Power

1

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8 93

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18.4.2013 Inea d.o.o

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5

-PE23

Power for furnace heaterstop zone

Power for furnace heatersbottom zone

+C1 C1 +C2 C2 +C3 C3 P1 P2 P3 PN

MA MB-1U1

P1 P2

S1 S2

TT1250/5A

P1 P2

S1 S2

TT2250/5A

P1 P2

S1 S2

TT3250/5A

-PE23

Main power supply

ME96-NSR

-PE23

Service outletscabinet lights

1

2

3

4

5

6-1Q1320A

MAIN SWITCH

I> I>I>

-1X2 1 2 3 4 5

2 3 4 5-1X3 1

N

+EXT

1

2

3

4

5

6

-1F13p/160A

1

2

3

4

5

6

-1F23p/160A

T+

-MODBUS

T-

SLD

SLD

-1U2/42.0

1

2

-1F31 A

L1 L2 L3 PEN

N / 2.0

L1_TZ / 25.0

L2_TZ / 25.0

L3_TZ / 25.0

L1_BZ / 25.5

L2_BZ / 25.5

L3_BZ / 25.5

-PE 1.9 /

-PE 1.9 /

-L1 / 2.0

L2 / 2.0

L3 / 2.0

L1_S / 4.070 mm2

NPE

70 mm2

BUSBAR 15 x 5 mm/260 A

6 mm2

Page

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SCH

H8_1Power 24VDC

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L2

--++

L3L1 PE

24VDC Outputs

24VDC Inputs

24VDC Control

-PE1

120VACE valves

230VACControl voltage

-PE2

eCon 3080-A

Ethernet switch

1

2

-2F4B, 4A, 1p, 15kA, 400V

1

2

-2F7B, 4A, 1p, 15kA, 400V

3X400VAC

AC AC

-PE1

1

2

-2F2C 10A, 1pDC, 10kA

250V

1

2

-2F3C 2A, 1p, DC, 10kA, 250V

-2X3 1 2 3 4 5

1

2

-2F1C, 6A, 2p, 15kA, 500V

3

4

-2G1POWER SUPPLY 24VDC 10A

SITOP24VDC/20A

6 7 8

-2X2 1 2 3

-2X1 1 2 3

1

2

-2F6C 10A, 1pDC, 10kA

250V

-2X4 1 2 3

4 5 6 7 9

4 5 6 7 8 9 10 4 5 6 7 8 9 10

1

3

2

4

5

-2T12A

230V/120VAC

1

2

-2F8B, 6A, 1p, 15kA, 230V

1

3

2

4

5

-2T22A

230V/230VAC

3

4

8

1

2

-2F5B, 6A, 1p, 15kA, 230V

1 2 3

24V(+)i / 3.2

-0V / 3.3

24V_o / 41.0 24V_c / 5.1

-L3/1.9 -L1 / 2.8

-N/1.9 -N / 4.0

L_120 / 37.0

N_120 / 31.1

L_c_230 / 5.1

N_c_230 / 5.1

-L2/1.9

-L1/1.9 -L1 / 2.8

-L2 / 3.0

Page

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H8_1Cabinet ventilation and air condition

1

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4

4

22.4.2013 Inea d.o.o

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collective fault

TopTherm PLUS cooling unit roof mounted

Master-slave connection Serial interface

internaltemperature

Icinghazard

temperaturecondenser

temperaturambient

Condensalewarningsensor

°C

°Fset

x1 x2

Θ

x1 x2

Θ

x1 x2

Θ

x1 x2

Θ

x1 x2

Θ

Power

12 1314

10 11

C1

F3

1 2 PE-M1

Compressor

-PE6

DI19-X10

I1.4

-15A2/15.5

Alarm air condition+cabinet door

0/1, 0/24VDC

13

14

-3S1cabinet 1

door switch

-3K1A1

A2

1413 /3.7

-3A14,2A/4,9A

1500/1637WTopTherm PLUS

cooling unitroof mounted

RITSK.3384500

1500 W230 V, 50/60 Hzroof-mounted

1 2

PE

-M2Condenser fan

M1~

1 2

PE

-M3Condenser fan

M1~

PE

3

2

K21

2

K1

1 2

PE

-M4Evaporator fan

M1~

1

M4

2

M4

3

M4

PE

PE

1

S1

2

S1

2

K2

4

Kx

1

K1

3 Term

A2

NTC I red

B1

NTC E blue

B2

NTC C white

B3

NTC A yellow

B4

Level green

B5MS1 Serial

X1 L1 L2 L3 PE 1 2 3 4 5 -X2 1 -X3 1

21

22

-S2pressure-operated switch

P

1

F2

2

F2

1

M2

2

M2

3

M2

1

M1

2

M1

3

M1

3

L1

2

L2

1

L3

1

2

-3F1C, 10A, 3p, 15kA, 400V

3

4

3

4

13

14

-3S2cabinet 2

door switch

-3K2A1

A2

11 12 /3.4

11

12

-3K2/3.3

13

14

-3K1/3.4

-L1/13.1

-L2/2.8

-L3/26.1

24V(+)i/2.4

-0V/2.7 -0V / 5.1

24V(+)i / 10.3

Page

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H8_1Cabinet service outlets and light

1

Modification

0 76

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8 93

57

5

4

19.4.2013 Inea d.o.o

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5

-PE9

Service OutletCabinet 2

Light Cabinet 2

-PE7

Service OutletCabinet 1

Light Cabinet 1

-PE8

1 2PE

-4X2

1

2

-4F2C 6A

1p15kA230V

-4H2

1 2PE

-4X1

1

2

-4F1C 10A

1p15kA230V

-4H1

-L1_S/1.1

-N/2.8 -N / 13.1

Page

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SCH

H8_1Power PLCS7 1200

1

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-5?A2Rack XSlot Y

SIEMENS6ES7214-1BE30-0XB0 CPU 1214C AC/DC/RLYX10

-X10 1L1

X10/1/L1

-X10 2N

X10/2/N

-X10 3PE

X10/3/PE

-X10 4L+

X10/4/L+

-X10 5M

X10/5/M

-PE11

-5X1 1 2-X10 6

24V_c/2.6

-0V / 6.0-0V/3.4

-L_c_230/2.7 -L_c_230 / 10.0

-N_c_230/2.7 -N_c_230 / 10.0

-24V_c / 6.0

Page

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H8_1Power PLCAI MODUL

1

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-PE

-20A1/20.3

Rack XSlot Y

SIEMENS6ES7231-4HD30-0XB0 SM1231 AI 4 x 13 Bit

-X10 1L+

X10/1/L+

/20.4

-X10 2M

X10/2/M

/20.4

-X10 3PE

X10/3/PE

/20.4

-PE

-19A1/19.3

Rack XSlot Y

SIEMENS6ES7231-5QD30-0XB0 SM 1231 AI 4 x TC

-X10 1L+

X10/1/L+

/19.4

-X10 2M

X10/2/M

/19.4

-X10 3PE

X10/3/PE

/19.4

-21A1/21.3

Rack XSlot Y

SIEMENS6ES7231-4HD30-0XB0 SM1231 AI 4 x 13 Bit

-X10 1L+

X10/1/L+

/21.4

-X10 2M

X10/2/M

/21.4

-X10 3PE

X10/3/PE

/21.4

-PE37

24V_c/5.9

-0V / 7.0-0V/5.9

24V_c / 7.0

Page

Page


6

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power PLCAO MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

8

4

18.4.2013 Inea d.o.o

7

2

=

Name

5

-PE

-22A1/22.3

Rack XSlot Y

SIEMENS6ES7232-4HD30-0XB0 SM 1232 AO 4 x 14 Bit

/22.3

2M-X10

/22.3

3PE-X10

/22.3

1L+-X10 -23A1

/23.3

Rack XSlot Y

SIEMENS6ES7232-4HD30-0XB0 SM 1232 AO 4 x 14 Bit

/23.3

2M-X10

/23.3

3PE-X10

/23.3

1L+-X10

24V_c/6.9

-0V / 8.0-0V/6.9

24V_c / 9.0

Page

Page


7

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power PLCDI MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

9

4

19.4.2013 Inea d.o.o

8

2

=

Name

5

-PE

-16A1/16.3

Rack XSlot Y

SIEMENS6ES7221-1BH30-0XB0 SM1221 DI 16 x 24 VDC

-X10 31M

X10/3/1M

/16.3

-X10 1PE

X10/1/PE

/16.3

-X11 32M

X11/3/2M

/16.3

-X12 33M

X12/3/3M

/16.6

-X13 34M

X13/3/4M

/16.6

-17A1/17.3

Rack XSlot Y

SIEMENS6ES7221-1BH30-0XB0 SM1221 DI 16 x 24 VDC

-X10 31M

X10/3/1M

/17.3

-X10 1PE

X10/1/PE

/17.3

-X11 32M

X11/3/2M

/17.3

-X12 33M

X12/3/3M

/17.6

-X13 34M

X13/3/4M

/17.6

-0V/7.8 -0V / 9.0

Page

Page


8

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power PLCD0 MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

10

4

22.4.2013 Inea d.o.o

9

2

=

Name

5

-PE

-18A1/18.3

Rack XSlot Y

SIEMENS6ES7222-1HH30-0XB0 SM1222 DO 16xRELAY

/18.3

2M-X10

/18.3

31L-X10

/18.3

1L+-X10

/18.3

1PE-X11

/18.3

32L-X11

/18.6

53L-X12

/18.6

14L-X13

24V_c/7.8

-0V/8.8

24V_c / 25.3

-0V / 25.3

-E-STOP_ out/37.7

Page

Page


9

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power Eurotherm3504 Controller

1

Modification

0 76

Appr

Replacement of

8 93

57

11

4

23.4.2013 Inea d.o.o

10

2

=

Name

5

-PE

-10A1/42.2

Rack XSlot Y

EUROTHERMEUROTHERM 3504 Controller

D8Logic IO A

L NNeutral

PEEarth

LCCommon

LBLogic IO B

VIAA AB AC V-V+

O2 PROBE

DI7-X11

I30.7

-16A1/16.3

cpc_soothing_alarm

0/1, 0/24VDC

WDU 2,5/TCTyp SR

DI6-X11

I30.6

-16A1/16.3

cpc_failure

0/1, 0/24VDC

Output 2

Analog outputwaukee_sp_methane

-PE34

CH.:ADR.:

Anal

og O

utpu

t

5-X12

cpc_sp

-23A1/23.6

-0..2,00%,4..20mA

QWX

AQ 0 AQ 0M

4-X12

I+

TB11

DO5

cpc_oxygen_probe_burn_off

/18.3 -18A1Q10.1

-X10

OFF/ON,0/24VDC

MODBUS COM

ref. 42.2

+ -

-10B1Thermocouple

Type S

-10X1 1 2 -10X2 2 2

1A 1D 2B 2C

-10U1Zirconia probe

3B - 3A +

2x1,510 m

Pt Rh/Rh cable-10W1

RD WH

2x1,53 m

Pt Rh/Rh cable-10W2

RD WH

3x0,7510 m

UNITRONIC LiYCY-10W3

2A 2D

4C 4D

2,49 ohm

-10K1A1

A2

1413 /10.3

13

14

-10K1/10.2

-10U2probe_clean

-10X3 1 2

3x0,75UNITRONIC LiYCY

-10W4HE HF HD

-L_c_230/5.9 -L_c_230 / 11.0

-N_c_230/5.9 -N_c_230 / 11.0

sp_meth - / 34.3

sp_meth + / 34.3

-24V(+)i / 11.5-24V(+)i/10.5

-24V(+)i/3.8 -24V(+)i / 10.8

-0V(-)/10.3 -0V(-) / 10.2

-0V(-)/10.6 -0V(-) / 10.4

Page

Page


10

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power EUROTHERM3216i -Alarm unitTOP ZONE

1

Modification

0 76

Appr

Replacement of

8 93

57

12

4

23.4.2013 Inea d.o.o

11

2

=

Name

5

AA Relay (OP4)

-11A1/42.3

EUROTHERMEUROTHERM 3216i Alarm unit

HELogic IO A

LLine

NNeutral

HDCommon

HFLogic IO B

VIAA AB AC V-V+ CT C LA

alarm output

Output 2

WDU 2,5/TCTyp K

DI4-X11

I30.4

-16A1/16.3

Alarm from 3216i TOP T<760

0/1, 0/24VDC

Output 3

DI6-X10

I30.2

-16A1/16.3

Alarm from 3216i TOP T>960

0/1, 0/24VDC

T > 960 C T < 760 C

MODBUS COM

ref. 42.3

-11K1A1

A2

ACAB

AA/25.3

2A 2B

-11T1Thermocouple

Type K

1-11X1 2

1A 1B

2A 2B 1A 1B

B1

A2

A1

-11K224-240V AC

24-240V DC, 8A, DPDTTIME RELAY

1615

18/11.6

2825

26/32.8

16

15

18

-11K2/11.9

2x1,510 m

Ni-Cr-Ni cable-11W3

GN WH

GN WH2x1,53 m

Ni-Cr-Ni cable-11W4

-L_c_230/10.2 -L_c_230 / 12.0

-N_c_230/10.2 -N_c_230 / 12.0

-24V(+)i/10.9

-24V(+)i / 12.5

-0V(-) / 12.9 /12.9

Page

Page


11

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power EUROTHERM3216i -Alarm unitBOTTOM ZONE

1

Modification

0 76

Appr

Replacement of

8 93

57

13

4

23.4.2013 Inea d.o.o

12

2

=

Name

5

AA Relay (OP4)

-12A1/42.4

EUROTHERMEUROTHERM 3216i Alarm unit

HELogic IO A

LLine

NNeutral

HDCommon

HFLogic IO B

VIAA AB AC V-V+ CT C LA

alarm output

Output 2

WDU 2,5/TCTyp K

Output 3

DI5-X11

I30.5

-16A1/16.3

Alarm from 3216i BOTTOM T<760

0/1, 0/24VDC

DI7-X10

I30.3

-16A1/16.3

Alarm from 3216i BOTTOM T>960

0/1, 0/24VDC

T > 960 C T < 760 C

MODBUS COM

ref. 42.4

-12K1A1

A2

ACAB

AA/25.8

2A 2B

-12T1Thermocouple

Type K

1-12X1 2

1A 1B

2A 2B 1A 1B

B1

A2

A1

-12K224-240V AC

24-240V DC, 8A, DPDTTIME RELAY

1615

18/12.6

2825

26/32.8

GN WH2x1,510 m

Ni-Cr-Ni cable-12W3

GN WH2x1,53 m

Ni-Cr-Ni cable-12W4

16

15

18

-12K2/12.9

-L_c_230/11.1 -L_c_230 / 29.8

-N_c_230/11.1 -N_c_230 / 29.8

-24V(+)i/11.9

-24V(+)i / 13.3

-0V(-) / 11.9 /11.9

Page

Page


12

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power EUROTHERMEPower Drive Unit TOP ZONE

1

Modification

0 76

Appr

Replacement of

8 93

57

14

4

23.4.2013 Inea d.o.o

13

2

=

Name

5

-13A1/13.1/42.5/25.1/25.3

EUROTHERMEUROTHERM EPower Controller Drive Unit

N

Supply output for power module fans

L

Supply in

N EL

Relay 1

14 15 16 04 01 02

Watchdog Relay

1

SK2

2 3 4 5

-13A1/13.1SK1

EPower Standard I/O 1+10V

1+2

1-3

2+4

2-5

61+

71 0V

81+

92+

100V

CH.:ADR.:

Anal

og O

utpu

t

5-X12

ePower_sp_top

-22A1/22.6

-0..100%,4..20mA

QWX

AQ 0 AQ 0M

4-X12

I+

TB11

AI

DI4-X10

I30.0

-16A1/16.3

ePower_feedback_top

0/1, 0/24VDC

DO6

ePower_enable_top

/18.3 -18A1Q10.2

-X10

OFF/ON,0/24VDC

-PE31

MODBUS RTU

ref. 42.6

ref. 42.6

ref 25.3

4-X10PIW1020

-13A3

ePower_pv_top

X10/4/IWX/M0+

5-X10

IW44

X10/5/IWX/M0-

1

2

-13F1C3A

-13K1A1

A2

1413 /13.31413 /38.4

13 14

/13.6

-13K1

-L1/3.0 -L1 / 14.1

-N/4.8 -N / 14.1

-0V(-) / 14.7

-24V(+)i/12.9 -24V(+)i / 13.4

-24V(+)i / 13.6

Page

Page


13

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Power EUROTHERMEPower Drive Unit BOTTOM ZONE

1

Modification

0 76

Appr

Replacement of

8 93

57

15

4

23.4.2013 Inea d.o.o

14

2

=

Name

5

-14A1/14.1/42.7/25.6/25.8

EUROTHERMEUROTHERM EPower Controller Drive Unit

N

Supply output for power module fans

L

Supply in

N EL

Relay 1

14 15 16 04 01 02

Watchdog Relay

1

SK2

2 3 4 5

-14A1/14.1SK1

EPower Standard I/O 1+10V

1+2

1-3

2+4

2-5

61+

71 0V

81+

92+

100V

CH.:ADR.:

Anal

og O

utpu

t

7-X12

ePower_sp_bottom

-22A1/22.6

-0..100%,4..20mA

QWX+2

AQ 1 AQ 1M

6-X12

I+

TB11

AI

DO7

ePower_enable_bottom

/18.3 -18A1Q10.3

-X10

OFF/ON,0/24VDC

-PE32

DI5-X10

I30.1

-16A1/16.3

ePower_feedback_bottom

0/1, 0/24VDC

MODBUS RTU

ref. 42.7

ref. 42.7

ref 25.8

4-X10PIW1028

-14A4

ePower_pv_bottom

X10/4/IWX/M0+

5-X10

IW44

X10/5/IWX/M0-

1

2

-14F1C3A

-14K1A1

A2

1413 /14.31413 /38.4

13 14

/14.6

-14K1

-L1/13.2 -L1 / 26.1

-N/13.2 -N / 37.2

-24V(+)i/14.4 -24V(+)i / 26.4

-0V(-) / 13.7

-24V(+)i / 14.3

Page

Page


14

Original

srpan +

Date

Date

Replaced by

SCH

H8_1PLC SIGNALS OVERVIEWCPU MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

16

4

22.4.2013 Inea d.o.o

15

2

=

Name

5

+

+

- +

AC

L(+)N(-)

L(+)N(-)

SIE.6ES7214-1BE30-0XB0Slot YRack X

/37.4/27.3/26.6/38.1/29.1/29.3/39.5/30.1/27.1/3.7/40.2/40.5/40.4/40.5/32.2/32.8

-15A2

SIEMENS

6ES7214-1BE30-0XB0

CPU 1214C AC/DC/RLY

S7-1200

X10/6/1M-X10:6

1M

I0.0X10/7/IX.0

-X10:7

DI a

/37.4-ON/OFF,0/24VDCeStop_button

I0.1X10/8/IX.1

-X10:8

DI a

/27.3-0/1, 0/24VDCFan feedback run

I0.2X10/9/IX.2

-X10:9

DI a

/26.6-0/1, 0/24VDCfan_rmp_pulses

I0.3X10/10/IX.3

-X10:10

DI a

/38.1-0/1, OFF/ONFan_switch

I0.4X10/11/IX.4

-X10:11

DI a

/29.1-0/1, 0/24VDCcooling_water_flow

I0.5X10/12/IX.5

-X10:12

DI a

/29.3-0/1, 0/24VDCcompressed air pressure switch

PIW1008X11/2/IWX

-X11:2

AI 0

X11/1/2M-X11:1

2M

PIW1010X11/3/IWX+2

-X11:3

AI 1

X1/P1/PN-X1:P1/PN

P1/PN

I0.6X10/13/IX.6

-X10:13

DI a

/29.5-0/1, 0/24VDClid_fully_closed

I0.7X10/14/IX.7

-X10:14

DI a

/29.9-0/1, 0/24VDCpilot_flame

Q0.4X12/6/QX.4

-X12:6

DQ a

/32.2 -OFF/ON,0/24VDC soot_burning_safety

Q0.5X12/8/QX.5

-X12:8

DQ a

/32.8 -OFF/ON,0/24VDC gas_valve_eNitrogen_SVEN (open=low)

I1.0X10/15/IX+1.0

-X10:15

DI b

/39.5-0/1, 0/24VDCoxy probe ref air survey

I1.1X10/16/IX+1.1

-X10:16

DI b

/39.7-0/1, 0/24VDCoxy probe burn air survey

I1.2X10/17/IX+1.2

-X10:17

DI b

/30.1-0/1, 0/24VDCFurnace_pressure_switch

I1.3X10/18/IX+1.3

-X10:18

DI b

/27.1-0/1, 0/24VDCFan drive failure

I1.4X10/19/IX+1.4

-X10:19

DI b

/3.7-0/1, 0/24VDCAlarm air condition+cabinet door

I1.5X10/20/IX+1.5

-X10:20

DI b

/29.7-0/1, 0/24VDClid_fully_opened

Q0.6X12/9/QX.6

-X12:9

DQ a

Q0.7X12/10/QX.7

-X12:10

DQ a

Q1.0X12/11/QX+1.0

-X12:11

DQ b

Q1.1X12/12/QX+1.1

-X12:12

DQ b

X10/1/L1-X10:1

L1

X10/2/N-X10:2

N

X10/3/PE-X10:3

PE

X10/4/L+-X10:4

L+

X10/5/M-X10:5

M

X12/1/1L-X12:1

1L

Q0.3X12/5/QX.3

-X12:5

DQ a

/40.5 -OFF/ON,0/24VDC local_mode_light

Q0.2X12/4/QX.2

-X12:4

DQ a

/40.4 -OFF/ON,0/24VDC Running light green

Q0.1X12/3/QX.1

-X12:3

DQ a

/40.5 -OFF/ON,0/24VDC Alarm light red /1

Q0.0X12/2/QX.0

-X12:2

DQ a

/40.2 -OFF/ON,0/24VDC Alarm horn

X12/7/2L-X12:7

2L

9

1

X20/5/TB-X20:5

TB

/42.6

SIE.6ES7241-1CH30-1XB0Slot YRack X/42.1-15A1

SIEMENS

6ES7241-1CH30-1XB0

CB 1241 RS485

S7-1200

X20/4/T_RB-X20:4

T_RB

/42.5

X20/3/T_RA-X20:3

T_RA

/42.4

X20/6/RTS-X20:6

RTS

/42.7

X20/2/TA-X20:2

TA

/42.3

X20/1/M-X20:1

M

/42.2

X20/RS485-X20:RS485

RS485

Page

Page


15

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Date

Date

Replaced by

SCH

H8_1PLC SIGNALS OVERVIEWDI MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

17

4

22.4.2013 Inea d.o.o

16

2

=

Name

5

+ -DC(-) (+)

+ -DC(-) (+)

+- DC(-)(+)

+ -DC(-) (+)

I30.2X10/6/IX.2

-X10:6

DI a

/11.6-0/1, 0/24VDCAlarm from 3216i TOP T>960

SIE.6ES7221-1BH30-0XB0Slot YRack X

/8.1/13.6/14.6/11.6/12.7/11.6/12.6/10.8/10.4/30.3/39.2/25.4

-16A1

SIEMENS

6ES7221-1BH30-0XB0

SM1221 DI 16 x 24 VDC

S7-1200

I30.1X10/5/IX.1

-X10:5

DI a

/14.6-0/1, 0/24VDCePower_feedback_bottom

I30.7X11/7/IX.7

-X11:7

DI a

/10.4-0/1, 0/24VDCcpc_soothing_alarm

I30.0X10/4/IX.0

-X10:4

DI a

/13.6-0/1, 0/24VDCePower_feedback_top

X10/1/PE-X10:1

PE

/8.1

X11/3/2M-X11:3

2M

/8.2

X10/2-X10:2

n.c.

X10/3/1M-X10:3

1M

/8.2

I30.3X10/7/IX.3

-X10:7

DI a

/12.7-0/1, 0/24VDCAlarm from 3216i BOTTOM T>960

I30.4X11/4/IX.4

-X11:4

DI a

/11.6-0/1, 0/24VDCAlarm from 3216i TOP T<760

I30.5X11/5/IX.5

-X11:5

DI a

/12.6-0/1, 0/24VDCAlarm from 3216i BOTTOM T<760

I30.6X11/6/IX.6

-X11:6

DI a

/10.8-0/1, 0/24VDCcpc_failure

I31.3X12/7/IX+1.3

-X12:7

DI b

/30.9 -0/1, 0/24VDC gas_pressure_nitrogen_PSN

X12/3/3M-X12:3

3M

/8.3

I31.0X12/4/IX+1.0

-X12:4

DI b

/30.3 -0/1, 0/24VDC gas_pressure_endo_PSE

I31.1X12/5/IX+1.1

-X12:5

DI b

/30.5 -0/1, 0/24VDC gas_pressure_methane_PSM

I31.2X12/6/IX+1.2

-X12:6

DI b

/30.7 -0/1, 0/24VDC gas_pressure_air_PSA

I31.7X13/7/IX+1.7

-X13:7

DI b

X13/3/4M-X13:3

4M

/8.3

I31.4X13/4/IX+1.4

-X13:4

DI b

/39.2 -0/1, 0/24VDC emergency_nitrogen_state

I31.5X13/5/IX+1.5

-X13:5

DI b

/25.4 -0/1, 0/24VDC heater_failure_top

I31.6X13/6/IX+1.6

-X13:6

DI b

/25.9 -0/1, 0/24VDC heater_feedback_bot

X12/1-X12:1

n.c.

X12/2-X12:2

n.c.

X13/1-X13:1

n.c.

X13/2-X13:2

n.c.

X11/1-X11:1

n.c.

X11/2-X11:2

n.c.

Page

Page


16

Original

srpan +

Date

Date

Replaced by

SCH

H8_1PLC SIGNALS OVERVIEWDI MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

18

4

22.4.2013 Inea d.o.o

17

2

=

Name

5

+ -DC(-) (+)

+ -DC(-) (+)

+- DC(-)(+)

+ -DC(-) (+)

I32.2X10/6/IX.2

-X10:6

DI a

/35.5-0/1, OFF/ONwaukee_alarm_nitrogen

SIE.6ES7221-1BH30-0XB0Slot YRack X

/8.5/33.7/34.7/35.5/38.4/32.5

-17A1

SIEMENS

6ES7221-1BH30-0XB0

SM1221 DI 16 x 24 VDC

S7-1200

I32.1X10/5/IX.1

-X10:5

DI a

/34.7-0/1, OFF/ONwaukee_alarm_methane

I32.7X11/7/IX.7

-X11:7

DI a

/38.4-0/1, OFF/ONHeating start

I32.0X10/4/IX.0

-X10:4

DI a

/33.7-0/1, OFF/ONwaukee_alarm_endo

X10/1/PE-X10:1

PE

/8.5

X11/3/2M-X11:3

2M

/8.6

X10/2-X10:2

n.c.

X10/3/1M-X10:3

1M

/8.6

I32.3X10/7/IX.3

-X10:7

DI a

/33.8-0/1, OFF/ONwaukee_closed_ind_endo

I32.4X11/4/IX.4

-X11:4

DI a

/34.8-0/1, OFF/ONwaukee_closed_ind_methane

I32.5X11/5/IX.5

-X11:5

DI a

/33.9-0/1, OFF/ONwaukee_open_ind_endo

I32.6X11/6/IX.6

-X11:6

DI a

/34.9-0/1, OFF/ONwaukee_open_ind_methane

I33.3X12/7/IX+1.3

-X12:7

DI b

X12/3/3M-X12:3

3M

/8.7

I33.0X12/4/IX+1.0

-X12:4

DI b

/32.5 -0/1, OFF/ON hand forced furnace burn off

I33.1X12/5/IX+1.1

-X12:5

DI b

I33.2X12/6/IX+1.2

-X12:6

DI b

I33.7X13/7/IX+1.7

-X13:7

DI b

X13/3/4M-X13:3

4M

/8.7

I33.4X13/4/IX+1.4

-X13:4

DI b

I33.5X13/5/IX+1.5

-X13:5

DI b

I33.6X13/6/IX+1.6

-X13:6

DI b

X12/1-X12:1

n.c.

X12/2-X12:2

n.c.

X13/1-X13:1

n.c.

X13/2-X13:2

n.c.

X11/1-X11:1

n.c.

X11/2-X11:2

n.c.

Page

Page


17

Original

srpan +

Date

Date

Replaced by

SCH

H8_1PLC SIGNALS OVERVIEWDO MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

19

4

22.4.2013 Inea d.o.o

18

2

=

Name

5

L(+)N(-)

L(+)N(-)

+ -

L(+) N(-)

L(+) N(-)

Q11.3X13/3/QX+1.3

-X13:3

DQ b

/41.3 -OFF/ON,0/24VDC spare relay 2

Q11.1X12/7/QX+1.1

-X12:7

DQ b

/34.7 -OFF/ON,0/24VDC waukee_close_methane

Q11.0X12/6/QX+1.0

-X12:6

DQ b

/33.7 -OFF/ON,0/24VDC waukee_close_endo

Q11.4X13/4/QX+1.4

-X13:4

DQ b


Q11.5X13/5/QX+1.5

-X13:5

DQ b


Q11.6X13/6/QX+1.6

-X13:6

DQ b


SIE.6ES7222-1HH30-0XB0Slot YRack X

/9.1/27.6/10.2/13.6/14.6/31.1/33.7/34.7/41.1

-18A1

SIEMENS

6ES7222-1HH30-0XB0

SM1222 DO 16xRELAY

S7-1200

Q11.7X13/7/QX+1.7

-X13:7

DQ b

X12/1-X12:1

n.c.

X12/2-X12:2

n.c.

X12/3-X12:3

n.c.

X13/1/4L-X13:1

4L

/9.5

X12/5/3L-X12:5

3L

/9.4

Q10.2X10/6/QX.2

-X10:6

DQ a

/13.6-OFF/ON,0/24VDCePower_enable_top

Q10.1X10/5/QX.1

-X10:5

DQ a

/10.2-OFF/ON,0/24VDCcpc_oxygen_probe_burn_off

Q10.0X10/4/QX.0

-X10:4

DQ a

/27.6-OFF/ON,0/24VDCfan_start_signal

Q10.4X11/4/QX.4

-X11:4

DQ a

/31.1-OFF/ON,0/24VDCgas_valve_endo_CVE

Q10.5X11/5/QX.5

-X11:5

DQ a

/31.3-OFF/ON,0/24VDCgas_valve_methane_CVM

Q10.6X11/6/QX.6

-X11:6

DQ a

/31.5-OFF/ON,0/24VDCgas_valve_nitrogen_CVN

Q10.7X11/7/QX.7

-X11:7

DQ a

/31.7-OFF/ON,0/24VDCgas_valve_air_CVA

X10/1/L+-X10:1

L+

/9.1

X10/2/M-X10:2

M

/9.2

X11/3/2L-X11:3

2L

/9.4

X11/1/PE-X11:1

PE

/9.2

X10/3/1L-X10:3

1L

/9.3

Q10.3X10/7/QX.3

-X10:7

DQ a

/14.6-OFF/ON,0/24VDCePower_enable_bottom

X12/4-X12:4

n.c.

Q11.2X13/2/QX+1.2

-X13:2

DQ b


X11/2-X11:2

n.c

Page

Page


18

Original

srpan +

Date

Date

Replaced by

SCH

H8_1PLC SIGNALS OVERVIEWAI MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

20

4

22.4.2013 Inea d.o.o

19

2

=

Name

5

IW38X10/6/IWX+2/M1+

-X10:6

M1+

/28.5 -0°C ...1372 °C furnace_temperature_bottom

SIE.6ES7231-5QD30-0XB0Slot YRack X

/6.0/28.2

-19A1

SIEMENS

6ES7231-5QD30-0XB0

SM 1231 AI 4 x TC

S7-1200

IW36X10/5/IWX/M0-

-X10:5

M0-

/28.2 -100°C ...1372 °C Common

IW42X11/7/IWX+6/M3-

-X11:7

M3-

IW36X10/4/IWX/M0+

-X10:4

M0+

/28.2 -0°C ...1372 °C furnace_temperature_top

X11/3-X11:3

n.c.

IW38X10/7/IWX+2/M1-

-X10:7

M1-

/28.6 -100°C ...1372 °C Common

IW40X11/4/IWX+4/M2+

-X11:4

M2+

IW40X11/5/IWX+4/M2-

-X11:5

M2-

IW42X11/6/IWX+6/M3+

-X11:6

M3+

X11/2-X11:2

n.c.

X11/1-X11:1

n.c.

X10/1/L+-X10:1

L+

/6.1

X10/2/M-X10:2

M

/6.2

X10/3/PE-X10:3

PE

/6.3

Page

Page


19

Original

srpan +

Date

Date

Replaced by

SCH


1

Modification

0 76

Appr

Replacement of

8 93

57

21

4

22.4.2013 Inea d.o.o

20

2

=

Name

5

+-

AV

AV

AV

AV

IW46X10/6/IWX+2/M1+

-X10:6

M1+

/33.6 -33U1-POWER:7 waukee_flow_endo_PVE

SIE.6ES7231-4HD30-0XB0Slot YRack X

/6.4/27.8/33.6/34.6/35.5

-20A1

SIEMENS

6ES7231-4HD30-0XB0

SM1231 AI 4 x 13 Bit

S7-1200

IW44X10/5/IWX/M0-

-X10:5

M0-

/27.9 Common

IW50X11/7/IWX+6/M3-

-X11:7

M3-

/35.5 Common

IW44X10/4/IWX/M0+

-X10:4

M0+

/27.8 -V176:4 fan_vibration_intensity

X11/3-X11:3

n.c.

IW46X10/7/IWX+2/M1-

-X10:7

M1-

/33.6 Common

IW48X11/4/IWX+4/M2+

-X11:4

M2+

/34.6 -34U1-POWER:7 waukee_flow_methane_PVM

IW48X11/5/IWX+4/M2-

-X11:5

M2-

/34.6 Common

IW50X11/6/IWX+6/M3+

-X11:6

M3+

/35.5 -35U1-AO:3 waukee_flow_nitrogen_PVN

X11/2-X11:2

n.c.

X11/1-X11:1

n.c.

X10/1/L+-X10:1

L+

/6.4

X10/2/M-X10:2

M

/6.5

X10/3/PE-X10:3

PE

/6.6

Page

Page


20

Original

srpan +

Date

Date

Replaced by

SCH


1

Modification

0 76

Appr

Replacement of

8 93

57

22

4

22.4.2013 Inea d.o.o

21

2

=

Name

5

+-

AV

AV

AV

AV

IW54X10/6/IWX+2/M1+

-X10:6

M1+


/6.6/36.2/36.4/36.7

-21A1

SIEMENS

6ES7231-4HD30-0XB0

SM1231 AI 4 x 13 Bit

S7-1200

IW52X10/5/IWX/M0-

-X10:5

M0-

/36.2 Common

IW58X11/7/IWX+6/M3-

-X11:7

M3-

/36.7 Common

IW52X10/4/IWX/M0+

-X10:4

M0+

/36.2 -PA117:2 furnace_pressure

X11/3-X11:3

n.c.

IW54X10/7/IWX+2/M1-

-X10:7

M1-

IW56X11/4/IWX+4/M2+

-X11:4

M2+

/36.4 -PD243:2 - diff_pressure_Air_PVA

IW56X11/5/IWX+4/M2-

-X11:5

M2-

/36.5 Common

IW58X11/6/IWX+6/M3+

-X11:6

M3+

/36.7 -PD253:2 - diff_pressure_ eNitrogen_PVEN

X11/2-X11:2

n.c.

X11/1-X11:1

n.c.

X10/1/L+-X10:1

L+

/6.7

X10/2/M-X10:2

M

/6.8

X10/3/PE-X10:3

PE

/6.9

Page

Page


21

Original

srpan +

Date

Date

Replaced by

SCH

H8_1PLC SIGNALS OVERVIEWAO MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

23

4

22.4.2013 Inea d.o.o

22

2

=

Name

5

+ -


/7.1/13.4/13.3/14.4/14.3

-22A1

SIEMENS

6ES7232-4HD30-0XB0

SM 1232 AO 4 x 14 Bit

S7-1200

X10/6-X10:6

n.c.

X10/5-X10:5

n.c.

X11/7-X11:7

n.c.

X10/4-X10:4

n.c.

X11/3-X11:3

n.c.

X10/7-X10:7

n.c.

X11/4-X11:4

n.c.

X11/5-X11:5

n.c.

X11/6-X11:6

n.c.

X11/2-X11:2

n.c.

X11/1-X11:1

n.c.

X10/1/L+-X10:1

L+

/7.1

X10/2/M-X10:2

M

/7.2

X10/3/PE-X10:3

PE

/7.4

QW16X12/6/QWX+2/AQ 1M

-X12:6

AQ 1M

/14.4

QW14X12/5/QWX/AQ 0

-X12:5

AQ 0

/13.3 -0..100%,4..20mA ePower_sp_top

QW20X13/7/QWX+6/AQ 3

-X13:7

AQ 3

QW14X12/4/QWX/AQ 0M

-X12:4

AQ 0M

/13.4

X13/3-X13:3

n.c.


-X12:7

AQ 1

/14.3 -0..100%,4..20mA ePower_sp_bottom


-X13:4

AQ 2M


-X13:5

AQ 2


-X13:6

AQ 3M

X13/2-X13:2

n.c.

X13/1-X13:1

n.c.

X12/1-X12:1

n.c.

X12/3-X12:3

n.c.

X12/2-X12:2

n.c.

Page

Page


22

Original

srpan +

Date

Date

Replaced by

SCH

H8_1PLC SIGNALS OVERVIEWAO MODUL

1

Modification

0 76

Appr

Replacement of

8 93

57

24

4

22.4.2013 Inea d.o.o

23

2

=

Name

5

+ -


/7.5/10.4/10.4/27.6/27.6/33.3/33.3

-23A1

SIEMENS

6ES7232-4HD30-0XB0

SM 1232 AO 4 x 14 Bit

S7-1200

X10/6-X10:6

n.c.

X10/5-X10:5

n.c.

X11/7-X11:7

n.c.

X10/4-X10:4

n.c.

X11/3-X11:3

n.c.

X10/7-X10:7

n.c.

X11/4-X11:4

n.c.

X11/5-X11:5

n.c.

X11/6-X11:6

n.c.

X11/2-X11:2

n.c.

X11/1-X11:1

n.c.

X10/1/L+-X10:1

L+

/7.6

X10/2/M-X10:2

M

/7.7

X10/3/PE-X10:3

PE

/7.8


-X12:6

AQ 1M

QW22X12/5/QWX/AQ 0

-X12:5

AQ 0

/10.4 -0..2,00%,4..20mA cpc_sp


-X13:7

AQ 3

/33.3 -0..100%,4..20mA waukee_sp_endo_SPE

QW22X12/4/QWX/AQ 0M

-X12:4

AQ 0M

/10.4

X13/3-X13:3

n.c.


-X12:7

AQ 1


-X13:4

AQ 2M

/27.6


-X13:5

AQ 2

/27.6 -0..100%,0..10 V fan_rpm_sp


-X13:6

AQ 3M

/33.3

X13/2-X13:2

n.c.

X13/1-X13:1

n.c.

X12/1-X12:1

n.c.

X12/3-X12:3

n.c.

X12/2-X12:2

n.c.

Page

Page


23

Original

srpan +

Date

Date

Replaced by

SCH

H8_1H8_1 PLC OVERVIEW

1

Modification

0 76

Appr

Replacement of

8 93

57

25

4

19.4.2013 Inea d.o.o

24

2

=

Name

5

15A2 16A1 17A1 18A1 19A1 20A1 21A1 22A1 23A1

Page

Page


24

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Furnace heaters

1

Modification

0 76

Appr

Replacement of

8 93

57

26

4

22.4.2013 Inea d.o.o

25

2

=

Name

5

undervoltage tripping device

Eurotherm alarm

TRANSFORMER TRANSFORMERTRANSFORMER TRANSFORMER

Eurotherm alarm

undervoltage tripping device

-PE -PE

-PE

-PE1

DI5-X13

I31.5

-16A1/16.6

heater_failure_top

0/1, 0/24VDC

DI6-X13

I31.6

/16.6

heater_feedback_bot

0/1, 0/24VDC

Epower watchdogrelay

Epower watchdogrelay

x1

x2

-22E1

x1

x2

1

2

3

4

5

6

-25Q1/25.4125A

I> I>I>

13

14

1.61

1.62

AC

AB

AA

-11K1/11.3

-13A1/13.1

-25U1FURNACE HEATERS

TOP ZONE

x1

x2

x1

x2

1-ETMAIN

1-ETTEASER

x1

x2

-22E2

x1

x2

13

14

1.61

1.62

-14A1/14.1

-25U5FURNACE HEATERS

BOTTOM ZONE

x1

x2

x1

x2

1-ETMAIN

2-ETTEASER

U1

U2-25K1UVT

24V 50/60Hz

AC

AB

AA

-12K1/12.3

U1

U2-25K2UVT

24V 50/60Hz

450/750V4x7010 m

H07RN-F-25W1

GNYE

450/750V4x7010 m

H07RN-F-25W2

GNYE

1

2

3

4

5

6

-25Q2/25.9125A

I> I>I>

13

14

-25Q1/25.1

13

14

-25Q2/25.6

-25X1 1 2 3 -25X2 1 2 3

02

01

04

-13A1/13.1/13.1

02

01

04

-14A1/14.1/14.1

-L1_TZ/1.6

-L2_TZ/1.6

-L3_TZ/1.6

-L1_BZ/1.8

-L2_BZ/1.8

-L3_BZ/1.8

-24V_c/9.7

-0V/9.7

-24V_c/33.0

-0V/31.1

X1 X2 Y1 Y2

H1 H4 H7 H10 Z1 H12 H9 H6 H3 Z2 H11 H8 H5 H2

X1 X2 Y1 Y2

Z2 H2H5H8H11H1 H4 H7 H10 Z1 H12 H9 H6 H3

70 mm2

70 mm2

70 mm2

70 mm2

70 mm2

70 mm2

Page

Page


25

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Furnace fan

1

Modification

0 76

Appr

Replacement of

8 93

57

27

4

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2

=

Name

5

-PE16

-PE16

-PE17

DI9-X10

I0.2

-15A2/15.5

fan_rmp_pulses

0/1, 0/24VDC

DC reactor/brake resistor

motor

power supply

+

L1

T1

L2

T2

L3

T3

-26Q110-16A

I>I> I>

13

14

/27.

1

21

22

450/750 V4x2,510 m

ÖLFLEX CLASSIC 100 G-26W1

GNYEBN BK GY

-26T1FILTER

FFR-MSH-170-30A30A

L1 L3 E

L1' L3'

L2

L2' E'

U1 W1 PE

U2 W2

V1

V2

-26R1FR-BAL-B-5,5 K1,750mH, 16A

U1 V1 W1

PE

-26M14 kW8,5 A

3~M

13

14-26S1

300/500 V3x1,510 m


GNYE20 mBU

20 mBN

-26X1 1 2

PEWVU

N/-P/+P1PET/L3S/L2R/L1 PR

-26T2/42.8/27.1

FR-D740-120-ECIN: 3x380-480V, 50/60HzOUT: 3x0-480V, 0,2-400Hz, 12A, 5,5kW

N

-L1/14.2

-L2/26.3

-L3/3.0

-L1 /

-L2 / 26.1

-L3 /

-24V(+)i/14.6

-0V(-) / 27.7

-24V(+)i / 27.1

Page

Page


26

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Fan drive-Frequency inverter

1

Modification

0 76

Appr

Replacement of

8 93

57

28

4

23.4.2013 Inea d.o.o

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2

=

Name

5

24VDC

U (RUN-FU)relay output

multi-speed selection

SINK

SOURCEAI 4-20mADC

0-5VDC0-10VDC

AI 0-5VDC0-10VDC

+5V

AO(0-10VDC)

I

VVoltage/current input

CH.:ADR.:

Anal

og O

utpu

t

5-X13

fan_rpm_sp

-23A1/23.6

-0..100%,0..10 V

QWX+4

AQ 2 AQ 2M

4-X13

I+

TB11

Par. 181=4

DI18-X10

I1.3

-15A2/15.5

Fan drive failure

0/1, 0/24VDC

DI8-X10

I0.1

-15A2/15.5

Fan feedback run

0/1, 0/24VDC

DO4

fan_start_signal

/18.3 -18A1Q10.0

-X10

OFF/ON,0/24VDC AI

-PE35

vibration

I

+--

Analog inputis set to 0-10 V

MODBUS COM

ref. 42.9

12

11

14

-27K1/27.6

SEFURUNCBA

SDCSRL(RES)RM(AU)RHSTRSTF PC 4

5 AM

5210

-26T2/26.2

FR-D740-120-ECIN: 3x380-480V, 50/60HzOUT: 3x0-480V, 0,2-400Hz, 12A, 5,5kW

A1

A2

-27K1

121114 /27.1

1413 /38.1

13

14

-26Q1/26.2

4-X10IW44

-20A1

/20.4

fan_vibration_intensity

X10/4/IWX/M0+

5-X10

IW44

X10/5/IWX/M0-

-27X1 1

3x0,7510 m


BU

4

2 4

1+ 3-

BK

-V176

PCH 1106

BN

24V(+)i / 29.0

-0V(-)/38.6 0V(-) / 27.9

-24V(+)i/26.7

-0V(-)/26.5 -0V(-) / 27.9

Page

Page


27

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Furnace temperature measurement

1

Modification

0 76

Appr

Replacement of

8 93

57

29

4

22.4.2013 Inea d.o.o

28

2

=

Name

5

WDU 2,5/TCTyp K

AI4-X10

IW36

-19A1

/19.4

furnace_temperature_top

0 °C ... 1372 °C

X10/4/IWX/M0+

WDU 2,5/TCTyp K

AI6-X10

IW38

/19.4

furnace_temperature_bottom

0 °C ... 1372 °C

X10/6/IWX+2/M1+

-TIC 125Thermocouple

Type K

1-28X1 2

5-X10

X10/5/IWX/M0-

-TIC 135Thermocouple

Type K

3 4

7-X10

X10/7/IWX+2/M1-

GN WH2x1,510 m

Ni-Cr-Ni cable-28W1

GN WH2x1,53 m

Ni-Cr-Ni cable-28W2

GN WHNi-Cr-Ni2x1,510 m

Ni-Cr-Ni cable-28W3

GN2x1,53 m

Ni-Cr-Ni cable-28W4

WH

Page

Page


28

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Cooling water, comp.air, lid, flame indicators

1

Modification

0 76

Appr

Replacement of

8 93

57

30

4

23.4.2013 Inea d.o.o

29

2

=

Name

5

DI12-X10

I0.5

-15A2/15.5

compressed air pressure switch

0/1, 0/24VDC

DI13-X10

I0.6

/15.5

lid_fully_closed

0/1, 0/24VDC

DI11-X10

I0.4

-15A2/15.5

cooling_water_flow

0/1, 0/24VDC

DI14-X10

I0.7

/15.5

pilot_flame

0/1, 0/24VDC

DI20-X10

I1.5

/15.5

lid_fully_opened

0/1, 0/24VDC

1 3 1 4

-29U2 -29U3

300/500 V3x1,510 m


20 mBU

GNYE20 mBN 300/500 V

3x1,510 m


GNYE20 mBU

20 mBN

13

14

-25S1 P

13

14

-26B2

-29X1 1 2

-29U1

300/500 V3x1,510 m


20 mBU

GNYE20 mBN

12

11

14

-27S1

13

14

-29S1

1 6

300/500 V5x1,510 m


20 mBN

-29U4

1 5

-29U6

300/500 V3x1,510 m


GNYE20 mBU

20 mBN

13

14

-26B2

-29X2 1 2

-24V(+)i/27.9 -24V(+)i / 30.0

-L_c_230/12.1

-N_c_230/12.1

Page

Page


29

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Gas pressure switches

1

Modification

0 76

Appr

Replacement of

8 93

57

30.a

4

23.4.2013 Inea d.o.o

30

2

=

Name

5

DI5-X12

I31.1

/16.6

gas_pressure_methane_PSM

0/1, 0/24VDC

DI6-X12

I31.2

/16.6

gas_pressure_air_PSA

0/1, 0/24VDC

DI4-X12

I31.0

-16A1/16.6

gas_pressure_endo_PSE

0/1, 0/24VDC

DI7-X12

I31.3

/16.6

gas_pressure_nitrogen_PSN

0/1, 0/24VDC

DI17-X10

I1.2

-15A2/15.5

Furnace_pressure_switch

0/1, 0/24VDC

-30U3

1 4 1 5

-30U2

300/500 V3x1,510 m


300/500 V3x1,510 m


GNYE20 mBU

20 mBN

GNYE20 mBU

20 mBN

13

14

-25S1 P

13

14

-25S1 P

-30U1

300/500 V3x1,510 m


GNYE20 mBU

20 mBN

13

14

-25S1 P

1 3

-30U4

1 6

300/500 V3x1,510 m


GNYE20 mBU

20 mBN

13

14

-25S1 P

-30X7 1 2

-30U5

300/500 V3x1,510 m


20 mBU

GNYE20 mBN

13

14

-25S1 P

-24V(+)i/29.9 -24V(+)i / 32.4

Page

Page


30

Original

srpan +

Date

Date

Replaced by

SCH

H8_1GAS BATTERY (FIGURE )

1

Modification

0 76

Appr

Replacement of

8 93

57

31

4

22.4.2013 Inea d.o.o

30.a

2

=

Name

5

Page

Page


30.a

Original

srpan +

Date

Date

Replaced by

SCH

H8_1GAS BATTERY CONTROL VALVES

1

Modification

0 76

Appr

Replacement of

8 93

57

32

4

22.4.2013 Inea d.o.o

31

2

=

Name

5

DO4

gas_valve_endo_CVE

/18.3 -18A1Q10.4

-X11

OFF/ON,0/24VDC

DO5

gas_valve_methane_CVM

/18.3

Q10.5

-X11

OFF/ON,0/24VDC

DO6

gas_valve_nitrogen_CVN

/18.3

Q10.6

-X11

OFF/ON,0/24VDC

DO7

gas_valve_air_CVA

/18.3

Q10.7

-X11

OFF/ON,0/24VDC

-PE26

CVE CVM CVN CVA

-31K1A1

A2

121114 /31.1

x1

x2

-31Y1

12

11

14

-31K1/31.1

-31K2A1

A2

121114 /31.3

-31K3A1

A2

121114 /31.5

-31K4A1

A2

121114 /31.7

x1

x2

-31Y2

12

11

14

-31K2/31.3

x1

x2

-31Y3

12

11

14

-31K3/31.5

x1

x2

-31Y4

12

11

14

-31K4/31.7

-31X1 2 N 3 N 4 N 5 N

300/500 V3x1,510 m


20 mBN

20 mBU 300/500 V

3x1,510 m


20 mBN

20 mBU 300/500 V

3x1,510 m


300/500 V3x1,510 m


-E-STOP_valv/31.9

-N_120/2.5

-0V/25.8 -0V(-) / 33.0

-E-STOP_valv / 31.1

-N_120 / 32.0

Page

Page


31

Original

srpan +

Date

Date

Replaced by

SCH

H8_1GAS BATTERYSAFETY VALVES

1

Modification

0 76

Appr

Replacement of

8 93

57

33

4

23.4.2013 Inea d.o.o

32

2

=

Name

5

DO6

soot_burning_safety

/15.7 -15A2Q0.4

-X12

OFF/ON,0/24VDC

-PE25

SVE SVM SVN SVA SVEN - normally open

DO8

gas_valve_eNitrogen_SVEN (open=low)

/15.7 -15A2Q0.5

-X12

OFF/ON,0/24VDC

DI4-X12

I33.0

-17A1/17.6

hand forced furnace burn off

0/1, OFF/ON

-32K1A1

A2

121114 /32.1

121114 /32.3

121114 /32.5

121114 /32.7

x1

x2

-32Y1

12

11

14

-32K1/32.2

x1

x2

-32Y2

12

11

14

-32K1/32.2

x1

x2

-32Y3

12

11

14

-32K1/32.2

x1

x2

-32Y4

12

11

14

-32K1/32.2

-32X1 2 N 3 N 4 N 5 N

300/500 V3x1,510 m


20 mBN

20 mBU 300/500 V

3x1,510 m


20 mBN

20 mBU 300/500 V

3x1,510 m


300/500 V3x1,510 m


x1

x2

-32Y5

6 N

300/500 V3x1,510 m


-32K2A1

A2

121114 /32.9

28

25

26

-11K2/11.9

12

11

14

-32K2/32.8

13

14

-32S1

x1

x2

-32H1orange

28

25

26

-12K2/12.9

-32K3120VAC

A1

A2

1413 /39.2

-E-STOP_valv/37.7

-N_120/31.9 -N_120 /

-0V/32.9 -0V / 32.0

-24V(+)i/30.9 -24V(+)i / 33.9

Page

Page


32

Original

srpan +

Date

Date

Replaced by

SCH

H8_1waukee VTP-M6-10Endogas flow control

1

Modification

0 76

Appr

Replacement of

8 93

57

34

4

23.4.2013 Inea d.o.o

33

2

=

Name

5

1 2

3 4

-33U1

Pressure: 30 mbar SG: 0.65

1

-POWER

+24VDC

2

DC Com

3

DC Com

4

PE

Comm Wiring15 pin D-sub

Sensor Wiring15 pin D-sub

Analog I/O Wiring9 Pin D-sub

AI1

1

AI1C

2

AO1

7

AO1C

8

Digital I/O Wiring9 Pin D-sub

AI

+ -

DO6

waukee_close_endo

/18.6 -18A1Q11.0

-X12

OFF/ON,0/24VDC

CH.:ADR.:

Anal

og O

utpu

t

7-X13

waukee_sp_endo_SPE

-23A1/23.6

-0..100%,4..20mA

QWX+6

AQ 3 AQ 3M

6-X13

I+

TB15

DI4-X10

I32.0

-17A1/17.3

waukee_alarm_endo

0/1, OFF/ON

DI7-X10

I32.3

/17.3

waukee_closed_ind_endo

0/1, OFF/ON

DI5-X11

I32.5

/17.3

waukee_open_ind_endo

0/1, OFF/ON

-33X1 1 2 3

300/500 V4x1,510 m


GNYEBN BK GY

6-X10IW46

-20A1

/20.4

waukee_flow_endo_PVE

X10/6/IWX+2/M1+

7-X10

IW46

X10/7/IWX+2/M1-

-33X2 1 2 3 4

Achtung Sc7x0,7510 m

UNITRONIC® LiYCY-33W2

20 mWH

20 mBN

20 mGN

20 mYE

1 6 3 4 5 7 8 9

-33X3 1 2 3 4 5 6

300/500V10x1

ÖLFLEX® CLASSIC 100-33W3

-24V_c/25.8

-0V(-)/31.9

/33.2

-24V_c / 34.0

-0V(-) / 33.9

/33.0

-0V(-) / 33.2

-24V(+)i / 32.5

Page

Page


33

Original

srpan +

Date

Date

Replaced by

SCH

H8_1waukee VTP-L6-7Methane flow control

1

Modification

0 76

Appr

Replacement of

8 93

57

35

4

23.4.2013 Inea d.o.o

34

2

=

Name

5

1 2

3 4

-34U1

Pressure: 30 mbar SG: 0.65

1

-POWER

+24VDC

2

DC Com

3

DC Com

4

PE

Comm Wiring15 pin D-sub

Sensor Wiring15 pin D-sub

Analog I/O Wiring9 Pin D-sub

AI1

1

AI1C

2

AO1

7

AO1C

8

Digital I/O Wiring9 Pin D-sub

AI

+ -

DO7

waukee_close_methane

/18.6 -18A1Q11.1

-X12

OFF/ON,0/24VDC

DI5-X10

I32.1

-17A1/17.3

waukee_alarm_methane

0/1, OFF/ON

DI4-X11

I32.4

/17.3

waukee_closed_ind_methane

0/1, OFF/ON

DI6-X11

I32.6

/17.3

waukee_open_ind_methane

0/1, OFF/ON

4-X11IW48

-20A1

/20.4

waukee_flow_methane_PVM

X11/4/IWX+4/M2+

5-X11

IW48

X11/5/IWX+4/M2-

-34X2 1 2 3 4-34X1 1 2 3

300/500 V4x1,510 m


GNYEBN BK GY 7x0,7510 m

UNITRONIC® LiYCY-34W2

20 mWH

20 mBN

20 mGN

20 mYE

1 6 3 4 5 7 8 9

300/500V10x1

ÖLFLEX® CLASSIC 100-34W3

-34X3 1 2 3 4 5 6

-24V_c/33.2

-0V(-)/34.2

/34.2

-24V_c / 35.1

-0V(-) / 34.0

/34.0

sp_meth +/10.9

sp_meth -/10.9

-0V(-) / 35.1

-24V(+)i / 36.0

Page

Page


34

Original

srpan +

Date

Date

Replaced by

SCH

H8_1waukee M-11FT1Nitrogen flow measurement

1

Modification

0 76

Appr

Replacement of

8 93

57

36

4

23.4.2013 Inea d.o.o

35

2

=

Name

5

-35U1

-POWER1 2

-AO

3 2 3

-ALARM14 2 3

-SENSOR

AI

-PE

DI6-X10

I32.2

-17A1/17.3

waukee_alarm_nitrogen

0/1, OFF/ON

6-X11IW50

-20A1

/20.4

waukee_flow_nitrogen_PVN

X11/6/IWX+6/M3+

7-X11

IW50

X11/7/IWX+6/M3-

-35X1 1 2 3 4 5 4

7x110 m

UNITRONIC® LiYCY/35.4

-35W1

WHBN GNGY BU

SH

-24V_c/34.2

-0V(-)/34.9

Page

Page


35

Original

srpan +

Date

Date

Replaced by

SCH

H8_1Differential pressure measurementAIRe_NITROGEN

1

Modification

0 76

Appr

Replacement of

8 93

57

37

4

23.4.2013 Inea d.o.o

36

2

=

Name

5

AIAI

-PE28

dP

I

-PE33

dP

I

-PE38

AI

P

I

4-X11IW56

-21A1

/21.4

diff_pressure_Air_PVA

X11/4/IWX+4/M2+

5-X11

IW56

X11/5/IWX+4/M2- 6-X11IW58

-21A1

/21.4

diff_pressure_ eNitrogen_PVEN

X11/6/IWX+6/M3+

7-X11

IW58

X11/7/IWX+6/M3-

-36X1 1 2

3x0,7510 m


-PD243SITRANS P220 TRANSMITTERS FOR PRESSURE

1 + 2 -

3

3x0,7510 m


-PD253SITRANS P220 TRANSMITTERS FOR PRESSURE

1 + 2 -

4

4-X10IW52

-21A1

/21.4

furnace_pressure

X10/4/IWX/M0+

5-X10

IW52

X10/5/IWX/M0-

-36X2 1 2

3x0,7510 m


-PA117

1 + 2

-24V(+)i/34.9

-0V(-)/36.9

-24V(+)i / 38.1

-0V(-) / 36.0

Page

Page


36

Original

srpan +

Date

Date

Replaced by

SCH

H8_1EMERGENCY STOP safety switching device

1

Modification

0 76

Appr

Replacement of

8 93

57

38

4

22.4.2013 Inea d.o.o

37

2

=

Name

5

DI7-X10

I0.0

-15A2/15.5

eStop_button

ON/OFF, 0/24VDC

11

12-37S1E-STOP

-37U1230V 50Hz

SAFETY RELEMSR 126.1R

S11 S12 1 3

2 4S21

21

22

S22

13

14

-37S2RESET

CABINET DOOR MOUNTED

S33

S34

A1

A2

-L2/

-N/14.2

-24V_c/

E-STOP_ out / 9.3

-L_120/2.5

E-STOP_valv / 32.0

Page

Page


37

Original

srpan +

Date

Date

Replaced by

SCH

H8_1MANUAL COMMANDS

1

Modification

0 76

Appr

Replacement of

8 93

57

39

4

23.4.2013 Inea d.o.o

38

2

=

Name

5

DI7-X11

I32.7

-17A1/17.3

Heating start

0/1, OFF/ON

DI10-X10

I0.3

-15A2/15.5

Fan_switch

0/1, OFF/ON

13

14

-38S121

x1

x2

-38S2

13

14

-27K1/27.6

13

14

-38S321

x1

x2

-38S4

13

14

-13K1/13.6

13

14

-14K1/14.6

-24V(+)i/36.9

-0V/40.0 -0V(-) / 27.6

Page

Page


38

Original

srpan +

Date

Date

Replaced by

SCH

H8_1EMERGENCY NITROGEN STATE &OXYGEN PROBE SURVEY

1

Modification

0 76

Appr

Replacement of

8 93

57

40

4

23.4.2013 Inea d.o.o

39

2

=

Name

5

DI16-X10

I1.1

/15.5

oxy probe burn air survey

0/1, 0/24VDC

-X2

DI15-X10

I1.0

-15A2/15.5

oxy probe ref air survey

0/1, 0/24VDC

-X1

DI4-X13

I31.4

-16A1/16.6

emergency_nitrogen_state

0/1, 0/24VDC

-39X1 1 2 3 4

13

14

-32K3/32.8

-39U1OXYGENE PROBE BOX


-39W1


-39W2

-24V(+)i/

Page

Page


39

Original

srpan +

Date

Date

Replaced by

SCH

H8_1ALARMS &SIGNAL TOWER LIGHTS

1

Modification

0 76

Appr

Replacement of

8 93

57

41

4

23.4.2013 Inea d.o.o

40

2

=

Name

5

DO2

Alarm horn

/15.7 -15A2Q0.0

-X12

OFF/ON,0/24VDC

DO4

Running light green

/15.7 -15A2Q0.2

-X12

OFF/ON,0/24VDC

DO3

Alarm light red /1

/15.7 -15A2Q0.1

-X12

OFF/ON,0/24VDC

DO5

local_mode_light

/15.7 -15A2Q0.3

-X12

OFF/ON,0/24VDC

TOWER LIGHTSx1

x2

-40H1-YH311x1

x2

-40H2-YL112x1

x2

-40H4-YAL113

x1

x2

-40H3-YL111

-0V/38.1 -0V / 41.0

-0V/40.6 -0V / 40.4

Page

Page


40

Original

srpan +

Date

Date

Replaced by

SCH

H8_1RESERVE RELAYS

1

Modification

0 76

Appr

Replacement of

8 93

57

42

4

23.4.2013 Inea d.o.o

41

2

=

Name

5

DO2

spare relay 1

/18.6 -18A1Q11.2

-X13

OFF/ON,0/24VDC

DO3

spare relay 2

/18.6

Q11.3

-X13

OFF/ON,0/24VDC

DO4

spare relay 3

/18.6

Q11.4

-X13

OFF/ON,0/24VDC

DO5

spare relay 4

/18.6

Q11.5

-X13

OFF/ON,0/24VDC

DO6

spare relay 5

/18.6

Q11.6

-X13

OFF/ON,0/24VDC

-41K1A1

A2

121114 /41.1

-41K2A1

A2

121114 /41.3

-41K3A1

A2

121114 /41.5

-41K4A1

A2

121114 /41.6

-41K5A1

A2

121114 /41.8

12

11

14

-41K1/41.1

12

11

14

-41K2/41.3

12

11

14

-41K3/41.5

12

11

14

-41K4/41.7

12

11

14

-41K5/41.8

-41X1 1 2 3 4 5

-0V/40.8

-24V_o/2.3

Page

Page


41

Original

srpan +

Date

Date

Replaced by

SCH

H8_1MODBUS COMMUNICATION

1

Modification

0 76

Appr

Replacement of

8 93

57

43

4

23.4.2013 Inea d.o.o

42

2

=

Name

5

X20

-15A1/15.0

Rack XSlot Y

SIEMENS6ES7241-1CH30-1XB0 CB 1241 RS485

-X20 3T_RA

X20/3/T_RA

/15.1

-X20 6RTS

X20/6/RTS

/15.1

-X20 5TB

X20/5/TB

/15.1

-X20 4T_RB

X20/4/T_RB

/15.1

-X20 2TA

X20/2/TA

/15.1

-X20 1M

X20/1/M

/15.1

-PE36

-PE

3504 3216iTOP ZONE

3216iBOTTOM ZONE

E-POWER TOP ZONE

E-POWER BOTTOM ZONE

FREQUENCY INVERTERFAN DRIVE

CPU

ME 96

E-POWER

T+

-MODBUS

T-

SLD

SLD

-1U2/1.5

-11A1/11.0 HF HE HD

-12A1/12.0 HF HE HD

-10A1/10.0 HF HE HD

-13A1/13.1/13.1/25.1/25.3

PIN 2 1 3-14A1

/14.1/14.1/25.6/25.8

PIN 2 1 3

-26T2/26.2

PIN3 4 5

RJ45 PATCH CABLE

6 7

BN

BU

BK

WH

wh/or

wh/gr

Page

Page


42

Original

srpan +

Date

Date

Replaced by

SCH

H8_1COMMUNICATION OVERVIEW

1

Modification

0 76

Appr

Replacement of

8 93

57

=REPORTS/2

4

22.4.2013 Inea d.o.o

43

2

=

Name

5

switcheCon 3080-AHARTING

Client computer

PLC

OT-alarm unitTOP ZONE

Measuring electrical power ME96

MODBUS RTU RS485

Factory Network (SCADA)

OT-alarm unitBOTTOM ZONE

CARBON POTENTIALCONTROLLER

EPOWER DRIVEBOTTOM ZONE

EPOWER DRIVETOP ZONE

FREQUENCY INVERTERFAN DRIVE

Touch screen

Page

Page


=SCH/43

Original

srpan +

Date

Date

Replaced by

REPORTS

H8_1Cable overview : =SCH+H8_1-10W1 - =SCH+H8_1-30W5

1

Modification

0 76

Appr

Replacement of

8 93

57

2.a

4

23.4.2013 Inea d.o.o

2

2

=

Name

5

cable type Cable description device tag Condctrs

F10_002Cable overview

cross-section function textLength

Pt Rh/Rh cable 2=SCH-10W1KP15L-SIL PtRh/Pt RCB,SCB 2x1,5 DIN 101,5

2=SCH-10W2KP15L-SIL PtRh/Pt RCB,SCB 2x1,5 DIN 1,5 3

3=SCH-10W3UNITRONIC LiYCY 3x0,75 0,75 10

3=SCH-10W4UNITRONIC LiYCY 3x0,75 0,75

2=SCH-11W3KN15L-SIL NiCr/Ni KCA 2x1,5 DIN 1,5 10

1,52 3=SCH-11W4KN15L-SIL NiCr/Ni KCA 2x1,5 DIN



704 10=SCH-25W1H07RN-F 4G70

4=SCH-25W2H07RN-F 4G70 70 10

4=SCH-26W1ÖLFLEX CLASSIC 100 4G2,5 2,5 10

3=SCH-26W2ÖLFLEX CLASSIC 100 3G1,5 1,5 10

3=SCH-27W1UNITRONIC LiYCY 3x0,75 0,75 10 +

1,52=SCH-28W1KN15L-SIL NiCr/Ni KCA 2x1,5 DIN 10


1,52=SCH-28W3KN15L-SIL NiCr/Ni KCA 2x1,5 DIN 10 Ni-Cr-Ni


1,53 10=SCH-29W1ÖLFLEX CLASSIC 100 3G1,5











UNITRONIC LiYCY

UNITRONIC LiYCY

Ni-Cr-Ni cable

H07RN-F

ÖLFLEX CLASSIC 100 G

Ni-Cr-Ni cable

ÖLFLEX CLASSIC 100 G

Page

Page


2

Original

srpan +

Date

Date

Replaced by

REPORTS

H8_1Cable overview : =SCH+H8_1-31W1 - =SCH+H8_1-39W2

1

Modification

0 76

Appr

Replacement of

8 93

57

3

4

23.4.2013 Inea d.o.o

2.a

2

=

Name

5

cable type Cable description device tag Condctrs

F10_002Cable overview

cross-section function textLength

ÖLFLEX CLASSIC 100 G 1,53 10=SCH-31W1ÖLFLEX CLASSIC 100 3G1,5







=SCH-32W4 1,53 10ÖLFLEX CLASSIC 100 3G1,5

1,53=SCH-32W5ÖLFLEX CLASSIC 100 3G1,5 10

1,54=SCH-33W1ÖLFLEX CLASSIC 100 G 4G1,5 10

0,757=SCH-33W2UNITRONIC LIYCY 7X0,75 10

110=SCH-33W3ÖLFLEX CLASSIC 100 10G1

UNITRONIC® LiYCY

ÖLFLEX® CLASSIC 100

ÖLFLEX CLASSIC 100 G 1,54=SCH-34W1ÖLFLEX CLASSIC 100 G 4G1,5 10

UNITRONIC® LiYCY 0,757=SCH-34W2UNITRONIC LIYCY 7X0,75 10

110=SCH-34W3ÖLFLEX CLASSIC 100 10G1ÖLFLEX® CLASSIC 100

17 10=SCH-35W1UNITRONIC LIYCY 7X1UNITRONIC® LiYCY

0,753 10=SCH-36W1UNITRONIC LiYCY 3x0,75UNITRONIC LiYCY

0,753 10=SCH-36W2UNITRONIC LiYCY 3x0,75

0,753 10=SCH-36W3UNITRONIC LiYCY 3x0,75

0,753=SCH-39W1UNITRONIC LiYCY 3x0,75

0,753=SCH-39W2UNITRONIC LiYCY 3x0,75

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H8_1Summarized parts list : RIT.Door TS 8806500 R - MOE.FAZ-B6/1

1

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0 76

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8 93

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Summarized parts list F02_002

Quantity designationOrder number unit pricesupplierType number total price

Door TS 8806.500 R RIT 0,000,004

System window 700X670X60 mm RIT 0,000,003 FT.27365002736500

0,002 Mounting panel TS 8006.500 RIT 0,00

0,000

SK.3384500TopTherm PLUS roof-mounted cooling unit 1500 W, comfort controller, 230 V, 50/60 Hz, RiNano coat./ condensate evap.

RIT3384500 0,000,001

3504-CC-VH-2-ZC-50-8-XXX-G-AM-RR-D4-XX-XX-XX-ET-XX-IT-ENG-ENG-XXXX-XXXX-XXXX3504 Controller EUROTHERM3504-CC-VH-2-ZC-50-8-XXX-G-AM-RR-D4-XX-XX-XX-ET-XX-IT-ENG-ENG-XXXX-XXXX-XXXX 0,000,001

EUROTHERM 3216i -Alarm unit3216i -Alarm unit EUROTHERM3216i 0,000,002

EPOWER-3PH-250A- 690V-230V-XXX-XXX-XXX-00-ET-XX-XX-XX-XX-XX-XX-XX-XX-XX-ENG-250A-400V-3P-4S-XX-HC-IR-XX-SP-4A-PL-4A-P-4A-AK-AA-XX-XXEPower Controller EUROTHERMEPOWER-3PH-250A- 690V-230V-XXX-XXX-XXX-00-ET-XX-XX-XX-XX-XX-XX-XX-XX-XX-ENG-250A-400V-3P-4S-XX-HC-IR-XX-SP-4A-PL-4A-P-4A 0,000,002

6ES7241-1CH30-1XB0CB 1241, RS485 SIE6ES7241-1CH30-1XB0 0,000,001

6ES7214-1BE30-0XB0CPU 1214C, AC/DC/RLY SIE6ES7214-1BE30-0XB0 0,000,001

6ES7221-1BH30-0XB0SM 1221, 16DI, DC 24V SIE6ES7221-1BH30-0XB0 0,000,002

6ES7222-1HH30-0XB0SM 1222, 16DO, RELAY 2A SIE6ES7222-1HH30-0XB0 0,000,001

6ES7231-5QD30-0XB0SM 1231, 4AI TC SIE6ES7231-5QD30-0XB0 0,000,001

6ES7231-4HD30-0XB0SM 1231, 4AI SIE6ES7231-4HD30-0XB0 0,000,002

6ES7232-4HD30-0XB0SM 1232, 4AO SIE6ES7232-4HD30-0XB0 0,000,002

1492Miniature Circuit Breaker A-B1492-SP1C010 0,000,002

FAZ-C6/2-DCMCB, C-Curve, 63A, 2p, DC MOE279137 0,000,001



FAZ-B4/1-HSMCB, B-Curve, 4A, 1p MOE279274 0,000,002

FAZ-B6/1MCB, B-Curve, 6A, 1p MOE278529 0,000,002

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Date

Date

Replaced by

REPORTS

H8_1Summarized parts list : MOE.FAZ-C10/3N - MSR126RT

1

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8 93

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FAZ-C10/3NMCB, C-Curve, 10A, 3p+N MOE278971 0,000,001

FAZ-C10/1MCB, C-Curve, 10A, 1p MOE278557 0,000,002

6EP1436-2BA10SITOP SMART 3-phase 20 A SIEMENS6EP1436-2BA10 0,000,001

SZ.4138140Standard light 14W,230V,50Hz RITTAL4138140 102,800,002

SZ.4315100Connection cable length of cable 3000 mm power supply4315100 9,760,002 RIT

PLC-RSC- 24DC/21Relay2966171 0,000,0024 PXC

700-FSM4UU18General Purpose DPDT High Performance Timing Relay700-FSM4UU18 0,000,003 A-B

140U-H-UJUndervoltage Release A-B140U-H-UJ 0,000,002

PLC-RSC-120UC/21 PXC2966197 0,000,002 Relay Module

SIE.7MF1567-3DD00-1AA1-Z SIEMENS7MF1567-3DD00-1AA1-Z 0,000,003

NSCH 1MBush bar connection point WEI0280200000 0,000,0065

ZPE 16Earth terminal WEI1745250000 0,000,001

ZDU 1.5Feed-through terminal WEI1775480000 0,000,0044

140UE-L5F3-D32IEC Molded Case Circuit Breaker140UE-L5F3-D32 0,000,001 A-B

140UE-J4F3-D12IEC Molded Case Circuit Breaker140UE-J4F3-D12 0,000,002 A-B

0,001 140M-C2E-C16Motor Protection Circuit Breaker A-B140M-C2E-C16 0,00

0,001 M4-HQ11AUXILIARYCONTACT BLOCK M4-HQ11226671 0,00MIT

0,001 FR-BAL-B-5,5 KInput reactor, 3 ph., 400 V, for 5,5 K87245 0,00

0,002 M22-WRLK-GIlluminated selector pushbutton, 2 Pos., green, stay-put MOE216827 0,00

0,002 TC4.2001Transformer TC4.2001 /240/460V/120V ABBTC4.2001 0,00

0,004

0,001

FR-D740-120-ECFreq. Inverter in protection class IP 20212419 0,000,001

ME96NSR-MB MITME96NSR-MB 0,000,003 ELECTRONIC MULTI-MEASURING INSTRUMENT

VTP-M6-10 WAUKEEVTP-M6-10 0,000,001 WAUKEE Valve Tronic Plus Flo-Meter

VTP-L6-7WAUKEE Valve Tronic Plus Flo-MeterVTP-L6-7 0,000,001 WAUKEE

M-11FT 1-1/4” NPTWAUKEE Flo-Tronic Plus Series Flo-Meter WAUKEEM-11FT 1-1/4” NPT 0,000,001

440R-N23118IEC Safety Relay A-B440R-N23118 0,000,001

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REPORTS

H8_1Summarized parts list : WEI.1768310000 - WEI.9512190000

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Modification

0 76

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8 93

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ZPE 16/3ANEarth terminal WEI1768310000 0,000,005

ZDU 16/3AN BLFeed-through terminal WEI1768330000 0,000,005

ZDU 1.5/3ANFeed-through terminal WEI1775530000 0,000,0037

Schuko TS35DIN RAIL SOCKET, 16A, 230V WEI8734580000 0,000,002

WDU 2.5/TC TYP KSpecial terminal, special connections WEI1024100000 0,000,008

WDU 70N/35Feed-through terminal WEI9512190000 0,000,006

H8_1_ElectroProject_20130423

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